BTS737S2 Smart High-Side Power Switch Four Channels: 4 x 35mΩ Ω Advanced Current Sense with ReverSave Product Summary Package Operating Voltage Vbb(on) Active channels On-state Resistance RON Nominal load current IL(NOM) Current limitation IL(SCr) one 35mΩ 5.4A 21A 4.5 ...40V four parallel 9mΩ 11.1A 21A P-DSO-28 General Description • • N channel vertical power MOSFET with charge pump, ground referenced CMOS compatible input and diagnostic feedback, monolithically integrated in Smart SIPMOS technology. Fully protected by embedded protection functions Applications • • • • µC compatible high-side power switch with diagnostic feedback for 12V and 24V grounded loads All types of resistive and capacitve loads Most suitable for loads with high inrush currents, so as lamps Replaces electromechanical relays, fuses and discrete circuits Basic Functions • • • • • Very low standby current Improved electromagnetic compatibility (EMC) CMOS compatible input Stable behaviour at undervoltage Wide operating voltage range Protection Functions • • • • • • • • Reverse battery protection without external components (ReverSave ) Short circuit protection Overload protection Current limitation Thermal shutdown Overvoltage protection (not load dump) without external resistor Loss of ground protection Electrostatic discharge protection (ESD) Diagnostic Function • Proportional load current sense (with defined fault signal during thermal shutdown) Infineon technologies Page 1 of 1 Block Diagram Vbb IN1 IS1 IS2 Logic Channel 1 Channel 2 Load 1 IN2 Load 2 IN3 IS3 IS4 IN4 Logic Channel 3 Channel 4 GND Load 3 Load 4 2001-07-13 BTS737S2 Functional diagram overvoltage protection internal voltage supply logic gate control + charge pump current limit VBB clamp for inductive load OUT1 IN1 ESD temperature sensor reverse battery protection Proportional sense current IS1 R0 LOAD only active in off-state . IN2 IS2 channel 1 control and protection circuit of channel 2 GND1/2 IN3 IS3 OUT2 control and protection circuit of channel 3 OUT3 IN4 IS4 control and protection circuit of channel 4 GND3/4 Infineon technologies OUT4 Page 2 2001-07-13 BTS737S2 Pin Definitions and Functions Pin configuration Pin Symbol Function 1, 7, 8, Vbb Positive power supply voltage. Design the 14, wiring for the simultaneous max. short circuit 15, 28 currents from channel 1 to 4 and also for low thermal resistance 4 IN1 Input 1,2, 3,4 activates channel 1,2,3,4 in case of logic high signal 3 IN2 11 IN3 10 IN4 25,26,27 OUT1 Output 1,2,3,4 protected high-side power output 22,23,24 OUT2 of channel 1,23,4. Design the wiring for the 19,20,21 OUT3 max. short circuit current 16,17,18 OUT4 5 IS1 Diagnostic feedback 1 .. 4 of channel 1 to 4 Providing a sense current, proportional to the 6 IS2 load current 12 IS3 13 IS4 2 GND1/2 Ground of chip 1 (channel 1,2) 9 GND3/4 Ground of chip 2 (channel 3,4) (top view) Infineon technologies Page 3 Vbb GND1/2 IN2 IN1 IS1 IS2 Vbb Vbb GND3/4 IN4 IN3 IS3 IS4 Vbb 1 2 3 4 5 6 7 8 9 10 11 12 13 14 • 28 27 26 25 24 23 22 21 20 19 18 17 16 15 Vbb OUT1 OUT1 OUT1 OUT2 OUT2 OUT2 OUT3 OUT3 OUT3 OUT4 OUT4 OUT4 Vbb 2001-07-13 BTS737S2 Maximum Ratings at Tj = 25°C unless otherwise specified Parameter Symbol Supply voltage (overvoltage protection see page 6) Supply voltage for full short circuit protection Tj,start = -40 ...