PM50RVA120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts TERMINAL CODE 1. WFO 11. UP 2. VWPC 12. VUP1 3. WP 13. Br 14. FO 4. VWP1 5. VFO 15. VNC 16. VN1 6. VVPC 17. UN 7. VP 18. VN 8. VVP1 19. WN 9. UFO 10. VUPC A D P N J TYP. N P B P M R 1234 U 5678 9 10 1112 B K E U V 13 14 15 16 17 18 19 L - TYP. U V M W T (4 TYP.) Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. S NUTS (6 TYP.) CCØ (4 PLACES) AA - TYP. X SEE DETAIL A W Z - TYP. H BB SQ PIN - TYP. (19 PLACES) C G Y DETAIL A F VUP1 UFO UP VUPC VVP1 VFO VP VVPC VWP1 WFO WP VWPC UN VN VN1 WN VNC Br FO Features: □ Complete Output Power Circuit RfO GND FO IN VCC GND GND FO IN VCC TEMP GND OUT Si TH OUT Si GND FO IN VCC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND GND GND GND GND Si OUT Si OUT Si OUT Si OUT Si OUT □ Gate Drive Circuit □ Protection Logic – Short Circuit – Over Temperature – Under Voltage RfO = 1.5k OHM B N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches A 4.33 110.0 P 0.30 7.5 3.50 89.0 R 0.65 16.5 S M5 Metric M5 B C 0.87 +0.04/-0.02 22.0 +1.0/-0.5 Millimeters D 3.74±0.010 95.0±0.25 T 0.22 Dia. Dia. 5.5 E 2.91±0.010 74.0±0.25 U 0.56±0.010 14.1±0.25 F 0.16 4.0 V 1.72±0.012 43.57±0.3 G 0.87 22.0 W 0.57±0.012 14.6±0.3 H 0.42 10.6 X 2.90 73.7 J 0.79 20.0 Y 0.78 19.7 K 2.99±0.02 Z 0.10±0.010 2.54±0.25 L 0.39 10.0 AA 0.137±0.010 3.49±0.25 M 0.49 12.5 BB 0.02 SQ 0.64 SQ N 0.67 17.0 CC 76.0±0.5 0.12 +0.04/-0.02 3.0 +1.0/-0.5 Applications: □ Inverters □ UPS □ Motion/Servo Control □ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM50RVA120 is a 1200V, 50 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 50 120 417 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RVA120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM50RVA120 Units Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M5 Mounting Screws (Typical) — 17 in-lb Power Device Junction Temperature Mounting Torque, M5 Main Terminal Screws (Typical) — 17 in-lb Module Weight (Typical) — 560 Grams Supply Voltage (Applied between P - N) VCC(surge) 1000 Volts Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot.) 800 Volts VRMS 2500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC) VFO 20 Volts Fault Output Current (Sink Current at FO Terminals) IFO 20 mA VCES 1200 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) IC 50 Amperes Peak Collector Current, ± (TC = 25°C) ICP 100 Amperes Collector Dissipation (TC = 25°C) PC 338 Watts VCES 1200 Volts IC 15 Amperes Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, ± (TC = 25°C) Peak Collector Current, ± (TC = 25°C) ICP 30 Amperes Collector Dissipation (TC = 25°C) PC 134 Watts IF 15 Amperes VR(DC) 1200 Volts FWDi Forward Current (TC = 25°C) FWDi Rated DC Reverse Voltage (TC = 25°C) 418 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RVA120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 22 — — Amperes Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V 59 — — Amperes — 52 — Amperes Control Sector Short Circuit Trip Level Brake Part toff(SC) VD = 15V — 10 — µS Over Temperature Protection OT Trip Level 111 118 125 °C (VD = 15V, Lower Arm) OTr Reset Level 90 100 110 °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts Supply Voltage VD Applied between VUP1-VUPC, — 15 — Volts Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 44 60 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN, Br-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — mS Short Circuit Current Shut-off Time VVP1-VVPC, VWP1-VWPC, VN1-VNC Fault Output Current Minimum Fault Output Pulse Width 419 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RVA120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA FWDi Forward Voltage VEC -IC = 50A, VD = 15V, VCIN = 15V — 2.50 3.50 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, — 2.65 3.30 Volts — 2.75 3.35 Volts 0.4 0.9 2.3 µS — 0.2 0.3 µS IGBT Inverter Sector Collector-Emitter Saturation Voltage Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 50A, Pulsed, Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0V ~ 15V tC(on) VCC = 600V, IC = 50A, — 0.4 1.0 µS toff Tj = 125°C — 2.4 3.4 µS — 0.7 1.2 µS VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10.0 mA tC(off) Brake Sector Collector-Emitter Cutoff Current FWDi Forward Voltage Collector-Emitter Saturation Voltage ICES VFM IF = 15A — 2.50 3.50 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 15A, — 