RSP-1600 series

RSP-1600
series
na
ry
1600W Single Output Power Supply
■ Applications
Industrial control equipments
IC testing equipments
Instrumentation facilities
Telecommunication equipments
Laser-engravers
Industry automation apparatus
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■ Features
Universal AC input / Full range
Withstand 300VAC surge input for 5 seconds
Built-in active PFC function
High efficiency up to 93%
High power density 23.5W/inch3
Forced air cooling by built-in DC fan with fan speed control
1U low profile 41mm
Protections: Short circuit / Overload / Over voltage
/ Over temperature
Output voltage and current can be trimmed by applying
external signal
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Active current sharing up to 9600W
Built-in remote ON-OFF control and remote sense function
Built-in 5V/0.3A, 12V/0.8A auxiliary power
DC OK signal, OTP alarm signal
Optional conformal coating
3 years warranty
■ Description
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RSP-1600 series is a 1600W low-profile and miniaturized enclosed type power supply with the high power
3
density up to 23.5W/ in . The low profile (41mm) design makes RSP-1600 very suitable for the installation
in an industrial facility with 1U by height or limited spacing. The entire series offers different models with
the voltage frequently-used in industry, 12V/24V/27V/36V/48V, that can satisfy various applications
(such as industrial control system, electro-mechanical equipments, burn-in facilities, and etc.) demanding
high wattage. In addition, the built-in current sharing function allows the overall output power to be boosted
by 6 times (9600W), meeting the usage requiring an even higher wattage.
RSP-1600 accepts the full range input between 90VAC and 264VAC and is equipped with the built-in active
PFC function. The working efficiency is up to 93% so it can deliver the full load under the 50℃ ambient
temperature; with the proper derating it can further operate at 70℃. The overload protection provides
“constant current limiting, delayed shut down” mode; it can thus work with various type of severe inductive
or capacitive load. Moreover, with the externally additive 1~5VDC control signal, the output voltage or
current can be adjusted widely to 40~115% of the nominal value. Other standard functions include remote
sense, remote ON/OFF control, 12V/0.8A and 5V/0.3A auxiliary power, DC OK signal (via TTL) and over
temperature alarm signal. The whole series is approved for internal safety regulation.
■ Model Encoding
RSP - 1600 - 12
Output voltage
Output wattage
Series name
File Name:RSP-1600-SPEC 2015-05-29
RSP-1600
SPECIFICATION
MODEL
OUTPUT
RSP-1600-12
RSP-1600-24
DC VOLTAGE
12V
24V
RATED CURRENT
125A
67A
CURRENT RANGE
0 ~ 125A
0 ~ 67A
RATED POWER
1500W
1608W
RIPPLE & NOISE (max.) Note.2 150mVp-p
200mVp-p
VOLTAGE ADJ. RANGE
23.5 ~ 30V
±1.0%
11.5 ~ 15V
VOLTAGE TOLERANCE Note.3 ±1.0%
0 ~ 33.5A
1593W
1602W
1608W
200mVp-p
250mVp-p
300mVp-p
26.5 ~ 33.5V
±1.0%
35.5 ~ 45V
±1.0%
47.5 ~ 58.8V
±1.0%
±0.5%
91%
93%
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10ms / 230VAC at full load
127 ~ 370VDC
FREQUENCY RANGE
47 ~ 63Hz
POWER FACTOR (Typ.)
0.97/230VAC at full load
<2mA / 240VAC
0 ~ 44.5A
±0.5%
16ms / 230VAC @ 75% load
LEAKAGE CURRENT
33.5A
0 ~ 59A
±0.5%
90.5%
87%
AC CURRENT (Typ.)
Note.5 14A/115VAC 8A/230VAC 16.6A/115VAC
INRUSH CURRENT (Typ.)
COLD START 35A/230VAC
INPUT
44.5A
±0.5%
1500ms, 60ms/230VAC at full load
EFFICIENCY (Typ.)
48V
59A
±0.5%
SETUP, RISE TIME
Note.5 90 ~ 264VAC
RSP-1600-48
36V
±0.5%
±0.5%
VOLTAGE RANGE
RSP-1600-36
27V
±0.5%
±0.5%
LOAD REGULATION
HOLD UP TIME (Typ.)
RSP-1600-27
±0.5%
LINE REGULATION
series
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1600W Single Output Power Supply
90.5%
8.1A/230VAC
105 ~ 115% rated output power
PROTECTION
OVER VOLTAGE
OVER TEMPERATURE
FUNCTION
Protection type : Constant current limiting, unit will shut down when O/P voltage is down very low or shut down after 5 sec. Re-power on to recover
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OVERLOAD
15.75 ~ 18.75V
31.5 ~ 37.5V
35.2 ~ 41.9V
47.2 ~ 56.3V
63 ~ 75V
Protection type : Shut down o/p voltage, re-power on to recover
Shut down o/p voltage, recovers automatically after temperature goes down
AUXILIARY POWER
REMOTE ON/OFF CONTROL
5V @ 0.3A, 12V @ 0.8A
REMOTE SENSE
DC OK SIGNAL
Compensate voltage drop on the load wiring up to 0.5V. Please refer to Function Manual
By electrical signal or dry contact
Power ON:short
Power OFF:open. Please refer to Function Manual
The isolated TTL signal out. Please refer to Function Manual
OUTPUT VOLTAGE TRIMMING Adjustment of output voltage is allowable between 40 ~ 125% by 1 ~ 5VDC external control signal
OUTPUT CURRENT TRIMMING Adjustment of output current is allowable between 20 ~ 100% by 1 ~ 5VDC external control signal
WORKING TEMP.
