Test Report: LPF‐60D‐42 60W Single Output Switching Power Supply DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST LPF-60D series DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RIPPLE & NOISE V1：250 I/P： 230VAC mVp-p (Max ) RESULT V1： VERDICT 23 mVp-p (Max ) O/P：FULL LOAD P Ta：25℃ 2 CONSTANT CURRENT V1= 25.2V~42V REGION I/P： 230VAC O/P= 25.2V： 1.51 A O/P：CV MODE O/P= 41V： 1.51 A P Ta：25℃ 3 OUTPUT VOLTAGE V1： 4 %~ -4 % (Max) I/P：100 VAC / 305 VAC O/P：FULL/ MIN TOLERANCE V1： 0.06 %~ -0.06 % LOAD P Ta：25℃ 4 LINE REGULATION V1： 0.5 %~ -0.5 % (Max) I/P：100 VAC ~ 305 VAC V1： 0 %~ 0 % O/P：FULL LOAD P Ta：25℃ 5 LOAD REGULATION V1：0.5 %~ -0.5 % (Max) I/P： 230 VAC V1： 0.06 %~ -0.06 % O/P：FULL ~MIN LOAD P Ta：25℃ 6 SET UP TIME 230VAC： 500 ms (Max) I/P： 230 VAC 230VAC/ 274 ms 115VAC： 1000 ms(Max) I/P： 115 VAC 115VAC/ 350 ms P O/P：FULL LOAD Ta：25℃ 7 RISE TIME 230VAC： 80 ms (Max) I/P： 230 VAC 230VAC/ 17 ms 115VAC： 80 ms (Max) I/P： 115 VAC 115VAC/ 18 ms P O/P：FULL LOAD Ta：25℃ 8 HOLD UP TIME 230VAC： 16 ms (TYP) I/P： 230 VAC 230VAC/ 68 ms 115VAC： 16 ms (TYP) I/P： 115 VAC 115VAC/ 39 ms P O/P：FULL LOAD Ta：25℃ 9 OVER/UNDERSHOOT I/P： 230 VAC < +5% TEST： <5 % P O/P：FULL LOAD TEST Ta：25℃ 10 DYNAMIC LOAD V1： 4200 mVp-p I/P： 230 VAC (1)299 mVp-p (1).O/P：FULL /Min LOAD 90%DUTY/ (2)340 mVp-p 1KHZ (2).O/P：FULL /Min LOAD 50%DUTY/ P 120HZ Ta：25℃ Model: LPF-60D-42 Test Report 2 / 10 LPF-60D series 11 DIMMER TEST SPEC: *Output constant current level can be adjusted through output cable by 1 ~ 10Vdc, PWM signal or resistor between ADJ1(+) and ADJ2(-). *Reference resistance value for output current adjustment (Typical) Resistance value Output current 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *1 ~ 10V dimming function for output current adjustment (Typical) Dimming value Output current 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *10V PWM signal for output current adjustment (Typical) Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% P TEST RESULT: I/P： 230 VAC ;Ta：25℃ 1 Resistance value Output current 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 0.162A 0.297A 0.436A 0.576A 0.714A 0.855A 0.992A 1.133A 1.287A 1.427A 11.31% 20.73% 30.46% 40.24% 49.94% 59.81% 69.38% 79.20% 90.00% 99.82% 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V 0.168A 0.313A 0.456A 0.600A 0.742A 0.883A 1.029A 1.177A 1.311A 1.431A % 11.73% 21.87% 31.92% 41.96% 51.86% 61.74% 71.95% 82.28% 91.68% 100.06% Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Output current 0.136A 0.284A 0.432A 0.581A 0.729A 0.878A 1.026A 1.176A 1.324A 1.430A % 9.51% 19.86% 30.21% 40.63% 50.98% 61.40% 71.75% 82.24% 92.59% 100.00% % 2 3 Dimming value Output current INPUT FUNCTION TEST NO 1 TEST ITEM INPUT VOLTAGE RANGE SPECIFICATION 100VAC~305 VAC TEST CONDITION I/P：TESTING RESULT VERDICT 74 V~305V P O/P：FULL LOAD Ta：25℃ Model: LPF-60D-42 Test Report 3 / 10 LPF-60D series I/P： TEST： OK LOW-LINE-3V=97 V HIGH-LINE+15%=300 V O/P：FULL/MIN