COMPOSI T E PIGGYBACK BOOT CONNECTOR ADAPTERS FOR FA S T A N D R E L IA B L E S H R IN K B O OT A P PL ICATION APRIL 2012 COMPOSITE PIGGYBACK SHRINK BOOT CONNECTOR ADAPTERS FA S T, E A S Y - T O - P E R F O R M A S S E M B LY T he recovery of 3-to-1 and 4-to-1 ratio shrink boots for environmental sealing and strain relief on aircraft interconnect cabling is a critical final step in the cable harness assembly process. This time-consuming task relies on each individual technician to correctly position and shrink boots on each of the many connectors found on the aircraft. Glenair composite piggyback shrink boot connector adapters take all of the guesswork out of this time-consuming assembly task. Partially recovered boots, pre-attached to composite adapters, take less than half the time to shrink in place, and are exactingly pre-positioned for optimal sealing and strain relief each and every time the task is completed. GLENAIR, INC. • 1211 Air Way • Glendale, CA 91201-2497 • Tel: 818-247-6000 • Email: [email protected] • www.glenair.com Piggyback Shrink Boot Connector Adapters Piggyback Shrink Boot Connector Adapters Table of Contents and Product Selection Guide PIGGYBACK SHRINK BOOT selection guide 310-048 Page 4 Environmental Piggyback Boot Adapter Pre-positioned and partially recovered shrink-boot/adapter unit is ready for fast and reliable final recovery of the boot. Provides durable environmental sealing and strain-relief to the cable-to-backshell junction. Adapter is lightweight composite thermoplastic. 317-102 EMI/RFI Environmental Piggyback Boot Adapter with Drop-In Banding Porch 319-183 EMI/RFI Environmental Piggyback Boot Adapter with Integrated Shield Sock 443-033 EMI/RFI Environmental Band-in-a-Can Piggyback Boot and Composite Backshell Page 6 Page 8 Page 10 635-005 Page 12 © 2012 Glenair, Inc. This Piggyback boot features a unique drop-in conductive banding porch. The pre-positioned and partially recovered shrink boot is ready for final recovery after the cable shield is band terminated to the dropin accessory. Adapter is lightweight composite thermoplastic. This integrated EMI/RFI shield sock, with its partially recovered shrinkboot and composite connector backshell delivers speed, convenience, and performance. Simply couple in place, terminate the supplied shield to the cable and complete the recovery of the boot. This composite, two-piece band-in-a-can adapter comes equipped with a partially recovered shrink boot attached to the nut. After the cable shield is terminated to the band porch, simply screw the nut and boot into place and complete the boot recovery process. Environmental Piggyback Boot Cable Feed-Through This composite feed-through is supplied with a pre-positined and partially recoverd shrink-boot—ready for fast and reliable final recovery of the boot. Provides durable environmental sealing and strain-relief to the feed-through-to-box junction. Adapter is lightweight composite thermoplastic. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 1 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters Composite Connector and Accessory Standard Materials and Finishes The following standard materials are used for the majority of Glenair's composite products. However, components are not limited to those listed but are representative of the elements used in Glenair's composite products. Component Material Specification Bodies, clamps, Composite Saddles, coupling nuts, protective covers, etc. AIR 4567, AS85049 ASTM D 5205 Hardware: Such as screws, washers, rivets, wire rope, sash chain, band straps, etc. Corrosion Resisting Steel QQ-S-763 (300 Series) Elastomeric seals: Such as o-rings, cable jacket seals, grommets, etc. Silicone or Fluorosilicone ZZ-R-765 or MIL-R-25988 Anti-friction and thrust washers Teflon TFE SYM Standard Finishes Locking Compound TABLE II: Finish Details Glenair recommends ND VIBRA-TITE® Formula 3 Thread Locking Compound for customers who choose to lock or seal fasteners used on composite products. MATERIAL XB FINISH No Plating, Black XZN Conductive, Zinc Nickel, Black XM Conductive, Electroless Nickel XMT Composite Thermoplastic XW Available from ND Industries (www.ndindustries.com), this product is non-reactive to composite resins Conductive, Ni-PTFE 1000 Hour GreyTM FINISH CODE CROSS REFERENCE Conductive, Cadmium O.D. Over Electroless Nickel Glenair Finish MIL-DTL-38999 AS85049 XM M M XW J J XMT T X 1000 Hour GreyTM Ni-PTFE Nickel Fluorocarbon Polymer The MIL-DTL-38999 Rev L detail specification lists Nickel Fluorocarbon Polymer as a qualified Cadmium free plating alternative. This RoHS compliant plating formula is now available on composite interconnect products from Glenair and offers the following benefits in harsh-environment applications: • 2000+ hour salt spray • Cadmium free • Outstanding mating lubricity © 2012 Glenair, Inc. • Hexavalent Chromium free • 500+ mating cycles • Non-Magnetic U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 2 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters Table I Front End Dimensional Details Notes: 1. Connector shell size designations within are for reference only; do not use in part numbers. 2. Metric dimensions (mm) are in parentheses and are for reference only. (1 inch = 25.4 mm) 3. Consult factory for accessory interface data not listed. 4. Use Glenair 600-091 or 600-157 tool to tighten coupling nut. Rubber jaw pliers or strap wrench may damage the parts. C B A D TABLE I SHELL SIZE FOR CONNECTOR DESIGNATOR A 08 03 10 12 7 14 12 16 19 18 27 20 37 22 24 61 28 © 2012 Glenair, Inc. F/L 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 - H 09 A 11 B 13 C 15 D 17 E 19 F 21 G 23 H 25 J - C DIA A THREAD B DIA MAX REF MAX 7/16-28 UNEF .59 (15.0) M12 x 1 - 6H .65 (16.5) .86 (21.8) 9/16-24 UNEF .72 (18.3) .98 (24.9) M15 x 1 - 6H .77 (19.6) 5/8-24 UNEF .77 (19.6) 11/16-24 UNEF .84 (21.3) 1.16 (29.4) M18 x 1 - 6H .89 (22.6) .9 3/4-20 UNEF .91 (23.1) 13/16-20 UNEF .97 (24.6) M22 x 1 - 6H 1.03 (26.2) 1.28 (32.5) 7/8-20 UNEF 1.03 (26.2) 15/16-20 UNEF 1.09 (27.7) 1.41 (35.7) M25 x 1 - 6H 1.15 (29.2) 1 1-20 UNEF 1.15 (29.2) 1-1/16-18 UNEF 1.22 (31.0) 1.52 (38.5) M28 x 1 - 6H 1.28 (32.5) 1-1/8-18 UNEF 1.28 (32.5) 1 1-3/16-18 UNEF 1.34 (34.0) 1.64 (41.7) M31 x 1 - 6H 1.41 (35.8) 1-1/4-18 UNEF 1.41 (35.8) 1-5/16-18 UNEF 1.47 (37.3) 1.77 (44.9) M34 x 1 - 6H 1.53 (38.9) 1-7/16-18 UNEF 1.59 (40.4) 1.89 (48.0) M37 x 1 - 6H 1.66 (42.2) 1-1/2-18 UNEF 1.66 (42.2) 1-3/4-18 UNS 1.97 (50.0) 2.16 (54.8) U.S. CAGE Code 06324 D FLATS REF .75 (19.1) .88 (22.2) . 