ABC400-10XXG Data Sheet Features • • • • • • • • • High efficiency up to 91% at 230VAC Universal AC input voltage range: 90-264 VAC Active power factor correction Over temperature, output overvoltage, overcurrent and short circuit protection Low conducted and radiated EMI (EN 55022 cl A) Safety approval to UL/CSA/EN/IEC60950-1 High power density design: 16 W/in3 Compact size: 3.0 (W) x 1.5 (H) x 5.0 (L) inches ROHS-compliant Applications • Telecom, datacom, industrial equipment. Description This is a compact and efficient series of AC-DC power supplies suited for telecom, datacom and many other applications. this family meets the international information technology safety standards with the CE-Mark for the European Low Voltage Directive (LVD). their high efficiency allows a very minimal power loss in end equipment, resulting in higher reliability, ease of thermal management and regulatory approvals for an environmentally friendly end product. Content 1 ORDERING INFORMATION ............................................2 2 OVERVIEW.......................................................................2 3 ABSOLUTE MAXIMUM RATINGS...................................3 4 ENVIRONMENTAL AND MECHANICAL .........................3 5 INPUT SPECIFICATIONS ................................................3 5.1 INPUT FUSE ............................................................4 5.2 INRUSH CURRENT .................................................4 5.3 INPUT UNDER-VOLTAGE.......................................4 5.4 POWER FACTOR CORRECTION ...........................4 5.5 EFFICIENCY ............................................................4 6 OUTPUT SPECIFICATIONS ............................................5 7 PROTECTION...................................................................8 Rev. AA1, 19-May-2011 7.1 OVERVOLTAGE PROTECTION..............................8 7.2 CURRENT LIMITATION...........................................8 8 POWER GOOD SIGNAL ..................................................9 9 ELECTROMAGNETIC COMPATIBILITY .........................9 9.1 IMMUNITY................................................................9 9.2 EMISSION..............................................................10 10 SAFETY / APPROVALS...............................................10 11 MECHANICAL ..............................................................11 11.1 DIMENSIONS.......................................................11 11.2 CONNECTIONS ...................................................13 Page 1 / 13 www.power-one.com ABC400-10XXG Data Sheet 1 ORDERING INFORMATION Product Family Output Power Dash # Outputs ABC400-10XX 400W - 1 Standard: 0 S-Type: 1-9 0 Vo-Voltage RoHS compliant 12VDC / 24VDC / 48VDC G 2 OVERVIEW The ABC400-10XXG is a high efficiency and high power density AC to DC power supply. It incorporates interleaved transition mode PFC converter and well proven two-FET forward converter, providing increased system reliability and high efficiency. with around 1m/s system air cooling, ABC400-1012G can delivery up to 360W continuous output power and 408W for ABC400-1024G and ABC400-1048G Vo Figure 1: ABC400-10XXG block diagram Rev. AA1, 19-May-2011 Page 2 / 13 www.power-one.com ABC400-10XXG Data Sheet 3 ABSOLUTE MAXIMUM RATINGS Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term reliability, and cause permanent damage to the supply. Parameter Conditions / Description Min Nom Max Unit Continuous 264 VAC Vi maxc Max continuous input Transient, 60 ms 300 VAC 4 ENVIRONMENTAL AND MECHANICAL Parameter Ambient temperature TA Extended temp range TAext TS Storage temperature Dimensions M Conditions / Description Vi min to Vi max, Io nom, ISB nom Derated output Min -10 +50 Non-operational Width Height Depth -40 Nom Max +50 +70 Unit °C °C +85 °C mm mm mm kg Max 240 Unit VAC 264 6.5 VAC Arms 76.2 38.1 127.0 0.5 Weight 5 INPUT SPECIFICATIONS General Condition: TA = -10… 50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s) Parameter Vi nom Nominal input voltage 1) Vi Ii max Ii p Input voltage ranges Max input current Inrush current limitation Fi PF Input frequency Power factor voltage1) Vi on Vi off Turn-on input Turn-off input voltage1) η Efficiency Thold Hold-up Time Conditions / Description Min 100 Normal operating (Vi min to Vi max) 90 Nom Vi nom=115VAC, T= 25°C (see Figure 2) Vi nom=230VAC, T= 25°C (see Figure 3) Vi nom==264VAC, > 0.5 Io nom Ramping up Ramping down 47 0.9 50/60 80 72 88 80 Vi nom=230VAC, 0.5·Io nom, Vo nom, TA = 25 °C 89 Vi nom=230VAC, 1.0·Io nom, Vo nom, TA = 25 °C 90 After last AC zero point, Vo within regulation, Vi = 115 VAC, Po nom 30 60 63 Ap Hz W/VA VAC VAC % 16 ms The power supply is provided with a minimum hysteresis of 8 V during turn-on and turn-off within the ranges. Rev. AA1, 19-May-2011 Page 3 / 13 www.power-one.com ABC400-10XXG Data Sheet 5.1 INPUT FUSE A slow-blow 8A input fuses (5 × 20 mm) in series with live line inside the power supply protects against severe defects. the fuse and a VDR form together with the input filter an effective protection against high input transients. 5.2 INRUSH CURRENT The AC-DC power supply exhibits an X-capacitance of only 1.47 µF, resulting in a low and short peak current, when the supply is connected to the mains. the internal bulk capacitor will be charged through an power resistor which will limit the inrush current (see Figure 2 and 3). Figure 3: Inrush current, Vin = 230Vac, 90° CH2: Vin (250V/div), CH3: Iin (10A/div) 5.3 INPUT UNDER-VOLTAGE If the sinusoidal input voltage stays below the input under voltage lockout threshold Vi on, the supply will be inhibited. Once the input voltage returns within the normal operating range, the supply will return to normal operation again. Figure 2: Inrush current, Vin = 115Vac, 90° CH2: Vin (250V/div), CH3: Iin (10A/div) 5.4 POWER FACTOR CORRECTION Power factor correction (PFC) is achieved by controlling the input current waveform synchronously with the input voltage. A specified PFC controller is implemented in the interleaved transition mode topology giving outstanding PFC results over a wide input voltage and load ranges. The input current will follow the shape of the input voltage. 5.5 EFFICIENCY The high efficiency (see Figure 4, 5 and 6) is achieved by using state-of-the-art silicon power devices in conjunction with interleaved transition mode PFC topology minimizing Rev. AA1, 19-May-2011 Page 4 / 13 www.power-one.com ABC400-10XXG Data Sheet schottky diode and ultra fast diode are used as rectifiers for ABC400-1024G and ABC400-1048G due to the high output voltage level. 92.0 90.0 88.0 86.0 84.0 82.0 80.0 78.0 76.0 Efficiency (%) Efficiency (%) switching losses. Synchronous rectifiers on the output reduce the losses in the high current output path for ABC400-1012G . 0 100 200 300 400 92.0 90.0 88.0 86.0 84.0 82.0 80.0 78.0 76.0 0 100 200 Po (W) Figure 4: Efficiency vs. Output Power at 230VAC, ABC400-1012G Efficiency (%) 300 400 Po (W) Figure 5: Efficiency vs. Output Power at 230VAC, ABC400-1024G 92.0 90.0 88.0 86.0 84.0 82.0 80.0 78.0 76.0 0 100 200 300 400 Po (W) Figure 6: Efficiency vs. Output Power at 230VAC, ABC400-1048G 6 OUTPUT SPECIFICATIONS G eneral Condition: TA = -10 … +50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s) Parameter Main Output VO Vo Nominal output voltage Rev. AA1, 19-May-2011 Conditions / Description 0.5 ·IO, Tamb = 25 °C Min ABC400-1012G ABC400-1024G ABC400-1048G Page 5 / 13 Nom 12.0 24.0 48.0 Max Unit VDC VDC VDC www.power-one.com ABC400-10XXG Data Sheet Vo set Po nom Io nom Vo p-p dVo Load Output set accuracy point 0.5 ·I , T = 25 °C O amb Nominal output power Nominal output current Output ripple voltage Load regulation Vo nom, Io BW nom, 20 MHz Vi = Vi nom, 0 - 100 % Io nom dVo Line dVdyn Line regulation Dynamic regulation trec Recovery time tdelay Turn-on Delay trise CLoad Turn on Rise time Capacitive loading Rev. AA1, 19-May-2011 Vi =Vi min…Vi max ∆Io = 50% Io nom, Io = 