TB6585FG/FTG TOSHIBA Bi-CMOS Integrated Circuit Silicon Monolithic TB6585FG, TB6585FTG 3-Phase Sine-Wave PWM Driver for BLDC Motors Features TB6585FG Sine-wave PWM drive Triangular-wave generator Hall amplifier Lead angle control Current limit control input (VRS = 0.5 V (typ.)) Rotation pulse output (3 pulse/electrical degree 360°) Operating supply voltage range: VM = 4.5 to 42 V Reference supply output: Vrefout = 4.4 V (typ.), 20 mA (max) Output current: IOUT = 1.8 A (max), 1.2 A (typ.) (FG type) TB6585FTG IOUT = 1.0 A (max), 0.8 A (typ.) (FTG type) Output On-resistance: Ron (P-channel and N-channel sum) = 0.7 Ω (typ.) Weight: HSOP36-P-450-0.65: 0.79 g (typ.) QFN48-P-0707-0.50: 0.137 g (typ.) The following conditions apply to solderability: About solderability, following conditions were confirmed (1)Use of Sn-37Pb solder Bath ·solder bath temperature: 230℃ ·dipping time: 5 seconds ·the number of times: once ·use of R-type flux (2)Use of Sn-3.0Ag-0.5Cu solder Bath ·solder bath temperature: 245℃ ·dipping time: 5 seconds ·the number of times: once ·use of R-type flux 1 2011-09-09 TB6585FG/FTG Pin Assignment TB6585FG VM 1 36 VM FG 2 35 U HWM 3 34 V HWP 4 33 W S-GND 5 32 IR N.C 6 31 P-GND OSC/C 7 30 RS OSC/R 8 29 Gin + VSP 9 28 Gin - Fin Fin TR 10 27 GOUT N.C 11 26 PH CW/CCW 12 25 LPF RESET 13 24 IV HVM 14 23 LA HVP 15 22 UL HUM 16 21 LL HUP 17 20 ML Vrefout 18 19 Vrefout Note: Pins 1 and 36 and pins 18 and 19 are respectively connected together on the frame inside the IC. The NC pin can be used as a jumper. The fin and the package bottom are electrically connected. To stabilize the chip, the Fin pins should be connected to S-GND and P-GND at a location as close to the TB6585FG as possible. 2 2011-09-09 TB6585FG/FTG Gin ＋ NC Gin － NC NC NC NC NC NC Gout NC PH TB6585FTG 48 47 46 45 44 43 42 41 40 39 38 37 W 4 33 UL V 5 32 LL U 6 31 ML VM 7 30 Vrefout FG 8 29 HUP HWM 9 28 HUM HWP 10 27 HVP S-GND 11 26 HVM OSC/C 12 25 RESET 13 14 15 16 17 18 19 20 21 22 23 24 CW/CCW LA NC 34 TR 3 NC IR NC IV NC 35 NC 2 NC P-GND NC LPF VSP 36 NC 1 OSC/R RS 3 2011-09-09 TB6585FG/FTG Pin Description Pin No. Symbol Description TB6585FG TB6585FTG 1, 36 7 VM Motor power supply pin (VM = 4.5 to 42 V) 2 8 FG Rotation speed output pin (3 pulses per electrical degree) 3 9 HWM W-phase Hall-signal input () 4 10 HWP W-phase Hall signal input (+) 5 11 S-GND Signal ground 7 12 OSC/C Connection pin for a capacitor to control PWM oscillation 8 13 OSC/R Connection pin for a resistor to control PWM oscillation 9 15 VSP 10 22 TR 12 24 CW/CCW 13 25 RESET 14 26 HVM V-phase Hall-signal input (−) 15 27 HVP V-phase Hall-signal input (+) 16 28 HUM U-phase Hall-signal input (−) 17 29 HUP U-phase Hall-signal input (+) 18, 19 30 Vrefout 20 31 ML Restart operation select input for the anti-lock system 21 32 LL Lower limit control for lead angle 22 33 UL Upper limit control for lead angle 23 34 LA Lead angle select input (This input is used to determine the lead-angle under the automatic lead-angle control.) 24 35 IV Voltage output converted from the output current 25 36 LPF Connection pin for a filter capacitor 26 37 PH Connection pin for a peak-hold capacitor 27 39 Gout Amplified shunt voltage 28 46 Connection pin for an amplifier resistor 29 48 Gin + Gin Speed control input Time setting pin for the anti-lock system Rotation direction select input Reset pin for disabling the outputs Reference voltage output (Vrefout = 4.4 V (typ.), Irefout = 20 mA (max)), connection pin for an oscillation prevention capacitor Shunt voltage input Overcurrent protection input (Disables outputs when RS 0.5 V) 30 1 RS 31 2 P-GND 32 3 IR Connection pin for an output shunt resistor 33 4 W W-phase output 34 5 V V-phase output 35 6 U U-phase output 6, 11 14, 16, 17, 18, 19, 20, 21, 23, 38, 40, 41, 42, 43, 44, 45, 47 N.C Power ground No-connect 4 2011-09-09 TB6585FG/FTG I/O Equivalent Circuits Some parts are omitted from the equivalent circuit diagrams or simplified for the sake of simplicity. Pin Description Symbol I/O Signal Internal Circuit Diagram Vrefout Vrefout HUP HUM Position signal inputs HVP HVM HWP Analog Hysteresis: 8 mV (typ.) HWM Vrefout Analog Speed control input 100 VSP 150 k Input range: 0 to Vrefout Digital Vrefout L: Clockwise (CW) H: Counterclockwise (CCW) CW/CCW L: 0.8 V (max) H: 2.0 V (min) 100 100 k Rotation direction select input Hysteresis: 200 mV (typ.) Digital Vrefout L: 0.8 V (max) H: 2.0 V (min) Reset input 100 RESET Hysteresis: 200 mV (typ.) Reset 100 k L: Drives a motor H: Reset CW/CCW At reset: Outputs are disabled; internal counter keeps running. Vrefout 0 V: 0° 3.0 V: 28° (5-bit AD converter) Input range: 0 to 4.4 V (Vrefout) LA When an input voltage of 3.0 V or higher is applied, the lead angle is clipped to a maximum of 28°. The LA pin should be left open when using the automatic-lead-angle control. At this time, the LA pin can be used for determining the lead angle. 