+150°C Load current (Short-circuit current, see page 6) Load dump protection1) VLoadDump = VA + Vs, VA = 13.5 V RI2) = 2 Ω, td = 400 ms; IN = low or high, each channel loaded with RL = 4.7 Ω, Operating temperature range Storage temperature range Power dissipation (DC)4) Ta = 25°C: (all channels active) Ta = 85°C: Maximal switchable inductance, single pulse Vbb = 12V, Tj,start = 150°C4), IL = 4.0 A, EAS = 0.8J, 0 Ω one channel: IL = 6.0 A, EAS = 1.0J, 0 Ω two parallel channels: four parallel channels: IL = 9.5 A, EAS = 1.5J, 0 Ω Vbb Vbb Values Unit 43 36 V V IL VLoad dump3) self-limited 60 A V Tj Tstg Ptot -40 ...+150 -55 ...+150 3.7 1.9 °C ZL 33 37 64 mH VESD 1.0 4.0 8.0 kV -10 ... +16 ±0.3 ±0.3 V mA W see diagrams on page 11 Electrostatic discharge capability (ESD) IN: (Human Body Model) IS: out to all other pins shorted: acc. MIL-STD883D, method 3015.7 and ESD assn. std. S5.1-1993 R=1.5kΩ; C=100pF Input voltage (DC) Current through input pin (DC) Current through sense pin (DC) VIN IIN IIS see internal circuit diagram page 10 1) 2) 3) 4) Supply voltages higher than Vbb(AZ) require an external current limit for the GND and status pins (a 75Ω resistor for the GND connection is recommended. RI = internal resistance of the load dump test pulse generator VLoad dump is setup without the DUT connected to the generator per ISO 7637-1 and DIN 40839 Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb connection. PCB is vertical without blown air. See page 16 Infineon technologies Page 4 2001-07-13 BTS737S2 Thermal Characteristics Parameter and Conditions Symbol min Thermal resistance junction - soldering point5)6), each channel: Rthjs 6) Rthja junction – ambient 2 @ 6 cm cooling area one channel active: all channels active: Values typ Max -- -- 11 --- 40 33 --- Unit K/W Electrical Characteristics Parameter and Conditions, each of the four channels Symbol at Tj = -40...+150°C, Vbb = 12 V unless otherwise specified Load Switching Capabilities and Characteristics On-state resistance (Vbb to OUT); IL = 5 A, Vbb ≥ 7V each channel, Tj = 25°C: RON Tj = 150°C: two parallel channels, Tj = 25°C: four parallel channels, Tj = 25°C: Values min typ Max Unit ----- 30 55 15 8 35 64 18 9 mΩ 5.0 6.7 10.5 5.4 7.4 11.1 ---- A -- -- 1 mA --- 50 120 150 220 µs dV/dton 0.3 -- 1 V/µs -dV/dtoff 0.15 -- 1 V/µs see diagram, page 12 Nominal load current one channel active: IL(NOM) two parallel channels active: four parallel channels active: Device on PCB6), Ta = 85°C, Tj ≤ 150°C Output current while GND disconnected, VIN = 0, IL(GNDhigh) see diagram page 11; (not tested specified by design) Turn-on time7) IN Turn-off time IN RL = 12 Ω Slew rate on 7) 10 to 30% VOUT, RL = 12 Ω: Slew rate off 7) 70 to 40% VOUT, RL = 12 Ω: 5) 6) 7) to 90% VOUT: ton to 10% VOUT: toff Soldering point: upper side of solder edge of device pin 7,8. See page 16. Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb connection. PCB is vertical without blown air. See page 16 See timing diagram on page 13. Infineon technologies Page 5 2001-07-13 BTS737S2 Parameter and Conditions, each of the four channels Symbol Values min typ Max Vbb(on) Vbb(AZ) 4.5 41 -47 40 52 V V Ibb(off) ----- 25 80 25 4 15 µA IL(off) 10 40 -1 -- IGND --- 1.6 6.0 --- mA IL(lim) 36 45 58 A --- 40 40 -- A ms at Tj = -40...