ASM-SENSOR 3540

3540 mΩ HiTESTER
Component measuring instruments
Customize with BCD output, printer interface or RS-232C interface to suit your application needs.
Fast-response milliohmmeter offers
selectable manual measurement or
system integration.
The 3540 mΩ HiTESTER is a high performance low resistance tester
that includes a comparator function essential for component sorting, fast
16-times-per-second sampling, temperature compensation and autoranging, and a choice of interfaces to meet your measurement needs.
The standard 3540 is the economical version without external control
interfaces, making it the no-fuss solution for manual testing.
For more advanced system integration capabilities, select Model 354001 for a built-in BCD output interface providing for external control,
Model 3540-02 to output measurement results to a printer, and Model
3540-03 to add PC compatibility via a built-in RS-232C interface.
1
Internal Comparator with Fast 100-ms Response
Features
●Comparator function stores up to seven tables
● Dual comparator modes: Hi-Lo compares upper and lower
limits, and REF-% compares a range and standard value
●Fast response of about 100 ms (measuring pure resistance:
actual response depends on material under test)
●Temperature compensation function measures temperature
and calculates value relative to copper at 20˚C/68˚F
●4-terminal method eliminates the effects of leads and contact
resistance
●Auto-ranging function
●Dual power system: batteries or AC adapter
●BCD, printer interface and RS-232C interface options in -01,
-02 and -03 suffix versions, respectively
■ Main Buttons
2
1
5 6
7
8
9
3
4
10
*All display segments shown lit for purposes of illustration.
1. Range Select, Auto-Range On/Off
2. Hold (also controllable by external trigger and EOC, besides
displaying hold)
3. Temperature compensation On/Off or temperature display
4. Button lock
5. Comparator Table Select (Up to 7 states can be memorized)
6. Comparator Mode Select (Hi-Lo or REF-%)
7. Comparator Value Set (Upper/Lower limits or standard
value/range settings)
8. Beeper Mode Select (HL, IN, OFF)
9. Comparator On/Off
10.Sampling Speed Select (Fast: 16 times/s, or Slow: 4 times/s)
■ Comparator Function
The comparator includes a Hi-Lo mode for setting upper and
lower limits, and a REF-% mode for setting a standard value
and range.
Up to seven tables can be memorized, each storing a
measurement range, comparator mode and comparator values.
Hi/IN/Lo measurements are indicated by LED and
3-way beeper mode, and for the -01 and -02 versions, results
are available for external use at open-collector output terminals
on the rear panel.
Hi-Lo Comparator
REF-% Comparator
Example display with FAST sampling, measurement value 30.00 mΩ,
temperature compensation on, table no. 1, upper limit 30.10 and lower
limit 29.90, and beeper mode HL.
Example display with FAST sampling, 100.0% deviation of display from
standard value (displayed deviation = measured value / standard value ×
100%), temperature compensation function on, table no. 7, standard
value is 30.00, range is ±10.0%, and beeper mode IN.
■ 3540
The basic version includes the essential functions: eliminating
external interfaces to keep the price low. Comparator results
are displayed by LED and beeper. Jacks are provided on the
rear panel for the temperature probe (for temperature
compensation), and for the AC adapter.
Temperature Measurement Display
Temperature Probe Jack
AC Adapter Jack
2
Ideal Interface for System Integration
■ 3540-01
Digital I/O
External Input Terminals
External Output Terminals
This version is equipped with a digital interface providing
BCD output of comparator results and external control
capability, as well as the essential functions of the 3540. Along
with BCD output, the range, comparator tables, EOC and
power can be externally controlled, ideal for system
applications.
AUTO/MANU Select
Timing Chart Example
The following chart shows the timing relationships between
comparator results using the hold function and BCD output at
the external connector.
CC ERR
Chuck 1
Trigger 1
Chuck 2
Trigger 2
With AUTO selected, BCD and comparator results are output continuously. With
MANU selected, comparator results are output only when the MANU and GND
external input terminals are shorted together.
MANU Operation
Shorted
Shorted
Chuck 3
MANU
Trigger 3
Hi IN Lo
Judgment
BCD DP
Measurement
TRIG
EOC
Hi IN Lo
Previous Judgment
Judgment 1
Digital I/O Details
Judgment 2
External I/O
Outputs (TTL: 5V, 20 mA max.)
BCD DP Previous Measurement
t1
Measurement 1
Measurement 2
• BCD DP (range) signal
• End-Of-Check (EOC) signal
• Supply Current Error (CC ERR) signal
t2
FAST t1: 40 ms, t2: 60 ms
SLOW t1: 70 ms, t2: 230 ms
(response time = t1 + t2)
Inputs (TTL: 5V, 20 mA max.)
• Range Select
• Comparator Table Select
• DC Power (+5V, 200 mA max.)
• GND
At Hold time, the EOC is retained until the next trigger to facilitate
sequencing. Display and output are retained until the next EOC is taken.
