RPT-160 series

RPT-160 series
160W Triple Output Medical Type
MODEL:RPTG-160A
OUTPUT FUNCTION TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1:100
mVp-p (Max )
I/P: 230VAC
V1:
39.4
mVp-p (Max )
V2:120
mVp-p (Max )
O/P:FULL LOAD
V2:
41.6
mVp-p (Max )
V3:120
mVp-p (Max )
Ta:25℃
V3:
97.2
mVp-p (Max )
OUTPUT VOLTAGE
CH1: 5 V~ 5.5 V
ADJUST RANGE
RESULT
VERDICT
I/P: 230 VAC
4.833
V~
5.651
V/ 230 VAC
I/P: 115 VAC
4.839
V~
5.661
V/ 115 VAC
P
P
O/P:MIN LOAD
Ta:25℃
3
4
5
6
OUTPUT VOLTAGE
V1: 2 %~ -2 % (Max)
I/P: 100 VAC / 264 VAC
V1:
0.5
%~
-0.5
%
TOLERANCE
V2: 5 %~ -5 % (Max)
O/P:FULL/ MIN
V2:
2.1
%~
-2.1
%
V3: 7 %~ -5 % (Max)
Ta:25℃
V3:
4.5
%~
-4.5
%
V1: 0.5 %~ -0.5 % (Max)
I/P: 100 VAC ~ 264 VAC
V1:
0
%~
0
%
V2: 1 %~ -1 % (Max)
O/P:FULL LOAD
V2:
0
%~
0
%
V3: 1 %~ -1 % (Max)
Ta:25℃
V3:
0.13
%~
-0.13
%
V1: 1.5 %~ -1.5 % (Max)
I/P: 230 VAC
V1:
0.36
%~
-0.36
%
V2: 3 %~ -3 % (Max)
O/P:FULL ~MIN LOAD
V2:
0.15
%~
-0.15
%
V3: 6 %~ -5 % (Max)
Ta:25℃
V3:
3
%~
-3
%
V1: 1.5 %~ -1.5 % (Max)
I/P: 230 VAC
V1:
0.24
%~
-0.24
%
V2: 3 %~ -3 % (Max)
O/P: Testing O/P 60%LOAD
V2:
1.6
%~
-1.6
%
V3: 6 %~ -5 % (Max)
Other O/P 40%LOAD
V3:
5.4
%~
-2.5
%
LINE REGULATION
LOAD REGULATION
CROSS REGULATION
LOAD
P
P
P
P
Change
Ta:25℃
7
230VAC:
SET UP TIME
1200
115 VAC:
2500
ms (Max)
I/P: 230 VAC
230VAC/
930
ms
ms (Max)
I/P: 115 VAC
115VAC/
1860
ms
O/P:FULL LOAD
P
Ta:25℃
8
RISE TIME
230VAC:
30
ms (Max)
I/P: 230 VAC
230VAC/
5.8
ms
115VAC:
30
ms (Max)
I/P: 115 VAC
115VAC/
6
ms
O/P:FULL LOAD
P
Ta:25℃
9
HOLD UP TIME
230VAC:
16
ms (TYP)
I/P: 230 VAC
230VAC/
36
ms
115VAC:
16
ms (TYP)
I/P: 115 VAC
115VAC/
27
ms
TEST:
<5
%
O/P:FULL LOAD
P
Ta:25℃
10
OVER/UNDER
SHOOT
I/P: 230 VAC
< +5%
O/P:FULL LOAD
TEST
P
Ta:25℃
11
DYNAMIC LOAD
V1:
1000
mVp-p
I/P: 230 VAC
99
mVp-p
O/P:FULL /Min LOAD
P
90%DUTY/1KHZ
Ta:25℃
Model: RPTG-160A
Test Report
1 / 6
RPT-160 series
160W Triple Output Medical Type
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
INPUT VOLTAGE RANGE
90VAC~264 VAC
I/P:TESTING
RESULT
VERDICT
72 V~264V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
LOW-LINE-3V= 87 V
P
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
INPUT FREQUENCY RANGE
I/P: 100 VAC ~ 264 VAC
47HZ ~63 HZ
TEST: OK
O/P:FULL~MIN LOAD
NO DAMAGE OSC
P
Ta:25℃
3
POWER FACTOR
0.93
/ 230 VAC(TYP)