+150°C, Vbb = 12 V unless otherwise specified Operating Parameters Operating voltage Overvoltage protection8) I bb = 40 mA Standby current9) Tj =-40...25°C: VIN = 0; see diagram page 12 Tj =150°C: not tested, specified by design: Tj =125°C: Off-State output current Tj =-40...25°C: (included in Ibb(off))VIN = 0; each channel;Tj=150°C: Operating current, VIN = 5V, IGND = IGND1/2 + IGND3/4, one channel on: four channels on: Unit µA Protection Functions10) Current limit, (see timing diagrams, page 14) Repetitive short circuit current limit, Tj = Tjt each channel IL(SCr) two,three or four parallel channels (see timing diagrams, page 14) Initial short circuit shutdown time Tj,start =25°C: toff(SC) -- 4 --- 18 14 150 -- 21 17 -10 30 20 --- (see timing diagrams on page 14) Output clamp (inductive load switch off)11) at VON(CL) = Vbb - VOUT, IL= 40 mA Tj =-40°C..25°C: VON(CL) Tj =150°C: Thermal overload trip temperature Tjt Thermal hysteresis ∆Tjt V °C K Supply voltages higher than Vbb(AZ) require an external current limit for the GND and status pins (a 150Ω resistor for the GND connection is recommended). See also VON(CL) in table of protection functions and circuit diagram on page 10. 9) Measured with load; for the whole device; all channels off 10) Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as "outside" normal operating range. Protection functions are not designed for continuous repetitive operation. 11) If channels are connected in parallel, output clamp is usually accomplished by the channel with the lowest VON(CL) 8) Infineon technologies Page 6 2001-07-13 BTS737S2 Parameter and Conditions, each of the four channels Symbol at Tj = -40...+150°C, Vbb = 12 V unless otherwise specified Reverse Battery Reverse battery voltage 12) On-state resistance with reverse battery IL = 2A; Vbb = 12V Tj =25°C: Tj =150°C: Input13) Input resistance Values min typ Max Unit -Vbb -- -- 28 V Ron --- 45 80 60 120 mΩ 2.5 3.5 6.0 kΩ 1.7 1.5 -1 20 --0.3 -50 3.2 --35 90 V V V µA µA RI (see circuit page 10) Input turn-on threshold voltage Input turn-off threshold voltage Input threshold hysteresis Off state input current On state input current VIN(T+) VIN(T-) ∆ VIN(T) VIN = 0.4 V: IIN(off) VIN = 5 V: IIN(on) 12) Power dissipation is higher compared to normal operating conditions due to the elevated on-state reistance. The temperature protection and sense functionality is not active during reverse current operation! Input and Status currents have to be limited (see max. ratings page 4 and circuit page 10). 13) If ground resistors R GND are used, add the voltage drop across these resistors. Infineon technologies Page 7 2001-07-13 BTS737S2 Parameter and Conditions, each of the four channels Symbol at Tj = -40...+150°C, Vbb = 12 V unless otherwise specified Diagnostic Characteristics Current sense ratio, static on-condition, kILIS kILIS =IL:IIS -40°C +25°C +150°C IL = 10 A: IL = 2 A: IL = 1 A: IL = 0.5 A: IL = 10 A: IL = 2 A: IL = 1 A: IL = 0.5 A: IL = 10 A: IL = 2 A: IL = 1 A: IL = 0.5 A: Sense signal in case of fault-conditions14) Vfault Sense signal delay after thermal shutdown15) tdelay(fault) Sense current saturation IIS,lim Current sense output voltage limitation IIS = 0, IL = 5 A: VIS(lim) Current sense leakage/offset current VIN=0, VIS = 0, IL = 0: IIS(LL) VIN=5 V, VIS = 0, IL = 0: IIS(LH) Current sense settling time to IIS static±10% after tson(IS) positive input slope, IL = 0 5 A, Values min typ Max Unit -- 5 000 -- 4575 4100 4200 3580 4600 4250 4310 3820 4675 4475 4350 4200 5000 5000 5200 5800 4900 4900 5100 5600 4900 4900 5000 5200 5425 