CC ERR input enhances test reliability with various materials under test
t1: (Settling time) after checking, the delay until measured power is stable
before triggering. Settling time depends on material under test (value
is relative to pure resistance).
t2: (Measuring) raising EOC accepts BCD and comparator results, so the
desired data is captured.
Outputs
(Open Collector: 35V, 50 mA max.)
• Comparator Result signal (Hi, IN, Lo)
• End-Of-Check (EOC) signal
• Supply Current Error (CC ERR) signal
Inputs (TTL: 5V, 20 mA max.)
Note: Signal Logic
TTL Outputs: assert = 5V, negate = 0V
TTL Inputs: assert = 0V, negate = 5V
Open Collector Outputs: assert = ON,
negate = OFF
• Trigger (TRIG)
• Manual (MANU)
• Zero Adjust (0 ADJ)
• Print (PRINT: only in version -02)
• DC Power (+5V, 200 mA max.)
• GND
EOC and CC ERR are output from version -01 by both TTL and open
collector. Pin out details are available upon request.
■ 3540-02
Printer Interface
This version is equipped with a printer interface.The printer
connector is provided along with the external I/O terminals of
the -01 version, allowing printing by external request. The
optional model 9203 DIGITAL PRINTER provides interval
printing, statistical processing of maximum, minimum, average,
standard deviation, histograms and graph printing. A standard
printer with Centronics interface can also be connected.
External Input Terminals
External Output Terminals
AUTO/MANU Select
Printing Examples
9203 DIGITAL PRINTER
Histogram
Graph Printing
Statistical Processing
■ 3540-03
This model is equipped with an RS-232C interface, through
which all features of the instrument other than the power
supply can be controlled remotely. Measurement data can also
be output through the interface for processing by various
applications, increasing the scope of data utility.
Printer type: Thermal Line Printer
Statistical Processing (up to 99,999 data points)
Histogram and graphics (up to 5,000 data points)
Dimensions and mass: approx. 215W × 160H × 54D mm, 1 kg.
Note: Please refer to the catalog for the 3550 Battery HiTESTER series for
further details.
RS-232C Specifications
Transfer method : Synchronous transfer, full duplex.
Transfer rate : 9600
Data format : 8 data bits, no parity, 1 stop bit
Handshaking : No support for X flow or hardware flow control
Delimiter : CR or CR+LF during receive, CR+LF during send
Connection cable : D-sub 9-pin female connector, reverse connection
3
■3540 Specifications
Measurement method: 4-terminal direct current
double integration
LCD Resistance display digits up to 3500
Temperature digits up to 999
available (disabled with comparator ON)
[OF ] display
[- - - - ] display (CC ERR external output in versions -01 , -02 and -03)
Resistance measurement: SLOW 4 times/s, FAST 16 times/s
Resistance measurement: SLOW 300 ms, FAST 100 ms
Note: settling time depends on material under test
(values are relative to pure resistance).
Standard Temperature 20˚C/68˚F, Temperature Modulus:
3930 ppm/Cu wire
Temperature
Compensation
Function:
Comparator:
(selectable from HI/IN/OFF)
Up to 7 table memories (external table selection only with
version -01)
External output (open collector: versions -01, -02 and -03 only)
(-01, -02 and -03 Ver. only)
External Interface:
Operating Time:
(with LED and
Beeper on)
Maximum Rated Power:
Operating temperature range: 0 to 40˚C (32˚F to 104˚F), less than 80% rh
Storage temperature range: -10 to 50˚C (14˚F to 122˚F), less than 80% rh
Operating conditions: indoors, below 2,000 m (6,562 feet) altitude
AA-size Alkaline batteries: type LR6 × 6 pcs, or
AA-size Manganese batteries: type R6P × 6 pcs, or
Model 9445 AC ADAPTER (9 V DC, 1.4 A)
w/LR6 batteries: approx. 7 h (30 and 300 mΩ ranges)
approx. 18 h (other ranges)
w/R6P batteries: approx. 1.5 h (30 and 300 mΩ ranges)
approx. 6 h (other ranges)
5 VA
215W × 61H × 213D mm (8.5"W × 2.4"H × 8.4"D )
3540 – Approx 900 g (21bs), 3540-01 – Approx 1 kg (35.3 oz.)
9287-10 CLIP TYPE LEADS (1), 9451 TEMPERATURE PROBE (1),
Spare Fuse (1- F1.0 AH/250 V), Ferrite Clamp (2), External
Connector Socket (*Ver.-01 only, HIROSE ELECTRIC INC. 37-pin
plug / type FDCD-37P)
EMC EN55011:1991+A2:1996
EN50082-1:1992
Safety EN61010-1:1993+A2:1995
EN61010-2-031:1994
Overvoltage category II (expected overvoltage 330V)
Pollution degree 2
Conforming
Standards:
TTL Output: BCD
Open Collector Outputs: Hi, IN, Lo, EOC, CC ERR
TTL Inputs: TRIG, MANU, 0 ADJ, range, comparator
table select (-01 only), PRINT (-02 only)
Centronics interface (-02 only), RS-232C interface (-03 only)
■Measurement Ranges
Power Supply:
Dimensions:
Mass:
Accessories:
Comparator modes: selectable Hi-Lo or REF-%
Comparator results are indicated by LED and beeper
External Control:
(non-condensating)
Conditions of guaranteed accuracy: 23 ± 5˚C/73 ± 9˚F less than 80% rh (non-condensating),
after 30 min. warm-up, after zero adjustment.
