IRAUDAMP10
300W x 2 Channel Class D Audio Power Amplifier
Using the IRS2052M and IRF6775
By
Jun Honda, Yasushi Nishimura and Liwei Zheng
CAUTION:
International Rectifier suggests the following guidelines for safe operation and handling of
IRAUDAMP10 Demo board;
Always wear safety glasses whenever operating Demo Board
Avoid personal contact with exposed metal surfaces when operating Demo Board
Turn off Demo Board when placing or removing measurement probes
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IRAUDAMP10 REV 1.1
Page 1 of 34
TABLE OF CONTENTS
PAGE
INTRODUCTION ............................................................................................................................................... 3
SPECIFICATIONS ............................................................................................................................................ 3
CONNECTION SETUP ..................................................................................................................................... 5
CONNECTOR DESCRIPTION ......................................................................................................................... 5
TEST PROCEDURES....................................................................................................................................... 6
PERFORMANCE AND TEST GRAPHS .......................................................................................................... 7
SOFT CLIPPING ............................................................................................................................................. 10
EFFICIENCY ................................................................................................................................................... 11
THERMAL CONSIDERATIONS ..................................................................................................................... 11
THERMAL INTERFACE MATERIAL’S PRESSURE CONTROL ................................................................................. 12
POWER SUPPLY REJECTION RATIO (PSRR) ............................................................................................ 14
SHORT CIRCUIT PROTECTION RESPONSE .............................................................................................. 15
IRAUDAMP10 OVERVIEW ............................................................................................................................ 16
FUNCTIONAL DESCRIPTIONS ..................................................................................................................... 18
IRS2052M GATE DRIVER IC ......................................................................................................................... 18
SELF-OSCILLATING FREQUENCY .................................................................................................................... 19
ADJUSTMENTS OF SELF-OSCILLATING FREQUENCY ......................................................................................... 19
INTERNAL CLOCK OSCILLATOR ....................................................................................................................... 19
SELECTABLE DEAD-TIME ................................................................................................................................ 20
PROTECTION SYSTEM OVERVIEW ............................................................................................................ 21
CLICK AND POP NOISE REDUCTION ......................................................................................................... 23
BUS PUMPING ............................................................................................................................................... 24
INPUT SIGNAL AND GAIN SETTING ........................................................................................................... 24
GAIN SETTING ............................................................................................................................................... 25
IRAUDAMP10 FABRICATION MATERIALS ................................................................................................. 27
IRAUDAMP10 PCB SPECIFICATIONS ......................................................................................................... 31
REVISION CHANGES DESCRIPTIONS ........................................................................................................ 34
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IRAUDAMP10 REV 1.1
Page 2 of 34
Introduction
The IRAUDAMP10 Demo board is a reference design which uses only one IC (IRS2052M) to derive
appropriate input signals, amplify the audio input, and achieve a two-channel 280 W/ch (4Ω, THD+N=1%)
half-bridge Class D audio power amplifier. The reference design demonstrates how to use the IRS2052M
Class D audio controller and gate driver IC, implement protection circuits, and design an optimum PCB
layout using IRF6775 DirectFET MOSFETs. The reference design contains all the required housekeeping
power supplies for ease of use. The two-channel design is scalable, for power and number of channels.
Applications
AV receivers
Home theater systems
Mini component stereos
Powered speakers
Sub-woofers
Musical Instrument amplifiers
Automotive after market amplifiers
Features
Output Power:
Residual Noise:
Distortion:
Efficiency:
Multiple Protection Features:
PWM Modulator:
300W x 2 channels (4Ω, THD+N=1%)
or 370W x 2 channels (4Ω, THD+N=10%)
220V, IHF-A weighted, AES-17 filter
0.008% THD+N @ 100W, 4Ω
90% @ 300W, 4Ω, single-channel driven, Class D stage
Over-current protection (OCP), high side and low side
Over-voltage protection (OVP),
Under-voltage protection (UVP), high side and low side
Over-temperature protection (OTP)
Self-oscillating half-bridge topology with optional clock synchronization
Specifications
General Test Conditions (unless otherwise noted)
Supply Voltages
±50V
Load Impedance
4Ω
Self-Oscillating Frequency
500kHz
Gain Setting
30.8dB
Notes / Conditions
No input signal, Adjustable
1Vrms input yields rated power
Electrical Data
IR Devices Used
Typical
Notes / Conditions
IRS2052M Audio Controller and Gate-Driver,
IRF6775 DirectFET MOSFETs
Modulator
Self-oscillating, second order sigma-delta modulation, analog input
Power Supply Range
± 25V to ±50V
Bipolar power supply
Output Power CH1-2: (1% THD+N)
300W
1kHz, ±50V
Output Power CH1-2: (10% THD+N)
370W
1kHz, ±50V
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IRAUDAMP10 REV 1.1
Page 3 of 34
Rated Load Impedance
Standby Supply Current
Total Idle Power Consumption
Channel Efficiency
8-4Ω
+45/-95mA
7W
90%
Resistive load
No input signal
No input signal
Single-channel driven,
300W, Class D stage
.
Audio Performance
Class D
Output
THD+N, 1W
THD+N, 20W
THD+N, 100W
THD+N, 200W
0.015%
0.009%
0.008%
0.015%
Dynamic Range
100dB
Residual Noise, 22Hz - 20kHzAES17
220V
Damping Factor
Channel Separation
51
74dB
74dB
70dB
±1dB
±3dB
Frequency Response : 20Hz-20kHz
: 20Hz-35kHz
Physical Specifications
Dimensions
Notes / Conditions
1kHz, Single-channel driven
A-weighted, AES-17 filter,
Single-channel operation
Self-oscillating – 500kHz
1kHz, relative to 4Ω load
100Hz
1kHz
10kHz
1W, 4Ω - 8Ω Load
Weight
3.94”(L) x 2.83”(W) x 0.85”(H)
100 mm (L) x 72 mm (W) x 21.5 mm(H)
0.130kgm
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IRAUDAMP10 REV 1.1
Page 4 of 34
Connection Setup
Fig 1 Typical Test Setup
Connector Description
CN1
P1
P2
P3
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Pin #
1
2
3
4
1
2
3
1
2
1
2
Pin Name
CH1 INPUT
GND
GND
CH2 INPUT
-B
GND
+B
CH2 OUTPUT
GND
GND
CH1 OUTPUT
Pin Description
Analog input for CH1
Floating ground of Channel 1 input
Floating ground of Channel 2 input
Analog input for CH2
-50V supply referenced to GND.
Ground signal from MB.
+50V supply referenced to GND.
Output of Channel 2
Floating ground of Channel 2 output
Floating ground of Channel 1 output
Output of Channel 1
IRAUDAMP10 REV 1.1
Page 5 of 34
Test Procedures
Test Setup:
1. Connect 4-200 W dummy loads to 2 output connectors (P2 and P3 as shown on Fig 1)
and an Audio Precision analyzer (AP).