5 200 k Lead angle control input 100 LA 100 When fixing the lead angle externally, connect LL to GND and UL to Vrefout. Also, apply a control voltage to the LA pin. Lower limit control input Upper limit and automatic-leadangle control input 2011-09-09 TB6585FG/FTG Pin Description Symbol I/O Signal Internal Circuit Diagram Vrefout 100 Gin Vrefout Non-inverting amplifier Gain control inputs Gin 25dB (max) (Lead-angle controller) Gin Gout output voltage Gout Low: GND 100 Vrefout Gout High: Vrefout 0.4 V 100 Gin To peak-hold circuitry Vrefout Peak-hold (Lead-angle controller) PH This pin is connected to a peak-hold capacitor and a discharge resistor. 100 k/0.1 F 100 PH 100 Vrefout This pin is connected to an RC filter (low-pass filter) capacitor. Low-pass filter (Lead-angle controller) LPF This pin has an internal resistor of 100 k (typ.). 100 LPF 100 0.1 F Vrefout Lead-angle lower-limit control The lead angle is clipped to the lower limit. LL LL 0 V to 4.4 V (Vrefout) When LL UL, LA is fixed to the value determined by LL. LL 100 Vrefout Lead-angle upper-limit control The lead angle is clipped to the upper limit. UL UL 0 V to 4.4 V (Vrefout) When LL UL, LA is fixed to the value determined by LL. 6 UL 100 2011-09-09 TB6585FG/FTG Symbol Voltage output converted from output current Internal Circuit Diagram Vrefout Restart operation select input for the anti-lock system Digital ML 100 L: 0.8 V (max) H: 2.0 V (min) 100 k L: Restart with power cycling H: Automatic restart I/O Signal Analog IV Vrefout 60 k Pin Description 10 k IV IV = 0.5 V to 3.5 V (2 mA (max)) Gain = 1.2 (typ.) Vrefout Analog The gate block protection is activated when RS reaches 0.5 V. (Disabled every carrier cycle) RS 200 k Comparator 0.5 V RS 5 pF Digital filter: 1 s (typ.) Current-limiting input VM Motor drive output U-phase, V-phase and W-phase outputs U V W IOUT 1.2 A (typ.), 1.8 A (max) (TB6585FG) U, V, W IOUT 0.8 A (typ.), 1.0 A (max) (TB6585FTG) IR 7 2011-09-09 TB6585FG/FTG Absolute Maximum Ratings (Ta = 25°C) Characteristics Symbol Rating Unit Power supply voltage VM 45 V Input voltage VIN 4.7 V Output current IOUT TB6585FG 1.8 (Note 1) TB6585FTG 1.0 (Note 1) 1.3 (Note 2) Power dissipation PD Operating temperature Topr 30 to 85 Storage temperature Tstg 55 to 150 3.2 (Note 3) A W °C Note 1: Output current may be limited by the ambient temperature or a heatsink. The maximum junction temperature should not exceed Tjmax = 150°C. Note 2: Measured for the IC only. (Ta = 25°C) Note 3: Measured on a board. (100 mm 200 mm 1.6 mm, Cu: 50%) Operating Ranges (Ta = 25°C) Characteristics Power supply voltage Oscillation frequency bandwidth Symbol Min Typ. Max Unit VM 4.5 24 42 V FOSC 4 5 6 MHz 8 2011-09-09 TB6585FG/FTG Package Power Dissipation TB6585FG PD – Ta 3.5 Power Dissipation PD (W) 3 (3) 2.5 2 (2) 1.5 1 (1) 0.5 0 0 25 50 75 100 Ambient Temperature (1) (2) (3) Ta 125 150 (°C) Rth (j-a): 96°C/W Measured on a board (114 mm 75 mm 1.6 mm, Cu: 20%) Rth (j-a) = 65°C/W Measured on a board (140 mm 70 mm 1.6 mm, Cu: 50%) Rth (j-a) = 39°C/W TB6585FTG Power Dissipation (W) PD – Ta Ambient Temperature (°C) Measured on a board (140 mm 70 mm 1.6 mm, Cu: 50%) Rth (j-a) = 38°C/W 9 2011-09-09 TB6585FG/FTG Electrical Characteristics (Ta = 25°C, VM = 24 V) Characteristics Symbol Min Typ. Max Unit Pre-drive current control current, Irefout = 0 mA 7 14 mA Iin (1) Vin = 4.4 V LA 22 40 Iin (2) Vin = 4.4 V Vsp 30 60 Iin (3) Vin = 4.4 V RESET, ML, CW/CCW 44 80 VCMRH 1.5 3.5 V VH 50 mVpp 4 8 12 mV −1 1 A 2.0 Vrefout + 0.2 0 0.8 CW/CCW, RESET, ML 0.2 Vsp (4.4) Modulated wave: max Vrefout - 0.2 Vrefout + 0.2 Vsp (0.5) Commutation OFF Start motor operation 0.3 0.5 0.7 Power supply current Input current In-phase input voltage range Hall amplifier IM Input voltage swing Input hysteresis Test Conditions VhysH Input current High Vin (Note) VCMRH = 2.5 V, single phase IinH CW/CCW, RESET, ML Low Input voltage Output ON-resistance Vrefout output voltage FG output voltage Vin Hys RON (H+L) TB6585 IOUT = 1.2 A FG IOUT = 1.6 A TB6585 I OUT = 0.8 A FTG Vrefout Irefout = 20 mA U, V, W 0.7 1.0 U, V, W 0.7 1.0 U, V, W 0.7 1.0 4.0 4.4 4.8 Vrefout VFG (H) IOUT = 1 mA FG VFG (L) IOUT = 1 mA FG Vrefout Vrefout - 1.0 - 0.2 0.2 1.0 