5900 6200 8080 5200 5550 6010 7320 5125 5325 5650 6200 5.8 6.3 6.9 V -- -- 1 ms 4 -- -- mA 5.8 6.3 6.9 V --- -2.5 1 -- µA -- -- 300 µs -- 7 -- kΩ (not tested, specified by design) Internal output pull down R0 only active in off-state 14) In the case of current limitation or thermal shutdown the sense signal is no longer a current proportional to the load current, but a fixed voltage of typ. 5 V. 15) In the case of thermal shutdown the V signal remains for tdelay(fault) longer than the restart of the switch (see fault diagram on page 15). Infineon technologies Page 8 2001-07-13 BTS737S2 Truth Table Input level Output level L H L H Current Sense IIS 0 nominal H H Vfault L H L H L H L H L L L L H H Z H 0 Vfault 0 Vfault 0 <nominal17) 0 0 L L 0 Normal Operation CurrentLimitation16) Short circuit to GND Overtemperature Short circuit to Vbb Open load Negative output Voltage clamp L = "Low" Level X = don't care Z = high impedance, potential depends on external circuit H = "High" Level Vfault = 5V typ, constant voltage independent of external used sense resistor. Parallel switching of channels is possible by connecting the inputs and outputs in parallel. The current sense outputs have to be connected with a single sense resistor. Terms Ibb IIN1 V bb IIN2 IIS1 V IN1 V IN2 IIS2 V IS1 V IS2 Leadfram e 3 5 2 6 IN 1 V bb OUT1 IN 2 IS 1 IS 2 PROFE T Chip 1 OUT2 GND1/2 V O N1 25 26 27 22 23 24 V O N2 V bb IL1 V IN3 V O UT1 IIN4 IIS3 IL2 V IN4 IIS4 V IS3 4 IIG ND1/2 IIN3 V O UT2 V IS4 Leadfram e 10 12 9 13 IN 3 V bb OUT3 IN 4 IS3 PROFET Chip 2 IS4 GND3/4 OUT4 V O N4 VON3 19 20 21 16 17 18 IL3 IL4 11 IIG ND3/4 V O UT4 V O UT3 Leadframe (Vbb) is connected to pin 1, 7, 8, 14, 15, 28 . 16) 17) Current limitation is only possible while the device is switched on. Low ohmic short to Vbb may reduce the output current IL and therefore also the sense current IIS. Infineon technologies Page 9 2001-07-13 BTS737S2 Input circuit (ESD protection), IN1 to IN4 R IN Overvoltage output clamp, OUT1 or OUT2 +Vbb I VZ ESD-ZD I I V I ON GND OUT The use of ESD zener diodes as voltage clamp at DC conditions is not recommended. Power GND VON clamped to VON(CL) = 21 V typ. Sense output Normal operation: IS = IL / kILIS VIS = IS * RIS; RIS = 1 kΩ nominal RIS > 500Ω I IS Overvoltage protection of logic part GND1/2 or GND3/4 Sense output logic IS V + V bb IS Vf R ESD-ZD V RI IN Logic IS IS GND V ESD-Zener diode: VESD = 6.1 V typ., max 14 mA; Integrated GND resistor RGND Z1 R IS GND Operation under fault condition so as thermal shut down or current limitation Sense output logic Vfault Vfault Vf ESD-ZD R Z2 Signal GND VZ1 = 6.1 V typ., VZ2 = 47 V typ., RI = 3.5 kΩ typ., RGND = 75 Ω Reverse battery protection IS - Vbb GND Logic Vfault = 6V typ Vfault < VESD under all conditions IN RI Logic MOSFET IS OUT Power MOSFET Integrated GND resistor RGND R IS RL Signal GND Power GND RGND = 75 Ω, RI = 3.5 kΩ typ, In case of reverse battery the channel of the MOSFET is turned on. Temperature protection and sense functionality is not active during inverse current operation. Infineon technologies Page 10 2001-07-13 BTS737S2 GND disconnect Inductive load switch-off energy dissipation E bb IN E AS Vbb PROFET IN OUT IS bb V IN V OUT PROFET GND V ELoad Vbb = V GND ST L IS GND ZL { EL ER R L Any kind of load. In case of IN = high is VOUT ≈ VIN - VIN(T+). Due to VGND > 0, no VST = low signal available. Energy