2. Connect the Audio Signal Generator to CN1 for CH1~CH2 respectively (AP).
3. Set up the dual power supply with voltages of ±50V; current limit to 5A.
4. TURN OFF the dual power supply before connecting to On of the unit under test (UUT).
5. Connect the dual power supply to P1. as shown on Fig 1
Power up:
6. Turn ON the dual power supply. The ±B supplies must be applied and removed at the
same time.
7. One orange and two blue LED should turn ON immediately and stay ON
8. Quiescent current for the positive supply should be 45mA 10mA at +50V.
9. Quiescent current for the negative supply should be 95mA 10mA at –50V.
Switching Frequency test
10. With an Oscilloscope, monitor the switching waveform at test points VS1~VS2. Adjust
VR1A and VR1B to set the self oscillating frequency to 500 kHz 25 kHz when DUT in
free oscillating mode.
Functionality Audio Tests:
11. Set the signal generator to 1kHz, 20 mVRMS output.
12. Connect the audio signal generator to CN1(Input of CH1,CH2,CH3)
13. Sweep the audio signal voltage from 15 mVRMS to 1 VRMS.
14. Monitor the output signals at P2/P3 with an oscilloscope. The waveform must be a non
distorted sinusoidal signal.
15. Observe that a 1 VRMS input generates an output voltage of 34.88 VRMS(CH1/CH2). The
ratio, R4x/(R3x) and R30x/(R31x), determines the voltage gain of IRAUDAMP10.
Test Setup using Audio Precision (Ap):
16. Use an unbalanced-floating signal from the generator outputs.
17. Use balanced inputs taken across output terminals, P2 and P3.
18. Connect Ap frame ground to GND at terminal P1.
19. Select the AES-17 filter(pull-down menu) for all the testing except frequency response.
20. Use a signal voltage sweep range from 15 mVRMS to 1.5 VRMS.
21. Run Ap test programs for all subsequent tests as shown in Fig 2- Fig 7below.
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IRAUDAMP10 REV 1.1
Page 6 of 34
Performance and test graphs
10
5
2
1
0 .5
0 .2
%
0 .1
0.05
0.02
0.01
0.005
0.002
0.001
100m
200m
500m
1
2
5
10
20
50
100
200
500
W
S w eep
Tra c e
C o lo r
L in e S t y le
Th ic k
D ata
A x is
C om m ent
1
1
1
3
B lu e
M agenta
S o lid
S o lid
2
2
A n lr. TH D + N R a t io
A n lr. TH D + N R a t io
L e ft
L e ft
CH2
CH1
±B Supply = ±50V, 4 Ω Resistive Load
Fig 2 IRAUDAMP10, THD+N versus Power, Stereo, 4 Ω
.
+4
T
+2
+0
d
B
r
-2
-4
A
-6
-8
-10
20
50
100
200
500
1k
2k
5k
10k
20k
50k
100k 200k
Hz
Sweep
Trace
Color
Line Style
Thick
Data
Axis
Comment
1
1
1
2
Blue
Magenta
Solid
Solid
2
2
Anlr.Level B
Anlr.Level A
Left
Left
CH2
CH1
±B Supply = ±50V, 4 Ω Resistive Load
Fig 3 IRAUDAMP10, Frequency response
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IRAUDAMP10 REV 1.1
Page 7 of 34
100
10
1
0.1
%
0.01
0.001
0.0001
20
50
100
200
500
1k
2k
5k
10k
20k
10k
20k
Hz
Sweep
Trace
Color
Line Style
Thick
Data
Axis
Comment
1
2
3
1
1
1
Green
Yellow
Red
Solid
Solid
Solid
2
2
2
Anlr.THD+N Ratio
Anlr.THD+N Ratio
Anlr.THD+N Ratio
Left
Left
Left
10W
50W
100W
Fig 4 THD+N Ratio vs. Frequency
+0
-10
-20
-30
-40
d
B
V
-50
-60
-70
-80
-90
-100
-110
10
20
50
100
200
500
1k
2k
5k
Hz
S weep
Trac e
Color
Line S ty le
Thic k
Data
A x is
Com m ent
1
1
1
2
B lue
M agenta
S olid
S olid
2
2
F ft.Ch.1 A m pl
F ft.Ch.2 A m pl
Left
Left
CH2
CH1
Fig 5, 1V output Frequency Spectrum
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IRAUDAMP10 REV 1.1
Page 8 of 34
+20
+0
-20
-40
d
B
V
-60
-80
-100
-120
-140
10
20
50
100
200
500
1k
2k
5k
10k
20k
Hz
Sweep
Trace
Color
Line Style
Thick
Data
Axis
Comment
1
1
1
2
Blue
Magenta
Solid
Solid
2
2
Fft.Ch.1 Ampl
Fft.Ch.2 Ampl
Left
Left
CH2
CH1
No signal, Self Oscillator @ 500kHz
Fig 6, IRAUDAMP10 Noise Floor
.
+0
-10
-20
-30
d
B
r
A
-40
-50
-60
-70
-80
-90
-100
20
50
100
200
500
1k
2k
5k
10k
20k
Hz
S weep
Trac e
Color
Line S ty le
Thic k
Data
A x is
Com m ent
1
1
1
2
B lue
M agenta
S olid
S olid
2
2
A nlr.A m pl
A nlr.A m pl
Left
Left
CH2-CH1
CH1-CH2
Fig 7, Channel separation vs. frequency
.
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IRAUDAMP10 REV 1.1
Page 9 of 34
Soft Clipping
IRS2052M has Clipping detection function, it monitors error voltage in COMP pin with a window
comparator and pull an open drain nmos referenced to GND. Threshold to detect is at 10% and
90% of VAA-VSS. Each channel has independent CLIP outputs. Once IRS2052M detects
Clipping, the CLIP pin can generate pulses to trigger soft clipping circuit, which can limit output’s
maximum power as Fig 9(soft clipping circuit is not available on AMP10 reference board).
Soft Clipping
R28A
1K
C15A
10uF, 16V
R29A
220K
D3A
1N4148
Audio signal INPUT
R27A
C6A
1uF,50V
R5A
47K
GND
R6A
47K
CLIP Detection
D
C0A
R7A
470K
Q5
VAA
DTA144EKA
10uF,50V 3.3K
S
G
Q6
MMBFJ112
R3A
1K
IN-
C5A
10uF, 50V
VSS
GND
Fig 9 Soft Clipping Circuit
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IRAUDAMP10 REV 1.1
Page 10 of 34
Efficiency
Fig 10 shows efficiency characteristics of the IRAUDAMP10. The high efficiency is achieved by
following major factors:
1) Low conduction loss due to the DirectFETs offering low RDS(ON)
2) Low switching loss due to the DirectFETs offering low input capacitance for fast rise and
fall times
Secure dead-time provided by the IRS2052M, avoiding cross-conduction.
Efficiency (%)
100%
90%
Efficiency (%)
80%
70%
60%
AMP10 50V 4ohms
50%
40%
30%
20%
10%
0%
0
50
100
150
200
250
Output power (W)
300
350
Fig 10, IRAUDAMP10 4 ohms load Stereo, ±B supply = ±50V
Thermal Considerations
With this high efficiency, the IRAUDAMP10 design can handle one-eighth of the continuous rated
power, which is generally considered to be a normal operating condition for safety standards,
without additional heatsinks or forced air-cooling.