A V Ω V V IL (H) VOUT = 0 V 0 1 IL (L) VOUT = 24 V 0 1 Current detection VRS RS 0.46 0.5 0.54 V Input delay TRS RS Output off 2.0 s 2.25 2.3 V 40 mV Output leakage current Gain-controlling amplifier for lead-angle controller Voltage error for lead-angle limit control AMPOUT GOUT output current, IOUT = 5 mA, GIN+ = 0.2 V GIN- , GOUT: Gain = 12 (11 k/1 k) AMPOFS GIN, GOUT 11 k/1 k L LL = 0.7 V 20 20 U UL = 2.0 V 30 30 2.35 2.4 2.45 1.9 LA = 0 V or Open, Hall IN = 100 Hz 0 LA = 2.5 V, Hall IN = 100 Hz 15 LA = 5 V, Hall IN = 100 Hz 29 PH output current for lead-angle PHOUT (0 mA) PH output current, IOUT = 0 mA, GOUT = 2.4 V controller PHOUT (5 mA) PH output current, IOUT = 5 mA, GOUT = 2.4 V TLA (0) Lead angle correction TLA (1.5) TLA (3) TML(ON) Automatic restart from motor lock TML (OFF) FTR VM power supply monitor Lock detection time, TR = 180 pF 500 Output off time when ML = High, TR = 180 pF 500 Oscillation frequency, TR = 180 pF 1.5 2.0 2.5 VM (H) Output start point 3.8 4.0 4.2 VM (L) Output stop point 3.3 3.5 3.7 VH Hysteresis width 0.5 10 A mV V ms kHz V 2011-09-09 TB6585FG/FTG Characteristics Symbol PWM frequency FC (5M) Test Conditions OSC/C = 150 pF OSC/R = 16 kΩ TSD Thermal shutdown Min (Note) TSDhys Thermal shutdown hysteresis Typ. Max Unit kHz 18 20 22 150 165 180 15 °C Note: Product testing before shipment is not performed. Functional Description 1. Basic Operation At startup, the motor is driven by a square-wave commutation signal that is generated based on the position detection signal. When the position detection signal exceeds the rotational frequency of f = 2.5 Hz, the rotor position is determined by the position detection signal and the modulated wave signal is generated. Then, the sine-wave PWM signal is generated by comparing the modulated wave signal with the triangular wave signal to start a motor in PWM drive mode. Startup to 2.5 Hz: Square-wave drive (120° commutation) f = fosc/(212 32 6) 2.5 Hz or higher: Sine-wave PWM drive (180° commutation) f 2.5 Hz when fosc = 5 MHz 2. Speed Control Input (Vsp) (1) (2) Speed control input: 0 V Vsp 0.5 V The motor-driving output is turned off. (Motor is stopped.) Speed control input: Vsp > 0.5 V When fosc = 5 MHz, the motor is driven by a square wave until f reaches 2.5 Hz. Then, the motor-driving signal is switched to a sine-wave signal. PWM Duty Cycle 100% Triangular wave (carrier) Vrefout Modulated waveform (1) 0V 0.5 V (2) Vrefout GND Vsp Note: An amplitude of the modulated waveform becomes maximum when VSP = Vrefout. The PWM duty cycle that is obtained with the VSP voltage of Vrefout is defined as 100%. 3. Carrier Frequency Setting The frequency of the triangular wave (carrier frequency) required for the PWM signal generation is fixed at the following value: fc = fosc/252 (Hz), where fosc = Reference clock frequency (RC oscillator frequency) Example: When fosc = 5 MHz, fc = 19.8 kHz 4. Lead Angle Correction The lead angle of the motor driving signal generated in accordance with the induced voltage (Hall signal) is corrected by an angle between 0 and 30°. The lead angle control can be achieved by directly applying a voltage to the PA pin, or by using the motor current. 11 2011-09-09 TB6585FG/FTG <Simplified Diagram of the LA Pin> 5-bit AD converter LA Automatic-lead-angle controller Modulated wave generator Gin Lead angle 0.94° LA = 0 V LA = 90 mV (typ.) Lead angle 0° <Typical Characteristics of the LA versus Lead Angle> Step LA (V) Lead angle (°) Step LA (V) Lead angle (°) 1 0.00 0.00 17 1.50 15 2 0.09 0.94 18 1.59 15.94 3 0.19 1.88 19 1.69 16.88 4 0.28 2.81 20 1.78 17.81 5 0.38 3.75 21 1.88 18.75 6 0.47 4.69 22 1.97 19.69 7 0.56 5.63 23 2.06 20.63 8 0.66 6.56 24 2.16 21.56 9 0.75 7.5 25 2.25 22.50 10 0.84 8.44 26 2.34 23.44 11 0.94 9.38 27 2.44 24.38 12 1.03 10.31 28 2.53 25.31 13 1.13 11.25 29 2.63 26.25 14 1.22 12.19 30 2.72 27.19 15 1.31 13.13 31 2.81 28.13 16 1.41 14.06 32 2.91 29.06 LA (V) vs. Lead Angle (°) Characteristics 30 Lead Angle (°) 25 20 15 10 5 0 0 0.35 0.7 1.05 1.4 1.75 2.1 2.45 2.8 3.15 LA (V) 12 2011-09-09 TB6585FG/FTG <Simplified Diagram of the Automatic-Lead-Angle Correction Circuitry> IV pin LA pin Motor current RF Peak hold Gain VRF 5-bit A/D converter Leadangle value R1 R3 R2 Gain VRF (peak) C1 Amp. VRF *: Gain = (R1 + R2) /R1, R3 = 100 kΩ, C1 = 0.1 μF V [v] Gain VRF (peak) Gain VRF VRF Lead-angle value T [s] 5. Position Detection (Hall effect input) The in-phase input voltage range, VCMRH, is from 1.5 to 3.5 V. The input hysteresis, VH, is 8 mV (typ.). VH = 8 mV (typ.) VS VH HUM VH VS 50 mV HUP *: The Hall amplifier can operate when VS is at least 50mVpp. However, to stabilize the time interval between zero-cross points of each phase signal, that is, the 60-electrical-degree interval, the amplitude should be as high as possible. (VS is recommended to be 200 mVpp or higher.) 