1.00 (25.4) 1.13 (28.6) 1.25 (31.8) 1.38 (35.1) 1 1.50 (38.1) 1.63 (41.3) 1.75 (44.5) 2.00 (50.8) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 3 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 310-048 Environmental Piggyback Boot Adapter, Composite For MIL-DTL-38999 Series I, II, III, and IV and MIL-DTL-5015 Fast and Easy Installation of Environmental Shrink-Boots How To Order Product Series Angular Function S = Straight 310 F S Connector Designator A = MIL-DTL-83723, Series III; MIL-DTL-5015; MIL-DTL-26482 F = MIL-DTL-38999, Series I & II H = MIL-DTL-38999, Series III & IV O-Ring Typ C Hex Flats A Thread Finish Sym (Table II) Boot Material Type (Table IV) 048 XB 16 - 2 Basic No. .940 (23.9) Max Shell Size (Table III) Cable Entry Hot Melt Adhesive M As Supplied B Anti-Rotation Device - Typ Material and Finish Adapter: High Temperature Engineering Thermoplastic (natural)/Table II Coupling Nut, Sleeve, Anti-Decoupling Device: High Temperature Engineering Thermoplastic (black)/N.A. O-Ring: Silicone/N.A. Shrink Boot: Elastomeric/N.A. Notes See Table I on page 3 for front-end dimensional details. Assembly identified with manufacturer’s name and part number, space permitting. Glenair 600-091 or 600-157 Series Backshell Assembly Tools are recommended for assembly and installation. O-Ring supplied with Connector Designator F & H only. O-Ring not supplied with Connector Designator A. Dimensions in Inches (millimeters) are subject to change without notice. © 2012 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 4 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 310-048 Environmental Piggyback Boot Adapter, Composite For MIL-DTL-38999 Series I, II, III, and IV and MIL-DTL-5015 Table III: Key Dimensions Connector Designator A Dash No. Shell Size Ref. 08 10 Connector Designator F Connector Designator H ØB Ref. A Thread Class 2B Dash No. Shell Size Ref. A Thread Class 2B Dash No. Shell Size Ref. A Thread ISO Metric 08 1/2-20 UNF 08 08 7/16-28 UNEF 09 A M12 X 1.0-6H 10 5/8-24 UNEF 10 12 9/16-24 UNEF 11 B M15 X 1.0-6H .938 (23.8) 12 12 3/4-20 UNEF 12 12 11/16-24 UNEF 13 C M18 X 1.0-6H 1.125 (28.6) 14 14 7/8-20 UNEF 14 14 13/16-20 UNEF 15 D M22 X 1.0-6H 1.250 (31.8) 16 16 1-20 UNEF 16 16 15/16-20 UNEF 17 E M25 X 1.0-6H 1.375 (34.9) 18 18 1 1/16-18 UNEF 18 18 1 1/16-18 UNEF 19 F M28 X 1.0-6H 1.500 (38.1) 20 20 1 3/16-18 UNEF 20 20 1 3/16-18 UNEF 21 G M31 X 1.0-6H 1.625 (41.3) 22 22 1 5/16-18 UNEF 22 22 1 5/16-18 UNEF 23 H M34 X 1.0-6H 1.750 (44.5) 24 24 1 7/16-18 UNEF 24 24 1 7/16-18 UNEF 25 J M37 X 1.0-6H 1.875 (47.6) .812 (20.6) Table III: Key Dimensions (CON'T) C Flats Dash No. Max Min ØG M Min N Max 08 .750 (19.1) 10 .875 (22.2) .736 (18.7) .140 (3.60) .250 (6.40) .197 (5.00) .860 (21.8) .270 (6.90) .355 (9.00) 12 .197 (5.00) 1.000 (25.4) .980 (24.9) .390 (9.90) .491 (12.5) .236 (6.00) 14 1.125 (28.6) 1.100 (27.9) .512 (13.0) .565 (17.5) .236 (6.00) 16 1.250 (31.8) 1.224 (31.1) .637 (16.2) .690 (19.5) .276 (7.01) 18 1.375 (34.9) 1.348 (34.2) .757 (19.2) .769 (21.4) .335 (8.51) 20 1.500 (38.1) 1.469 (37.3) .881 (22.4) .894 (22.7) .394 (10.0) 22 1.625 (41.3) 1.581 (40.2) 1.006 (25.6) 1.019 (25.9) .394 (10.0) 24 1.750 (44.5) 1.690 (42.9) 1.131 (28.7) 1.134 (28.8) .591 (15.0) Table II: Backshell Finish Options Sym XB Finish Description Black, Unplated N After Unrestricted Shrinkage Table IV: Boot Material Selection Guide Attribute Continuous Operating Temp. Resistence To Fuels, Oils Low Toxicity, Zero Halogen Type 1 High-Performance Semi-Rigid Elastomer -75° to +150° c Excellent No Type 2 Zero-Halogen Semi-Rigid Polyolefin -30° to +135° c Very Good Yes Type 3 General Purpose Flexible Polyolefin -55° to +135° c Good No Dimensions in Inches (millimeters) are subject to change without notice. © 2012 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 5 