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IRAUDAMP10 REV 1.1
Page 11 of 34
Thermal Interface Material’s Pressure Control
The pressure between DirectFET & TIM (Thermal Interface Material) is controlled by depth of Heat
Spreader’s groove. Choose TIM which is recommended by IR. (Refer to AN-1035 for more
details). TIM’s manufacturer thickness, conductivity, & etc. determine pressure requirement.
Below shows selection options recommended:
Fig 11 TIM Information
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IRAUDAMP10 REV 1.1
Page 12 of 34
Check the TIM’s compression deflection with constant rate of strain (example as Fig.12) base on
manufacturer’s datasheet. According to the stress requirement, find strain range for the TIM. Then,
calculate heat spreader groove depth as below:
Groove Depth=DirectFET’s Height +TIM’s Thickness*strain
**DirectFET’s height should be measured from PCB to the top of DirectFET after reflow. The
average height of IRF6775 is 0.6mm.
Fig 12 compression deflection with constant rate of strain
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IRAUDAMP10 REV 1.1
Page 13 of 34
Power Supply Rejection Ratio (PSRR)
The IRAUDAMP10 obtains good power supply rejection ratio of -60 dB at 1kHz shown in Fig 13.
With this high PSRR, IRAUDAMP10 accepts any power supply topology when the supply voltages
fit between the min and max range.
+0
-10
-20
-30
d
B
-40
-50
-60
-70
-80
-90
20
50
100
200
500
1k
2k
5k
10k
20k
40k
Hz
Sweep
Trace
Color
Line Style
Thick
Data
Axis
2
1
Red
Solid
2
Anlr.Ratio
Left
Comment
Fig 13 Power Supply Rejection Ratio (PSRR)
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IRAUDAMP10 REV 1.1
Page 14 of 34
Short Circuit Protection Response
Figs 14-15 show over current protection reaction time of the IRAUDAMP10 in a short circuit event.
As soon as the IRS2052M detects an over current condition, it shuts down PWM. After one
second, the IRS2052M tries to resume the PWM. If the short circuit persists, the IRS2052M
repeats try and fail sequences until the short circuit is removed.
Short Circuit in Positive and Negative Load Current
CSD pin
CSD pin
VS pin
VS pin
Load current
Load current
Positive OCP
Negative OCP
Fig 14 Positive and Negative OCP Waveforms
.
OCP Waveforms Showing CSD Trip and Hiccup
CSD pin
CSD pin
VS pin
VS pin
Load current
Load current
Fig 15 OCP Response with Continuous Short Circuit
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IRAUDAMP10 REV 1.1
Page 15 of 34
IRAUDAMP10 Overview
The IRAUDAMP10 features a 2CH self-oscillating type PWM modulator for the smallest space,
highest performance and robust design. This topology represents an analog version of a secondorder sigma-delta modulation having a Class D switching stage inside the loop. The benefit of the
sigma-delta modulation, in comparison to the carrier-signal based modulation, is that all the error
in the audible frequency range is shifted to the inaudible upper-frequency range by nature of its
operation. Also, sigma-delta modulation allows a designer to apply a sufficient amount of error
correction.
The IRAUDAMP10 self-oscillating topology consists of following essential functional blocks.
Front-end integrator
PWM comparator
Level shifters
Gate drivers and MOSFETs
Output LPF
Integrator
Referring to Fig 16 below, the input operational amplifier of the IRS2052M forms a front-end
second-order integrator with R3x, C2x, C3x, and R2x. The integrator that receives a rectangular
feedback signal from the PWM output via R4x and audio input signal via R3x generates a
quadratic carrier signal at the COMP pin. The analog input signal shifts the average value of the
quadratic waveform such that the duty cycle varies according to the instantaneous voltage of the
analog input signal.
PWM Comparator
The carrier signal at the COMP pin is converted to a PWM signal by an internal comparator that
has a threshold at middle point between VAA and VSS. The comparator has no hysteresis in its
input threshold.
Level Shifters
The internal input level-shifter transfers the PWM signal down to the low-side gate driver section.
The gate driver section has another level-shifter that level shifts up the high-side gate signal to the
high-side gate driver section.
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IRAUDAMP10 REV 1.1
Page 16 of 34
Gate Drivers and DirectFETs
The received PWM signal is sent to the dead-time generation block where a programmable
amount of dead time is added into the PWM signal between the two gate output signals of LO and
HO to prevent potential cross conduction across the output power DirectFETs. The high-side levelshifter shifts up the high-side gate drive signal out of the dead-time block.
Each channel of the IRS2052M’s drives two DirectFETs, high- and low-sides, in the power stage
providing the amplified PWM waveform.
Output LPF
The amplified PWM output is reconstructed back to an analog signal by the output LC LPF.
Demodulation LC low-pass filter (LPF) formed by L1 and C13, filters out the Class D switching
carrier signal leaving the audio output at the speaker load. A single stage output filter can be used
with switching frequencies of 500 kHz and greater; a design with a lower switching frequency may
require an additional stage of LPF.
Fig 16 Simplified Block Diagram of IRAUDAMP10 Class D Amplifier
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IRAUDAMP10 REV 1.1
Page 17 of 34
Functional Descriptions
IRS2052M Gate Driver IC
The IRAUDAMP10 uses the IRS2052M, a 2 Channel high-voltage (up to 200 V), high-speed
power MOSFET driver with internal dead-time and protection functions specifically designed for
Class D audio amplifier applications. These functions include OCP and UVP. The IRS2052M
integrates bi-directional over current protection for both high-side and low-side MOSFETs. The
dead-time can be selected for optimized performance according to the size of the MOSFET,
minimizing dead-time while preventing shoot-through. As a result, there is no gate-timing
adjustment required externally. Selectable dead-time through the DT pin voltage is an easy and
reliable function which requires only two external resistors, R12 and R13 as shown on Fig 17 or
Fig 23 below.
The IRS2052M offers the following functions.
PWM modulator
Dead-time insertion
Over current protection
Under voltage protection
Level shifters
Refer to IRS2052M datasheet and AN-1159 for more details.