6. Rotation Pulse Output (FG output) This pin generates a rotation pulse (3 pulses/electrical degree). Example: With an eight-pole motor, 12 pulses are generated per revolution. (12 ppr) 7. Reverse Rotation Detection The direction of the motor rotation is detected. The drive mode is then selected between 120 commutation and 180 commutation modes. The detection is performed at every electrical degree of 360. CW/CCW Pin Low (CW) High (CCW) Actual Rotation Direction of the Motor Commutation Mode CW (clockwise) 180° commutation CCW (counterclockwise) 120° commutation CW (clockwise) 120° commutation CCW (counterclockwise) 180° commutation Note: When the Hall signal frequency is below 2.5 Hz, the TB6585FG/FTG is put in 120 commutation mode even when 180° commutation mode is selected. 13 2011-09-09 TB6585FG/FTG 8. Various Protections (1) Overcurrent Protection (RS pin) When a DC link current exceeds the internal reference voltage, output transistors are turned off. The TB6585FG/FTG exits overcurrent protection mode every carrier cycle. Reference voltage = 0.5 V (typ.) (2) External RESET (RESET pin) Output transistors are turned off when RESET is High; they are turned on again when RESET is Low or Open. The RESET pin is activated if any abnormality is detected externally. (3) Internal Protections Position Detection Fault Protection When the position detection signals are all set to High or Low, output transistors are turned off. Otherwise, the motor is restarted every carrier cycle. Anti-lock capability When the operation mode is not properly switched as configured from 120 commutation mode of startup operation to 180° commutation mode, the motor is deemed to be locked and output transistors are turned off. The restart operation can be selected from either the automatic restart or the power cycling. Hall U Hall V Hall W ML Motor-Lock detection (If Hall signal frequency continues to be below 2.5 Hz) Restart operation selector Pulse counter (10 bits) TR C1 ML High Automatic restart Protection is automatically disabled using the pulse counter Drive output controller Restart with power cycling Protection is disabled by turning off and back on the VM power supply or VSP ML Low Setting the Time of Motor-Lock Detection and the Time While the Motor is Stationary The time required for the motor-lock detection and the time while the motor driving signal is inactive can be adjusted by the external capacitor C1. (These periods are set to be the same.) Time setting C Vth T 1 1024 s I I = 0.72 μA, Vth = 2 V Example: When C1 = 180 pF, T 500 ms (typ.). Automatic Restart (ML = High) When the Hall signal frequency is kept below 2.5 Hz for at least 500 ms (typ.), the TB6585FG/FTG becomes active and inactive periodically every 500 ms (typ.). The protection is disabled when the Hall signal frequency reaches 2.5 Hz and the operation mode is switched to 180° commutation mode. Restart with Power Cycling (ML = Open or Low) When the Hall signal frequency is kept below 2.5 Hz for at least 500 ms (typ.), output transistors are disabled. The TB6585FG/FTG can be restarted by turning off and back on the VM power supply, which must be kept below 3.5 V (typ.). The TB6585FG/FTG can also be restarted by turning off and back on Vsp, which must be kept below 1 V (typ.). 14 2011-09-09 TB6585FG/FTG Undervoltage Protection (VM Power Supply Monitoring) When the VM power supply is turned on or off, commutation signal outputs are disabled while VM is outside the operating voltage range. VM Power supply voltage 4.0 V (typ.) 3.5 V (typ.) GND VM Commutation signal Output: Off Output: On Output: Off Operation Flow Position signal (hall sensor) Position detector Phase U Counter Phase alignment Phase V Sine waveform (modulated signal) Comparator Output power transistors (P-channel+ N-channel) U-phase Output V-phase Output W-phase Output Phase W Speed control (Vsp) CR oscillation System clock generator Triangular wave (carrier frequency) 15 2011-09-09 TB6585FG/FTG Sine-Wave PWM Signal Generation The modulated waveform is generated using the Hall signals. The sine-wave PWM signal is then generated by comparing the modulated waveform with the triangular wave. The time between the rising edges (falling edges) and the immediately-following falling edges (rising