Test Report: LPF‐60D‐12 60W Single Output Switching Power Supply DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST LPF-60D series DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RIPPLE & NOISE V1：150 I/P： 230VAC mVp-p (Max ) RESULT VERDICT V1： 25.2 mVp-p O/P：FULL LOAD (Max ) P Ta：25℃ 2 CONSTANT CURRENT V1= 7.2V~12V REGION I/P： 230VAC O/P= 7.2V： 5.26 A O/P：CV MODE O/P= 11V： 5.27 A P Ta：25℃ 3 OUTPUT VOLTAGE V1： 4 %~ -4 % (Max) I/P：100 VAC / 305 VAC O/P：FULL/ MIN TOLERANCE V1： 0.7 %~ -0.7 % LOAD P Ta：25℃ 4 LINE REGULATION V1： 0.5 %~ -0.5 % (Max) I/P：100 VAC ~ 305 VAC V1： 0.05 %~ -0.05 % O/P：FULL LOAD P Ta：25℃ 5 LOAD REGULATION V1：2 %~ -2 % (Max) I/P： 230 VAC V1： 0.7 %~ -0.7 % O/P：FULL ~MIN LOAD P Ta：25℃ 6 SET UP TIME 230VAC： 500 ms (Max) I/P： 230 VAC 230VAC/ 274 ms 115VAC： 1000 ms(Max) I/P： 115 VAC 115VAC/ 350 ms P O/P：FULL LOAD Ta：25℃ 7 RISE TIME 230VAC： 80 ms (Max) I/P： 230 VAC 230VAC/ 10 ms 115VAC： 80 ms (Max) I/P： 115 VAC 115VAC/ 11 ms P O/P：FULL LOAD Ta：25℃ 8 HOLD UP TIME 230VAC： 16 ms (TYP) I/P： 230 VAC 230VAC/ 61 ms 115VAC： 16 ms (TYP) I/P： 115 VAC 115VAC/ 33 ms P O/P：FULL LOAD Ta：25℃ 9 OVER/UNDERSHOOT I/P： 230 VAC < +5% TEST： <5 % P O/P：FULL LOAD TEST Ta：25℃ 10 DYNAMIC LOAD V1： 1200 mVp-p I/P： 230 VAC (1)487 mVp-p (1).O/P：FULL /Min LOAD 90%DUTY/ (2)584 mVp-p 1KHZ (2).O/P：FULL /Min LOAD 50%DUTY/ P 120HZ Ta：25℃ Model: LPF-60D-12 Test Report 2 / 8 LPF-60D series 11 DIMMER TEST SPEC: *Output constant current level can be adjusted through output cable by 1 ~ 10Vdc, PWM signal or resistor between ADJ1(+) and ADJ2(-). *Reference resistance value for output current adjustment (Typical) Resistance value Output current 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *1 ~ 10V dimming function for output current adjustment (Typical) Dimming value Output current 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *10V PWM signal for output current adjustment (Typical) Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% P TEST RESULT: I/P： 230 VAC ;Ta：25℃ 1 Resistance value Output current 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 0.578A 1.057A 1.548A 2.041A 2.528A 3.018A 3.491A 3.978A 4.515A 5.000A 11.56% 21.14% 30.96% 40.82% 50.56% 60.36% 69.82% 79.56% 90.30% 100.00% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 0.607A 1.099A 1.603A 2.104A 2.606A 3.104A 3.615A 4.107A 4.598A 5.009A % 12.14% 21.98% 32.06% 42.08% 52.12% 62.08% 72.30% 82.14% 91.96% 100.18% Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output current 0.478A 0.995A 1.513A 2.031A 2.550A 3.069A 3.589A 4.110A 4.631A 5.012A % 9.56% 19.90% 30.26% 40.62% 51.00% 61.38% 71.78% 82.20% 92.62% 100.24% % 2 3 Dimming value Output current Model: LPF-60D-12 Test Report 3 / 8 LPF-60D series INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION INPUT VOLTAGE RANGE TEST CONDITION 100VAC~305 VAC RESULT I/P：TESTING VERDICT 75 V~305V O/P：FULL LOAD Ta：25℃ I/P： TEST： OK LOW-LINE-3V=97 V P HIGH-LINE=305 V O/P：FULL/MIN LOAD ON： 30 Sec . OFF： 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE I/P： 100 VAC ~ 305 VAC 47HZ ~63 HZ TEST： OK P O/P：FULL~MIN LOAD NO