SAFETY STANDARDS
SAFETY & WITHSTAND VOLTAGE
ISOLATION RESISTANCE
EMC
(Note 4)
EMC EMISSION
EMC IMMUNITY
MTBF
OTHERS
DIMENSION
PACKING
20 ~ 90% RH non-condensing
-40 ~ +85℃, 10 ~ 95% RH
±0.03%/℃ (0 ~ 50℃)
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL60950-1, TUV EN60950-1 approved
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Compliance to EN55022 (CISPR22) Conduction Class B, Radiation Class A ; EN61000-3-2,-3
Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), heavy industry level, criteria A
K hrs min. MIL-HDBK-217F (25℃)
320*85*41mm (L*W*H)
1.8Kg
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.
5. Derating may be needed under low input voltages. Please check the derating curve for more details.
6. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the
output load is more than 5%.
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NOTE
-30 ~ +70℃ (Refer to "Derating Curve")
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WORKING HUMIDITY
ENVIRONMENT STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
File Name:RSP-1600-SPEC 2015-05-29
RSP-1600
1600W Single Output Power Supply
series
ry
Block Diagram
PFC fosc : 110KHz
PWM fosc : 100KHz
+S
ACTIVE
INRUSH
CURRENT
LIMITING
EMI
FILTER
I/P
RECTIFIERS
&
PFC
POWER
SWITCHING
ORING
FET
RECTIFIERS
&
FILTER
+V
-V
-S
O.V.P.
DETECTION
CIRCUIT
PWM
CONTROL
DETECTION
CIRCUIT
PV
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PFC
CONTROL
ORING FET
CONTROL
MCU
MCU
TRANSCEIVERS
DA/DB
DATA
ISOLATION
T-Alarm
DC-OK
O.T.P.
FAN
AUX
POWER
12V/0.8A
AUX POWER
5V/0.3A
ON/OFF
Static Characteristics
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Derating Curve
RECTIFIERS
&
FILTER
100
100
90
80
80
230VAC
Input only
70
LOAD (%)
50
40
20
60
50
40
30
-30
-25
-10
0
15
30
50
60
70
(HORIZONTAL)
90
100
115
180
264
INPUT VOLTAGE (VAC) 60Hz
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AMBIENT TEMPERATURE (℃)
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LOAD (%)
60
File Name:RSP-1600-SPEC 2015-05-29
RSP-1600
1600W Single Output Power Supply
series
Pin No.
Function
1
+S
2
-S
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Function Description of CN501
Description
Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be
twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be
twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
3
PV
4
PC
5
GND
6
DC-OK
7
T-ALARM
High (4.5 ~ 5.5V) : When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm.
Low (0 ~ 0.5V) : When the internal temperature (TSW1 or TSW2 short) under the limit temperature. (Note.2)
8
ON/OFF
The unit can turn the output on and off by electrical signal or dry contact between ON/OFF and +5V-AUX. (Note.2)
Short (4.5 ~ 5.5V) : Power OFF ; Open (0 ~ 0.5V) : Power ON ; The maximum input voltage is 5.5V.
9,10
GND-AUX
11
+5V-AUX
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin ). The maximum load current is 0.3A. This output has the
built-in "Oring diodes" and is not controlled by the remote ON/OFF control.
12
+12V-AUX
Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin ). The maximum load current is 0.8A. This output has
the built-in "Oring diodes" and is not controlled by the remote ON/OFF control.
Connection for output voltage trimming. The voltage can be trimmed within its defined range. (Note.1)
Connection for output current trimming. The current can be trimmed within its defined range.
This pin connect to the negative terminal(-V).
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High (4.5 ~ 5.5V) : When the Vout ≦80%±6%.
Low (0 ~ 0.5V) : When Vout ≧80%±6%. The maximum sourcing current is 10mA and only for output. (Note.2)
Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).
Note1: Non-isolated signal, referenced to the output terminals (-V).
Note2: Isolated signal, referenced to GND-AUX.
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Function Description of CN502
Pin No.
Function
1,2
DA
Description
Differential digital signal for parallel control.
3,4
DB
Differential digital signal for parallel control.
5,6
GND
These pins connect to the negative terminal (-V).
Function Description of CN504
Pin No.
Function
Description
1,2
Terminal
resistance
CN504 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function.
Function Manual
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1. Remote ON/OFF Control
The PSU can be turned ON/OFF together or separately by using the "Remote ON/OFF" function.