LOAD ON： 30 Sec . OFF： 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE I/P： 100 VAC ~ 305 VAC 47HZ ~63 HZ TEST：OK P O/P：FULL~MIN LOAD NO DAMAGE OSC Ta：25℃ 3 4 POWER FACTOR EFFICIENCY 0.95 / 230 VAC(TYP) I/P： 230 VAC PF= 0.980 / 100% 0.98 / 115 VAC(TYP) I/P： 115 VAC PF= 0.998 / 100% 0.9 / 230 VAC(TYP) O/P：60%/FULL LOAD PF= 0.948 / 60% 0.9 / 115 VAC(TYP) Ta：25℃ PF= 0.996 / 60% 91.29 % I/P： 230 VAC 91% (TYP) P P O/P：FULL LOAD Ta：25℃ 5 INPUT CURRENT 230V/ 0.4 A (TYP) I/P： 230 VAC I= 0.29 A/ 230 VAC 115V/ 0.8 A (TYP) I/P： 115 VAC I= 0.58 A/ 115 VAC I= 51 A/ 230 VAC O/P：FULL LOAD P Ta：25℃ 6 INRUSH CURRENT 230V/ 55 A (TYP) LEAKAGE CURRENT < P O/P：FULL LOAD COLD START 7 I/P： 230 VAC Ta：25℃ 0.75 mA / 240 VAC I/P： 277 VAC L-CASE： 0.01 mA O/P：Min LOAD N-CASE： 0.01 mA p Ta：25℃ Model: LPF-60D-42 Test Report 4 / 10 LPF-60D series PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION OVER LOAD PROTECTION 95 % ~ 108 % I/P： 230 VAC I/P： 115 VAC RESULT VERDICT 105 %/ 230 VAC 105 %/ 115 VAC O/P：TESTING Constant Current Limiting ,recovers Ta：25℃ automatically after fault condition is P removed. 2 3 OVER VOLTAGE PROTECTION OVER TEMPERATURE PROTECTION CH1： 46 V ~ 54 V SPEC： I/P： 230 VAC 48.12 V/ 230 VAC I/P： 115 VAC 48.12 V/ 115 VAC O/P：MIN LOAD Shut down and latch off o/p voltage, Ta：25℃ re-power on to recover I/P： 230 VAC RTH2： 90+ 10℃ O.T.P. O/P：FULL LOAD NO DAMAGE 4 SHORT PROTECTION P O.T.P. Active Shut down o/p voltage, re-power on P to recover SHORT EVERY OUTPUT I/P： 305 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P：FULL LOAD Hiccup Ta：25℃ automatically after fault condition is mode, recovers P removed. COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION Power Transistor Q 3 Rated： I/P：High-Line +3V = 308 V (1) 648 V ( D to S) or (C to E) Peak Voltage 2SK3673-01MR 10A/700V O/P： (1)Full Load Turn on (2) 548 V (3) 628 V (2) Output Short RESULT VERDICT P (3)Fulll load continue Ta：25℃ 2 Diode Peak Voltage D101 Rated： I/P：High-Line +3V = 308 V (1) 218 V STTH2003CT 20A/300V O/P： (1)Full Load Turn on (2) 232 V (3) 190 V (2)Output Short P (3)Fulll load continue Ta：25℃ 4 Input Capacitor Voltage C5 Rated： I/P：High-Line +3V = 308 V (1) 423.39 V 47u/450V 105℃ 16*25 KXJ O/P： (1)Full Load Turn on /Off (2) 417.85 V (2) Min load Turn on /Off (3) 417.72 V P (3)Full Load /Min load Change Ta：25℃ 5 Control IC Voltage Test U 1 Rated： I/P：High-Line +3V = 308 V (1) 22.164 V PFC FAN6921MR 17V~30V O/P： (1)Full Load Turn on /Off (2) 22.226 V (2) Min load Turn on /Off (3) 22.233 V P (3)Full Load /Min load Change Ta：25℃ 6 Power Transistor Q1 Rated： I/P：High-Line +3V = 308 V (1) 452 V ( D to S) or (C to E) Peak Voltage STP11NK50ZFP 10A/500V O/P： (1)Full Load Turn on (2) 442 V (3) 448 V (2) Output Short P (3)Fulll load continue Ta：25℃ Model: LPF-60D-42 Test Report 5 / 10 LPF-60D series SAFETY & E.M.C. TEST SAFETY TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P： 3.75 KVAC/min I/P-O/P： 4 KVAC/min