0.98
/ 115 VAC(TYP)
I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
PF=
0.95
/ 230 VAC
PF=
0.99
/ 115 VAC
P
Ta:25℃
4
EFFICIENCY
I/P: 230 VAC
84% (TYP)
84 %
O/P:FULL LOAD
P
Ta:25℃
5
INPUT CURRENT
230V/
0.9
A (TYP)
I/P: 230 VAC
I=
0.79
A/ 230 VAC
115V/
1.8
A (TYP)
I/P: 115 VAC
I=
1.56
A/ 115 VAC
O/P:FULL LOAD
P
Ta:25℃
6
INRUSH CURRENT
230V/
115V/
7
LEAKAGE CURRENT
70
35
A (TYP)
I/P: 230 VAC
I=
57
A/ 230 VAC
A(TYP)
I/P: 115 VAC
I=
29
A/ 115 VAC
COLD START
O/P:FULL LOAD
EARTH LEAKAGE
I/P: 264 VAC
FOR EARTH:
CURRENT<300 uA
O/P:Min LOAD
L-FG:96.8
Ta:25℃
N-FG:106.9 uA
P
Ta:25℃
uA
P
PATIENT LEAKAGE
FOR PATIENT
L-FG:90.2 uA
CURRENT<100 uA
N-FG:90.1
8
No load power consumption
<0.75W/240VAC
I/P: 264 VAC
uA
0.55 W/240VAC
O/P:NO LOAD
P
PS/ON –GND SHORT
Ta:25℃
Model: RPTG-160A
Test Report
2 / 6
RPT-160 series
160W Triple Output Medical Type
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
OVER LOAD PROTECTION
105 %~ 135 %
I/P: 230 VAC
RESULT
VERDICT
118
%/ 230 VAC
I/P: 115 VAC
118
%/ 115 VAC
O/P:TESTING
Hiccup Mode
P
Ta:25℃
2
OVER VOLTAGE
CH1: 5.75 V~ 6.75 V
I/P: 230 VAC
I/P: 115 VAC
PROTECTION
O/P:MIN LOAD
6.33 V/ 230 VAC
6.3 V/ 115 VAC
P
Shut down Re- power ON
Ta:25℃
3
OVER TEMPERATURE
PROTECTION
SPEC:
I/P: 230 VAC
TSW1: 105 + 5℃detect on heatsink of
O/P:FULL LOAD
power transistor
O.T.P. Active
TSW1:Shut down o/p voltage,
recovers automatically after
temperature goes down
TSW2: 90 + 5℃detect on heatsink of
TSW2:Shut down o/p voltage,
power transistor
re-power on to recover
P
Protection type :
TSW1:Shut down o/p voltage,
recovers automatically after
temperature goes down
TSW2:Shut down o/p voltage,
re-power on to recover
NO DAMAGE
4
SHORT PROTECTION
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P:FULL LOAD
Hiccup Mode
Ta:25℃
P
CONTROL FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
POWER GOOD SIGNAL
DELAY 10ms ~ 500ms
I/P: 230 VAC
RESULT
89 ms/ 230 VAC
VERDICT
I/P: 115 VAC
91 ms/ 115 VAC
P
O/P:FULL LOAD
Ta:25℃
2
POWER FAIL SIGNAL
>
1ms
I/P: 230 VAC
9.4 ms/ 230 VAC
I/P: 115 VAC
9.4 ms/ 115 VAC
P
O/P:FULL LOAD
Ta:25℃
3
4
5V STANDBY
PS-ON INPUT SIGNAL
(OPTIONAL)
5VSB : [email protected] without Fan,
I/P: 230 VAC
Tolerance:0.12
0.8A with Fan 20.5CFM ;
O/P:FULL LOAD;
Ripple : 15
tolerance +2%,
ripple : 50mVp-p(max.)
