PM75RSA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts A B U Q R Z U Z AB 12 3 4 U 5678 9 11 W 13 15 17 19 10 12 AB (15 TYP.) B M F E C X - DIA. (4 TYP.) P AE N S M 1. VUPC 2. UFO 3. U P 4. VUPI 5. VVPC 6. VFO 7. VP 8. VVPI 9. VWPC 10. WFO 14 16 18 Y - THD (6 TYP.) U W W W U V AE 11. WP 12. VWPI 13. VNC 14. VNI 15. BR 16. U N 17. VN 18. WN 19. F O W K J J P D Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AC T VUPC UP UFO VUPI OUT V CC FO SI IN GND GND OUT V CC VVPC VP VFO VVPI IN FO SI GND GND OUT V CC IN FO GND GND UN IN FO OUT V CC SI VN IN FO OUT V CC SI GND GND OUT V CC VNI VNC WN IN FO SI GND GND OUT V CC FO BR IN FO SI TEMP AA VWPC WP WFO VWPI AD V GND GND L SI N GND GND G H Features: □ Complete Output Power Circuit □ Gate Drive Circuit B N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.29±0.04 109.0±1.0 R 0.670 17.02 B 3.74±0.02 95.0±0.5 S 0.67 17.0 C 3.46±0.04 88.0±1.0 T 0.52 13.2 D 3.19 81.0 U 0.39 10.0 E 2.91±0.02 74.0±0.5 V 0.31 8.0 F 2.36 60.0 W 0.28 7.0 G 1.28 32.6 X 0.22 Dia. Dia. 5.5 H 1.24 31.6 Y Metric M5 M5 J 1.02 26.0 Z 0.127 3.22 0.94 24.0 AA 0.10 2.6 AB 0.08 2.0 K L 0.87 +0.06/-0 22.0 +1.5/-0.0 M 0.79 20.0 AC 0.07 1.8 N 0.76 19.4 AD 0.06 1.6 P 0.75 19.0 AE 0.02 0.5 Q 0.708 17.98 □ Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM75RSA060 is a 600V, 75 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 75 60 555 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM75RSA060 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Mounting Torque, M5 Main Terminal Screw — 17 in-lb Module Weight (Typical) — Power Device Junction Temperature 550 Grams Supply Voltage Protected by OC and SC-(VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) VCC(prot.) 400 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts Fault Output Current IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation IC 75 Amperes ICP 150 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 312 Watts VCES 600 Volts Brake Sector Collector-Emitter Voltage Collector Current, ± Peak Collector Current, ± Supply Voltage (Applied between P - N) 30 Amperes 60 Amperes VCC 450 Volts VCC(surge) 500 Volts Collector Dissipation PC 208 Watts Diode Forward Current IF 30 Amperes VR(DC) 600 Volts Supply Voltage, Surge (Applied between P - N) Diode DC Reverse Voltage 556 IC ICP Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20°C ≤ T ≤ 125°C 115 161 — Amperes 39 53 — Amperes — 241 — Amperes — 79 — Amperes Control Sector Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V — 10 — µS OT Trip Level 111 118 125 °C OTR Reset Level — 100 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts Supply Voltage VD Applied between VUP1-VUPC, 13.5 15 16.5 Volts Circuit Current ID — 44 60 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Minimum Fault Output Pulse Width 557 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, Tj = 25°C — — 1.0 mA VCE = VCES, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VFM -IC = 75A, VD = 15V, VCIN = 5V — 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 75A — 1.8 2.7 Volts VD = 15V, VCIN = 0V, IC = 75A, — 1.85 2.78 Volts Tj = 125°C Inductive Load Switching Times 0.4 0.8 2.0 µS trr VD = 15V, VCIN = 0 ~ 115V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 75A — 0.4 1.0 µS toff Tj = 125°C — 2.0 2.9 µS — 0.5 1.0 µS — 2.7 3.5 Volts — 3.1 4.0 Volts ton tC(off) Brake Sector Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, Tj = 25°C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125°C 558 Diode Forward Voltage VFM -IC = 30A, VD = 15V, VCIN = 5V — 1.7 2.7 Volts Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1 mA VCE = VCES, Tj = 125°C — — 10 mA Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT — — 0.4 °C/Watt Rth(j-c)D Each Inverter FWDi — — 1.0 °C/Watt Rth(c-f)Q Each Brake IGBT — — 0.6 °C/Watt Rth(c-f)D Each Brake FWDi — — 1.5 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.027 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 400 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS 559 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Inverter Part COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 2.0 1.5 1.0 0.5 0 20 40 60 80 100 1.5 1.0 IC = 75A VCIN = 0V Tj = 25oC Tj = 125oC 0.5 12 14 16 18 13 20 0 0.5 1.0 1.5 2.0 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. EMITTER CURRENT (TYPICAL) 100 102 100 ton 10-1 101 10-1 tc(on) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 10-2 101 102 REVERSE RECOVERY TIME, trr, (mS) SWITCHING TIMES, tc(on), tc(off), (µs) tc(off) toff Irr 10-1 101 trr VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 10-2 101 102 100 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 140 101 100 140 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V Tj = 25oC Tj = 125oC DIODE FORWARD CURRENT, IF, (AMPERES) 15 40 20 100 120 100 80 60 0 0 VD = 17V 60 COLLECTOR CURRENT, IC, (AMPERES) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 102 Tj = 25oC VCIN = 0V 0 0 120 101 SWITCHING TIMES, ton, toff, (µs) 2.0 0 0 0.5 1.0 1.5 2.0 DIODE FORWARD VOLTAGE, VF, (VOLTS) 560 2.5 2.5 VD = 15V 120 100 80 60 0 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 JUNCTION TEMPERATURE, Tj, (oC) 150 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 2.5 80 COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3.0 OUTPUT CHARACTERISTICS (TYPICAL) Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Inverter Part TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 VD = 15V UV UVr 120 14 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 140 100 80 60 13 12 11 0 0 -50 0 50 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 150 -50 0 50 100 o o JUNCTION TEMPERATURE, TC, ( C) JUNCTION TEMPERATURE, Tj, ( C) 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.4oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 1.0oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) 561 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM75RSA060 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 75 Amperes/600 Volts Brake Part COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 3.0 2.5 2.0 1.5 1.0 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0.5 0 30 2.5 2.0 1.5 1.0 Tj = 25oC VCIN = 0V IC = 12A IC = 30A 0.5 0 5 10 15 20 25 30 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 101 100 0 0.4 0.8 1.2 1.6 DIODE FORWARD VOLTAGE, VF, (VOLTS) 20 15 10 12 14 16 18 20 0 1 2.0 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.06oC/W 10-2 10-1 TIME, (s) 100 3 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 2 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) DIODE FORWARD CHARACTERISTICS VD = 15V Tj = 25oC Tj = 125oC VD = 17V 13 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 102 Tj = 25oC VCIN = 0V 0 0 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 DIODE FORWARD CURRENT, IF, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3.5 562 OUTPUT CHARACTERISTICS (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 1.5oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101