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 317-102 EMI/RFI Environmental Piggyback Boot Adapter, Composite with Drop-In Banding Porch Fast and Easy Installation of Boots and EMI/RFI Shielding Bands How To Order Product Series Angular Function S = Straight 317 F S Finish Sym (Table II) Boot Material Type (Table IV) 102 XB 16 - 2 Basic No. Connector Designator A = MIL-DTL-83723, Series III; MIL-DTL-5015; MIL-DTL-26482 F = MIL-DTL-38999, Series I & II H = MIL-DTL-38999, Series III & IV Shell Size (Table III) K A = Pre-Coiled Band (Omit If Not Required) Anti-Rotation Device C Hex Flats .940 (23.9) Max O-Ring A Thread Hot Melt Adhesive M As Supplied B Material and Finish Coupling Nut, Sleeve, Anti-Rotation Device: High Temp. Engineering Thermoplastic (black)/N.A. Adapter: Table II O-Ring: Silicone/N.A. Shrink Boot: Elastomeric/N.A. Band: SST/Passivated PRE-COILED BAND GLENAIR PART NO. 600-057-1 Notes See Table I on page 3 for front-end dimensional details. Assembly identified with manufacturer’s name and part number, space permitting. Glenair 600-091 or 600-157 Series Backshell Assembly Tools are recommended for assembly and installation. O-Ring supplied with Connector Designator F & H only. O-Ring not supplied with Connector Designator A. Dimensions in Inches (millimeters) are subject to change without notice. © 2012 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 6 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 317-102 EMI/RFI Environmental Piggyback Boot Adapter, Composite with Drop-In Banding Porch Table III: Key Dimensions Connector Designator A Dash No. Shell Size Ref. 08 08 10 10 12 12 14 16 Connector Designator F A Thread Class 2B Connector Designator H ØB Ref. Dash No. Shell Size Ref. A Thread Class 2B Dash No. Shell Size Ref. A Thread ISO Metric 1/2-20 UNF 08 08 7/16-28 UNEF 09 A M12 X 1.0-6H 5/8-24 UNEF 10 12 9/16-24 UNEF 11 B M15 X 1.0-6H .938 (23.8) 3/4-20 UNEF 12 12 11/16-24 UNEF 13 C M18 X 1.0-6H 1.125 (28.6) 14 7/8-20 UNEF 14 14 13/16-20 UNEF 15 D M22 X 1.0-6H 1.250 (31.8) 16 1-20 UNEF 16 16 15/16-20 UNEF 17 E M25 X 1.0-6H 1.375 (34.9) 18 18 1 1/16-18 UNEF 18 18 1 1/16-18 UNEF 19 F M28 X 1.0-6H 1.500 (38.1) 20 20 1 3/16-18 UNEF 20 20 1 3/16-18 UNEF 21 G M31 X 1.0-6H 1.625 (41.3) 22 22 1 5/16-18 UNEF 22 22 1 5/16-18 UNEF 23 H M34 X 1.0-6H 1.750 (44.5) 24 24 1 7/16-18 UNEF 24 24 1 7/16-18 UNEF 25 J M37 X 1.0-6H 1.875 (47.6) .812 (20.6) Table III: Key Dimensions (CON"T) C Flats Dash No. Max Min ØG M Min N Max 08 .750 (19.1) .736 (18.7) .140 (3.60) .250 (6.40) .197 (5.00) 10 12 .875 (22.2) .860 (21.8) .270 (6.90) .355 (9.00) .197 (5.00) 1.000 (25.4) .980 (24.9) .390 (9.90) .491 (12.5) 14 .236 (6.00) 1.125 (28.6) 1.100 (27.9) .512 (13.0) .565 (17.5) .236 (6.00) 16 1.250 (31.8) 1.224 (31.1) .637 (16.2) .690 (19.5) .276 (7.01) Sym 18 1.375 (34.9) 1.348 (34.2) .757 (19.2) .769 (21.4) .335 (8.51) XB 20 1.500 (38.1) 1.469 (37.3) .881 (22.4) .894 (22.7) .394 (10.0) XMT Ni-PTFE, Nickel-Fluorocarbon Polymer 22 1.625 (41.3) 1.581 (40.2) 1.006 (25.6) 1.019 (25.9) .394 (10.0) 24 1.750 (44.5) 1.690 (42.9) 1.131 (28.7) 1.134 (28.8) .591 (15.0) XN Selective Plating, Nickel and Cadmium Olive Drab (See Detail B) Table II: Backshell Finish Options Finish Description Electroless Nickel Termination Area Free of Cadmium N After Unrestricted Shrinkage G B DROP-IN BANDING ADAPTER DETAIL B FINISH XN Table IV: Boot Material Selection Guide Attribute Continuous Operating Temp. Resistence To Fuels, Oils Low Toxicity, Zero