stored in load inductance: Vbb disconnect with energized inductive load high IN 2 EL = 1/2·L·I L While demagnetizing load inductance, the energy dissipated in PROFET is EAS= Ebb + EL - ER= VON(CL)·iL(t) dt, Vbb PROFET with an approximate solution for RL > 0 Ω: OUT EAS= IS GND V IL· L (V + |VOUT(CL)|) 2·RL bb ln (1+ |V IL·RL OUT(CL)| ) Maximum allowable load inductance for a single switch off (one channel)4) bb L = f (IL ); Tj,start = 150°C, Vbb = 12 V, RL = 0 Ω For inductive load currents up to the limits defined by ZL (max. ratings and diagram on page 11) each switch is protected against loss of Vbb. ZL [mH] 1000 Consider at your PCB layout that in the case of Vbb disconnection with energized inductive load all the load current flows through the GND connection. 100 10 1 0.1 0 1 2 3 4 5 6 7 IL [A] Infineon technologies Page 11 2001-07-13 BTS737S2 Typ. on-state resistance RON = f (Vbb,Tj ); IL = 2 A, IN = high RON [mOhm] 60 Tj = 150°C 50 180 25°C 30 -40°C 20 0 3 5 7 9 30 40 Vbb [V] Typ. standby current Ibb(off) = f (Tj ); Vbb = 9...34 V, IN1,2,3,4 = low Ibb(off) [µA] 45 40 35 30 25 20 15 10 5 0 -50 0 50 100 150 200 Tj [°C] Infineon technologies Page 12 2001-07-13 BTS737S2 Functionality diagrams All diagrams are shown for chip 1 (channel 1/2). For chip 2 (channel 3/4) the diagrams are valid too. The channels 1 and 2, respectively 3 and 4, are symmetric and consequently the diagrams are valid for each channel as well as for permuted channels Figure 1a: Switching a resistive load, change of load current in on-condition: IN Figure 1c: Behaviour of sense output: Sense current (IS) and sense voltage (VS) as function of load current dependent on the sense resistor Shown is VS and IS for three different sense resistors. Curve 1 refers to a low resistor, curve 2 to a medium-sized resistor and curve 3 to a big resistor. Note, that the sense resistor may not fall short of a minimum value of 500Ω. VOUT t on IL t off t slc(IS) t slc(IS) VS Load 1 VESD Vfault Load 2 3 IS,VS t son(IS) 2 t soff(IS) t 1 The sense signal is not valid during settling time after turn on or change of load current. IL IS 1 Figure 1b: Vbb turn on: IN 2 3 Vbb IL(lim) IL IL IS = IL / kILIS VIS = IS * RIS; RIS = 1 kΩ nominal RIS > 500Ω IS,VS proper turn on under all conditions Infineon technologies Page 13 2001-07-13 BTS737S2 Figure 2a: Switching a lamp: Figure 3a: Short circuit: shut down by overtempertature, reset by cooling IN IN IL IL(lim) ST V OUT VS I I L(SCr) Vfault L t The initial peak current should be limited by the lamp and not by the current limit of the device. Figure 2b: Switching a lamp with current limit: The behaviour of IS and VS is shown for a resistor, which refers to curve 1 in figure 1c IN Heating up may require several milliseconds, depending on external conditions ILL(lim’) = 50 A typ. increases with decreasing temperature. Figure 3b: Turn on into short circuit: shut down by overtemperature, restart by cooling (two parallel switched channels 1 and 2) IN1/2 IL1 + IL2 IL(SCp) VOUT I L(SCr) IL t IS off(SC) VS1, VS2 VS Vfault Vfault t Infineon technologies Page 14 2001-07-13 BTS737S2 Figure 4a: Overtemperature: Reset if Tj <Tjt The behaviour of IS and VS is shown for a resistor, which refers to curve 1 in figure 1c Figure 6b: Current sense ratio18): 10000 kILIS IN 5000 IL IS 0 [A] IL 0 1 2 3 4 5 6 7 8 9 10 11 12 13 VS Vfault tdelay(fault) TJ t Figure 6a: Current sense versus load current: 1.3 [mA] 1.2 I IS 1.1 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 IL 0 0 1 2 3 4 5 [A] 6 18) Infineon technologies Page 15 This range for the current sense ratio refers to all devices. The accuracy of the kILIS can be raised at least by a factor of two by calibrating the value of kILIS for every single device. 