5VSB=0.8A
Ta:25℃
Power on: PS-ON = "Hi" or ">2 ~ 5 V" ;
I/P: 230 VAC
Power on:
Power off: PS-ON = "Low" or "<0 ~ 0.5 V"
O/P:FULL LOAD;
PS-ON = "Hi" or "> 1.5
Power off:
V~5
PS-ON = "Low" or "< 0
V ~ 1.4 V"
5VSB=0.8A
Ta:25℃
%~ -0.12
%
mv
P
Model: RPTG-160A
V" ;
P
Test Report
3 / 6
RPT-160 series
160W Triple Output Medical Type
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL:RPTG-160A WITH FAN
TEST CONDITION
1. ROOM AMBIENT BURN-IN: 1
℃
HRS
I/P: 230VAC O/P: FULL LOAD Ta= 50.7
NO
Position
OVER LOAD BURN-IN TEST
℃
ROOM AMBIENT HIGH AMBIENT
Ta= 26.7 ℃ Ta= 50.7
℃
48.4℃
56.0℃
P/N
1
LF1
TR652
2
BD1
GBU4J 4A/600V
67.3℃
65.7℃
3
L3
TF-1669
59.4℃
61.7℃
4
Q1
IRFP460A 20A/500V
63.8℃
68.9℃
D1
BYC10X-600 10A/600V
60.4℃
68.2℃
6
C5
120u/420V 105℃ PT
43.9℃
63.0℃
7
Q3
2SK3568 12A/500V
48.7℃
69.4℃
8
C18
100u/35V 105℃ KZH
36.7℃
58.5℃
9
U1
CM6800
35.9℃
57.6℃
10
T1
TF-1665
62.2℃
86.7℃
11
Q100
IRL3103 64A/30V
75.1℃
102.8℃
12
D200
MBR1545CT 15A/45V
77.2℃
106.4℃
TR769
74.7℃
104.7℃
5
2
VERDICT
HRS
I/P: 230VAC O/P: FULL LOAD Ta= 26.7
2. HIGH AMBIENT BURN-IN: 1
RESULT
13
L100
14
C105
2200U/10V 105℃ ZLH
65.0℃
93.3℃
15
C205
1000u/16V 105℃ YXG
49.9℃
76.2℃
16
U903
TNY274
48.4℃
66.8℃
17
T900
TF-1670
54.1℃
72.5℃
18
C955
220u/25V 105℃ ZL
51.1℃
61.1℃
19
TSW1
ST-22 105℃
64.1℃
91.8℃
20
C305
470u/16V 105℃ YXG
53.8℃
79.6℃
21
D300
SB1040FCT 10A/40V
63.5℃
91.6℃
NO DAMAGE
I/P: 230 VAC
1 HOUR ( MIN )
O/P: 120
P
TEST:OK
P
﹪LOAD
Ta:25℃
3
LOW TEMPERATURE
TURN ON AFTER
2 HOUR
I/P: 230 VAC
O/P: 100
TURN ON TEST
Ta=
4
HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
5
TEMPERATURE
VIBRATION TEST
P
℃
AFTER 12 HOURS
I/P: 272 VAC
IN CHAMBER ON
CONTROL 50 ℃
O/P:FULL LOAD
NO DAMAGE
+ 0.03 %(0~50℃)
HUMIDITY= 95 %R.H
I/P: 230 VAC
TEST:OK
P
Ta= 50 ℃
+ 0.008
%(0~50℃)
P
O/P:FULL LOAD
COEFFICIENT
6
-25
TEST:OK
﹪LOAD
1 Carton & 1 Set
(1) Waveform: Sine Wave
TEST:OK
(2) Frequency:10~500Hz
(3) Sweep Time:10min/sweep cycle
P
(4) Acceleration:2G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) Ta:25℃
Model: RPTG-160A
Test Report
4 / 6
RPT-160 series
160W Triple Output Medical Type
SAFETY TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 4 KVAC/min
I/P-O/P: 4.2 KVAC/min
I/P-O/P:
1.654
mA
I/P-FG: 1.5 KVAC/min
I/P-FG: 1.8 KVAC/min
I/P-FG:
O/P-FG: 0.6 KVAC/min
1.514
mA
O/P-FG: 0.5 KVAC/min
O/P-FG:
0.182
mA
Ta:25℃
2
ISOLATION RESISTANCE
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P:
30
GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
O/P-FG:500VDC>100MΩ
O/P-FG: 500
VDC
I/P-FG:
30
GΩ
O/P-FG:
30
GΩ
4
GROUNDING CONTINUITY
FG(PE) TO CHASSIS
APPROVAL
OR TRACE < 100 mΩ