L1A
CH3 OUTPUT
18
C14A
0.1uF, 63V
C14B
R21B
10R,1W
2.2K
CH1 OUTPUT
4.7R
R17B
R15B 10K
***
R71B
10K
Q1B,D
IRF6665/6775M
+B
C19B
1k
R9B
S1
3way SW
C15
N/A
XTAL
C17A
470uF,63V
GND
R23B
100k
C17D
0.1uF,100V
C17B
470uF,63V
-B
10R
Q2B,D
IRF6665/6775M
VSS
R23A
100k
C17C
0.1uF,100V
1R
22uF,16V
3.9K
13
R19B
R16B
14
0.1uF,100V
15
10R
C11 C12 C13 C14
330pF 330pF 330pF 330pF
R24B
22uH
DS5
XTAL
VAA VAA
GND
L1B
RF071M2STR
R18B
D2B
16
NC
R106
2
0.47uF, 400V
C13B
C9B
10uF,16V
R14B 4.7R
19
17
12
9
11
R52
1K
2
1R
4.7R
D2A
RF071M2STR
21
Y2
Y1
C19A R19A
DS4
R18A
0.1uF,100V
D1A
RF071M2STR
Q2A,C
IRF6665/6775M
20
R22B
***
R51
1K
R21A
0.1uF, 63V 10R,1W
C10A
22uF,16V
3.9K
22
C10B
27
25
NC
28
26
NC
NC
OTP
VS2
VS1
NC
XSL
X2A
23
R71A
10K
R12B
N/A
R107
3.9K
DS2
SD
GND
10R
R15A
*** R17A
10K
R16A
R20B
1
D4
1N4148
10R
D1B
RF071M2STR
8.2K
0
-B
NC
1
0.47uF, 400V
C13A
R22A
***
2.2K
R12
C16A
0.01uF
29
COM
30
31
34
33
HO1
NC
R12A
N/A
R20A
R9A
24
R108
3.9K
C8
10uF, 16V
R14
10R
D3
CSD
32
35
VB1
CSD
R22
10R
R4B
100K
DT
CSH1
NC
4.7uF,10V
R15
10R
LO1
CLIP1
1N4148
4.7uF,10V GND
VCC2
COMP1
C9
GND
LO2
COM2
IN1
10
47
DSB
-B
VAA
R104
C10
C12B
220pF
VSS
X2B
46
R26B 10K
48
R0B
100K
CSH2
IRS2052M
8
C2B
2.2nF,50V
45
VCC
R11 ***
44
IC1
GND
7
R27B
VAA
43
VB2
IN2
X1A
VR1B
200R
3.3K
VSS
42
4.7uF,10V
RpA 90C
HO2
COMP2
6
15K
4.7uF,10V
C7
C3B
2.2nF,50V
R32A 10R
CLIP2
X1B
R30B
10K
C6
1nF,50V C4B
R2B 120R
GND
NC
5
R7 10R
41
NC
NC
36
R3B
1K
NE5532AN
R31B
39
CKO
C5B
10uF, 50V
R6 10R
FAULT
R3A
1K
OTW
5
6
7
8
GND 2IN+
1IN+
2IN1IN- 2OUT
1OUT VDD
C0B
10uF,50V
38
C4A
1nF,50V
40
C5A
10uF, 50V
1
4
3
2
1
GND
4
3
2
1
VR1A
200R
R2A 120R
GND
NC
10K 2
CH2
GND
GND
CH1
C8B
470pF
IC3
37
DSA
C3A 2.2nF,50V
4
C8A
470pF
3.3K
C0A
10uF,50V
CN1
10K
10K 3
C2A
2.2nF,50V
R27A
R30A 15K
VREF
R26A
R31A 10K
R105
R0A
100K
OCSET
R4A
100K
C12A
220pF
DS3
GND
R24A 2.2K
Q1A,C
IRF6665/6775M
R13
1K
C9A 10uF,16V
R10
22uH
R14A 4.7R
VAA
P2
CH2 OUTPUT
GND
C62
+5v
R45
10k
0.01uF, 50V
R43
470R,1W
CH2
P1
R47
470R,1W
-B
GND
+B
R62 10k
C40
220uF/10V
GND
1
2
Q8 MJD44H11T4G
Z5
5.6V
1
2
3
GND
R54
10k
For EMI
R57
47k
P3
R50
47k
R36
100R,1W
GND
CH1 OUTPUT
R56
47k
S2
Z6
5.6V
C41
220uF/10V
Q9
-5v
R46
10k
MJD45H11T4G
Z3
***
R53
10k
Q4
MMBT5551
Q3
MMBT5551
R44
R48
470R,1W
470R,1W
Z4
24V
R58
47k
R55
47k
OVP
R31
10k
Q1
MJD44H11T4G
R39
100R,1W
CH1
DS1
C32
100uF, 25V
Z1
12V
R41 10k
R40 10k
UVP
D1A, D1B
D1C, D1D
R11
R15A, R15B
R22A, R22B
Z3
IRF6665 Version
Q1A, Q1B, Q1A, Q1B
1N4148
8.2k
10k
22k
39V
IRF6775M Version
Q1C, Q1D, Q2C, Q2D
RF071M2
5.6k
5.6k
33k
51V
Fig 17 System-level View of IRAUDAMP10
www.irf.com
1
2
R37
100R,1W
R38
100R,1W
IRAUDAMP10 REV 1.1
Page 18 of 34
Self-Oscillating Frequency
Self-oscillating frequency is determined by the total delay time along the control loop of the
system; the propagation delay of the IRS2052M, the DirectFETs switching speed, the timeconstant of front-end integrator (R2x, R3x, R4x, Vr1x, C2x, C3x ). Variations in +B and –B supply
voltages also affect the self-oscillating frequency.
The self-oscillating frequency changes with the duty ratio. The frequency is highest at idling. It
drops as duty cycle varies away from 50%.
Adjustments of Self-Oscillating Frequency
Use VR1x to set different self-oscillating frequencies. The PWM switching frequency in this type of
self-oscillating switching scheme greatly impacts the audio performance, both in absolute
frequency and frequency relative to the other channels. In absolute terms, at higher frequencies,
distortion due to switching-time becomes significant, while at lower frequencies, the bandwidth of
the amplifier suffers. In relative terms, interference between channels is most significant if the
relative frequency difference is within the audible range.
Normally, when adjusting the self-oscillating frequency of the different channels, it is suggested to
either match the frequencies accurately, or have them separated by at least 25kHz. Under the
normal operating condition with no audio input signal, the switching-frequency is set around
500kHz in the IRAUDAMP10.
Internal Clock Oscillator
The IRS2052M integrates two clock oscillators and synchronization networks for each PWM
channel. To prevent AM radio reception interference, two PWM frequencies are selectable via XSL
pin. As shown in Table 2, when XSL is bias to VAA, X1A and X1B are active. When XSL is GND
X2A and X2B are active. When XSL is VSS, both clock oscillators are disabled.
XSL pin
VAA
GND
VSS
X1A/B
Activated
Disabled
Disabled
X2A/B
Disabled
Activated
Disabled
CKO outputs internal clock with VAA/VSS amplitude. The CKO can distribute clock signal to
multiple IRS2052 devices to synchronize PWM switching timing.
www.irf.com
IRAUDAMP10 REV 1.1
Page 19 of 34
Selectable Dead-time
The dead-time of the IRS2052 is set based on the voltage applied to the DT pin. Fig 18 lists the
suggested component value for each programmable dead-time between 45 and 105 ns.
All the IRAUDAMP10 models use DT1 (45ns) dead-time.