I/P-O/P： VERDICT 2.503 mA in P Ta：25℃ NO DAMAGE 2 ISOLATION RESISTANCE I/P-O/P：500VDC>100MΩ I/P-O/P： 500 VDC I/P-O/P： 30 GΩ P Ta：25℃/70%RH NO DAMAGE 3 APPROVAL TUV： Certificate NO ： N/A UL： File NO ： E.M.C TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P:230VAC/240VAC/220VAC50HZ PASS CLASS C O/P:100%,75%,60%LOAD CLASS C ≧60% VERDICT P Ta:25℃ 2 3 4 5 CONDUCTION RADIATION E.S.D E.F.T EN55022 I/P: 230 VAC (50HZ)/115V[60HZ] PASS CLASS B O/P:FULL/60% LOAD Ta:25℃ Test by certified Lab EN55022 I/P: 230 VAC (50HZ)/115V[60HZ] PASS CLASS B O/P:FULL LOAD Ta:25℃ Test by certified Lab AIR:8KV / Contact:6KV I/P: 230 VAC/50HZ CRITERIA A INDUSTRY O/P:FULL LOAD Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD Ta:25℃ INPUT: 2KV 6 SURGE IEC61000-4-5 I/P: 230 VAC/50HZ INDUSTRY O/P:FULL LOAD Ta:25℃ L-N :2KV 7 P P P CRITERIA A P CRITERIA A P Test by certified Lab ＆ Test Report Prepare Model: LPF-60D-42 Test Report 6 / 10 LPF-60D series RELIABILITY TEST ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：LPF-60-24 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN：4 HRS I/P： 230VAC O/P：95% LOAD Ta=28.3 2. HIGH AMBIENT BURN-IN：2.5HRS I/P： 230VAC O/P： 95% LOAD Ta=54.1 2 LOW TEMPERATURE ROOM AMBIENT HIGH AMBIENT NO Position P/N 1 L1 TR853A 2 BD1 50.2 73.5 3 Q1 STP11NK50ZFP 10A/500V 56.8 79.4 4 D2 2A/800V GP20K 67.2 91.3 5 Q3 2SK3673-01MR 10A/700V 66.8 90.5 6 C16 22u/50V UL10Kh 5*11 YXM 60.4 83.0 7 U1 PFC FAN6921MR 61.7 84.4 8 C201 62.2 84.7 9 RTH2 57.8 80.6 4A/800V Ta=28.3 51.7 SILICON UR4KB80 Ta=54.1 74.7 10 C5 47u/50V UL10Kh 6.3*11 YXM NTC 100KΩ 3Φ TTC3A104F4193EY 1% 47u/450V 105℃ 16*25 KXJ 57.8 80.7 11 C105 820u/25V UL10Kh 10*20 ZLH 63.6 86.3 12 D101 YA868C15RSC 30A/150V 66.5 89.2 13 C111 220u/35V UL8Kh 8*11.5 ZLH 60.2 83.0 14 LF100 TR895-R2 59.1 82.0 15 D1 MUR460 4A/600V 58.4 81.1 16 LF1 TR732A-R1 41.3 64.6 17 T1 TF2200-R1 53.1 76.5 TURN ON AFTER 2 HOUR I/P： 305VAC/100VAC P TEST：OK O/P： 95 ﹪LOAD TURN ON TEST P Ta=-30.0 3 AFTER 12 HOURS I/P： 305 VAC HIGH VOLTAGE IN CHAMBER ON CONTROL 50 ℃ O/P：95 ﹪LOAD TURN ON TEST NO DAMAGE HUMIDITY= HIGH HUMIDITY HIGH TEMPERATURE 4 TEMPERATURE + 0.03%(0~50℃) P Ta= 50 ℃ 95 %R.H I/P： 230 VAC + 0.004%(0~50℃) O/P：95 LOAD COEFFICIENT 5 TEST：OK STORAGE TEMPERATURE 1. Thermal shock Temperature： -45℃~ +90℃ TEST 2. Temperature change rate ：25℃ / MIN P OK 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 6 THERMAL SHOCK TEST 1. Thermal shock Temperature： -35℃~ +55℃ OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load AC ON/OFF TEST turn on 58sec；turn off 2sec Model: LPF-60D-42 Test Report 7 / 10 LPF-60D series 7 VIBRATION TEST TEST：OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle P (4) Acceleration：5G (5) Test Time：72min in each axis (X.Y.Z) (6) Ta：25℃ 8 CAPACITOR LIFE CYCLE 9 10 LPF-60-24 : SUPPOSE C105 IS THE MOST CRITICAL COMPONENT (1) I/P： 230VAC O/P：FULL LOAD Ta=25 ℃ LIFE TIME (1) 251516HRS (2) I/P： 230VAC (2) 55161HRS (3) 78996HRS O/P：FULL LOAD