FFI SYSTEM OPTICAL-PNEUMATIC POSITIONER DATA SHEET ZLF This instrument converts the optical signal from a master station or the like into a pneumatic signal (0.2 to 1.0 kgf/cm 2, etc.) in order to drive a diaphragm type control valve. The operating position of the valve is fed back via link to this positioner to enable accurate positioning. A built-in microcomputer provides intelligent digital processing of signals with a high precision, and the use of a piezoelectric element flapper makes for a low power consumption. This articles are φ6mm optical fiber cable connection type. SPECIFICATIONS Functional specifications Input signal: FFI system optical digital signal Operating air pressure, supply air pressure: Operating air pressure Supply air pressure 19.6 to 98.1kPa {0.2 to 1.0kgf/cm2} 39.2 to 196.1kPa {0.2 to 2.0kgf/cm2) 3 to 15psi 3 to 27psi 6 to 30psi 140kPa {1.43kgf/cm2} 240kPa {2.45kgf/cm2} 20± 1psi 32± 1psi Power supply: Self-diagnosis: 35± 1psi Built-in lithium battery (single battery lasts about 2 years) Diagnosis results can be displayed on optional indicator unit and also transmitted to master station. Contents HHC, MS (*1) Indication Battery voltage Output failure (*2) Battery voltage drop Notes: *( 1) HHC: hand-held communicator, MS: master station ( 2) When output overflows, or offset is large Operation at emergency: Output operation is settable by remote means (HHC, MS) in an emergency (when input fails) (available on request). • Holding of output value just before failure • Scale-out of set value below 0% • Scale-out of set value above 100% Explosionproofing: JIS i3nG5, unnecessary for safety-barrier Ambient temperature: –20 to +60 °C (–10 to +60 °C for indicator unit) Storage temperature: –30 to +70°C Ambient humidity: 0 to 95%RH Transmission: Half-duplex bidirectional optical transmission system using single optical fiber cable Transmission distance; 1.2km max. (not affected by noise, surge or the like) Applicable valve: Diaphragm control valve with top diameter of φ240 or more; stroke 10 to 90mm (feedback lever rotating angle 10 to 30 °) Performance specifications Accuracy rating: ± 1.0% of full scale (output ripple approx. ± 0.2%) Response speed: Approx. 4 seconds (for 90% response) (with control valve having top diameter φ240 and lift of 16mm) Input/output characteristic: Linear Reference air consumption: 12Nr/min (at supply air pressure of 140kPa {1.43kgf/cm2} 20Nr/min (at supply air pressure of 240kPa {2.45kgf/cm2} Maximum air supply/discharge flow rate: 60Nr/min (at supply air pressure of 140kPa {1.43kgf/cm2} 80Nr/min (at supply air pressure of 240kPa {2.45kgf/cm2} EDS9-50b Date Jul. 31, 1994 ZLF Structure, materials Optional specifications Enclosure structure: JIS C0920, splash-proof (equivalent to IEC IP54) Finish: Epoxy/polyurethane double coating, silver (casing cover ..... blue) Outer dimensions (H x W x D): 257 x 165 x 220mm Mass {weight} Approx. 5kg Mounting method: On control valve yoke section Three sizes, small, medium and large, or links and clamps are available for mounting on valve stem. Optical cable and connection method: Fuji's designated optical cable (to be purchased separately). Connection is made by optical connector. Air piping connection: Rc 1/4 (PT1/4); 1/4–18NPT available on request Indicator unit: Indicating section; 4 digit LCD (–10 to +60°C) Setting section; 4 pushbutton switches Output pressure gauge: JIS Class 3: 0 to 2 or 0 to 3kgf/cm 2 scale (depends on output range) Two built-in lithium batteries: Changed over by internal selector switch (standard specification allows accommodating two batteries) Acid/alkali-proof treatment: 304 stainless steel for bolts and washers SYSTEM CONFIGURATION DIAGRAM Pneumatic type controlled device O/P positioner Optical star coupler FXQ SUP 8 lines Master station CODE SYMBOLS 1 2 3 4 5 6 7 8 Z L F 9 10 11 12 13 Description 1 Operating air pressure 19.6 to 98.1kPa {0.2 to 1.0kgf/cm2} 39.2 to 196.1kPa {0.4 to 2.0kgf/cm2} 3 to 15psi 6 to 30psi 3 to 27psi 98.1 to 19.6kPa {1.0 to 0.2kgf/cm2} 196.1 to 39.2kPa {2.0 to 0.4kgf/cm2} 15 to 3psi 30 to 6psi 27 to 3psi 1 2 3 4 5 6 7 8 9 A Supply air pressure 140kPa {1.43kgf/cm2} 240kPa {2.45kgf/cm2} 20psi 35psi 32psi 140kPa {1.43kgf/cm2} 240kPa {2.45kgf/cm2} 20psi 35psi 32psi Operation Normal operation(*1) Reverse operation(*1) Piping connection Rc 1/4 (PT1/4) 1/4–18NPT A B 6 optical cable protection adapter B C Note: for 9mm connector: non-standard item, on request Indicator unit pressure gauge A B C D Explosionproofing specification General use (non-explosionproof) Intrinsically safe explosionproofing JIS i3nG5 0 1 Operation at emergency Holding of output value just before failure Scale-out of set value below 0% Scale-out of set value above 100% A B C Treatment For general use Acid/alkali-proof treatment Y B No. of built-in lithium batteries One Two 1 2 A B C D E F G H Link mechanism Valve operation None With small link mechanism Normal With medium link mechanism operation(*2) With large link mechanism None Reverse With small link mechanism operation(*2) With medium link mechanism With large link mechanism Notes: *(1) Positioner operation • Normal operation: operating air pressure increases with increase of setting single • Reverse operation: operating air pressure decreases with increase of setting single *(2) Valve operation • Normal operation: valve stem lowers with increase of operating air pressure • Reverse operation: valve stem rises with increase of operating air pressure ZLF OUTLINE DIAGRAMS (Unit:mm) Indicator unit (option) 218 2-ø11 mounting holes 115 57 206 4.5 SUP. 76 1 0˚ t o 3 0˚ 18 ø122 88 12 46 OUT. Air piping connection 188 M42 thread 1 depth 4.8 Output pressure gauge (option) 13 Positioner with adapter (option) for optical cable protection Link mechanism ( B, C, D, F, G, H ) 90 66 56 22 L2 121 L1 76 19 Valve stem L2 B,F 35 30 C,G 50 55 D,H 112 55 5 6.2 Adapter 1/2-14NPT (option) L1 16 136 13 SCOPE OF DELIVERY Positioner and mounting bracket RELATED DEVICES • • • • Optical star coupler (Data sheet No. EDS8-48) HHC (Data sheet No. EDS 8–44) Master station (Data sheet No. EDS 11–86) Optical connector, Cable ORDERING INFORMATION 1. Product name 2. Type 3. Other necessary items Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan