File E47705 Project 97ME18400 August 21, 1997 REPORT on MOTOR CONTROLLERS, MANUAL Amberg, FED REP Germany Copyright © 1997 Underwriters Laboratories Inc. Underwriters Laboratories Inc. authorizes the above named company to reproduce this Report provided it is reproduced in its entirety. File E47705 Vol. 7 Sec. 7 and Report Page 1 Issued: 1997-08-21 Revised: 2005-08-16 DESCRIPTION PRODUCT COVERED: USL, CNL - Type No. 3RV1031, 3RV1131, 3RV1331, 3RV1431 or 3RV1631, followed by combination of 0, 1 or 4 and a letter A through K, followed by A, B, C or K followed by 1 or 3. May be followed by additional numbers and letters for manufacturer’s use. GENERAL: The devices 3RV1031 are open type 3-pole manual motor controllers for starting and stopping motors which may be connected directly across the line. They are adjusted over a small range as indicated in the setting range table. They are provided with integral ambient compensated, non replaceable thermal trip features and are suitable for providing overload protection and motor disconnect. The trip current is 125 percent of the FLA shown on dial. Type 3RV1131-..is identical to the standard series device but with no motor overload function. The internal overload tripping system does not trip the controller, however it trips the attached trip module for indication to remote panels. The devices 3RV1331 are identical to the Types 3RV1031 except the thermal overload trip is out of function. The devices 3RV1431 are identical to the Types 3RV1031 except the instantaneous overcurrent trip is adjusted to 19 x Ie. The devices 3RV1631 are identical to the Types 3RV1031 except the thermal overload trip is adjusted to Class 5. These devices may be provided with certified accessories of Type 3RVl9.. including auxiliary switches, tripping units and short circuit indicators. RATINGS: General Purpose Rating 600 V AC, 50 A, FLA max. 54 A Voltage 115 V 200/208 230/240 460/480 575/600 V V V V Horsepower 1-ph 3 hp 7 ½ hp 10 hp - 3-ph 15 20 40 50 hp hp hp hp Pilot Duty rating for 3RV1131 trip module outputs 1 NO + 1 NC: R300 opposite polarity. C600, File E47705 Vol. 7 Sec. 7 and Report Page 2 Issued: 1997-08-21 Revised: 2005-05-12 ENGINEERING CONSIDERATIONS (NOT FOR UL REPRESENTATIVE USE): CNL - Indicates Investigated to Canadian National Standard(s) C22.2 No. 14-M95. Note: CNL = Canadian National Standards - Listed. USL = United States Standards - Listed. These devices are suitable for use on a circuit capable of delivering not more than 1,000 rms symmetrical amperes up to setting range - 1B, 600 V maximum and with - 1C and higher 5,000 rms symmetrical amperes, 600 V maximum. High Capacity Short-circuit rating: 480 V, 3 phase, 65,000 rms symmetrical amperes 600 V, 3 phase, 30,000 rms symmetrical amperes Enclosure size: 11-1/2 by 11-1/2 by 6 inches, metal “Suitable for tap conductor protection in group applications” Type 3RV1031 only These devices are suitable for use as motor disconnect. These devices are suitable to provide over current protection for control transformers. NOMENCLATURE BREAKDOWN 3RV1031I I. 1A II A III 1 IV 8 V 1B VI P0 VII Basic Type Size S2 3RV1031 - with overload (Class 10 or Class 20) and short-circuit protection (12 x Ie) 3RV1331 - with short-circuit protection only (12 x Ie) 3RV1131 – 3 main contacts with short-circuit protection, overload tripping 12 x Ie is indicated by an attached tripping module. 