Ta=50 ℃ LIFE TIME (3) I/P： 230VAC O/P：75% LOAD Ta=50 ℃ MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE：440.5KHRS MTBF DMTBF/Accelerated Life Test LIFE TIME P P Demonstration Mean Time Between Failure : Above 30,000 hours @ Tcase 80℃ DATE P SAMPLE TEST RESULT TESTER APPROVAL 2010/11/11 RD SAMPLE PASS SANFORD SU VINCENT TSENG 2010/11/25 PRODUCT SAMPLE PASS SANFORD SU VINCENT TSENG 2009/08/04 A50-F023 RELIABILITY TEST ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：LPF-60-24 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN：4 HRS I/P： 230VAC O/P：95% LOAD Ta=28.3 P 2. HIGH AMBIENT BURN-IN：2.5HRS I/P： 230VAC O/P： 95% LOAD Ta=54.1 Model: LPF-60D-42 Test Report 8 / 10 LPF-60D series 2 LOW TEMPERATURE ROOM AMBIENT HIGH AMBIENT NO Position P/N 1 L1 TR853A 2 BD1 3 Q1 4 D2 5 4A/800V Ta=28.3 51.7 SILICON UR4KB80 Ta=54.1 74.7 50.2 73.5 STP11NK50ZFP 10A/500V 56.8 79.4 2A/800V GP20K 67.2 91.3 Q3 2SK3673-01MR 10A/700V 66.8 90.5 6 C16 22u/50V UL10Kh 5*11 YXM 60.4 83.0 7 U1 PFC FAN6921MR 61.7 84.4 8 C201 62.2 84.7 9 RTH2 57.8 80.6 10 C5 47u/50V UL10Kh 6.3*11 YXM NTC 100KΩ 3Φ TTC3A104F4193EY 1% 47u/450V 105℃ 16*25 KXJ 57.8 80.7 11 C105 820u/25V UL10Kh 10*20 ZLH 63.6 86.3 12 D101 YA868C15RSC 30A/150V 66.5 89.2 13 C111 220u/35V UL8Kh 8*11.5 ZLH 60.2 83.0 14 LF100 TR895-R2 59.1 82.0 15 D1 MUR460 4A/600V 58.4 81.1 16 LF1 TR732A-R1 41.3 64.6 17 T1 TF2200-R1 53.1 TURN ON AFTER 2 HOUR I/P： 305VAC/100VAC 76.5 TEST：OK O/P： 95 ﹪LOAD TURN ON TEST P Ta=-30.0 3 4 HIGH HUMIDITY AFTER 12 HOURS I/P： 305 VAC HIGH TEMPERATURE O/P：95 ﹪LOAD HIGH VOLTAGE IN CHAMBER ON CONTROL 50 ℃ TURN ON TEST NO DAMAGE HUMIDITY= TEMPERATURE + P Ta= 50 ℃ 0.03%(0~50℃) 95 %R.H I/P： 230 VAC + 0.004%(0~50℃) O/P：95 LOAD COEFFICIENT 5 TEST：OK STORAGE TEMPERATURE 1. Thermal shock Temperature： -45℃~ +90℃ TEST 2. Temperature change rate ：25℃ / MIN P OK 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 6 THERMAL SHOCK TEST 1. Thermal shock Temperature： -35℃~ +55℃ OK 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load AC ON/OFF TEST turn on 58sec；turn off 2sec 7 VIBRATION TEST TEST：OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle P (4) Acceleration：5G (5) Test Time：72min in each axis (X.Y.Z) (6) Ta：25℃ 8 CAPACITOR LIFE CYCLE LPF-60-24 : SUPPOSE C105 IS THE MOST CRITICAL COMPONENT (1) I/P： 230VAC O/P：FULL LOAD Ta=25 ℃ LIFE TIME (4) 251516HRS (2) I/P： 230VAC O/P：FULL LOAD Ta=50 ℃ LIFE TIME (5) 55161HRS (3) I/P： 230VAC O/P：75% LOAD (6) 78996HRS Ta=50 ℃ LIFE TIME Model: LPF-60D-42 P Test Report 9 / 10 LPF-60D series 9 10 DMTBF/Accelerated Life Test DATE MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE：440.5KHRS MTBF P Demonstration Mean Time Between Failure(Expected Life) : 30,000 hours @ Tcase 80℃; 50,000 hours @ Tcase70℃ P SAMPLE TEST RESULT TESTER APPROVAL 2010/11/11 RD SAMPLE PASS SANFORD SU VINCENT TSENG 2010/11/25 PRODUCT SAMPLE PASS SANFORD SU VINCENT TSENG 2009/08/04 Model: LPF-60D-42 A50-F023 Test Report 10 / 10