PM150RSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts A B U R W Q U AB AD 12 3 4 5678 13 15 17 19 9 11 10 12 F Z - DIA. (4 TYP.) C AA - THD (6 TYP.) U N AG S E P M 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 14 16 18 AD (15 TYP.) B M Y (4 TYP.) AB U W W U V X X AG K J J 11. WP 12. V WPI 13. V NC 14. V NI 15. B R 16. U N 17. V N 18. WN 19. FO P D Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AE T VUPI UP U FO V CC OUT VUPC FO GND GND IN V VPI V CC OUT SI V VPC VP V FO FO SI IN GND GND WP W FO V WPI V CC OUT V WPC AC FO IN GND GND UN FO V CC OUT IN SI GND GND VN FO V CC IN TEMP SI GND GND OUT V CC VNI V NC WN IN FO SI GND GND FO BR V CC OUT FO IN SI GND GND L AF V SI N OUT G H Features: □ Complete Output Power Circuit B N W V U □ Gate Drive Circuit P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.33±0.04 110.0±1.0 S 0.67 17.0 B 3.74±0.02 95.0±0.5 T 0.52 13.2 C 3.50±0.04 89.0±1.0 U 0.39 10.0 D 3.27 83.0 V 0.276 7.0 E 2.91±0.02 74.0±0.5 W 0.30 7.5 F 2.44 62.0 X 0.24 6.0 G 1.28 32.6 Y 0.24 Rad. Rad. 6.0 H 1.24 31.6 Z 0.22 Dia. Dia. 5.5 J 1.02 26.0 AA Metric M5 M5 0.94 24.0 K L 0.87 +0.06/-0.0 22.0 +1.5/-0.0 AB 0.127 3.22 AC 0.10 2.6 M 0.79 20.0 AD 0.08 2.0 N 0.76 19.4 AE 0.07 1.8 P 0.75 19.0 AF 0.06 1.6 Q 0.708 17.98 AG 0.02 0.5 R 0.670 17.02 □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150RSA060 is a 600V, 150 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 60 571 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM150RSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Mounting Torque, M5 Main Terminal Screw — 17 in-lb Power Device Junction Temperature Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) Isolation Voltage, AC 1 minute, 60Hz Sinsoidal — 550 Grams VCC(prot.) 400 Volts VRMS 2500 Volts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) VCIN 20 Volts Fault Output Supply Voltage (UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation IC 150 Amperes ICP 300 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 500 Watts VCES 600 Volts Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) 50 Amperes 100 Amperes VCC 450 Volts VCC(surge) 500 Volts Collector Dissipation PC 312 Watts Diode Forward Current IF 50 Amperes VR(DC) 600 Volts Supply Voltage, Surge (Applied between P - N) Diode DC Reverse Voltage 572 IC ICP Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20°C ≤ T ≤ 125°C 210 300 — Amperes 65 88 — Amperes — 420 — Amperes — 132 — Amperes Control Sector Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between VUP1-VUPC, 13.5 15 16.5 Volts Circuit Current ID — 52 72 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 2.7 3.5 Volts — 2.5 3.4 Volts Minimum Fault Output Pulse Width Brake Sector Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 150A, Tj = 125°C Diode Forward Voltage VFM -IC = 50A, VD = 15V, VCIN = 15V — 1.7 2.5 Volts Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1 mA VCE = VCES, Tj = 125°C — — 10 mA 573 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VFM VCE(sat) VCE = VCES, Tj = 25°C — — 1 mA VCE = VCES, Tj = 125°C — — 10 mA -IC = 150A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts VD = 15V, VCIN = 0V, IC = 150A, Tj = 25°C — 1.8 2.7 Volts 1.75 2.63 Volts VD = 15V, VCIN = 0V, IC = 150A, — Tj = 125°C Inductive Load Switching Times 0.4 0.8 2.0 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 150A — 0.4 1.0 µS toff Tj = 125°C — 2.0 2.9 µS — 0.6 1.2 µS ton tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT — — 0.25 °C/Watt Rth(j-c)D Each Inverter FWDi — — 0.47 °C/Watt Rth(c-f)Q Each Brake IGBT — — 0.4 °C/Watt Rth(c-f)D Each Brake FWDi — — 1.0 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.027 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC 574 Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts Inverter Part COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 2.0 1.5 1.0 0.5 0 50 100 150 1.5 1.0 IC = 150A VCIN = 0V Tj = 25oC Tj = 125oC 0.5 200 12 14 16 18 VD = 17V 15 100 13 50 20 0 0.5 1.0 1.5 2.0 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 toff 100 ton 10-1 101 102 100 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 102 Irr REVERSE RECOVERY TIME, trr, (mS) SWITCHING TIMES, tc(on), tc(off), (µs) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 102 10-1 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 10-2 101 103 101 trr 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 120 120 OVER CURRENT TRIP LEVEL % (NORMALIZED) 100 80 60 0 FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 120 Tj = 25oC VD = 15V 100 80 60 40 0 0 Tj = 25oC VCIN = 0V 0 0 101 SWITCHING TIMES, ton, toff, (µs) 2.0 0 0 OVER CURRENT TRIP LEVEL % (NORMALIZED) 2.5 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 2.5 150 COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3.0 OUTPUT CHARACTERISTICS (TYPICAL) 100 80 60 40 VD = 15V 0 -50 0 50 100 JUNCTION TEMPERATURE, Tj, (oC) 150 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) 575 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 150 Amperes/600 Volts Inverter Part TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 UV UVr UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) 14 13 12 11 0 -50 0 50 100 150 o JUNCTION TEMPERATURE, TC, ( C) DIODE FORWARD CHARACTERISTICS DIODE FORWARD CURRENT, IF, (AMPERES) 103 VD = 15V Tj = 25oC Tj = 125oC 102 101 0.4 0.8 1.2 1.6 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 576 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.25oC/W 10-3 10-3 10-2 10-1 TIME, (s) Brake Part 2.4 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 100 10-3 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.47oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101