Halogen Type 1 High-Performance Semi-Rigid Elastomer -75° to +150° c Excellent No Type 2 Zero-Halogen Semi-Rigid Polyolefin -30° to +135° c Very Good Yes Type 3 General Purpose Flexible Polyolefin -55° to +135° c Good No Dimensions in Inches (millimeters) are subject to change without notice. © 2012 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 7 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 319-183 EMI/RFI Environmental Piggyback Boot Adapter, Composite with Integrated Shield Sock Fast and Easy Final Installation of Environmental Boots to Shield Sock Assemblies How To Order Cutaway View Product Series Angular Function S = Straight T = 45° Elbow W = 90° Elbow 319 H S Connector Designator (Table III) A = MIL-DTL-83723, Series III; MIL-DTL-5015; MIL-DTL-26482 F = MIL-DTL-38999, Series I & II G = MIL-DTL-28840 H = MIL-DTL-38999, Series III & IV U = MIL-DTL-29600 D Hex - Typ Finish Sym (Table II) Optional Braid Material A, B, T & L (Insert Dash for Standard) (Table V) 183 XM 19 Basic No. Boot Material Type (Table IV) Shell Size (Table III) 1.25 (31.8) Max O-Ring Typ A Thread B - 2 Conductive Hot Melt Adhesive Anti-Decoupling Device Hot Melt Adhesive M As Supplied C Typ F E Sym S - Straight L Max Typ Raised Configuration (Mfr's Option) - Typ Material and Finish/Notes G Elbow, Adapter: - High Grade Engineering Thermoplastic/See Table III Coupling Nut, Anti-Decoupling Device: High Grade Engineering Thermoplastic/N.A. O-Ring: Silicone/N.A. Braid: See Table IV Boot: See Table V Band: Cres Assembly Notes Sym W 90° Cable Entry (Typ) © 2012 Glenair, Inc. See Table I on page 3 for front-end dimensional details. Assembly identified with manufacturer’s name and part number, space permitting. Glenair 600-091 or 600-157 Series Backshell Assembly Tools are recommended for assembly and installation. O-Ring supplied with Connector Designator F & H only. O-Ring not supplied with Connector Designator A. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 8 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 319-183 EMI/RFI Environmental Piggyback Boot Adapter, Composite with Integrated Shield Sock Table III: Shell Size Shell Size A F/L G H U 08 03 10 12 14 16 18 20 22 24 61 - 08 10 12 14 16 18 20 22 24 - 11 _ 13 15 17 19 23 25 09 11 13 15 17 19 21 23 25 - 08 10 12 14 16 18 20 22 24 - 28 - - - - A Thread ØC Max 7/16-28 UNEF M12 X 1-6H 1/2-20 UNEF 1/2-28 UNEF 9/16-24 UNEF M15 X 1-6H 5/8-24 UNEF 5/8-28 UN 11/16-24 UNEF M18 X 1-6H 3/4-20 UNEF 3/4-28 UNS 13/16-20 UNEF M22 X 1-6H 7/8-20 UNEF 7/8-28 UNEF 15/16-20 UNEF M25 X 1-6H 1-20 UNEF 1-28 UN 1 1/16-18 UNEF M28 X 1-6H 1 1/8-18 UNEF 1 1/8-28 UNEF 1 3/16-18 UNEF M31 X 1 6H 1 1/4-18 UNEF 1 1/4-28 UNEF 1 5/16-18 UNEF M34 X 1-6H 1 3/8-28 UN 1 7/16-18 UNEF M37 X 1-6H 1 1/2-18 UNEF 1 1/2-28 UN 1 9/16-18 UNEF 1/34-18 UNS D Flats E F G H J .060 (1.5) .090 (2.3) .090 (2.3) .060 (1.5) .090 (2.3) Cable Entry ± .03 (0.8) L Max M Min N Max .860 (21.8) .750 (19.1) .690 (17.5) .880 (22.4) 1.19 (30.2) .720 (18.3) 1.00 (25.4) .250 (6.40) 2.36 (59.9) 0.26 (6.60) .138 (3.51) .980 (24.9) .880 (22.4) .750 (19.1) 1.00 (25.4) 1.25 (31.8) .750 (19.1) 1.06 (26.9) .380 (9.70) 2.36 (59.9) 0.38 (9.70) .197 (5.00) 1.16 (29.5) 1.00 (25.4) .810 (20.6) 1.13 (28.7) 1.31 (33.3) .750 (19.1) 1.13 (28.7) .500 (12.7) 2.83 (71.9) 0.51 (13.0) .197 (5.00) 1.28 (32.5) 1.13 (28.7) .880 (22.4) 1.31 (33.3) 1.38 (35.1) .760 (19.3) 1.16 (29.5) .630 (16.0) 2.83 (71.9) 0.63 (16.0) .236 (5.60) 1.41 (35.8) 1.25 (31.8) .940 (23.9) 1.38 (35.1) 1.44 (36.6) .780 (19.8) 1.18 (30.0) .750 (19.1) 3.74 (95.0) 0.76 (19.3) .236 (5.60) 1.52 (38.6) 1.38 (35.1) .970 (24.6) 1.44 (36.6) 1.47 (37.3) .790 (20.1) 1.19 (30.2) .810 (20.6) 3.74 (95.0) 0.82 (20.8) .276 (7.01) 1.64 (41.7) 1.50 (38.1) 1.06 (26.9) 1.63 (41.4) 1.56 (39.6) .820 (20.8) 1.22 (31.0) .940 (23.9) 3.74 (95.0) 0.94 (23.9) .335 (8.51) 1.77 (45.0) 1.63 (41.4) 1.13 (28.7) 1.75 (44.5) 1.63 (41.4) .860 (21.8) 1.26 (32.0) 1.06 (26.9) 4.92 (125) 1.07 (27.2) .394 (10.0) 1.89 (48.0) 1.75 (44.5) 1.19 (30.2) 1.88 (47.8) 1.69 (42.9) .890 (22.6) 1.29 (32.8) 1.19 (30.2) 4.92 (125) 1.19 (30.2) .394 (10.0) 2.02 (51.3) 1.88 (47.8) 2.15 (54.6) 2.00 (50.8) 1.34 (34.0) 2.13 (54.1) 1.78 (45.2) .920 (23.4) 1.32 (33.5) 1.38 (35.1) 4.92 (125) 1.38 (35.1) .591 (15.0) Table II: Backshell Finish Options H Sym J Table V: Braided Shielding Options Finish Description 2000 Hour Corrosion Resistant XM Electroless Nickel 2000 Hour Corrosion Resistant NI-PTFE, XMT Nickel-Fluorocarbon Polymer 2000 Hour Corrosion Resistant Cadmium XW Olive Drab Over Electroless Nickel Sym T 45° Symbol A B – T L Braid Type 100% AmberStrand® 75%/25% AmberStrand® Blend Nickel/Copper 34 AWG Tin/Copper 34 AWG Armorlite™ N After Unrestricted Shrinkage Dimensions in Inches (millimeters) are subject to change without notice. Table IV: Boot Material Selection Guide Attribute Continuous Operating Temp. Resistence To Fuels, Oils Low Toxicity, Zero Halogen © 2012 Glenair, Inc. Type 1 High-Performance Semi-Rigid Elastomer -75° To +150° cExcellent No Type 2 Zero-Halogen Semi-Rigid Polyolefin 30° To +135° cVery Good Yes U.S. CAGE Code 06324 Type 3 General Purpose Flexible Polyolefin 55° To 135° c Good No Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 9 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 443-033 Band-in-a-Can Piggyback Boot Adapter, Composite With Shrink Boot Nut & Self-Locking Rotatable Coupling Our Easiest to Use and Most Versatile Individual and Overall Shield Termination and Pre-Terminated Shrink Boot Adapter How To Order Product Series 443 Angular Function S = Straight W = 90° Elbow H Connector Designator (Table III) A = MIL-DTL-83723, Series III; MIL-DTL-5015; MIL-DTL-26482 F = MIL-DTL-38999, Series I & II G = MIL-DTL-28840 H = MIL-DTL-38999, Series III & IV S Finish Sym (Table II) 033 XM 19 Basic No. Shell Size (Table III) .440 (11.2) Typ O-Ring Slot Option S = Pigtail Slot (Omit For None) Entry Dia. (Table IV) 20 K Band Option K = Precoiled (Omit For None) S-2 Boot Material Type (Table V) Accomodates 600-052-1 Band M As Supplied Sym K Band Notes See Table I on page 3 for front-end dimensional details. Ref Glenair standard STD-001 (common accessory interface data). Coupling Nut supplied unplated. O-Ring not supplied with Connector Designator A Consult factory for additional sizes available. Entry diameter equals max wire bundle diameter. One Band supplied with each assembly. To order separately, see 600-052-1. Use Glenair 600-050 hand or 600-051 pneumatic banding tools. Glenair 600-091 or 600-157 Series Backshell Assembly Tools are recommended for assembly and installation. © 2012 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 10 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 443-033 Band-in-a-Can Piggyback Boot Adapter, Composite With Shrink Boot Nut & Self-Locking Rotatable Coupling Table IV: Cable Entry Table III: Shell Size Shell Size E .060 (1.5) F .090 (2.3) G .090 (2.3) H Ø Entry