RPT-60 series

RPT-60 series
60W Triple Output Medical Type
MODEL:RPT-6003
OUTPUT FUNCTION TEST
NO
1
2
3
4
5
TEST ITEM
SPECICATION
TEST CONDITION
RIPPLE & NOISE
V1: 80
mVp-p (Max )
I/P: 230VAC
RESULT
V1:
39
mVp-p (Max )
VERDICT
V2: 80
mVp-p (Max )
13
mVp-p (Max )
mVp-p (Max )
O/P:FULL LOAD
Ta:25℃
V2:
V3: 80
V3:
36
mVp-p (Max )
OUTPUT VOLTAGE
V1: 3 %~ -2 % (Max)
I/P: 115 VAC / 264 VAC
V1:
0.2
%~
0
%
TOLERANCE
V2: 8 %~ -8 % (Max)
V2:
2.4
%~
-2.4
%
V3: 10 %~ -6 % (Max)
O/P:FULL/ MIN
Ta:25℃
V3:
4.2
%~
-4.2
%
V1: 0.5 %~ -0.5 % (Max)
I/P: 115 VAC ~ 264 VAC
V1:
0
%~
0
%
V2: 1 %~ -1 % (Max)
V2:
0.4
%~
-0.4
%
V3: 2 %~ -2 % (Max)
O/P:FULL LOAD
Ta:25℃
V3:
0.5
%~
-0.5
%
V1: 1.5 %~ -1.5 % (Max)
I/P: 230 VAC
V1:
0.2
%~
-0.2
%
V2: 2 %~ -2 % (Max)
V2:
0.5
%~
-0.5
%
V3: 5.5 %~ -5 % (Max)
O/P:FULL ~MIN LOAD
Ta:25℃
V3:
2.9
%~
-1.5
%
V1: 1.5 %~ -1.5 % (Max)
I/P: 230 VAC
V1:
0
%~
0
%
V2: 2 %~ -2 % (Max)
O/P: Testing O/P 60%LOAD
V2:
1.9
%~
-1.9
%
V3:
3.5
%~
-1
%
LINE REGULATION
LOAD REGULATION
CROSS REGULATION
V3: 5.5 %~ -5 % (Max)
LOAD
Other O/P 40%LOAD
P
P
P
P
P
Change
Ta:25℃
6
SET UP TIME
230VAC:
200
ms (Max)
I/P: 230 VAC
230VAC/
158
ms
115 VAC:
200
ms (Max)
I/P: 115 VAC
115VAC/
156
ms
O/P:FULL LOAD
Ta:25℃
7
RISE TIME
230VAC:
15
ms (Max)
I/P: 230 VAC
230VAC/
6
ms
115VAC:
15
ms (Max)
I/P: 115 VAC
115VAC/
5
ms
O/P:FULL LOAD
Ta:25℃
8
HOLD UP TIME
230VAC:
70
ms (TYP)
I/P: 230 VAC
230VAC/
97
ms
115VAC:
14
ms (TYP)
I/P: 115 VAC
115VAC/
17.3
ms
<5
%
O/P:FULL LOAD
Ta:25℃
9
OVER/UNDERSHOOT TEST
I/P: 230 VAC
< +5%
TEST:
O/P:FULL LOAD
Ta:25℃
10
DYNAMIC LOAD
V1:
660
mVp-p
I/P: 230 VAC
P
P
P
P
138
mVp-p
O/P:FULL /Min LOAD
P
90%DUTY/1KHZ
Ta:25℃
Model: RPT-6003
Test Report
1 / 5
RPT-60 series
60W Triple Output Medical Type
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
INPUT VOLTAGE RANGE
90VAC~264 VAC
I/P:TESTING
71 V~264V
VERDICT
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
LOW-LINE-3V= 87V
P
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
3
INPUT FREQUENCY RANGE
47HZ ~63 HZ
I/P: 90VAC ~ 264 VAC
NO DAMAGE OSC
O/P:FULL~MIN LOAD
Ta:25℃
75% (TYP)
EFFICIENCY
TEST: OK
P
I/P: 230 VAC
75.3 %
O/P:FULL LOAD
Ta:25℃
4
INPUT CURRENT
P
230V/
0.7
A (TYP)
I/P: 230 VAC
I=
0.54
A/ 230 VAC
115V/
1.1
A (TYP)
I/P: 115 VAC
I=
0.83
A/ 115 VAC
P
O/P:FULL LOAD
Ta:25℃
5
INRUSH CURRENT
230V/
60
A (TYP)
I/P: 230 VAC
I=
55
A/ 230 VAC
115V/
30
A(TYP)
I/P: 115 VAC
I=
27
A/ 115 VAC
COLD START
6
LEAKAGE CURRENT
<
<
150
100
P
O/P:FULL LOAD
Ta:25℃
uA/ 264 VAC
I/P: 264 VAC
L-FG:
117
uA
for
N-FG:
117
uA
leakage current
O/P:Min LOAD
Ta:25℃
uA/264 VAC
I/P: 264 VAC
L-V+ :
79
uA
for
O/P:Min LOAD
Ta:25℃
L-V-:
79
uA
N-V+:
79
uA
N-V-:
79
