MAP80 AC-DC Series Data Sheet Features • RoHS lead-solder-exempt compliant • Wide-range input for 110/220 VAC applications • CE marked to Low Voltage Directive • Input transient & ESD compliance to EN61000-4-2/-3/-4 • Meets EN55022, Class B limits • TTL compatible Power Fail Signal • Greater than 175,000 Hours MTBF • Metric and SAE mounting inserts Description Power-One’s MAP80 Series of power supplies provides reliable, tightly-regulated DC power for commercial and industrial systems which require high peak current capabilities. Wide-range AC input and full international safety, EMI, and ESD compliance ensure worldwide acceptance. All units bear the CE Mark. The MAP80 utilizes a variable frequency design with a thermally efficient U-channel chassis to provide full power operation in convection-cooled applications. Design innovations include metric and SAE mounting inserts on each mounting surface to provide integration flexibility. Dual-mode connectors provide traditional terminal block connections or popular single-row Molex connector mating. Single-output models feature wide-range output adjustability to meet a wide variety of standard and user-specific output voltage requirements. Single Output Model Selection MODEL MAP80-1005 MAP80-1012 MAP80-1024 OUTPUT VOLTAGE ADJUSTMENT RANGE MAXIMUM OUTPUT CURRENT PEAK OUTPUT CURRENT (NOTE 3) LINE REGULATION LOAD REGULATION RIPPLE & NOISE %p-p (NOTE 1) INITIAL SETTING ACCURACY 5V 12V/15V 24V/28V 4.5V to 5.6V 11.5V to 15.5V 23.0V to 29.0V 16A 7.5/6A (Note 2) 3.8/3.2A (Note 2) 18A 9.2/7.3A (Note 2) 4.6/3.9A (Note 2) 0.2% 0.2% 0.1% 1% ±1% 0.5% 1.4% 1% 0.5% 5.0V to 5.1V 11.76V to 12.15V 23.8V to 24.2V NOTES: 1) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth. 2) MAP80-1012 output currents are expressed as 12V/15V operation. MAP80-1024 output currents are expressed as 24V/28V operation. 3) Peak load for 60 seconds or less are acceptable, 10% duty cycle, maximum. Multiple Output Model Selection – MODEL MAP80-4000 MAP80-4001 MAP80-4002 MAP80-4003 MAP80-4004 80W Continuous Output Power OUTPUT VOLTAGE ADJUSTMENT RANGE OUTPUT CURRENT PEAK OUTPUT CURRENT (NOTE 1) LINE REGULATION LOAD REGULATION RIPPLE & NOISE %p-p (NOTE 2) INITIAL SETTING ACCURACY +5V +12V -5V -12V +5V +24V -12V +12V +5V +12V -12V +12V +5V +15V -5V -15V +5V +24V -15V +15V 4.8V to 5.5V 11.52V to 12.48V Fixed Fixed 4.8V to 5.5V 23.04V to 24.96V Fixed Fixed 4.7V to 5.5V 11.52V to 12.48V Fixed Fixed 4.8V to 5.5V 14.40V to 15.60V Fixed Fixed 4.8V to 5.5V 23.04V to 24.96V Fixed Fixed 14A 4A 1A 1A 14A 2A 1A 1A 14A 4A 1A 1A 14A 3.5A 1A 1A 14A 2A 1A 1A 16A 7A 1A 1A 16A 3.5A 1A 1A 16A 7A 1A 1A 16A 6A 1A 1A 16A 3.5A 1A 1A 0.2% 0.2% 0.5% 0.5% 0.2% 0.2% 0.5% 0.5% 0.2% 0.2% 0.5% 0.5% 0.2% 0.2% 0.5% 0.5% 0.2% 0.2% 0.5% 0.5% 1% 1% 2% 2% 1% 1% 2% 2% 1% 1% 2% 2% 1% 1% 2% 2% 1% 1% 2% 2% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 5.1V to 5.2V 11.9V to 12.1V -4.8V to -5.4V -11.5V to -12.5V 5.1V to 5.2V 24.0V to 24.1V -11.5V to -12.5V 11.5V to 12.5V 5.1V to 5.2V 12.0V to 12.1V -11.6V to -12.4V 11.6V to 12.4V 5.1V to 5.2V 14.6V to 15.1V -4.8V to -5.4V -14.4V to -15.5V 5.1V to 5.2V 24.0V to 24.1V -14.4V to -15.5V 14.4V to 15.5V JUN 07, 2006 revised to AUG 10, 2006 Page 1 of 4 www.power-one.com MAP80 AC-DC Series Data Sheet Multiple Output Model Selection (Cont.) – MODEL ADJUSTMENT RANGE OUTPUT CURRENT PEAK OUTPUT CURRENT (NOTE 1) LINE REGULATION LOAD REGULATION RIPPLE & NOISE %p-p (NOTE 2) INITIAL SETTING ACCURACY +5V +12V -5V -12V +5V +12V -12V -5V 4.8V to 5.5V 11.52V to 12.48V Fixed Fixed 4.8V to 5.5V 11.52V to 12.48V Fixed Fixed 14A 4A 1A 3A 14A 4A 1A 3A 16A 7A 1A 3A 16A 7A 1A 3A 0.2% 0.2% 0.5% 0.5% 0.2% 0.2% 0.5% 0.5% 1% 1% 2% 2% 1% 1% 2% 2% 1% 1% 1% 1% 1% 1% 1% 1% 5.1V to 5.2V 12.0V to 12.1V -4.8V to -5.4V -11.5V to -12.5V 5.1V to 5.2V 12.0V to 12.1V -11.5V to -12.5V -4.8V to -5.4V NOM MAX UNITS 135 264 63 VAC MAP80-4010 MAP80-4020 NOTES: 80W Continuous Output Power OUTPUT VOLTAGE 1) Peak loads up to 90 Watts for 60 seconds or less are acceptable, (10% duty cycle max.). Peak power must not exceed 90 Watts. 2) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth. Input Specifications PARAMETER CONDITIONS/DESCRIPTION MIN Input Voltage - AC Continuous input range. Input Frequency Brown Out Protection Hold-up Time Input Current Input Protection Inrush Surge Current AC input. Lowest AC input voltage that regulation is maintained with full rated loads. Nominal AC input voltage (115VAC), full rated load. 90 VAC (80W load). 