edges) of any of the three Hall signals (interval of 60 electrical degrees) are calculated by the counter. This period is used for data generation of the next 60-electrical-degree interval. The modulated waveform of 60-electrical-degree interval consists of 32 data items. The time period for a single data item is 1/32 of the previous 60-electrical-degree interval. The modulated waveform advances by this period. (Operating waveforms when CW/CCW = Low) HUP (6) (1) (3) *: Though the HUP, HVP and HWP pins are Hall effect inputs, they are indicated as square waveforms for the sake of simplicity. HVP (5) (2) HWP (6) (1) (2) (3) SU SV Sw As illustrated above, the modulated waveform ) (1)’advances by 1/32 of the period between the rising edge ( ) of HU and the falling edge ( ) of HW. Likewise, the modulated waveform (2)’ advances by 1/32 of the period between the falling edge ( ) of HW and the rising edge ( ) of HV. If the next edge does not occur even after completing the generation of 32 data, data for the next 60-electrical-degree interval are generated based on the same time period until the next edge occurs. *t 32 31 30 1 SV 2 3 4 5 6 (1)’ 32 data * t t (1) 1/32 Also, the phase alignment with the modulated waveform is performed at every zero-cross point. The modulated waveform is reset by being synchronized with the rising and falling edges of the position detection signal at every 60 electrical degrees. Therefore, the modulated waveform becomes discontinuous 16 2011-09-09 TB6585FG/FTG at every reset if there occurs a zero-cross point error of the Hall signal, or when motor is being accelerated or decelerated. Also, the phase alignment with the modulated waveform is performed at every zero-cross point. The modulated waveform is reset by being synchronized with the rising and falling edges of the position detection signal (Hall amplifier output) at every 60 electrical degrees. Therefore, if the next zero-cross point occurs before completing the generation of 32 data for 60-electrical-degree interval due to the zero-cross point error of the position detection signal, the current data is reset and the data generation for the next 60-electrical-degree interval is then started. In such cases, the modulated waveform is discontinuous at every reset. HA HB HC (1) (2) 1 2 3 31 30 29 28 1 2 3 4 SB Reset (1)’ 17 2011-09-09 TB6585FG/FTG <Output Waveform of the Sine-Wave PWM Drive> Modulated wave Carrier frequency Vrefout (typ.) Phase U (inside the IC) GND VM Output waveform Phase U GND VM Phase V GND VM Phase W GND Line voltage VUV (VU VV) <Output Waveform of the Square-Wave Drive> PWM Signal Generation (Inside the IC) VSP input voltage Carrier frequency Output Waveform Phase U VM VM 2 GND VM VM 2 Phase V GND VM VM 2 Phase W GND Note: The above U-phase waveform shows the behavior of the U-phase output signal when a resistor is connected between the U and VM pins and also between the U pin and ground to obtain VM . Likewise, resistors are 2 connected to the V and W pins. VM indicates the high-impedance state. 2 18 2011-09-09 TB6585FG/FTG Timing Chart of the Clockwise Rotation (CW/CCW = Low, LA = GND) (Hall Signal Input for Clockwise Rotation) HUM HUP HVM HVP HWP HWM 0 < Hall signal frequency < 2.5 Hz (120° commutation: inside the IC) UH VH WH UL VL WL FG 2.5 Hz < Hall signal frequency (180° commutation: Modulated wave inside the IC) Su Sv Sw FG *: The lead-angle correction is performed in accordance with the LA input when the Hall signal frequency is 2.5 Hz or higher. The timing chart may be simplified for the sake of brevity. 19 2011-09-09 TB6585FG/FTG Timing Chart of the Clockwise Rotation (CW/CCW = Low, LA = GND) (Hall Signal Input for Counterclockwise Rotation) HUM HUP HVM HVP HWP HWM Reverse Rotation Detection (120° commutation: inside the IC) UH VH WH UL VL WL FG *: If the Hall signal for counterclockwise rotation is applied when CW/CCW = Low, the motor is driven by the 120 commutation signal with a lead angle of 0°. (Reverse rotation by the wind) The timing chart may be simplified for the sake of brevity. 20 2011-09-09 TB6585FG/FTG Timing Chart of the Counterclockwise Rotation (CW/CCW = High, LA = GND) (Hall Signal Input for Counterclockwise Rotation) HUM HUP HVM HVP HWP HWM 0 < Hall signal frequency < 5 Hz (120° commutation: inside the IC) UH VH WH UL VL WL FG 5 Hz < Hall signal frequency (180° commutation: Modulated wave inside the IC) Su Sv Sw FG *: The lead-angle correction is performed in accordance with the LA input when the Hall signal frequency is 2.5 Hz or higher. The timing chart may be simplified for the sake of brevity. 