3RV1431 - with overload and short-circuit protection (19 x Ie) 3RV1631 - with overload (Class 5) and short-circuit protection (12 x Je) File E47705 II. Vol. 7 Sec. 7 and Report 0K 1A 1B 1C 1D 1E 1F 1G 1H 1J 1K 4A 4B 4D 4E 4F 4G 4H 4D 0.9 1.1 1.4 1.8 2.2 2.8 3.5 4.5 5.5 7 9 11 14 18 22 28 36 40 18 To (A) 1.25 1.6 2 2.5 3.2 4 5 6.3 8 10 12.5 16 20 25 32 40 45 50 25 Max. Fuse or CB 6 A 6 A 6 A 10 A 10 A 15 A 20 A 25 A 30 A 40 A 50 A 60 A 80 A 100 A 125 A 150 A 175 A 200 A 100 A setting setting same as setting ranges with ranges with A but fixed ranges with instantaneous tripping, Class 10 instantaneous tripping, Class 20 to maximum range value instantaneous tripping, Class 5 Type of Terminals 1 3 V. From Tripping Class A B C K IV. Issued: 1997-08-21 Revised: 2005-05-12 Setting Ranges Suffix III. Page 3 Screw Terminal Main terminal have screw terminals auxiliary contact cage clamp terminals, if provided Auxiliary Switches and Tripping Units (Combinations with certified accessories Type 3RV19...) 0 1 2 3 4 5 8 without 1NO + 1NC, side mounted 2NO, side mounted 2NC, side mounted 1 changeover contact, top mounted 1NO + 1NC, top mounted code No. for further following suffixes under V. File E47705 VI. Vol. 7 Sec. 7 and Report Auxiliary Switches and Tripping Units continued -1B -2B -3B VII. Page 4 Undervoltage trip, side mounted same as -1B + 2NO make-before-break Remote tripping unit, side mounted Operating voltage for accessories 24 V through 600 V ac or 12 V through 250 V dc Issued: 8-21-97 File E47705 Vol. 7 Sec. 7 and Report Page 5 Issued: 1997-08-21 Revised: 2005-05-12 CONSTRUCTION DETAILS General: The product shall be constructed in accordance with the following description and photos. Spacings: Other than noted below, the spacings between bare live parts of opposite polarity and between bare live parts and grounded metal parts is not less than 3/8 in (9.5 mm) measured through air or 1/2 in (12.7 mm) measured over the surface of insulating material. The spacings between bare live parts and metal parts of an enclosure or the mounting surface shall be not less than 1/2 in (12.7 mm) through air or over surface. Tolerances: nominal. Unless specified otherwise, the indicated dimensions are Corrosion Protection: All parts are of corrosion resistant material or are plated or painted as corrosion protection. Markings: Paper adhesive labels on the device and printed to the cover including the manufacturer’s name, type and electrical ratings. The terminal tightening torque must be marked on the device. markings do not pertain to control circuits. These The following statement is also marked on the device: “MAX. FUSE / CB xx A” xx = for current rating of the fuse see list on page 2. The following statement is also marked on the device or in the instruction manual: “SUITABLE FOR USE ON A CIRCUIT CAPABLE OF DELIVERING NOT MORE THAN xxxx RMS SYMMETRICAL AMPERES; 600 V MAXIMUM”. xxxx = 1,000 up to setting range –1A 5,000 from setting range –1B “USE 75°C COPPER WIRE ONLY” Type 3RV1031 marked – “Suitable for tap conductor protection in group applications” – “SUITABLE AS MOTOR DISCONNECT” File E47705 Vol. 7 Sec. 7 and Report GROUP INSTALLATION: Edition). *Page 5A Issued: 1997-08-21 New: 2003-06-05 (For reference only, in accordance with UL 508, 16th All setting ranges are suitable for use in group installation for the following ratings: *Maximum Short-circuit rating: 480 V, 3 phase, 65,000 rms symmetrical amperes. 600 V, 3 phase, 30,000 rms symmetrical amperes. Enclosure size: 11-1/2 by 11-1/2 by 6 inches, metal. Branch Circuit Protective device: The appropriate BCPD needs to be determined in accordance with the National Electrical Code, NFPA-70 Article 430-53 and the application. The following devices are permitted. Fuses: Circuit breakers: Classes RK1, RK5, J, G, T, CC Listed Siemens type, with a marked short-circuit rating equal or larger than the available short circuit current rating. These devices were tested for group installation use at the above levels without any upstream branch circuit device.