Report

GS-40 series
40W AC-DC Single Output Desktop
MODEL：GS40A05-P1J
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1:100
I/P: 230VAC
mVp-p (Max )
RESULT
V1:
VERDICT
48
mVp-p (Max )
O/P:FULL LOAD
Ta:25℃
2
OUTPUT VOLTAGE
V1: 5 %~ -5% (Max)
I/P: 100 VAC / 264 VAC
TOLERANCE
3
LINE REGULATION
P
O/P:FULL/ MIN
Ta:25℃
V1: 1 %~ -1 % (Max)
V1:
3
%~
-3
%
LOAD
I/P: 100 VAC ~ 264 VAC
P
V1:
0.2
%~
-0.2
%
O/P:FULL LOAD
Ta:25℃
4
LOAD REGULATION
V1: 5 %~ -5 % (Max)
I/P: 230 VAC
P
V1:
3
%~
-3
%
O/P:FULL ~MIN LOAD
Ta:25℃
5
SET UP TIME
P
230VAC:
600
ms (Max)
I/P: 230 VAC
230VAC/
362
ms
115 VAC:
600
ms (Max)
I/P: 115 VAC
115VAC/
362
ms
O/P:FULL LOAD
Ta:25℃
6
RISE TIME
230VAC:
30
ms (Max)
I/P: 230 VAC
230VAC/
5.5
ms
115VAC:
30
ms (Max)
I/P: 115 VAC
115VAC/
5.5
ms
O/P:FULL LOAD
Ta:25℃
7
HOLD UP TIME
230VAC:
50
ms (TYP)
I/P: 230 VAC
230VAC/
181
ms
115VAC:
15
ms (TYP)
I/P: 115 VAC
115VAC/
35
ms
TEST:
<5
%
O/P:FULL LOAD
Ta:25℃
8
OVER/UNDERSHOOT TEST
I/P: 230 VAC
< +5%
O/P:FULL LOAD
Ta:25℃
9
DYNAMIC LOAD
V1:
1000
mVp-p
I/P: 230 VAC
P
P
P
P
377
mVp-p
O/P:FULL /Min LOAD
P
90%DUTY/1KHZ
Ta:25℃
Model: GS40A05-P1J
Test Report
1 / 5
GS-40 series
40W AC-DC Single Output Desktop
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
INPUT VOLTAGE RANGE
90VAC~264 VAC
I/P:TESTING
RESULT
VERDICT
72 V~264V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
LOW-LINE-3V= 87 V
P
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )
2
3
INPUT FREQUENCY RANGE
EFFICIENCY
47HZ ~63 HZ
I/P: 100 VAC ~ 264 VAC
NO DAMAGE OSC
O/P:FULL~MIN LOAD
Ta:25℃
80.5% (TYP)
I/P: 230 VAC
TEST: OK
P
81.11 %
O/P:FULL LOAD
Ta:25℃
4
INPUT CURRENT
P
230V/
0.5
A (TYP)
I/P: 230 VAC
I=
0.3
A/ 230 VAC
115V/
1
A (TYP)
I/P: 115 VAC
I=
0.5
A/ 115 VAC
I=
55
A/ 230 VAC
P
O/P:FULL LOAD
Ta:25℃
5
INRUSH CURRENT
230V/
65
A (TYP)
O/P:FULL LOAD
Ta:25℃
COLD START
6
7
LEAKAGE CURRENT
NO LOAD CONSUMPTION
<
<
0.75
0.3
I/P: 230 VAC
mA / 240 VAC
W/240VAC
P
I/P: 264 VAC
L-FG:
0.04
mA
O/P:Min LOAD
Ta:25℃
N-FG:
0.04
mA
0.23
W
I/P: 240 VAC
P
O/P:NO LOAD
Ta:25℃
P
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
OVER LOAD PROTECTION
SPECIFICATION
105 %~ 150 %
TEST CONDITION
I/P: 230 VAC
I/P: 115 VAC
O/P:TESTING
Ta:25℃
2
OVER VOLTAGE PROTECTION
CH1:5.25 V~6.75 V
I/P: 230 VAC
I/P: 115 VAC
O/P:MIN LOAD
Ta:25℃
3
SHORT PROTECTION
RESULT
VERDICT
120 %/ 230 VAC
120 %/ 115 VAC
Hiccup Mode
P