TUV: Certificate NO :
P
NO DAMAGE
Ta:25℃/70%RH
3
VERDICT
P
NO DAMAGE
40 A / 2min
Ta:25℃ / 70%RH
9
mΩ
P
N/A
UL: File NO :
E.M.C TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 230 VAC/50HZ
PASS
CLASS A
O/P:FULL LOAD
CLASS D
Ta:25℃
EN55022 EN55011
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL/50% LOAD
Test by certified Lab
CONDUCTION
VERDICT
P
P
Ta:25℃
3
RADIATION
EN55022 EN55011
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL LOAD
Test by certified Lab
P
Ta:25℃
4
5
6
E.S.D
E.F.T
SURGE
EN61000-4-2
I/P: 230 VAC/50HZ
MEDICAL
AIR:8KV / Contact:6KV
O/P:FULL LOAD
EN61000-4-4
I/P: 230 VAC/50HZ
MEDICAL
INPUT: 2KV
O/P:FULL LOAD
IEC61000-4-5
I/P: 230 VAC/50HZ
MEDICAL
L-N :1KV
O/P:FULL LOAD
CRITERIA A
P
Ta:25℃
CRITERIA A
P
Ta:25℃
CRITERIA A
P
Ta:25℃
L,N-PE:2KV
7
Test by certified Lab & Test Report Prepare
M.T.B.F & LIFE CYCLE CALCULATION
NO
1
2
TEST ITEM
SPECIFICATION
CAPACITOR
RPTG-160A WITH FAN :SUPPOSE
LIFE CYCLE
I/P: 230VAC
O/P:FULL LOAD Ta= 25 ℃
LIFE TIME= 201640
HRS
I/P: 230VAC
O/P:FULL LOAD Ta= 50 ℃
LIFE TIME= 26809
HRS
MTBF
TEST CONDITION
C 105
RESULT
VERDICT
IS THE MOST CRITICAL COMPONENT
P
MIL-HDBK-217F NOTICES2 PARTS COUNT
TOTAL FAILURE RATE: 191.4KHRS
P
Model: RPTG-160A
Test Report
5 / 6
RPT-160 series
160W Triple Output Medical Type
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
Q3 Rated
I/P:High-Line +3V = 267 V
(1)
412
V
VERDICT
( D to S) or (C to E) Peak Voltage
2SK3568 12A/500V
O/P: (1)Full Load Turn on
(2)
422
V
P
(2) Output Short
Ta:25℃
2
Diode Peak Voltage
Q101 Rated
I/P:High-Line +3V = 267 V
(1)
28.4
V
IRL3103PbF 64A/30V
O/P: (1)Full Load Turn on
(2)
26.8
V
D200 Rated
(1)
39.8
V
STPS2045CT 20A/45V
(2)
32.6
V
D300 Rated
(1)
27.6
V
FME-220A 20A/100V
(2)
25.2
V
I/P:High-Line +3V = 267 V
(1)
384.7
V
O/P: (1)Full Load Turn on /Off
(2)
385.5
V
(3)
385.5
V
I/P:High-Line +3V = 267 V
(1)
14.209
V
O/P: (1)Full Load Turn on /Off
(2)
14.262
V
(3)
14.276
V
(2)Output Short
Ta:25℃
3
Input Capacitor Voltage
C5 Rated
120u/420V 105℃
(2) Min load Turn on /Off
P
P
(3)Full Load /Min load Change
Ta:25℃
4
Control IC Voltage Test
U 1 Rated
FAN4801:12V~30V
(2) Min load Turn on /Off
P
(3)Full Load /Min load Change
Ta:25℃
5
P.F.C
Transistor
( D to S) or (C to E) Peak Voltage
Q1 Rated
I/P:High-Line +3V = 267 V
(1)
460
V
IRFP460A 20A/500V
O/P: (1)Full Load Turn on
(2)
412
V
P
(2) Output Short
Ta:25℃
DATE
SAMPLE
TEST RESULT
TESTER
APPROVAL
2009/1/10
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
2009/6/16
PRODUCT SAMPLE
W0901A22
PASS
SANFORD SU
VINCENT TSENG
2003/12/12
Model: RPTG-160A
A50-F023
Test Report
6 / 6