50 … 100% Io nom, load dI /dt = 1 A/µs, o recovery within 5% of Vo nom ABC400-1012G -50 50 mV ABC400-1024G -75 75 mV ABC400-1048G -150 150 mV ABC400-1012G 0 276 360 W ABC400-1024G 0 312 408 W ABC400-1048G 0 312 408 W ABC400-1012G 0 23 30 A ABC400-1024G 0 13 17 A ABC400-1048G 0 6.5 8.5 A ABC400-1012G 60 120 mVpp ABC400-1024G 80 240 mVpp ABC400-1048G 150 480 mVpp ABC400-1012G -360 50 360 mV ABC400-1024G -720 80 720 mV ABC400-1048G -1440 130 1440 mV ABC400-1012G -360 80 360 mV ABC400-1024G -720 120 720 mV ABC400-1048G -1440 150 1440 mV ABC400-1012G -0.6 0.25 0.6 V ABC400-1024G -1.2 0.45 1.2 V ABC400-1048G -2.4 0.7 2.4 V 2 ms 2 Sec ABC400-1012G 20 ms ABC400-1024G 20 ms ABC400-1048G 30 ms ABC400-1012G 6600 µF ABC400-1024G 3740 µF ABC400-1048G 1870 µF Time required for output within regulation after intial application of AC input @90 Vac VO = 10…90% VO nom Page 6 / 13 0 1 www.power-one.com ABC400-10XXG Data Sheet Figure 7: Turn-On AC Line 115 VAC, full load (200 ms/div) CH1: Vo (10 V/div) CH2: Vin (100 V/div) Figure 8: Turn-On AC Line 230 VAC, full load (200 ms/div) CH1: Vo (10 V/div) CH2: Vin (100 V/div) Figure 9: Turn-Off AC Line 115 VAC, full load (10 ms/div) CH1: Vo (10 V/div) CH2: Vin (100 V/div) Figure 10: AC drop out 16ms (100 ms/div) CH1: Vo (10 V/div) CH2: Vin (100 V/div) Figure 11: AC drop out 30ms (500 ms/div), Vo restart CH1: Vo (10 V/div) CH2: Vin (200 V/div) Figure 12: Vo rise time at 115VAC (20 ms/div) CH1: Vo (10 V/div) Rev. AA1, 19-May-2011 Page 7 / 13 www.power-one.com ABC400-10XXG Data Sheet Figure 13: Load transient Vo (500μs/div), 8.5A <-> 17A 2A/μs CH1: Vo (200mV/div) CH2: Io (5.0 A/div) Figure 14: Load transient Vo (1.0ms/div), 8.5A <-> 17A, 2A/μs CH1: Vo (200 mV/div) CH2: Io (5 A/div) 7 PROTECTION Parameter Input fuses (L only) F Vo ov Io lim TSD Conditions / Description Not user accessible, time lag characteristic Min ABC400-1012G ABC400-1024G ABC400-1048G ABC400-1012G ABC400-1024G ABC400-1048G 14.0 28.0 53 31.5 20.0 8.9 OV threshold Current limit Over temperature on heat sinks Vi > 90 VAC, -10 °C <Ta < 50 °C Automatic shut-down Nom 8.0 33.0 21.0 10 100 Max Unit A 16.0 32.0 57 39.0 23.0 11.1 VDC VDC VDC A A A °C 7.1 OVERVOLTAGE PROTECTION The AC-DC power supply provides a fixed threshold overvoltage (OV) protection implemented with a HW comparator. Once an OV condition has been triggered, the supply will shut down and latch the fault condition. the latch can be unlocked by disconnecting the supply from the AC mains only. 7.2 CURRENT LIMITATION The main output current limitation will decrease with linear derating to 50% at 70 ºC if the ambient (inlet) temperature increases beyond 50 °C (see Figure 15 ). Rev. AA1, 19-May-2011 Page 8 / 13 www.power-one.com ABC400-10XXG Data Sheet 120 Io (%) 100 80 60 40 20 0 -10 0 10 20 30 40 50 60 70 Ambient Temperature(°C) Figure 15: Output Current Limitation Curve 8 POWER GOOD SIGNAL The Out-OK output gives a status indication of the converter and the output voltages. It can be used for control functions such as data protection, central system monitoring or as a part of a self-testing system. Connecting the Out-OK as shown in Figure 16, Vok <1.0 V indicates that the output voltage(s) of the converter are within the range. Note: using the potentiometer, the monitor level tracks the programmed output voltage. In an error condition, if the output voltage is out of range due to overload or an external overvoltage, Vok will approach Vp. The output is formed by an NPN transistor. The signal is isolated from the output. Figure 16: Power Good signal 9 ELECTROMAGNETIC COMPATIBILITY 9.1 IMMUNITY Note: Most of the immunity requirements are derived from EN 55024:1998/A2:2003. Test ESD Contact Discharge RF Susceptibility Fast Transient/Burst Surge RF Conducted Immunity Rev. AA1, 19-May-2011 Standard / Description EN 61000-4-2, Level 2 EN 61000-4-3, Level 3 EN 61000-4-4, Level 3 EN 61000-4-5, Class 3 EN 61000-4-6, Class 3 Page 9 / 13 Criteria A A B B A www.power-one.com