6.1 V/ 230 VAC
6.1 V/ 115 VAC
P
Shut down Re- power ON
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P:FULL LOAD
Ta:25℃
Hiccup Mode
Model: GS40A05-P1J
P
Test Report
2 / 5
GS-40 series
40W AC-DC Single Output Desktop
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL： GS40A12-P1J
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN：12HRS
I/P: 230VAC O/P: FULL LOAD Ta=30.7℃
2. HIGH AMBIENT BURN-IN：1.5 HRS
I/P: 230VAC O/P: FULL LOAD Ta=53.3℃
Position
P/N
1
BD1
UD4KB80 4A/800V
2
LF2
TR-733
60.4℃
73.0℃
3
C5
120U/400V 105℃ KMG
61.2℃
73.7℃
4
D1
2A/800V GP20K
69.3℃
82.3℃
5
D40
1A/1KV 1N4007
64.7℃
77.1℃
6
D100
STPS30H60CT 30A/60V
72.3℃
84.8℃
7
T1 COIL
TR-1741
77.1℃
80.3℃
8
Q1
2SK3673-01MR 10A/700V
64.0℃
77.1℃
C105
1500U/16V 105℃ ZLH
63.6℃
76.4℃
10
C40
100U/25V 105℃ YXG
62.7℃
75.2℃
11
Internal TA
Near RTH1
68.5℃
76.9℃
12
ZD1
P6KE250A
65.5℃
78.0℃
13
U1
NCP1230D65R2G
58.7℃
71.2℃
9
2
OVER LOAD BURN-IN TEST
ROOM AMBIENT HIGH AMBIENT
Ta=30.7℃
Ta=53.3℃
63.2℃
75.7℃
NO
NO DAMAGE
I/P: 230 VAC
O/P:118﹪LOAD
1 HOUR ( MIN )
P
TEST：OK
P
Ta:30.7℃
3
LOW TEMPERATURE
TURN ON AFTER
2 HOUR
TURN ON TEST
I/P:264 VAC
O/P:100﹪LOAD
TEST：OK
P
Ta= -15 ℃
4
AFTER 12 HOURS
I/P: 272 VAC
HIGH TEMPERATURE
IN CHAMBER ON
CONTROL 50 ℃
O/P:FULL LOAD
Ta=50℃
NO DAMAGE
+ 0.03 %(0~50℃)
I/P: 230 VAC
HIGH VOLTAGE
TURN ON TEST
5
TEMPERATURE
VIBRATION TEST
HUMIDITY=
P
95 %R.H
+ 0.02%(0~50℃)
P
O/P:FULL LOAD
COEFFICIENT
6
TEST：OK
HIGH HUMIDITY
1 Carton & 1 Set
TEST：OK
(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:10min/sweep cycle
P
(4) Acceleration:2G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) Ta:25℃
Model: GS40A05-P1J
Test Report
3 / 5
GS-40 series
40W AC-DC Single Output Desktop
SAFETY TEST
NO
1
2
3
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 3 KVAC/min
I/P-O/P: 3.6 KVAC/min
I/P-O/P:
0.627
mA
I/P-FG: 1.5 KVAC/min
I/P-FG: 1.8 KVAC/min
I/P-FG:
0.61
mA
O/P-FG: 0.5 KVAC/min
O/P-FG: 0.6 KVAC/min
Ta:25℃
O/P-FG:
0.15
mA
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P:
2.9
GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
VDC
O/P-FG:500VDC>100MΩ
O/P-FG: 500 VDC
Ta:25℃/70%RH
I/P-FG:
1.25
GΩ
O/P-FG:
4.24
GΩ
ISOLATION RESISTANCE
APPROVAL
500
VERDICT
P
NO DAMAGE
P
NO DAMAGE
TUV: Certificate NO ：S50127275
P
UL: File NO ：
E.M.C TEST
NO
1
2
3
4
5
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 230 VAC/50HZ
PASS
CLASS A