uA
earth
touch
leakage current
P
P
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
OVER LOAD PROTECTION
115%~ 150%
I/P: 230 VAC
I/P: 115 VAC
O/P:TESTING
Ta:25℃
2
OVER VOLTAGE PROTECTION
CH1: 3.8V~ 4.45V
I/P: 230 VAC
I/P: 115 VAC
3
SHORT PROTECTION
RESULT
VERDICT
143 %/ 230 VAC
135 %/ 115 VAC
P
Hiccup Mode
4.1 V/ 230 VAC
4.2 V/ 115 VAC
O/P:MIN LOAD
Ta:25℃
Shunt down Re- power ON
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P:FULL LOAD
Ta:25℃
Hiccup Mode
Model: RPT-6003
P
P
Test Report
2 / 5
RPT-60 series
60W Triple Output Medical Type
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECICATION
TEMPERATURE RISE TEST
MODEL:RPT-60A
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN:1HRS
I/P: 230VAC O/P: FULL LOAD Ta= 29.5 ℃
2. HIGH AMBIENT BURN-IN:2 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 39.6℃
2
3
OVER LOAD BURN-IN TEST
LOW TEMPERATURE
ROOM AMBIENT HIGH AMBIENT
Ta= 29.5 ℃
Ta= 39.6 ℃
56.5℃
66.6℃
NO
Position
P/N
1
2
LF1
BD1
LF158
US4K 4A/800V SHI
59.3℃
68.6℃
3
C5
100U/400V NCC 105℃
57.3℃
67.8℃
4
T1 COIL
TF-1419 LS
76.4℃
87.3℃
5
C36
47U/50V RUB 105℃ YXF
68.4℃
79.2℃
6
ZD1
P6KE100A PAN
73.7℃
84.4℃
7
Q1
2SK2545 6A/600V TOS
95.4℃
106.2℃
8
D1
EGP20J 2A/600V ZOW
86.4℃
97.6℃
1230D
63.0℃
76.2℃
9
U1
10
D100
MBR20H100CT 20A/100V
102.6℃
112.6℃
11
D200
YG805C10R 20A/100V FUJI
93.8℃
103.0℃
12
D300
31DQ10 3A/100V
93.4℃
101.6℃
13
C105
1800U/10V RUB 105℃ ZLH
81.1℃
91.6℃
14
C205
390U/35V RUB 105℃ ZLH
83.9℃
94.4℃
15
C305
470U/16V NCC 105℃ KY
72.6℃
84.4℃
TEST:OK
NO DAMAGE
I/P: 230 VAC
1 HOUR ( MIN )
O/P: V1=5.7A V2=2.5A V3=0.55A
Ta:25℃
TURN ON AFTER
2 HOUR
TURN ON TEST
P
I/P: 230 VAC
O/P: 100﹪LOAD
P
TEST:OK
P
Ta= -20℃
4
AFTER 12 HOURS
I/P: 272 VAC
HIGH TEMPERATURE
IN CHAMBER ON
CONTROL 40℃
O/P:FULL LOAD
Ta= 40℃
NO DAMAGE
+ 0.03 %(0~50℃)
I/P: 230 VAC
HIGH VOLTAGE
TURN ON TEST
5
TEMPERATURE
VIBRATION TEST
HUMIDITY=
P
95 %R.H
+ 0.01%(0~50℃)
P
O/P:FULL LOAD
COEFFICIENT
6
TEST:OK
HIGH HUMIDITY
1 Carton & 1 Set
TEST:OK
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:10min/sweep cycle
P
(4) Acceleration:2G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) Ta:25℃
Model: RPT-6003
Test Report
3 / 5
RPT-60 series
60W Triple Output Medical Type
SAFETY TEST
NO
1
2
3
4
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 4 KVAC/min
I/P-O/P: 4.2 KVAC/min
I/P-O/P:
2.13
mA
I/P-FG: 2 KVAC/min
I/P-FG: 2.4KVAC/min
I/P-FG:
1.5
mA
O/P-FG: 1.5 KVAC/min
O/P-FG: 1.8 KVAC/min
Ta:25℃
O/P-FG:
1.52
mA
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P:
30
GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
O/P-FG:500VDC>100MΩ
O/P-FG: 500
Ta:25℃
VDC
I/P-FG:
30
GΩ
O/P-FG:
30
GΩ