110VAC (80W load). Non-user serviceable internally located AC input line fuse. Internally limited by thermistor. Vin = 264VAC (one cycle). 25° C. 90 175 47 90 20 Operating Frequency Switching frequency of power supply (varies with load). 22 PARAMETER CONDITIONS/DESCRIPTION MIN Efficiency Minimum Loads Full load, 115VAC. Varies with distribution of loads among outputs. MAP80-1012 MAP80-1024 MAP80-1005 and all multiple output models, main channel only. Full load, 20MHz bandwidth. Continuous output power, all multiple output models. Peak output power (60s maximum, 10% duty cycle), all multiple output models. Output voltage overshoot/undershoot at turn-on, V1, V2. Varies by output. Total regulation includes: line changes from 90-132 VAC or 175-264, changes in load starting at 20% load and changing to 100% load. Recovery time, to within 1% of initial set point due to a 50-100% load change, 4% max. deviation. (Main output of multiple output units). Time required for initial output voltage stabilization. Time required for output voltage to rise from 10% to 90%. 73 0.42 0.21 1.00 2.5 1.8 Hz VAC mS ARMS 45 APK 120 kHz NOM MAX UNITS 75 80 % Output Specifications Ripple and Noise Output Power Overshoot / Undershoot Regulation Transient Response Turn-On Delay Turn-on Rise Time Amps See Model Selection Chart. 80 Watts 90 Watts 1 % See Model Selection Chart. 1 500 µS 5 20 Sec mS MAX UNITS Interface Signals and Internal Protection PARAMETER CONDITIONS/DESCRIPTION Overvoltage Protection Provided on MAP80-1005 and the main output of multiple output units. 5.5 6.8 MAP80-1012 17 23 MAP80-1024 32 37 Fully protected against output overload and short circuit. Automatic recovery upon removal of overload condition. TTL compatible logic signal. Time before regulation dropout due to loss of input power at 110VAC. 4 Overload Protection Power Fail Warning (Note 1) NOTES: MIN NOM V mS 1) Power Fail Warning is not available on MAP80-1024. The MAP80-1012 is an open collector output, capable of sinking 35 mA, maximum. JUN 07, 2006 revised to AUG 10, 2006 Page 2 of 4 www.power-one.com MAP80 AC-DC Series Data Sheet Safety, Regulatory, and EMI Specifications PARAMETER CONDITIONS/DESCRIPTION Agency Approvals UL1950. CSA 22.2 No. 234/950. EN60950 (TUV). Input to output. Dielectric Withstand Voltage Electromagnetic Interference, Conducted Input Transient Protection Insulation Resistance Leakage Current MIN NOM MAX UNITS Approved 2600 FCC CFR title 47 part 15 sub-part B - conducted & radiated. EN55022 / CISPR 22 conducted. EN55022 / CISPR 22 radiated. EN61000-4-5 level 3. Line to line Line to ground Input to output. Per EN60950, 264VAC. VDC B B B 1 Class kV 2 7 500 M⍀ µA Environmental Specifications PARAMETER CONDITIONS/DESCRIPTION Altitude Operating. Non-operating. Derate linearly above 50°C by 2.5% per °C to a maximum temperature of 70°C. Operating Temperature Storage Temperature Temperature Coefficient Relative Humidity Shock Vibration MIN At 100% load: At 50% load: 0°C to 70°C (After 15 minute warm-up). Non-condensing. Operating, peak acceleration. Random vibration, 10Hz to 2kHz, 3 axis. NOM 0 0 -55 ±0.02 5 MAX UNITS 10k 40k 50 70 85 ±0.03 95 20 6 ASL Ft. ASL Ft. °C °C °C %/°C %RH G GRMS Options DESCRIPTION NOTES Cover Add ‘C’ suffix to model number or order part number 412-59585-G separately. For convection cooled applications, derate output power to 65 watts on all multiple output models and MAP80-1005. Derate MAP80-1012 and MAP80-1024 to 75 watts. JUN 07, 2006 revised to AUG 10, 2006 SIZE IMPACT Page 3 of 4 7.20" x 4.20" x 2.05" (183.0mm x 107.0mm x 52.0mm) www.power-one.com MAP80 AC-DC Series Data Sheet OVERALL SIZE: 7.20" x 4.20" x 1.80" (182.9mm x 106.7mm x 45.7mm) WEIGHT: 1.8 LBS (0.82 kg) INPUT & OUTPUT CONNECTIONS: 6-32 SCREW WIRE CLAMPS ON 0.312" (7.9mm) CENTERS, 0.045" (1.1mm) SQUARE PINS ON 0.156" (3.9mm) CENTERS, MATES WITH MOLEX SERIES 2139, 6442, OR 41695 POWER FAIL CONNECTIONS: J1: 0.035" (0.9mm) SQUARE PINS ON 0.100" (2.5mm) CENTERS, MATES WITH MOLEX SERIES 2695/6471 CHASSIS: 0.090" (2.3mm) ALUMINUM ALLOY, WITH CLEAR FINISH NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. JUN 07, 2006 revised to AUG 10, 2006 Page 4 of 4 www.power-one.com