Dead-time Mode
DT1
DT2
DT3
DT4
R1
<10k
5.6k
8.2k
Open
R2
Open
4.7k
3.3k
<10k
DT/SD Voltage
Vcc
0.46 x Vcc
0.29 x Vcc
COM
Recommended Resistor Values for Dead Time Selection
Dead- time
IRS2052M
45nS
>0.5mA
65nS
Vcc
R1
85nS
DT
105nS
R2
0.23xVcc
0.36xVcc
0.57xVcc
Vcc
VDT
COM
Fig 18 Dead-time Settings vs. VDT Voltage
www.irf.com
IRAUDAMP10 REV 1.1
Page 20 of 34
Protection System Overview
The IRS2052M integrates over current protection (OCP) inside the IC. The rest of the protections,
such as over-voltage protection (OVP), under-voltage protection (UVP), and over temperature
protection (OTP), are detected externally to the IRS2052M (Fig 19).
The external shutdown circuit will disable the output by pulling down CSD pins, (Fig 20). If the
fault condition persists, the protection circuit stays in shutdown until the fault is removed.
GND
OTP pin from IRS2052M
SD
R54
10k
R57
47k
R50
47k
R56
47k
R32A
10R
Z3
***
Z4
24V
R53
10k
Q4
MMBT5551
Q3
MMBT5551
RpA
90C
R58
47k
R55
47k
OVP
C16A
0.01uF
-B UVP
OTP
Fig 19 DCP, OTP, UVP and OVP Protection Circuits
.
Fig 20 Simplified Functional Diagram of OCP
www.irf.com
IRAUDAMP10 REV 1.1
Page 21 of 34
Over-Current Protection (OCP)
Low-Side Current Sensing
The low-side current sensing feature protects the low side DirectFET from an overload condition
from negative load current by measuring drain-to-source voltage across RDS(ON) during its on state.
OCP shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level.
The voltage setting on the OCSET pin programs the threshold for low-side over-current sensing.
When the VS voltage becomes higher than the OCSET voltage during low-side conduction, the
IRS2052 turns the outputs off and pulls CSD down to -VSS.
High-Side Current Sensing
The high-side current sensing protects the high side DirectFET from an overload condition from
positive load current by measuring drain-to-source voltage across RDS(ON) during its on state. OCP
shuts down the switching operation if the drain-to-source voltage exceeds a preset trip level.
High-side over-current sensing monitors drain-to-source voltage of the high-side DirectFET during
the on state through the CSH and VS pins. The CSH pin detects the drain voltage with reference
to the VS pin, which is the source of the high-side DirectFET. In contrast to the low-side current
sensing, the threshold of the CSH pin to trigger OC protection is internally fixed at 1.2V. An
external resistive divider R15, R16 and R17 are used to program a threshold as shown in Fig 20.
An external reverse blocking diode D1 is required to block high voltage feeding into the CSH pin
during low-side conduction. By subtracting a forward voltage drop of 0.6V at D1, the minimum
threshold which can be set for the high-side is 0.6V across the drain-to-source.
Over-Voltage Protection (OVP)
OVP is provided externally to the IRS2052M. OVP shuts down the amplifier if the bus voltage
between GND and -B exceeds 51V. The threshold is determined by a Zener diode Z3. OVP
protects the board from harmful excessive supply voltages, such as due to bus pumping at very
low frequency-continuous output in stereo mode.
Under-Voltage Protection (UVP)
UVP is provided externally to the IRS2052M. UVP prevents unwanted audible noise output from
unstable PWM operation during power up and down. UVP shuts down the amplifier if the bus
voltage between GND and -B falls below a voltage set by Zener diode Z4.
Offset Null (DC Offset) Adjustment
The IRAUDAMP10 requires no output-offset adjustment. DC offsets are tested to be less than ±20
mV.
www.irf.com
IRAUDAMP10 REV 1.1
Page 22 of 34
Over-Temperature Protection (OTP)
The over temperature protection input OTP is for an external PTC Thermistor to monitor
temperature of MOSFET. The OTP pin equips a 0.6mA internal current source to bias the external
PTC resistor. Over temperature warning activates when the voltage at any of OTP input pin goes
higher than 1.4V. Over temperature protection activates when the voltage at any of OTP input pin
goes higher than 2.8V. A PTC thermistors, Rpa in Fig 19, is placed on bottom side PCB; which is
close to the 4 DirectFETs; and monitors DirectFETs’ temperature. If the temperature rises above
90 C on the bottom side, make OTP input pin goes high and shuts down all 2 channels by pulling
down the CSD pins of the IRS2052M. OTP recovers once the temperature cools down.
On-chip Over Temperature Protection
If the junction temperature TJ of IRS2052M becomes higher than on-chip thermal warning
threshold 127C, the on-chip over temperature protection pulls OTW pin down to GND. If the
junction temperature TJ keeps increasing and exceed on-chip thermal shutdown threshold 147C,
the on-chip over temperature protection shuts down PWM, pulls OTW up to VAA and pulls FAULT
pin down to GND as long as the junction temperature is higher than the threshold.
Over Temperature Warning Output (OTW)
OTW output is an open drain output referenced to GND to report whether the IRS2052M is
experiencing high temperature from either OTP input or on-chip OTP. OTW activates if OTP pin
voltage becomes higher than warning threshold, or if junction temperature reaches warning
threshold.
Fault Output
FAULT output is an open drain output referenced to GND to report whether the IRS2052M is in
shutdown mode or in normal operating condition. If FAULT pin is open, the IRS2052M is in normal
operation mode.
Following conditions triggers shutdown internally and pulls FAULT pin down to GND.
• Over Current Protection
• Over Temperature Protection (internal or external via OTP pin)
• Shutdown mode from CSD pin voltage
Click and POP Noise Reduction
Thanks to the click and pop elimination function built into the IRS2052M, the IRAUDAMP10 does
not require any additional components for this function.
www.irf.com
IRAUDAMP10 REV 1.1
Page 23 of 34
Power Supply Requirements
For convenience, the IRAUDAMP10 has all the necessary housekeeping power supplies onboard
and only requires a pair of symmetric power supplies.
House Keeping Power Supply
The internally-generated housekeeping power supplies include ±5V for analog signal processing,
and +12V supply (VCC) referred to the negative supply rail -B for DirectFET gate drive. The gate
driver section of the IRS2052M uses VCC to drive gates of the DirectFETs. VCC is referenced to –
B (negative power supply). D2x, R18x and C10x form a bootstrap floating supply for the HO gate
driver.
Bus Pumping
When the IRAUDAMP10 is running in stereo mode, the bus pumping effect takes place with low
frequency, high output. Since the energy flowing in the Class D switching stage is bi-directional,
there is a period where the Class D amplifier feeds energy back to the power supply. The majority
of the energy flowing back to the supply is from the energy stored in the inductor in the output LPF.
Usually, the power supply has no way to absorb the energy coming back from the load.
Consequently the bus voltage is pumped up, creating bus voltage fluctuations.
Following conditions make bus pumping worse:
1. Lower output frequencies (bus-pumping duration is longer per half cycle)
2. Higher power output voltage and/or lower load impedance (more energy transfers between
supplies)
3. Smaller bus capacitance (the same energy will cause a larger voltage increase)
The OVP protects IRAUDAMP10 from failure in case of excessive bus pumping. Bus voltage
detection monitors only +B supply, assuming the bus pumping on the supplies is symmetric in +B
and -B supplies.