2.50 3.30 Volts — 2.20 3.20 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 15A, Tj = 125°C 420 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RVA120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT — — 0.37 °C/Watt Rth(j-c)D Each Inverter FWDi — — 0.70 °C/Watt Rth(j-c)Q Each Brake IGBT — — 0.93 °C/Watt Rth(j-c)D Each Brake FWDi Part — — 1.50 °C/Watt Case to Fin Per Module, — — 0.027 °C/Watt Value Units Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition VCC Applied across P-N Terminals ≤ 800 Volts VCE(surge) Applied across C-E Terminals ≤ 1000 Volts Applied between VUP1-VUPC, 15 ± 1.5 Volts VD VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br ≥ 4.0 Volts tDEAD For IPM's each Input Signal ≥ 3.0 µS Arm Shoot-Through Blocking Time 421 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RVA120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Inverter Part COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 60 Tj = 25oC 2.0 1.0 1.0 VD = 15V Tj = 25°C Tj = 125°C 0 IC = 50A Tj = 25°C Tj = 125°C 0 20 40 60 13 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) 102 tc(off) tc(on) 101 102 100 Irr trr 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 100 103 30 103 102 PSW(off) 101 PSW(on) PSW(off) 100 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY 150 102 VD = 15V DIODE FORWARD CURRENT, IE, (AMPERES) 103 REVERSE RECOVERY CURRENT, Irr, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 102 20 SWITCHING LOSS CHARACTERISTICS (TYPICAL) 100 10-1 103 COLLECTOR CURRENT, IC, (AMPERES) 10 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) VCC = 600V VD = 15V Tj = 25°C Tj = 125°C COLLECTOR CURRENT, IC, (AMPERES) 102 0 VD = 15V Tj = 25°C Tj = 25°C Tj = 125°C CIRCUIT CURRENT, ID, (mA) Tj = 25°C Tj = 125°C 101 10-2 101 17 SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (µs) SWITCHING TIMES, ton, toff, (µs) ton 10-1 20 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) VCC = 600V VD = 15V 10-1 15 101 toff 100 13 40 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) 101 15 VD = 17V 0 0 COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY TIME, trr, (µS) COLLECTOR CURRENT, IC, (AMPERES) 2.0 0 422 OUTPUT CHARACTERISTICS (TYPICAL) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 101 100 N-SIDE 50 P-SIDE 100 0 0 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 0 10 20 CARRIER FREQUENCY, fC, (kHz) 30 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RVA120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) Tj = 25°C 1.0 0.8 0 13 15 17 1.2 1.2 1.0 1.0 0.8 0.8 VD = 15V 0 -60 SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) 15 VD = 15V UVt UVr 13 11 100 JUNCTION TEMPERATURE, Tj, (°C) 180 180 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.37°C/W 10-2 10-1 TIME, (s) 100 100 180 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 20 JUNCTION TEMPERATURE, Tj, (°C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) 20 100 JUNCTION TEMPERATURE, Tj, (°C) CONTROL SUPPLY VOLTAGE, VD, (VOLTS) 0 -60 20 VD = 15V 0 -60 10 1 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25°C) = 1.0 1.2 SHORT CIRCUIT CURRENT TRIP LEVEL (Tj = 25°C) = 1.0 SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 15V) = 1.0 Inverter Part 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.70°C/W 10-3 10-3 10-2 10-1 100 10 1 TIME, (s) 423 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RVA120 Intellimod™ Module Three Phase + Brake IGBT Inverter Output 50 Amperes/1200 Volts Brake Part COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 15 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 2.0 2.0 1.0 1.0 VD = 15V Tj = 25°C Tj = 125°C 0 IC = 15A Tj = 25°C Tj = 125°C 0 10 20 30 13 COLLECTOR CURRENT, IC, (AMPERES) 101 100 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) DIODE FORWARD CURRENT, IE, (AMPERES) Tj = 25°C Tj = 125°C 0 10 5 15 17 0 1.5 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.93°C/W 10-2 10-1 TIME, (s) 100 4.5 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 3.0 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) DIODE FORWARD CHARACTERISTICS VD = 15V 15 13 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) 102 VD = 17V 0 0 10 1 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 424 OUTPUT CHARACTERISTICS (TYPICAL) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 1.50°C/W 10-3 10-3 10-2 10-1 TIME, (s) 100 10 1