21 2011-09-09 TB6585FG/FTG Timing Chart of the Counterclockwise Rotation (CW/CCW = High, LA = GND) (Hall Signal Input for Clockwise Rotation) HUM HUP HVM HVP HWP HWM Reverse Rotation Detection (120° commutation: inside the IC) UH VH WH UL VL WL FG *: If the Hall signal for clockwise rotation is applied when CW/CCW = High, the motor is driven by the 120 commutation signal with a lead angle of 0°. (Reverse rotation by the wind) The timing chart may be simplified for the sake of brevity. 22 2011-09-09 TB6585FG/FTG Block Diagram TB6585FG Gin+ 29 Gin- 28 Gout 27 PH 26 Vrefout 0.1 μF 100 k 0.1 μF 100 kΩ 10 kΩ Vrefout LPF 25 IV 24 23 LA UL 22 LL 21 Upper limit 16 k Vrefout (Note 1) OSC/R HUP HUM HVP HVM HWP HWM MCU VSP 8 Lower limit 4.4-V power supply VM (Note 2) System clock generator 17 16 15 14 35 4 34 Sine-wave generator 3 33 U V W 9 CW/CCW 12 IR 32 RESET 13 FG 0.001F 1, 36 22 F (Note 1) Vrefout 18, 19 0.47 F 150 pF 7 S-GND OSC/C LPF VM = 4.5 to 42 PH 2 3 ppr 30 RS (Note 3) Charge pump 10 TR 180 pF Predetermined number lock protection TSD (165°C) 20 5, Fin 31 ML S-GND P-GND 23 29 Pin 2011-09-09 TB6585FG/FTG Gin 48 Gin 46 Gout 39 PH 37 Vrefout 0.1 μF (100 k 0.1 μF Vrefout 100 kΩ （10 kΩ） TB6585FTG LPF 36 IV 35 34 LA UL 33 LL 32 Upper limit Lower limit （Note 1）Vrefout 16 k Vrefout （Note1） OSC/R HUP HUM HVP HVM HWP HWM Ｍ Ｃ Ｕ VSP 13 4.4-V power supply 7 22 μF 30 0.47 F 150 pF 12 S-GND OSC/C VM （Note 2） System clock generator 29 28 27 26 6 10 5 Sine-wave generator 9 4 U V W 15 CW/CCW 24 IR 3 RESET 25 FG VM = 4.5~42 V LPF 0.001μF PH 8 3 ppr 1 Charge pump 22 TR 180 pF Predetermined number lock protection RS （Note 3） TSD (165°C) 31 11, Fin 2 ML S-GND P-GND 48 Pin Note: TB6585FG/FTG Note 1: An oscillation prevention capacitor should be connected to the Vrefout pin at a location as close to the TB6585FG/FTG as possible. If the package’s thermal performance is not enough for the application, a load must not be connected to the Vrefout output; instead, a voltage of 4.4 V must be applied externally to it. Note 2: An oscillation prevention capacitor should be connected to the VM pin at a location as close to the TB6585FG/FTG as possible. Note 3: If there is a significant noise, an RC filter (low-pass filter) should be connected. Note: A large current or voltage might be abruptly applied to the IC and peripherals in case of a short-circuit across outputs, a short-circuit to power supply or a short-circuit to ground. This possibility should be fully considered in the design of the output, VM, IR and ground lines. Also, care should be taken not to install the IC in the wrong orientation. Otherwise, IC may be broken. Note: The constants of loads that are connected externally to the IC shown in the above diagram are used as initial values to determine whether the application operates properly. The capacitor values that are connected to VM, Vrefout, and between positive and negative inputs of Hall elements must be determined experimentally. 24 2011-09-09 TB6585FG/FTG Package Dimensions TB6585FG Weight: 0.79 g (typ.) 25 2011-09-09 TB6585FG/FTG TB6585FTG Weight: 0.137 g (typ.) 26 2011-09-09 TB6585FG/FTG Notes on Contents 1. Block Diagrams Some of the functional blocks, circuits, or constants in the block diagram may be omitted or simplified for explanatory purposes. 2. Equivalent Circuits The equivalent circuit diagrams may be simplified or some parts of them may be omitted for explanatory purposes. 3. Timing Charts Timing charts may be simplified for explanatory purposes. 4. Application Circuits The application circuits shown in this document are provided for reference purposes only. Thorough evaluation is required, especially at the mass production design stage. Toshiba does not grant any license to any industrial property rights by providing these examples of application circuits. 5. Test Circuits Components in the test circuits are used only to obtain and confirm the device characteristics. These components and circuits are not guaranteed to prevent malfunction or failure from occurring in the application equipment. IC Usage Considerations Notes on handling of ICs (1) The absolute maximum ratings of a semiconductor device are a set of ratings that must not be exceeded, even for a moment. Do not exceed any of these ratings. Exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result injury by explosion or combustion. (2) Use an appropriate power supply fuse to ensure that a large current does not continuously flow in case of over current and/or IC failure. The IC will fully