Load Impedance
Each channel is optimized for a 4 Ω speaker load in half bridge.
Input Signal and Gain Setting
A proper input signal is an analog signal ranging from 20Hz to 20kHz with up to 3 VRMS amplitude
with a source impedance of no more than 600 Ω. Input signal with frequencies from 30kHz to
60kHz may cause LC resonance in the output LPF, causing a large reactive current flowing
through the switching stage, especially with greater than 8 Ω load impedances, and the LC
resonance can activate OCP.
www.irf.com
IRAUDAMP10 REV 1.1
Page 24 of 34
The IRAUDAMP10 has an RC network called a Zobel network (R21 and C14) to damp the
resonance and prevent peaking frequency response with light loading impedance. (Fig 21)
Fig 21 Output Low Pass Filter and Zobel Network
Gain Setting
The ratio of resistors {R4x/(R3x+R27x)}*(R30x/R31x) in Fig 22 sets voltage gain. The
IRAUDAMP10 has no on board volume control. To change the voltage gain, change the input
resistor term R27x and R3x. Changing R4x affects PWM control loop design and may result poor
audio performance.
www.irf.com
IRAUDAMP10 REV 1.1
Page 25 of 34
Schematic
L1A
CH3 OUTPUT
C9B
10uF,16V
R14B 4.7R
19
16
C14A
0.1uF, 63V
+B
10R
R22B
***
S1
3way SW
C17A
470uF,63V
GND
R23B
100k
C17D
0.1uF,100V
C17B
470uF,63V
-B
10R
Q2B,D
IRF6665/6775M
VSS
R23A
100k
C17C
0.1uF,100V
1R
Q1B,D
IRF6665/6775M
1k
C11 C12 C13 C14
330pF 330pF 330pF 330pF
C14B
R71B
10K
R19B
R17B
R15B 10K
***
0.1uF,100V
13
D1B
RF071M2STR
3.9K
22uF,16V
R16B
14
XTAL
VAA VAA
R21B
10R,1W
CH1 OUTPUT
4.7R
15
C15
N/A
2
2.2K
R12B
N/A
R107
3.9K
SD
Y2
R24B
DS5
RF071M2STR
R18B
D2B
17
R9B
XTAL
2
GND
L1B
22uH
R108
3.9K
DS2
D4
1N4148
Y1
0.47uF, 400V
C13A
20
18
12
1
1
1
R106
0.47uF, 400V
C13B
4.7R
D2A
RF071M2STR
21
C19B
R52
1K
1R
D1A
RF071M2STR
DS4
R18A
0.1uF,100V
3.9K
22
Q2A,C
IRF6665/6775M
C19A R19A
GND
10R
R71A
10K
R20B
R51
1K
R21A
0.1uF, 63V 10R,1W
C10A
22uF,16V
R9A
23
C10B
26
27
25
NC
NC
VS2
10R
R15A
*** R17A
10K
R16A
24
NC
VS1
NC
R12A
N/A
R20A
R22A
***
8.2K
R12
C16A
0.01uF
30
29
28
NC
COM
OTP
31
32
0
NC
C8
10uF, 16V
R14
10R
D3
CSD
R15
10R
DT
-B
NC
R22
10R
R4B
100K
GND
VCC
HO1
C9
4.7uF,10V
34
CSD
R104
4.7uF,10V GND
VB1
NC
47
CSH1
CLIP1
1N4148
C10
C12B
220pF
LO1
COMP1
46
48
R0B
100K
OCSET
IN1
45
DSB
LO2
VCC2
11
3.3K
C3B
2.2nF,50V
R26B 10K
VAA
COM2
10
R2B 120R
VR1B
200R
C2B
2.2nF,50V
R27B
-B
XSL
15K
CSH2
IRS2052M
VSS
X2A
R30B
10K
IC1
GND
X2B
C0B
10uF,50V
R31B
R3B
1K
VAA
C7
43
4.7uF,10V
44
1nF,50V C4B
9
C5B
10uF, 50V
VSS
42
8
NE5532AN
4.7uF,10V
7
R7 10R
41
C6
X1A
R6 10R
33
R11 ***
R3A
1K
X1B
C5A
10uF, 50V
6
GND
VB2
5
5
6
7
8
GND 2IN+
1IN+
2IN1IN- 2OUT
1OUT VDD
NC
IN2
CKO
4
3
2
1
RpA 90C
HO2
COMP2
40
GND
R32A 10R
CLIP2
39
FAULT
IC3
GND
4
3
2
1
NC
38
C4A
R2A 120R
1nF,50V
4
CN1
C8B
470pF
37
DSA
C3A 2.2nF,50V
10K 3
C0A
10uF,50V
10K
VR1A
200R
DS3
C8A
470pF
3.3K
OTW
C2A
2.2nF,50V
R27A
R30A 15K
10K 2
R31A 10K
35
36
NC
R26A
NC
C12A
220pF
R0A
100K
VREF
R4A
100K
R105
GND
R24A 2.2K
Q1A,C
IRF6665/6775M
R13
1K
C9A 10uF,16V
2.2K
R10
22uH
R14A 4.7R
VAA
P2
CH2 OUTPUT
GND
C62
+5v
R45
10k
0.01uF, 50V
R43
470R,1W
R47
470R,1W
CH2
P1
-B
GND
+B
R62 10k
C40
220uF/10V
GND
1
2
Q8 MJD44H11T4G
Z5
5.6V
1
2
3
GND
R54
10k
For EMI
R57
47k
P3
R50
47k
R36
100R,1W
GND
CH1 OUTPUT
R56
47k
S2
Z6
5.6V
C41
220uF/10V
Q9
-5v
Z3
***
R53
10k
Q4
MMBT5551
Q3
MMBT5551
R46
10k
MJD45H11T4G
R44
R48
470R,1W
470R,1W
Z4
24V
R58
47k
R55
47k
OVP
R31
10k
Q1
MJD44H11T4G
IRAUDAMP10 REV 1.1
CH1
DS1
C32
100uF, 25V
Z1
12V
R41 10k
R40 10k
UVP
Fig 22 IRAUDAMP10 Schematic
www.irf.com
R39
100R,1W
1
2
R37
100R,1W
R38
100R,1W
Page 26 of 34
D1A, D1B
D1C, D1D
R11
R15A, R15B
R22A, R22B
Z3
IRF6665 Version
Q1A, Q1B, Q1A, Q1B
1N4148
8.2k
10k
22k
39V
IRF6775M Version
Q1C, Q1D, Q2C, Q2D
RF071M2
5.6k
5.6k
33k
51V
IRAUDAMP10 Fabrication Materials
Table 1 IRAUDAMP10 Electrical Bill of Materials
Quantity
Value
4
10uF, 50V
4
2.2nF,50V
2
1nF,50V
4
4.7uF,10V
1
10uF, 16V
2
470pF
2
10uF,16V
2
22uF,16V
4
330pF, 50V
2
220pF
2
0.47uF, 400V
2
0.1uF, 63V
2
0.01uF,50V
2
470uF,63V
4
0.1uF,100V
1
100uF, 25V
2
220uF, 10V
1
INPUT
4
RF071M2STR
2
1N4148
1
LED AMBER
2
LED RED
2
LED BLUE
2
LED GREEN
1
IRS2052M
1
NE5532AN
2
22uH
1
Header 3
2
SP OUT
2
MJD44H11T4G
4
IRF6775MPBF
www.irf.com
Description
CAP 10UF 50V ELECT SMG
RAD
CAP CER 2200PF 50V 10%
X7R 0603
CAP 1000PF 50V
CERAMICX7R 0603