O/P:FULL LOAD
Ta:25℃
EN55022
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL/50% LOAD
Ta:25℃
Test by certified Lab
CONDUCTION
RADIATION
E.S.D
E.F.T
6
SURGE
P
EN55022
I/P: 230 VAC (50HZ)
PASS
CLASS B
O/P:FULL LOAD
Ta:25℃
Test by certified Lab
EN61000-4-2
I/P: 230 VAC/50HZ
CRITERIA A
LIGHT INDUSTRY
AIR:8KV / Contact:4KV
O/P:FULL LOAD
Ta:25℃
EN61000-4-4
I/P: 230 VAC/50HZ
LIGHT INDUSTRY
O/P:FULL LOAD
Ta:25℃
INPUT: 1KV
IEC61000-4-5
I/P: 230 VAC/50HZ
LIGHT INDUSTRY
O/P:FULL LOAD
Ta:25℃
L-N :1KV
VERDICT
P
P
P
CRITERIA A
P
CRITERIA A
P
L,N-PE:2KV
7
Test by certified Lab ＆ Test Report Prepare
M.T.B.F & LIFE CYCLE CALCULATION
NO
1
TEST ITEM
SPECIFICATION
CAPACITOR
GS40A12-P1J :SUPPOSE C105
IS THE MOST CRITICAL COMPONENT
I/P: 230VAC O/P:FULL LOAD Ta=25 ℃ LIFE TIME=311684 HRS
LIFE CYCLE
I/P: 230VAC
2
3
TEST CONDITION
O/P:FULL LOAD Ta=50 ℃
RESULT
VERDICT
P
LIFE TIME=108738 HRS
MTBF
MIL-HDBK-217F NOTICES2 PARTS COUNT
DMTBF/Accelerated Life Test
TOTAL FAILURE RATE: 711K HRS
Demonstration Mean Time Between Failure : Above 20,000 hours @ TA 50℃
Model: GS40A05-P1J
P
P
Test Report
4 / 5
GS-40 series
40W AC-DC Single Output Desktop
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
Q 1 Rated
2SK3673-01MR 10A/700V
I/P:High-Line +3V = 267 V
(1)
628
V
O/P: (1)Full Load Turn on
(2)
578
V
I/P:High-Line +3V = 267 V
(1)
28
V
O/P: (1)Full Load Turn on
(2)
25
V
(1)
546
V
( D to S) or (C to E) Peak Voltage
VERDICT
P
(2) Output Short
Ta:25℃
2
Diode Peak Voltage
D 100 Rated
STPS40L45CT 40A/45V
P
(2)Output Short
Ta:25℃
3
Clamp Diode Peak Voltage
D 1 Rated
I/P:High-Line +3V = 267 V
GP20K : 800 V 2 A
O/P: (1) Dynamic Load
90%Duty/1KHz
P
Ta:25℃
4
Input Capacitor Voltage
C 5 Rated
120u/400V 105℃
I/P:High-Line +3V = 267 V
(1)
390
V
O/P: (1)Full Load Turn on /Off
(2)
392
V
(2) Min load Turn on /Off
(3)
392
V
I/P:High-Line +3V = 267 V
(1)
12.9
V
O/P: (1)Full Load Turn on /Off
(2)
8.11
V
(2) Min load Turn on /Off
(3)
12.9
V
P
(3)Full Load /Min load Change
Ta:25℃
5
Control IC Voltage Test
U 1Rated
NCP1230D65R2G : 18 V
P
(3)Full Load /Min load Change
Ta:25℃
DATE
2008/1/22
2008/5/2
2008/7/15
SAMPLE
TEST RESULT
TESTER
APPROVAL
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
PASS
SANFORD SU
VINCENT TSENG
PASS
SANFORD SU
VINCENT TSENG
PRODUCT SAMPLE
W0803D95
PRODUCT SAMPLE
W0806A48
2003/12/12
Model: GS40A05-P1J
A50-F023
Test Report
5 / 5