DAMAGE OSC Ta：25℃ 3 POWER FACTOR 0.95 / 230 VAC(TYP) I/P： 230 VAC PF= 0.971 / 100% 0.98 / 115 VAC(TYP) I/P： 115 VAC PF= 0.997 / 100% 0.92 / 277 VAC(TYP) I/P： 277VAC PF= 0.93 / 100% 88.86 % P O/P：FULL LOAD Ta：25℃ 4 EFFICIENCY I/P： 230 VAC 86% (TYP) P O/P：FULL LOAD Ta：25℃ 5 INPUT CURRENT 230V/ 115V/ 0.4 0.8 A (TYP) I/P： 230 VAC I= 0.29 A/ 230 VAC A (TYP) I/P： 115 VAC I= 0.59 A/ 115 VAC I= 30 A/ 230 VAC O/P：FULL LOAD P Ta：25℃ 6 INRUSH CURRENT 230V/ 55 A (TYP) LEAKAGE CURRENT < P O/P：FULL LOAD COLD START 7 I/P： 230 VAC Ta：25℃ 0.75 mA / 240 VAC I/P： 277 VAC L-CASE： 0.01 mA O/P：Min LOAD N-CASE： 0.01 mA P Ta：25℃ Model: LPF-60D-12 Test Report 4 / 8 LPF-60D series PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION OVER LOAD PROTECTION 95 % ~ 108 % I/P： 230 VAC I/P： 115 VAC RESULT VERDICT 105 %/ 230 VAC 105 %/ 115 VAC O/P：TESTING Constant Current Limiting ,recovers Ta：25℃ automatically after fault condition is P removed. 2 OVER VOLTAGE PROTECTION CH1： 14 V ~ 16 V I/P： 230 VAC I/P： 115 VAC 3 OVER TEMPERATURE PROTECTION SPEC： Shut down and latch off o/p voltage, Ta：25℃ re-power on to recover O/P：FULL LOAD NO DAMAGE 4 SHORT PROTECTION 15.25 V/ 115 VAC O/P：MIN LOAD I/P： 230 VAC RTH2： 90+ 10℃ O.T.P. 15.28 V/ 230 VAC P O.T.P. Active Shut down o/p voltage, re-power on P to recover SHORT EVERY OUTPUT I/P： 305 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P：FULL LOAD Hiccup Ta：25℃ automatically after fault condition is mode, recovers P removed. COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION Power Transistor Q 3 Rated： I/P：High-Line +3V = 308 V (1) 668 V ( D to S) or (C to E) Peak Voltage 2SK3673-01MR 10A/700V O/P： (1)Full Load Turn on (2) 536 V (3) 664 V (2) Output Short RESULT VERDICT P (3)Fulll load continue Ta：25℃ 2 Diode Peak Voltage D101 Rated： I/P：High-Line +3V = 308 V (1) 56 V PFR30L60CT 30A/60V O/P： (1)Full Load Turn on (2) 56 V (3) 55 V (2)Output Short P (3)Fulll load continue Ta：25℃ 4 Input Capacitor Voltage C5 Rated： I/P：High-Line +3V = 308 V (1) 424 V 47u/450V 105℃ 16*25 KXJ O/P： (1)Full Load Turn on /Off (2) 421.19 V (2) Min load Turn on /Off (3) 422.31 V P (3)Full Load /Min load Change Ta：25℃ 5 Control IC Voltage Test U 1 Rated： I/P：High-Line +3V = 308 V (1) 22.235 V PFC FAN6921MR 17V~30V O/P： (1)Full Load Turn on /Off (2) 21.525 V (2) Min load Turn on /Off (3) 21.532 V P (3)Full Load /Min load Change Ta：25℃ 6 Power Transistor Q1 Rated： I/P：High-Line +3V = 308 V (1) 468 V ( D to S) or (C to E) Peak Voltage STP11NK50ZFP 10A/500V O/P： (1)Full Load Turn on (2) 458 V (3) 444 V (2) Output Short P (3)Fulll load continue Ta：25℃ Model: LPF-60D-12 Test Report 5 / 8 LPF-60D series SAFETY & E.M.C. TEST SAFETY TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P： 3.75 KVAC/min I/P-O/P： 4 KVAC/min I/P-O/P： VERDICT 2.454 mA P NO DAMAGE Ta：25℃ 2 ISOLATION RESISTANCE I/P-O/P：500VDC>100MΩ I/P-O/P： 500 VDC I/P-O/P： 30 GΩ Ta：25℃/70%RH P NO DAMAGE 3 APPROVAL TUV： Certificate NO ： N/A UL： File NO ： E.M.C TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P:230VAC/240VAC/220VAC50HZ PASS CLASS C O/P:100%,75%,60%LOAD CLASS C ≧60% VERDICT P