CAP CERM 4.7UF 10V Y5V
0805
CAP CER 10UF 16V Y5V
1206
Polypropylene Film
Capacitors 100V 470pF 5%
CAP CER 10UF 16V Y5V
0805
CAP CER 22UF 16V X7R
1210
CAP CER 330PF 50V X7R
0603
CAP CER 220PF 50V 10%
X7R 0603
CAP .47UF 400V METAL
POLYPRO
CAP FILM MKP .1UF 63VDC
2%
CAP CER 10000PF 50V 10%
X7R 0603
CAP 470UF 63V ELECT
SMG RAD
CAP CER .10UF 100V X7R
10% 0805
CAP 100UF 25V ELECT
SMG RAD
CAP 220UF 10V ELECT
SMG RAD
TERMINAL BLOCK 3.5MM
4POS PCB
DIODE 200V 700MA SOD123
DIODE SWITCH 100V
400MW SOD123
LED AMBER CLR THIN 0805
SMD
LED SUPER RED CLEAR
0805 SMD
LED 468NM BLUE CLEAR
0805 SMD
LED GREEN CLEAR 0805
SMD
Designator
Part Number
Vender
C0A, C0B, C5A, C5B
565-1106-ND
C2A, C2B, C3A, C3B
490-1500-1-ND
United Chemi-Con
Murata Electronics
North America
C4A, C4B
399-1082-1-ND
Kemet
C6, C7, C9, C10
478-1429-1-ND
C8
490-3383-1-ND
AVX Corporation
Murata Electronics
North America
C8A, C8B
505-FKP2470/100/5
C9A, C9B
490-3347-1-ND
WIMA
Murata Electronics
North America
C10A, C10B
445-3945-1-ND
TDK Corporation
C11, C12, C13, C14
445-5074-1-ND
C12A, C12B
490-1483-1-ND
TDK Corporation
Murata Electronics
North America
C13A, C13B
495-1315-ND
C14A, C14B
BC2054-ND
C16A, C62
490-1512-1-ND
EPCOS Inc
Vishay/BC
Components
Murata Electronics
North America
C17A, C17B
565-1131-ND
United Chemi-Con
C17C, C17D, C19A, C19B
445-1418-1-ND
TDK Corporation
C32
565-1059-ND
United Chemi-Con
C40, C41
565-1021-ND
CN1
ED1516-ND
United Chemi-Con
On Shore Technology
Inc
D1A, D1B, D2A, D2B
RF071M2SCT-ND
Rohm Semiconductor
D3, D4
1N4148W-FDICT-ND
Diodes Inc
DS1
160-1419-1-ND
Lite-On Inc
DS2, DS3
160-1415-1-ND
Lite-On Inc
DS4, DS5
160-1645-1-ND
Lite-On Inc
DSA, DSB
160-1414-1-ND
Lite-On Inc
2ch Audio Class D Controller
IC OPAMP DUAL LOW
NOISE 8-DIP
IC1
IR2052MPBF
International Rectifier
IC3
NE5532ANGOS-ND
Class D inductor, 22uH
CONN TERM BLOCK PCB
5.0MM 3POS
CONN TERM BLOCK PCB
5.0MM 2POS
TRANS PWR NPN 8A 80V
DPAK
MOSFET, 150V, 28A, 47
mOhm, 25 nC Qg, Med Can,
optimized for Audio
L1A, L1B
7G17A-220M
ON Semiconductor
Inductors,Inc./SAGAMI
ELEC CO., LTD.
P1
281-1415-ND
Weidmuller
P2, P3
Weidmuller
Q1, Q8
281-1414-ND
MJD44H11T4GOSCTND
ON Semiconductor
Q1A, Q1B, Q2A, Q2B
IRF6775MTR1PBF
International Rectifier
IRAUDAMP10 REV 1.1
Page 27 of 34
0
N/A
2
MMBT5551
1
MJD45H11T4G
4
100K
2
120R
2
1K
2
100K
10
10R
1
2.2K
3
5.6K
1
8.2K
0
N/A
5
1K
4
4.7R
3
3.9K
13
10K
2
1R
2
10R,1W
2
33K
2
2.2K
2
3.3K
2
15K
5
10K
4
100R,1W
4
470R,1W
5
47K
1
90C
1
3way SW
1
SW-PB
2
MOSFET, 100V, 19A, 62
mOhm, 8.7 nC Qg, Small
Can, optimized for Audio
TRANS NPN 160V 350MW
SMD SOT23-3
TRANS PWR PNP 8A 80V
DPAK
RES 100K OHM 1/10W 5%
0603 SMD
RES 120 OHM 1/10W 5%
0603 SMD
RES 1.00K OHM 1/8W 1%
0805 SMD
RES 100K OHM 1/8W 1%
0805 SMD
RES 10 OHM 1/10W 5%
0603 SMD
RES 2.2K OHM 1/10W 5%
0603 SMD
RES 5.6K OHM 1/10W 5%
0603 SMD
RES 8.2K OHM 1/10W 5%
0603 SMD
RES 1.0K OHM 1/10W 5%
0603 SMD
RES 4.7 OHM 1/10W 5%
0603 SMD
RES 3.9K OHM 1/10W 5%
0603 SMD
RES 10K OHM 1/10W 5%
0603 SMD
RES 1.0 OHM 1/8W 5% 0805
SMD
RES 10 OHM 1W 1% 2512
SMD
RES 33.0K OHM 1/8W 1%
0805 SMD
RES 2.2K OHM 1/8W 5%
0805 SMD
RES 3.3K OHM 1/10W 5%
0603 SMD
RES 15.0K OHM 1/8W 1%
0805 SMD
RES 10.0K OHM 1/8W 1%
0805 SMD
RES 100 OHM 1W 5% 2512
SMD
RES 470 OHM 1W 5% 2512
SMD
RES 47K OHM 1/10W 5%
0603 SMD
Thermistors - PTC PTC Temp
Prot. 90C
SWITCH ROTARY SP-3POS
SMD
Q1C, Q1D, Q2C, Q2D
Q9
IRF6665TR1PBF
MMBT5551-FDICTND
MJD45H11T4GOSCTND
ON Semiconductor
R0A, R0B, R23A, R23B
RHM100KGCT-ND
Rohm Semiconductor
R2A, R2B
RHM120GCT-ND
Rohm Semiconductor
R3A, R3B
RHM1.00KCRCT-ND
Rohm Semiconductor
R4A, R4B
R6, R7, R9A, R9B, R14,
R15, R20A, R20B, R22,
R32A
RHM100KCRCT-ND
Rohm Semiconductor
RHM10GCT-ND
Rohm Semiconductor
R10
RHM2.2KGCT-ND
Rohm Semiconductor
R11, R15A, R15B
RHM5.6KGCT-ND
Rohm Semiconductor
R12
RHM8.2KGCT-ND
Rohm Semiconductor
R12A, R12B
N/A
R13, R51, R52, R106, R108
RHM1.0KGCT-ND
Rohm Semiconductor
R14A, R14B, R18A, R18B
RHM4.7GCT-ND
Rohm Semiconductor
R16A, R16B, R107
R17A, R17B, R26A, R26B,
R45, R46, R53, R54, R62,
R71A, R71B, R104, R105
RHM3.9KGCT-ND
Rohm Semiconductor
RHM10KGCT-ND
Rohm Semiconductor
R19A, R19B
RHM1.0ARCT-ND
Rohm Semiconductor
R21A, R21B
PT10AECT-ND
Panasonic - ECG
R22A, R22B
RHM33.0KCRCT-ND
Rohm Semiconductor
R24A, R24B
RHM2.2KARCT-ND
Rohm Semiconductor
R27A, R27B