Max Entry Dash No. Entry Code ± .06 (1.5) ± .03 (0.8) M Min N Max A F/L G H U 08 08 - 09 - .690 (17.5) .880 (22.4) 1.19 (30.2) 10 10 .940 (23.9) .220 (5.6) .330 (8.40) .236 (6.00) 10 10 - 11 08 .750 (19.1) 1.00 (25.4) 1.25 (31.8) 12 12 1.17 (29.7) .280 (7.1) .430 (11.0) .236 (6.00) 12 12 11 13 10 .810 (20.6) 1.13 (28.7) 1.31 (33.3) 14 14 14 13 15 12 .880 (22.4) 1.31 (33.3) 1.38 (35.1) 16 14 16 1.28 1.41 (32.5) (35.8) .340 .460 (8.6) (11.7) .510 .670 (13.0) (17.0) .276 .276 (7.00) (7.00) 16 16 15 17 14 .940 (23.9) 1.38 (35.1) 1.44 (36.6) 20 18 18 17 19 16 .970 (24.6) 1.44 (36.6) 1.47 (37.3) 20 18 20 1.50 1.56 (38.1) (39.6) .550 .620 (14.0) (15.7) .750 .820 (19.0) (20.8) .276 .335 (7.00) (8.50) 20 20 19 21 18 1.06 (26.9) 1.63 (41.4) 1.56 (39.6) 22 22 22 22 24 1.69 1.81 42.9) (46.0) .700 .780 (17.8) (19.8) .960 1.05 (24.4) (26.7) .335 .335 (8.50) (8.50) 24 24 28 32 1.91 2.02 (48.5) (51.3) .850 .950 (21.6) (24.1) 1.18 1.31 (30.0) (33.3) .335 .394 (8.50) (10.0) 28 - 23 20 1.13 (28.7) 1.75 (44.5) 1.63 (41.4) 24 23 25 22 - 1.19 (30.2) 1.88 (47.8) 1.69 (42.9) 32 25 1.34 (34.0) 2.13 (54.1) 1.78 (45.2) 32 - 24 F Table II: Backshell Finish Options Sym XM XMT XW Anti-Decoupling Device - Typ Finish Description 2000 Hour Corrosion Resistant Electroless Nickel 2000 Hour Corrosion Resistant NI-PTFE, Nickel-Fluorocarbon Polymer. 1000 Hour Grey 2000 Hour Corrosion Resistant Cadmium Olive Drab Over Electroless Nickel E N After Unrestricted Shrinkage G Accommodates 600-052-1 Band Pigtail Termination Slot - Typ Entry Table V: Boot Material Selection Guide Attribute Continuous Operating Temp. Resistence To Fuels, Oils Low Toxicity, Zero Halogen Type 1 High-Performance Semi-Rigid Elastomer -75° To +150° cExcellent No Type 2 Zero-Halogen Semi-Rigid Polyolefin 30° To +135° cVery Good Yes Type 3 General Purpose Flexible Polyolefin 55° To 135° c Good No Dimensions in Inches (millimeters) are subject to change without notice. © 2012 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 11 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 635-005 Environmental Piggyback Boot Cable Feed-Through Composite For Easy and Reliable Environmental Sealing of Feed-Through Fittings How To Order Finish Sym (Table II) Product Series Boot Material Type (Table IV) 635 - 005 XB 01 - 2 - 5 Basic No. Dash Number (Table III) C Flats (2 Pls) Length in 1/8 Inch Increments, 5/8 Inch Minimum, Eg. 5 = .625 Inches K Thread (2 Pls) N After Unrestricted Shrinkage Ø E Ref. (2 Pls) Feed-Thru Body Material and Finish Feed-thru Body, Washer, Jam Nut: High temperature engineering thermoplastic (black)/ see Table II O-ring: Silicone/N.A. Shrink Boot: Elastomeric/N.A. Notes Assembly identified with Glenair's name and part number, space permitting. Glenair 600 series backshell assembly tools are recommended for assembly and installation. Dimensions in Inches (millimeters) are subject to change without notice. © 2012 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 12 E-Mail: [email protected] Piggyback Shrink Boot Connector Adapters 635-005 Environmental Piggyback Boot Cable Feed-Through Composite Table III: Key Dimensions Dash No. ØA B C ØE D F M Min K Thread N Max 01 .300 (7.62) .670 (17.0) .950 (24.1) 1.50 (38.1) 1.05 (26.7) 1.18 (30.0) M12 X 1.5 .300 (7.62) .138 (3.51) 02 .400 (10.2) .870 (22.1) 1.14 (29.0) 2.16 (54.9) 1.33 (33.8) 1.18 (30.0) M16 X 1.5 .400 (10.2) .138 (3.51) 03 .550 (14.0) 1.06 (26.9) 1.34 (34.0) 2.64 (67.1) 1.54 (39.1) 1.50 (38.1) M20 X 1.5 .550 (14.0) .197 (5.00) 04 .760 (19.3) 1.18 (30.0) 1.50 (38.1) 3.15 (80.0) 1.68 (42.7) 2.17 (55.1) M24 X 1.5 .760 (19.3) .236 (6.00) 05 .950 (24.1) 1.48 (37.6) 1.89 (48.0) 3.90 (99.1) 2.15 (54.6) 3.15 (80.0) M30 X 1.5 .950 (24.1) .335 (8.51) 06 1.49 (37.8) 1.61 (40.9) 2.05 (52.1) 5.12 (130) 2.33 (59.2) 3.90 (99.1) M36 X 1.5 1.49 (37.8) .394 (10.0) 07 1.58 (40.1) 2.17 (55.1) 2.64 (67.1) 5.12 (130) 2.68 (68.1) 3.90 (99.1) M48 X 1.5 1.58 (40.1) .394 (10.0) Table II: Finish Sym XB Finish Description No Plating, Color Black F Length .125 (3.20) .200 (5.10) B Flats Hot Melt Adhesive M As Supplied ØA Max Jam Nut Feed-Thru Body Washer O-Ring Table IV: Boot Material Selection Guide Attribute Continuous Operating Temp. Resistence To Fuels, Oils Low Toxicity, Zero Halogen Type 1 High-Performance Semi-Rigid Elastomer -75° to +150° c Excellent No Type 2 Zero-Halogen Semi-Rigid Polyolefin -30° to +135° c Very Good Yes Type 3 General Purpose Flexible Polyolefin -55° to +135° c Good No Dimensions in Inches (millimeters) are subject to change without notice. © 2012 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com 13 E-Mail: [email protected] FIBER OPTIC A World of Interconnect BACKSHELLS & CONDUIT SYSTEMS FIBER OPTIC CONNECTION Solutions SYSTEM Glenair, Inc. 1211 Air Way • Glendale, California • 91201-2497 Telephone: 818-247-6000 • Fax: 818-500-9912 • [email protected] www.glenair.com Telephone: Glenair Power 203-741-1115 Products Group Facsimile: 860 N. Main Street Extension 203-741-0053 Wallingford, CT [email protected] 06492 Glenair UK Ltd 40 Lower Oakham Way Oakham Business Park P.O. Box 37, Mansfield Notts, NG18 5BY England Glenair Microway Systems 7000 North Lawndale Avenue Lincolnwood, IL 60712 Glenair Nordic AB Gustav III : S Boulevard 46 S - 169 27 Solna Sweden Glenair Electric GmbH Siemensstrasse 9 D-61449 Steinbach Germany Telephone: 847-679-8833 Facsimile: 847-679-8849 Telephone: 49-6171-5905-0 Facsimile: 49-6171-5905-90 [email protected] Glenair Iberica C/ La Vega, 16 45612 Velada Spain Telephone: +44-1623-638100 Facsimile: +44-1623-638111 [email protected] Telephone: +46-8-50550000 Facsimile: +46-8-50550001 [email protected] Telephone: +34-925-89-29-88 Facsimile: +34-925-89-29-87 [email protected] F rom simple wire bundle strain reliefs, backshells, dummy stowage receptacles and protective covers, to advanced electromagnetic shieldingTelephone: and termination systems, backshells, pipe thread adapters, Glenairextender France SARL Telephone: Glenair Italia S.p.A. +39-051-782811 Avenue Parmentier +33-5-34-40-97-40 shorting and cable sealing backshells; Glenair produces7,literally hundreds of thousands of different designs Via Delcaps, Lavoro, 7 Immeuble Central Parc #2 Facsimile: Quarto Inferiore need – to40057 meet every application includingFacsimile: virtually every AS85049 Mil-Spec accessory ever documented. +39-051-782259 31200 Toulouse +33-5-61-47-86-10 Granarolo dell’Emilia Our full-spectrum line of high-temperature flexible plastic and metal-core conduit products is a perfect [email protected] France [email protected] Bologna, Italy example of Glenair’s commitment to providing comprehensive interconnect solutions. Nowhere in the world, under one roof, does anyone supply as broad a spectrum of flexible EMI/RFI conduit solutions as Glenair. © 2012 Glenair, Inc. Printed in U.S.A. GLENAIR, INC. • 1211 Air Way • Glendale, CA 91201-2497 • Tel: 818-247-6000 • Email: [email protected] • www.glenair.com