2001-07-13 BTS737S2 Package and Ordering Code Standard: P-DSO-28-16 Q67060-S7017 +0.09 0.23 8˚ ma x 0.35 x 45˚ 7.6 -0.2 1) 0.4 +0.8 1.27 0.35 2.65 max Ordering Code 0.2 -0.1 BTS 737 S2 2.45 -0.2 Sales Code +0.15 2) 0.1 0.2 28x 28 1 10.3 ±0.3 15 18.1 -0.4 1) 14 Index Marking 1) Does not include plastic or metal protrusions of 0.15 max rer side 2) Does not include dambar protrusion of 0.05 max per side GPS05123 All dimensions in millimetres Definition of soldering point with temperature Ts: upper side of solder edge of device pin 15. Published by Infineon technologies AG, Bereich Bauelemente, Vertrieb, Produkt-Information, Balanstraße 73, D-81541 München Infineon technologies AG 2001. All Rights Reserved As far as patents or other rights of third parties are concerned, liability is only assumed for components per se, not for applications, processes and circuits implemented within components or assemblies. The information describes a type of component and shall not be considered as warranted characteristics. The characteristics for which SIEMENS grants a warranty will only be specified in the purchase contract. Terms of delivery and rights to change design reserved. For questions on technology, delivery and prices please contact the Offices of Semiconductor Group in Germany or the Siemens Companies and Representatives woldwide (see address list). Due to technical requirements components may contain dangerous substances. For information on the type in question please contact your nearest Infineon technologies AG Office, Semiconductor Group. Siemens AG is an approved CECC manufacturer. Packing: Please use the recycling operators known to you. We can also help you - get in touch with your nearest sales office. By agreement we will take packing material back, if it is sorted. You must bear the costs of transport. For packing material that is returned to us unsorted or which we are not obliged to accept we shall have to invoice you for any costs incurred. Components used in life-support devices or systems must be expressly authorised for such purpose! Critical components19) of the Semiconductor Group of Infineon technologies AG, may only be used in life supporting devices or systems20) with the express written approval of the Semiconductor Group of Infineon technologies AG. Pin 7,8 Printed circuit board (FR4, 1.5mm thick, one layer 70µm, 6cm2 active heatsink area) as a reference for max. power dissipation Ptot, nominal load current IL(NOM) and thermal resistance Rthja 19) A critical component is a component used in a life-support device or system whose failure can reasonably be expected to cause the failure of that life-support device or system, or to affect its safety or effectiveness of that device or system. 20) Life support devices or systems are intended (a) to be implanted in the human body or (b) support and/or maintain and sustain and/or protect human life. If they fail, it is reasonably to assume that the health of the user or other persons may be endangered. Infineon technologies Page 16 2001-07-13