RHM3.3KGCT-ND
Rohm Semiconductor
R30A, R30B
RHM15.0KCRCT-ND
Rohm Semiconductor
R31, R31A, R31B, R40, R41
RHM10.0KCRCT-ND
Rohm Semiconductor
R36, R37, R38, R39
PT100XCT-ND
Panasonic - ECG
R43, R44, R47, R48
PT470XCT-ND
Panasonic - ECG
R50, R55, R56, R57, R58
RHM47KGCT-ND
RpA
594-2381-675-20907
Rohm Semiconductor
Vishay/BC
Components
S1
Q3, Q4
International Rectifier
Diodes Inc
401-1962-1-ND
C&K Components
S2
P8010S-ND
Panasonic - ECG
200R VR
6MM LIGHT TOUCH SW H=5
POT 200 OHM 3MM CERM
SQ TOP SMD
VR1A, VR1B
ST32ETB201CT-ND
1
XTAL
CER RESONATOR 400KHz
Y1
490-1186-ND
1
XTAL
Y2
490-1187-ND
1
12V
CER RESONATOR 455KHZ
DIODE ZENER 12V 500MW
SOD-123
Copal Electronics Inc
Murata Electronics
North America
Murata Electronics
North America
Z1
BZT52C12-FDICT-ND
Diodes Inc
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IRAUDAMP10 REV 1.1
Page 28 of 34
1
51V
1
24V
2
5.6V
DIODE ZENER 51V 410MW
SOD-123
DIODE ZENER 24V 500MW
SOD-123
DIODE ZENER 5.6V 500MW
SOD-123
Z3
BZT52C51-FDICT-ND
Diodes Inc
Z4
BZT52C24-FDICT-ND
MMSZ5V6T1GOSCTND
Diodes Inc
Z5, Z6
ON Semiconductor
Table 2 IRAUDAMP10 Mechanical Bill of Materials
Quantity
Value
Description
7
Washer #4 SS
WASHER LOCK INTERNAL
#4 SS
1
PCB
Print Circuit Board
IRAUDAM11 Rev 3.0 .PCB
PCB 1
7
Screw 440X5/16
SCREW MACHINE PHILLIPS
4-40X5/16
Screw 1, Screw 2, Screw 3,
Screw 4, Screw 5, Screw 6,
Screw 7,
H343-ND
4
Stand off 0.5"
STANDOFF HEX 440THR .500"L ALUM
Stand Off 1, Stand Off 2, Stand
Off 3, Stand Off 4
1893K-ND
1/16
AAVID 4880G
THERMAL PAD .080" 4X4"
GAPPAD
thermal pad under heatsink
BER164-ND
www.irf.com
Designator
Lock washer 1, Lock washer 2,
Lock washer 3, Lock washer 4,
Lock washer 5, Lock washer 6
Lock washer 7
IRAUDAMP10 REV 1.1
Digikey P/N
Vendor
H729-ND
Building
Fasteners
Custom
Page 29 of 34
Building
Fasteners
Keystone
Electronics
Thermalloy
IRAUDAMP10 Hardware
Fig 23 Heat Spreader
.
Screw
H343-ND
Thermal Pad
Th
l d
Lock washer
Screw
H343-ND
Screw
H343-ND
Screw
H343-ND
Stand Off 3
1893K-ND
Lock washer
Lock washer
Stand Off 2
Lock washer 1893K-ND
Lock washer
Lock washer
Stand Off 4
1893K-ND
Lock washers
H729-ND
Screw
Screw
Screw
Stand Off 1
1893K-ND
Screws
H343-ND
Fig 26 Hardware Assemblies
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IRAUDAMP10 REV 1.1
Page 30 of 34
IRAUDAMP10 PCB Specifications
PCB:
1.
2.
3.
4.
5.
6.
Two Layers SMT PCB with through holes
1/16 thickness
2/0 OZ Cu
FR4 material
10 mil lines and spaces
Solder Mask to be Green enamel EMP110 DBG (CARAPACE) or Enthone Endplate
DSR-3241or equivalent.
7. Silk Screen to be white epoxy non conductive per IPC–RB 276 Standard.
8. All exposed copper must finished with TIN-LEAD Sn 60 or 63 for 100u inches thick.
9. Tolerance of PCB size shall be 0.010 –0.000 inches
10. Tolerance of all Holes is -.000 + 0.003”
11. PCB acceptance criteria as defined for class II PCB’S standards.
Gerber Files Apertures Description:
All Gerber files stored in the attached CD-ROM were generated from Protel Altium Designer
Altium Designer 6. Each file name extension means the following:
1. .gtl
2. .gbl
3. .gto
4. .gbo
5. .gts
6. .gbs
7. .gko
8. .gm1
9. .gd1
10. .gg1
11. .txt
12. .apr
Top copper, top side
Bottom copper, bottom side
Top silk screen
Bottom silk screen
Top Solder Mask
Bottom Solder Mask
Keep Out,
Mechanical1
Drill Drawing
Drill locations
CNC data
Apertures data
Additional files for assembly that may not be related with Gerber files:
13. .pcb
14. .bom
15. .cpl
16. .sch
17. .csv
18. .net
19. .bak
20. .lib
www.irf.com
PCB file
Bill of materials
Components locations
Schematic
Pick and Place Components
Net List
Back up files
PCB libraries
IRAUDAMP10 REV 1.1
Page 31 of 34
Fig 27 IRAUDAMP10 PCB Top Overlay (Top View)
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IRAUDAMP10 REV 1.1
Page 32 of 34
Fig 28 IRAUDAMP10 PCB Bottom Layer (Top View)
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IRAUDAMP10 REV 1.1
Page 33 of 34
Revision changes descriptions
Revision
Rev 1.0
Rev 1.1
Changes description
Released
Correct polarity of XSL pin function in
Internal Clock Oscillator
Date
March, 29 2011
Jan, 25 2012
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105
Data and specifications subject to change without notice. 01/29/2009
www.irf.com
IRAUDAMP10 REV 1.1
Page 34 of 34