RSP-1600
ON/OFF
Between ON/OFF and +5V-AUX
7
SW
+5V-AUX
11
PSU Output
SW Short
ON
SW Open
OFF
2. Remote Sense
The remote sense compensates voltage drop on the load wiring up to 0.5V.
+V
+S 1
RSP-1600
2
Pr
-S
-V
+V
LOAD
-V
Sense lines should be twisted in pairs
File Name:RSP-1600-SPEC 2015-05-29
RSP-1600
1600W Single Output Power Supply
series
ry
3. Output Voltage Trimming
(1)Output voltage can be trimmed between 40~125% of its rated value by the following method.
(2)+S & +V, -S & -V also need to be connected on CN501.
100
+V
LOAD
-V
RSP-1600
OUTPUT CURRENT (%)
+S
-S
PV
0~5V
60
40
20
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-V Signal
87
20
40
60
80
100
V
125
OUTPUT VOLTAGE (%)
Vout
PV / VOLTAGE
Non-Linear
MODEL
RSP-1600
40
30
0
0.4
<0.4V
1V
4.7V
100%
40%
125%
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OUTPUT VOLTAGE(%)
115
100
1
2
3
4
4.7
5
V
EXTERNAL VOLTAGE (DC)
4.Output Current Trimming
Iout
LOAD
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RSP-1600
+S
+V
-V
-S
PC
0~5V
-V Signal
OUTPUT CURRENT (%)
110
100
Non-Linear
20
0.4 1
4.7 5
V
EXTERNAL VOLTAGE (VDC)
5. Front Panel Indicators & Corresponding Signal at Function Pins
Description
Output voltage is normal
Abnormal status (OTP, OLP, Fan Fail.)
Pr
LED
Green
Red
File Name:RSP-1600-SPEC 2015-05-29
RSP-1600
1600W Single Output Power Supply
series
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6.Current Sharing with Remote Sensing
RSP-1600 has the built-in active current sharing function and can be connected in parallel to provide higher output power :
(1)Parallel operation is available by connecting the units shown as below.
(DA,DB and GND are connected mutually in parallel).
(2)Difference of output voltages among parallel units should be less than 0.2V.
(3)The total output current must not exceed the value determined by the following equation.
(output current at parallel operation)=(Rated current per unit)×(Number of unit)×0.9
(4)In parallel operation 6 units is the maximum, please consult the manufacturer for applications of more connecting in parallel.
(5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
(6) Under parallel operation, the minimum output load should be greater than 5% of total output load.
(7) Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the
output load is more than 5%.
(8) CN502/CN504 Function pin connection
PSU1
PSU2
PSU3
PSU4
PSU5
V
V
V
V
V
X
V
V
4 unit
V
V
V
X
V
X
V
V
∣
5 unit
V
V
V
X
V
X
V
X
V
V
6 unit
V
V
V
X
V
X
V
X
V
X
V
V
∣ ∣ ∣
∣ ∣ ∣
V
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V
3 unit
∣
CN504
∣
CN502
∣
CN504
∣ ∣ ∣
2 unit
CN502
∣
CN504
∣ ∣ ∣
CN502
∣
CN504
∣ ∣ ∣
CN502
∣ ∣ ∣
CN504
∣ ∣
CN502
V
∣
CN504
X
PSU6
∣
CN502
1 unit
∣ ∣
Parallel
※ V is CN502/CN504 connected to plug pin, X is CN502/CN504 not connected to plug pin.
RSP-1600
PSU1
-V
+V
CN504
1
2
RSP-1600
PSU2
TB1
-V
5
6
+V
CN504
1
2
CN502
RSP-1600
PSU3
TB1
-V
+V
CN504
5
6
1
2
CN502
RSP-1600
PSU4
TB1
-V
+V
1
2
CN502
TB1
CN504
5
6
-V
RSP-1600
PSU5
+V
5
6
CN504
1
2
CN502
RSP-1600
PSU6
TB1
-V
+V
1
2
CN502
TB1
CN504
5
6
5
6
CN502
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+V
-V
LOAD
Fig 6.1
1
DA
DA
2
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
DB
GND
DA
DB
GND
DA
DB
GND
DA
DB
GND
DA
DB
GND
DA
DB
GND
DB
GND
DA
GND
DA
GND
DA
GND
DA
GND
DA
DB
GND
4
6
2
4
6
DB
2
4
6
DB
2
4
6
DB
2
4
6
DB
2
4
PSU1 CN502
PSU3 CN502
Pr
PSU2 CN502
PSU4 CN502
6
PSU6 CN502
PSU5 CN502
If the lines of CN502 are too long, they should
be twisted in pairs to avoid the noise.
File Name:RSP-1600-SPEC 2015-05-29
RSP-1600
1600W Single Output Power Supply
series
ry
Mechanical Specification
Unit:mm
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Case No.
Installation Manual
Pr
Please refer to : http://www.meanwell.com/webnet/search/InstallationSearch.html
File Name:RSP-1600-SPEC 2015-05-29