ABC400-10XXG Data Sheet Voltage Dips and Interruptions Magnetic Fields EN 61000-4-11 EN 61000-4-8 C A 9.2 EMISSION Test Conducted Emission Radiated Emission Harmonic Emissions Voltage Fluctuation and Flicker Canadian Communications Radio Interference Rules for Unintentional Radiations Taiwan EMI Regulations Standard / Description EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG, single unit EN55022 / CISPR 22: 30 MHz … 1 GHz, QP, single unit IEC61000-3-2, Vin = 100 VAC/ 60 Hz, 100% Load IEC61000-3-2, Vin = 240 VAC/ 50 Hz, 100% Load EN61000-3-3 Criteria Class A 6 dB Margin Class A 6 dB Margin Class A Class A PASS ICES-003 NA FCC Part 15, Sub Part-B BSMI: CNS 13438 (95) NA NA 10 SAFETY / APPROVALS Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. input-to-output electric strength tests should not be repeated in the field. Power-One will not honor any warranty claims resulting from electric strength field tests. Parameter dC Description / Conditions UL 60950-1 Second Edition CSA-C22.2 No. 60950-1-03 Second Edition IEC 60950-1:2005 Agency Approvals EN 60950-1:2006 CE Mark for LVD CB Approval Input / Case Insulation Safety Rating Input / Output Output / Case Primary (L/N) to protective earth (PE) Creepage / clearance Primary to secondary Input to case Electrical strength test Input to output Output and Signals to case Rev. AA1, 19-May-2011 Page 10 / 13 Min Nom Max Unit Approved by independent body (see CE Declaration) Basic Reinforced Functional According to safety standard 2121 4242 500 mm mm VDC VDC VDC www.power-one.com ABC400-10XXG Data Sheet 11 MECHANICAL 11.1 DIMENSIONS 19.05 2x Air Flow Direction M3x0.5P Thread Hole for customer system mounting; Mounting screw insert into PSU chassis 5.0mm Max. (2 holes on each side) 115 Figure 17: Side view 1 127 ±0.5 Note: A 3D step file of the power supply casing is available on request. J2 Outside Row J1-5 J1 J3 J1-1 J3-1 Air Flow Direction Figure 18: Top view 115 SN Label 19.05 2x I/O label Figure 19: Side view 2 Rev. AA1, 19-May-2011 Page 11 / 13 www.power-one.com ABC400-10XXG Data Sheet Section A-A A 62.87 Customer side mounting scerw insert into PSU chassis 5.0mm Max. M3x0.5P Thread Hole for customer system mouting (4places on bottom side) 118.75 A Figure 20: Bottom view 2 76.2 ±0.5 38.1 ±0.5 Figure 21: Front view Rev. AA1, 19-May-2011 Page 12 / 13 www.power-one.com ABC400-10XXG Data Sheet 11.2 CONNECTIONS Pin Input Connector J1 Name Description J1- 1 Earth AC Input Earth J1- 2 Not fitted NA J1- 3 Live AC Input Live J1- 4 Not fitted NA J1- 5 Neutral AC Input Neutral J2-outside row +Vo +12V / +24V / +48V Output J2-inside row -Vo +12V / +24V / +48V Output Return J3- 1 -Vo Sense Output Negative Sense J3- 2 +Vo Sense Output Positive Sense J3- 3 Power Good Power Good Signal J3- 4 Power Good Return Power Good Signal Return Output Connector J2 Signal Connector J3 Mating Parts ( CVILUX OR EQUIVALENT ) Connector Housing Crimp Terminal Wire Gauge J1 CI5105S0000 CI51T031BE0 AWG#18 J2 CP-01110030 ( For CP-01100106-HC AWG#16 CI31T021BE0 AWG#22-28 ABC400-1012G) J3 CI3103S0000 Copyright © 2010 Power-One Inc. All rights reserved. Words and logos that are identified as trademarks and/or service marks are, unless noted otherwise, the trademarks and service marks of Power-One Inc. in the U.S. and other countries. All other product or service names are the property of their respective holders. Power-One products are protected under numerous U.S. and foreign patents and pending applications, maskwork rights, and copyrights. Power-One reserves the right to make changes to any products and services at any time without notice. Power-One assumes no responsibility or liability arising out of the application or use of any information, product, or service described herein except as expressly agreed to in writing by Power-One Inc. 1. NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. 2. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Rev. AA1, 19-May-2011 Page 13 / 13 www.power-one.com