Temperature Measurement/Compensation
Resistance Measurement: (sample rate: SLOW; for FAST, add 3 digits to the following digit tolerances)
Range
30 mΩ
300 mΩ
3Ω
30 Ω
300 Ω
3 kΩ
30 kΩ
Resolution
10 µΩ
100 µΩ
1 mΩ
10 mΩ
100 mΩ
1Ω
10 Ω
100 mA
Accuracy
10 µA
1mA
3.5mV
35mV
3.5 mV
±0.1%rdg.
±6dgt.
±0.1%rdg.
±4dgt.
±0.1%rdg.
±6dgt.
35 mV
350 mV
350 mV
(±0.02%rdg. ±0.5dgt.)/˚C (1.8˚F)
Open-Terminal
Voltage
4.0 V max.
(add to resistance
measurement
accuracy)
-10.0 to 39.9˚C
(-14.0 to 103.8˚F)
±0.3%rdg.
±0.5˚C (0.9˚F)
±0.3%
40.0 to 99.9˚C
±0.3%rdg.
±1.0˚C (1.8˚F)
±0.6%
(104 to 211.8˚F)
±0.1%rdg. ±4dgt.
Temperature
Modulus
3540
3540-01
3540-02
3540-03
35 mV
Accuracy of
Temperature
Compensation
Temperature
Measurement
Accuracy
approx. 1.5 m (59.1")
platinum resistance
9451 TEMPERATURE PROBE (included)
mΩHiTESTER
mΩHiTESTER (with BCD)
mΩHiTESTER (with Printer interface)
mΩHiTESTER (with RS-232C interface)
Optional accessories
9445-02 AC ADAPTER (universal 100 to 240VAC , 9V/1.4A output/for UL type)
9445-03 AC ADAPTER (universal 100 to 240VAC , 9V/1.4A output/for EU type)
9452 CLIP TYPE LEADS
9453 FOUR-TERMINAL LEADS
9455 PIN TYPE LEADS
9460 CLIP TYPE LEADS WITH TEMPERATURE SENSOR
9461 PIN TYPE LEADS
9467 LARGE CLIP TYPE LEADS
9770 PIN TYPE LEADS
9771 PIN TYPE LEADS
9637 RS-232C CABLE(9pin-9pin/Cross/1.8m)
9638 RS-232C CABLE(9pin-25pin/Cross/1.8m)
9203 DIGITAL PRINTER (for 3540-02)
9425 CONNECTION CORD (20-pin half-pitch—36pin/D-sub)
[for connecting the 3540-02 to the 9203/2meters]
9233 RECORDING PAPER (for the 9203/10meters,10rolls)
9452
9287-10 (included)
9453
9455
same appearance
as 9461
0.8 dia.
6 14 : mm
Maximum
Applied Voltage
Range
Approx. 85 cm between
connectors, and 8 cm
between probes
Approx. 80 cm between
connectors, and 20 cm
between probes
Approx. 80 cm between
connectors, and
30 cm between probes
9461
9467
9460
Approx. 1.7 m between
connectors, and 25 cm
between probes
9770/9771
Approx. 40 cm between
connectors, and 25 cm
between probes
9770 -- in detail
Cable length: connector
to fork 40cm, fork to
probes 25cm
0.6 mm dia.
1.8 mm dia.
Tip
magnified
view
Current side
Voltage side
0.2/0.2 dia.
Approx. 40 cm between
connectors, and 25 cm
between probes
Approx. 85 cm between
connectors, and 25 cm between
probes, 29 mm dia.
9771 -- in detail
9 mm
Measuring
Current
5Temperature
7.4 mm
9 mm
Auto-Ranging:
Input Overrange:
Current Fault:
Sampling Rate:
Response Time:
30V DC or AC peak (fuse protected)
Overvoltage
Protection:
Environment:
2 mm
Operating method:
Display:
0.2 mm
2.2 mm
DISTRIBUTED BY
HEAD OFFICE :
81 Koizumi, Ueda, Nagano, 386-1192, Japan
TEL +81-268-28-0562 / FAX +81-268-28-0568
E-mail: [email protected] hioki.co.jp
HIOKI USA CORPORATION :
6 Corporate Drive, Cranbury, NJ 08512 USA
TEL +1-609-409-9109 / FAX +1-609-409-9108
E-mail: [email protected] hiokiusa.com
Shanghai Representative Office :
1704 Shanghai Times Square Office
93 Huaihai Zhong Road
Shanghai, 200021, P.R.China
TEL +86-21-6391-0090, 0092
FAX +86-21-6391-0360
E-mail: [email protected]
All information correct as of Nov. 24, 2005. All specifications are subject to change without notice.
3540E6-5YE-03P
Printed in Japan