PM75CBS060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module MAXISS Series™ Multi AXIS Servo IPM 75 Amperes/600 Volts A E G D F H Y G G AA TERMINAL CODE 1. VWPC 1 4 7 10 15 M 2. WP 3. VWP1 4. VVPC L (11 TYP.) B J 5. VP N P K W V U N 8. UP P Q R S S 6. VP1 7. VUPC 9. VUP1 10. VNC Z S 11. VN1 T S 13. V N 14. UN AC W U 12. WN 15. FO AB C V Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. T LABEL X FO VNC WN VN1 VN UN VWPC WP VWP1 VP VVP1 VVPC UP VUP1 VUPC Rfo GND IN VCC SI GND OUT OT GND IN VCC GND IN SI GND OUT OT VCC GND IN SI GND OUT OT N VCC GND IN SI GND OUT OT W VCC GND IN SI GND OUT OT V VCC SI GND OUT OT U P Rfo = 1.5K OHM Outline Drawing and Circuit Diagram Dimensions Inches A 4.72 Millimeters Dimensions Inches Millimeters 120.0 Q 0.12 3.0 B 1.97 50.0 R 0.59 15.0 C 1.18 30.0 S 0.75 19.0 D 7.0 T 0.39 10.0 E 4.17±0.1 0.3 106.0±0.3 U 0.24 6.0 F 0.94 23.79 V 1.10 28.0 G 0.40 10.16 W 0.08 2.0 H 0.34 8.5 X 0.26 6.5 J 1.54 39.0 Y 0.43 11.0 K 0.10 2.5 Z 0.04 1.0 L 0.10 2.54 AA 0.03 0.64 M 0.98 25.0 AB 0.20 5.0 N 5.5 Dia. Dia 5.5 AC 0.35 9.0 P 0.28 Rad. Rad. 7.0 Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Current – Under Voltage – Over Temperature by On-Chip Temperature Sensor □ Low Loss Using 4th Generation IGBT Chip Applications: □ Motion Control □ Servo Control Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CBS060 is a 600V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 75 060 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CBS060 Intellimod™ Module MAXISS Series™, Multi AXIS Servo IPM 75 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM75CBS060 Units Storage Temperature Tstg -40 to 125 °C Case Operating Temperature* TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 400 Grams Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) VCC(prot.) 400 Volts Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Vrms VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) IC 75 Amperes Peak Collector Current, ± (TC = 25°C) ICP 150 Amperes Collector Dissipation PC 462 Watts Power Device Junction Temperature Tj -20 to 150 °C Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VNC) VFO VD +0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 20 mA Control Sector * TC Measure Point (Under the Chip) BOTTOM VIEW Y X -Y P N U V W (mm) ARM AXIS 2 UP VP WP UN IGBT FWDi IGBT FWDi IGBT FWDi IGBT X 83.3 83.3 41.8 41.8 16.8 16.8 Y 3.8 -4.3 3.8 -4.3 3.8 -4.3 VN FWDi IGBT 70.8 70.8 -2.3 -10.3 WN FWDi IGBT FWDi 54.3 54.3 29.3 29.3 -2.3 -10.3 -2.3 -10.3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CBS060 Intellimod™ Module MAXISS Series™, Multi AXIS Servo IPM 75 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA Diode Forward Voltage VEC -IC = 75A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 1.7 2.3 Volts — 1.7 2.3 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125°C Inductive Load Switching Times 0.8 1.2 2.4 µS VD = 15V, VCIN = 0 ~ 15V, — 0.15 0.3 µS tC(on) VCC = 300V, IC = 75A, — 0.4 1.0 µS toff Tj = 125°C, Inductive Load — 2.4 3.3 µS — 0.5 1.0 µS ton trr tC(off) Control Sector Over Current Trip Level OC Tj = -20°C, VD = 15V — — 330 Amperes Tj = 25°C, VD = 15V 145 198 270 Amperes Tj = 125°C, VD = 15V 115 — — Amperes SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 241 — Amperes toff(OC) VD = 15V — 10 — µS OT Trip Level 135 145 155 °C OTR Reset Level — 125 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 40 60 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Short Circuit Trip Level Over Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under Voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current Minimum Fault Output Pulse Width 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CBS060 Intellimod™ Module MAXISS Series™, Multi AXIS Servo IPM 75 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c´)Q Each IGBT* — — 0.27** °C/Watt Rth(j-c´)F Each FWDi* — — 0.47** °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.046 °C/Watt Thermal Grease Applied *TC measured point is just under the chips. **If you use this value, Rth(f-a) should be mesured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition Value Units VCC Applied across P-N Terminals ≤ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, ≤ 0.8 Volts Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC ≥ 4.0 Volts PWM Input Frequency fPWM Using Application Circuit ≤ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS ***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CBS060 Intellimod™ Module MAXISS Series™, Multi AXIS Servo IPM 75 Amperes/600 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 1.5 1.0 0.5 VD = 15V Tj = 25°C Tj = 125°C 1.5 1.0 0.5 IC = 75A Tj = 25°C Tj = 125°C 20 40 60 80 100 80 15 13 VD = 17V 60 40 20 0 12 13 14 15 16 17 0 18 0.5 1.0 1.5 2.0 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) toff 100 ton VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 10-1 100 101 VCC = 300V VD = 15V Tj = 25°C Tj = 125°C 100 t(c)off t(c)on 10-1 100 102 SWITCHING ENERGY, ESW(on), ESW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (µs) 101 101 102 101 VCC = 300V VD = 15V ESW(off) Tj = 25°C Tj = 125°C INDUCTIVE LOAD 100 ESW(on) 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY Tj = 25°C Tj = 125°C INDUCTIVE LOAD Irr 10-1 101 trr 101 COLLECTOR CURRENT, -IC, (AMPERES) 100 102 100 102 VD = 15V VD = 15V Tj = 25°C Tj = 125°C CIRCUIT CURRENT, ID, (mA) 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) VCC = 300V VD = 15V 10-2 100 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, ton, toff, (µs) 100 0 0 REVERSE RECOVERY TIME, trr, (µS) 2.0 0 100 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) 2.0 DIODE FORWARD CURRENT, -IC, (AMPERES) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 101 100 Tj = 25°C 80 60 N-SIDE 40 20 P-SIDE 0 0 0.5 1.0 1.5 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 2.5 0 5 10 15 20 25 CARRIER FREQUENCY, fC, (kHz) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75CBS060 Intellimod™ Module MAXISS Series™, Multi AXIS Servo IPM 75 Amperes/600 Volts Tj = 25°C 1.0 0.8 0.6 0.4 0.2 0 13 14 15 16 17 18 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVt, UVr, (VOLTS) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 14 12 10 8 6 4 VD = 15V 2 0 -40 -20 UVt UVr 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (°C) 6 1.2 1.2 1.0 0.8 0.6 0.4 0.2 VD = 15V 0 -20 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (°C) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO, (RATIO) 1.2 12 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) OVER CURRENT TRIP LEVEL, OC, (Tj = 25°C) = 1.0 OVER CURRENT TRIP LEVEL, OC, (VD = 15V) = 1.0 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) 1.0 0.8 0.6 0.4 0.2 VD = 15V 0 -40 -20 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (°C)