ISOLATION RESISTANCE
GROUNDING CONTINUITY
FG(PE) TO CHASSIS
APPROVAL
OR TRACE < 100 mΩ
TUV: Certificate NO :R 50112371
VERDICT
P
NO DAMAGE
P
NO DAMAGE
40 A / 2min
Ta:25℃
3
mΩ
P
P
UL: File NO :E227340
E.M.C TEST
NO
1
2
3
4
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 230 VAC/50HZ
PASS
CLASS A
O/P:FULL LOAD
Ta:25℃
EN55022 EN55011
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL/50% LOAD
Ta:25℃
Test by certified Lab
CONDUCTION
RADIATION
E.S.D
5
E.F.T
EN55022 EN55011
I/P: 230 VAC (50HZ)
PASS
O/P:FULL LOAD
Ta:25℃
Test by certified Lab
EN61000-4-2
MEDICAL
I/P: 230 VAC/50HZ
CRITERIA A
EN61000-4-4
MEDICAL
SURGE
P
P
O/P:FULL LOAD
Ta:25℃
I/P: 230 VAC/50HZ
P
CRITERIA A
O/P:FULL LOAD
Ta:25℃
INPUT: 2KV
6
P
CLASS B
AIR:8KV / Contact:6KV
VERDICT
IEC61000-4-5
MEDICAL
I/P: 230 VAC/50HZ
P
CRITERIA A
O/P:FULL LOAD
Ta:25℃
L-N :1KV
P
L,N-PE:2KV
7
Test by certified Lab & Test Report Prepare
M.T.B.F & LIFE CYCLE CALCULATION
NO
1
TEST ITEM
SPECICATION
CAPACITOR
SUPPOSE C105 IS THE MOST CRITICAL COMPONENT
I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 77256 HRS
LIFE CYCLE
I/P: 230VAC
2
MTBF
TEST CONDITION
O/P:FULL LOAD Ta= 50 ℃
RESULT
VERDICT
P
LIFE TIME= 26543 HRS
MIL-HDBK-217F NOTICES2 PARTS COUNT
P
TOTAL FAILURE RATE: 677.8K HRS
Model: RPT-6003
Test Report
4 / 5
RPT-60 series
60W Triple Output Medical Type
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECICATION
TEST CONDITION
RESULT
Power Transistor
Q1 Rated
I/P:High-Line +3V = 267 V
(1)
550
V
( D to S) or (C to E) Peak Voltage
K2545 : 600V
O/P: (1)Full Load Turn on
(2)
562
V
6A
VERDICT
P
(2) Output Short
Ta:25℃
2
Diode Peak Voltage
D100 Rated
I/P:High-Line +3V = 267 V
(1)
40
V
MBR1545CT : 45V 15A
O/P: (1)Full Load Turn on
(2)
38
V
D200 Rated
(1)
19
V
SF10SC4 : 40V 10 A
(2)
17
V
D300 Rated
(1)
160
V
HER305 : 400V 3A
(2)
166
V
(1)
444
V
(2)Output Short
Ta:25℃
3
Clamp Diode Peak Voltage
D1 Rated
I/P:High-Line +3V = 267 V
EGP20J : 600V 2A
O/P: (1) Dynamic Load
P
90%Duty/1KHz
P
Ta:25℃
4
Input Capacitor Voltage
C5 Rated
: 100u / 400V/ 105℃
I/P:High-Line +3V = 267 V
(1)
380
V
O/P: (1)Full Load Turn on /Off
(2)
384
V
(2) Min load Turn on /Off
(3)
380
V
P
(3)Full Load /Min load Change
Ta:25℃
5
Control IC Voltage Test
U1 Rated
I/P:High-Line +3V = 267 V
(1)
14
V
1230D : 18V
O/P: (1)Full Load Turn on /Off
(2)
13.3
V
(2) Min load Turn on /Off
(3)
14.2
V
P
(3)Full Load /Min load Change
Ta:25℃
DATE
2006/4/3
2006/6/2
2006/8/16
SAMPLE
TEST RESULT
TESTER
APPROVAL
RD SAMPLE
PASS
VINCENT TSENG
MAX LIN
PASS
VINCENT TSENG
MAX LIN
PASS
VINCENT TSENG
MAX LIN
PRODUCT SAMPLE
W0605A33
PRODUCT SAMPLE
W0607C20
2003/12/12
Model: RPT-6003
A50-F023
Test Report
5 / 5