break down when used under conditions that exceed its absolute maximum ratings, when the wiring is routed improperly or when an abnormal pulse noise occurs from the wiring or load, causing a large current to continuously flow and the breakdown can lead smoke or ignition. To minimize the effects of the flow of a large current in case of breakdown, appropriate settings, such as fuse capacity, fusing time and insertion circuit location, are required. (3) If your design includes an inductive load such as a motor coil, incorporate a protection circuit into the design to prevent device malfunction or breakdown caused by the current resulting from the inrush current at power ON or the negative current resulting from the back electromotive force at power OFF. IC breakdown may cause injury, smoke or ignition. Use a stable power supply with ICs with built-in protection functions. If the power supply is unstable, the protection function may not operate, causing IC breakdown. IC breakdown may cause injury, smoke or ignition. (4) Do not insert devices in the wrong orientation or incorrectly. Make sure that the positive and negative terminals of power supplies are connected properly. Otherwise, the current or power consumption may exceed the absolute maximum rating, and exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result injury by explosion or combustion. In addition, do not use any device that is applied the current with inserting in the wrong orientation or incorrectly even just one time. 27 2011-09-09 TB6585FG/FTG Points to Remember on Handling of ICs (1) Over current protection circuit Over current protection circuits (referred to as current limiter circuits) do not necessarily protect ICs under all circumstances. If the Over current protection circuits operate against the over current, clear the over current status immediately. Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings can cause the over current protection circuit to not operate properly or IC breakdown before operation. In addition, depending on the method of use and usage conditions, if over current continues to flow for a long time after operation, the IC may generate heat resulting in breakdown. (2) Thermal shutdown circuit Thermal shutdown circuits do not necessarily protect ICs under all circumstances. If the thermal shutdown circuits operate against the over temperature, clear the heat generation status immediately. Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings can cause the thermal shutdown circuit to not operate properly or IC breakdown before operation. (3) Heat radiation design In using an IC with large current flow such as power amp, regulator or driver, please design the device so that heat is appropriately radiated, not to exceed the specified junction temperature (TJ) at any time and condition. These ICs generate heat even during normal use. An inadequate IC heat radiation design can lead to decrease in IC life, deterioration of IC characteristics or IC breakdown. In addition, please design the device taking into considerate the effect of IC heat radiation with peripheral components. (4) Back-EMF When a motor rotates in the reverse direction, stops or slows down abruptly, a current flow back to the motor’s power supply due to the effect of back-EMF. If the current sink capability of the power supply is small, the device’s motor power supply and output pins might be exposed to conditions beyond maximum ratings. To avoid this problem, take the effect of back-EMF into consideration in system design. 28 2011-09-09 TB6585FG/FTG RESTRICTIONS ON PRODUCT USE Toshiba Corporation, and its subsidiaries and affiliates (collectively “TOSHIBA”), reserve the right to make changes to the information in this document, and related hardware, software and systems (collectively “Product”) without notice. This document and any information herein may not be reproduced without prior written permission from TOSHIBA. Even with TOSHIBA’s written permission, reproduction is permissible only if reproduction is without alteration/omission. Though TOSHIBA works continually to improve Product’s quality and reliability, Product can malfunction or fail. Customers are responsible for complying with safety standards and for providing adequate designs and safeguards for their hardware, software and systems which minimize risk and avoid situations in which a malfunction or failure of Product could cause loss of human life, bodily injury or damage to property, including data loss or corruption. Before customers use the Product, create