Ta:25℃ 2 3 4 5 CONDUCTION RADIATION E.S.D E.F.T EN55022 I/P: 230 VAC (50HZ)/115V[60HZ] PASS CLASS B O/P:FULL/60% LOAD Ta:25℃ Test by certified Lab EN55022 I/P: 230 VAC (50HZ)/115V[60HZ] PASS CLASS B O/P:FULL LOAD Ta:25℃ Test by certified Lab AIR:8KV / Contact:6KV I/P: 230 VAC/50HZ CRITERIA A INDUSTRY O/P:FULL LOAD Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD Ta:25℃ INPUT: 2KV 6 SURGE IEC61000-4-5 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD Ta:25℃ L-N :2KV 7 P P P CRITERIA A P CRITERIA A P Test by certified Lab ＆ Test Report Prepare Model: LPF-60D-12 Test Report 6 / 8 LPF-60D series RELIABILITY TEST ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：LPF-60-12 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN：4 HRS I/P： 230VAC O/P：95%LOAD Ta=28.3℃ 2. HIGH AMBIENT BURN-IN： 2.5 HRS I/P： 230VAC O/P： 95% LOAD Ta=54.1℃ NO 1 2 3 4 5 6 7 8 9 RTH2 LOW TEMPERATURE TR853A 4A/800V SILICON UR4KB80 50.4 74.2 Q1 STP11NK50ZFP 10A/500V 56.9 80.2 D2 2A/800V GP20K 70.2 94.3 Q3 2SK3673-01MR 10A/700V 70.5 94.2 C16 22u/50V UL10Kh 5*11 YXM 61.2 84.7 U1 PFC FAN6921MR 62.2 86.1 C201 67.8 91.6 59.5 82.9 58.3 81.5 C105 47u/50V UL10Kh 6.3*11 YXM NTC 100KΩ 3Φ TTC3A104F4193EY 1% 47u/450V 105 16*25 KXJ 820u/25V UL10Kh 10*20 ZLH 72.4 96.9 D101 PFR30L60CT 30A/60V 75.7 100.7 C5 C111 330u/25V UL8Kh 8*11.5 ZLH 68.6 92.7 LF100 TR895-R2 68.4 92.8 D1 MUR460 4A/600V 58.8 82.0 LF1 TR732A-R1 40.3 64.1 T1 TF2222 53.6 77.5 TURN ON AFTER 2 HOUR I/P： 305VAC/100VAC Ta= HIGH VOLTAGE IN CHAMBER ON CONTROL 50 ℃ O/P：95% LOAD TURN ON TEST NO DAMAGE HUMIDITY= TEMPERATURE + 0.03 %(0~50℃) P TEST：OK P Ta= 50 ℃ 95 %R.H I/P： 230 VAC + 0.01 %(0~50℃) O/P：95% LOAD COEFFICIENT 5 TEST：OK ℃ I/P： 305 VAC HIGH TEMPERATURE 4 -30 AFTER 12 HOURS HIGH HUMIDITY P O/P： 95 ﹪LOAD TURN ON TEST 3 ROOM AMBIENT HIGH AMBIENT Ta=28.3 ℃ Ta= 54.1 ℃ 51.8 75.5 P/N L1 BD1 10 11 13 14 15 16 17 18 2 Position STORAGE TEMPERATURE 1. Thermal shock Temperature： -45℃~ +90℃ TEST 2. Temperature change rate ：25℃ / MIN P OK 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 6 THERMAL SHOCK TEST 1. Thermal shock Temperature： -35℃~ +55℃ OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load AC ON/OFF TEST turn on 58sec；turn off 2sec Model: LPF-60D-12 Test Report 7 / 8 LPF-60D series 7 VIBRATION TEST TEST：OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle P (4) Acceleration：5G (5) Test Time：72min in each axis (X.Y.Z) (6) Ta：25℃ 8 CAPACITOR LIFE CYCLE 9 10 (1) 125577 HRS (2) I/P： 230VAC (2) 24302 HRS (3) 41094 HRS O/P：FULL LOAD Ta=50 ℃ (3) I/P： 230VAC O/P：75% LOAD Ta= 50 ℃ MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE：440.5 HRS MTBF DMTBF/Accelerated Life Test DATE LPF-60-12: SUPPOSE C105 IS THE MOST CRITICAL COMPONENT (1) I/P： 230VAC O/P：FULL LOAD Ta=25 ℃ LIFE TIME LIFE TIME LIFE TIME P P Demonstration Mean Time Between Failure(Expected Life) : 30,000 hours @ Tcase 80℃; 50,000 hours @ Tcase70℃ P SAMPLE TEST RESULT TESTER APPROVAL 2010/11/11 RD SAMPLE PASS SANFORD SU VINCENT TSENG 2010/11/25 PRODUCT SAMPLE PASS SANFORD SU VINCENT TSENG 2009/08/04 Model: LPF-60D-12 A50-F023 Test Report 8 / 8