designs including the Product, or incorporate the Product into their own applications, customers must also refer to and comply with (a) the latest versions of all relevant TOSHIBA information, including without limitation, this document, the specifications, the data sheets and application notes for Product and the precautions and conditions set forth in the “TOSHIBA Semiconductor Reliability Handbook” and (b) the instructions for the application with which the Product will be used with or for. Customers are solely responsible for all aspects of their own product design or applications, including but not limited to (a) determining the appropriateness of the use of this Product in such design or applications; (b) evaluating and determining the applicability of any information contained in this document, or in charts, diagrams, programs, algorithms, sample application circuits, or any other referenced documents; and (c) validating all operating parameters for such designs and applications. TOSHIBA ASSUMES NO LIABILITY FOR CUSTOMERS’ PRODUCT DESIGN OR APPLICATIONS. Product is intended for use in general electronics applications (e.g., computers, personal equipment, office equipment, measuring equipment, industrial robots and home electronics appliances) or for specific applications as expressly stated in this document. Product is neither intended nor warranted for use in equipment or systems that require extraordinarily high levels of quality and/or reliability and/or a malfunction or failure of which may cause loss of human life, bodily injury, serious property damage or serious public impact (“Unintended Use”). Unintended Use includes, without limitation, equipment used in nuclear facilities, equipment used in the aerospace industry, medical equipment, equipment used for automobiles, trains, ships and other transportation, traffic signaling equipment, equipment used to control combustions or explosions, safety devices, elevators and escalators, devices related to electric power, and equipment used in finance-related fields. Do not use Product for Unintended Use unless specifically permitted in this document. Do not disassemble, analyze, reverse-engineer, alter, modify, translate or copy Product, whether in whole or in part. Product shall not be used for or incorporated into any products or systems whose manufacture, use, or sale is prohibited under any applicable laws or regulations. The information contained herein is presented only as guidance for Product use. No responsibility is assumed by TOSHIBA for any infringement of patents or any other intellectual property rights of third parties that may result from the use of Product. No license to any intellectual property right is granted by this document, whether express or implied, by estoppel or otherwise. ABSENT A WRITTEN SIGNED AGREEMENT, EXCEPT AS PROVIDED IN THE RELEVANT TERMS AND CONDITIONS OF SALE FOR PRODUCT, AND TO THE MAXIMUM EXTENT ALLOWABLE BY LAW, TOSHIBA (1) ASSUMES NO LIABILITY WHATSOEVER, INCLUDING WITHOUT LIMITATION, INDIRECT, CONSEQUENTIAL, SPECIAL, OR INCIDENTAL DAMAGES OR LOSS, INCLUDING WITHOUT LIMITATION, LOSS OF PROFITS, LOSS OF OPPORTUNITIES, BUSINESS INTERRUPTION AND LOSS OF DATA, AND (2) DISCLAIMS ANY AND ALL EXPRESS OR IMPLIED WARRANTIES AND CONDITIONS RELATED TO SALE, USE OF PRODUCT, OR INFORMATION, INCLUDING WARRANTIES OR CONDITIONS OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, ACCURACY OF INFORMATION, OR NONINFRINGEMENT. Do not use or otherwise make available Product or related software or technology for any military purposes, including without limitation, for the design, development, use, stockpiling or manufacturing of nuclear, chemical, or biological weapons or missile technology products (mass destruction weapons). Product and related software and technology may be controlled under the Japanese Foreign Exchange and Foreign Trade Law and the U.S. Export Administration Regulations. Export and re-export of Product or related software or technology are strictly prohibited except in compliance with all applicable export laws and regulations. Please contact your TOSHIBA sales representative for details as to environmental matters such as the RoHS compatibility of Product. Please use Product in compliance with all applicable laws and regulations that regulate the inclusion or use of controlled substances, including without limitation, the EU RoHS Directive. TOSHIBA assumes no liability for damages or losses occurring as a result of noncompliance with applicable laws and regulations. 29 2011-09-09