RPS-160 series

RPS-160 series
160W Single Output with Medical Type
MODEL:RPS-160-24
OUTPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RIPPLE & NOISE
V1:150
I/P: 230VAC
mVp-p (Max )
RESULT
V1:
VERDICT
30
mVp-p (Max )
O/P:FULL LOAD
P
Ta:25℃
2
OUTPUT VOLTAGE
CH1: 22 V~ 27 V
ADJUST RANGE
I/P: 230 VAC
21.27
V~
27.99
V/ 230 VAC
I/P: 115 VAC
21.27
V~
27.99
V/ 115 VAC
V1:
0.08
%~
-0.08
P
O/P:MIN LOAD
Ta:25℃
3
OUTPUT VOLTAGE
V1: 2 %~ -2 % (Max)
I/P: 100 VAC / 264 VAC
O/P:FULL/ MIN
TOLERANCE
%
LOAD
P
Ta:25℃
4
LINE REGULATION
V1: 0.5 %~ -0.5 % (Max)
I/P:100 VAC ~ 264 VAC
V1:
0.03
%~
-0.03
%
O/P:FULL LOAD
P
Ta:25℃
5
LOAD REGULATION
V1: 1 %~
-1
% (Max)
I/P: 230 VAC
V1:
0.08
%~
-0.08
%
O/P:FULL /MIN LOAD
P
Ta:25℃
7
SET UP TIME
230VAC:
1200
ms (Max)
I/P: 230 VAC
230VAC/
628
ms
115VAC:
2500
ms (Max)
I/P: 115 VAC
115VAC/
1256
ms
O/P:FULL LOAD
P
Ta:25℃
8
230VAC:
RISE TIME
30
115VAC:
30
ms (Max)
I/P: 230 VAC
230VAC/
8.3
ms
ms (Max)
I/P: 115 VAC
115VAC/
8.3
ms
O/P:FULL LOAD
P
Ta:25℃
9
HOLD UP TIME
230VAC:
16
ms (TYP)
I/P: 230 VAC
230VAC/
32
ms
115VAC:
16
ms (TYP)
I/P: 115 VAC
115VAC/
24
ms
TEST:
<5
%
O/P:FULL LOAD
P
Ta:25℃
10
OVER/UNDERSHOOT
I/P: 230 VAC
< +5%
O/P:FULL LOAD
TEST
P
Ta:25℃
11
DYNAMIC
LOAD
V1:
2400
mVp-p
I/P: 230 VAC
251
mVp-p
O/P:FULL /Min LOAD 90%DUTY/
P
1KHZ
Ta:25℃
Model: RPS-160-24
Test Report
1 / 6
RPS-160 series
160W Single Output with Medical Type
INPUT FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
INPUT VOLTAGE RANGE
100VAC~264 VAC
I/P:TESTING
RESULT
VERDICT
75V~264V
O/P:FULL LOAD
Ta:25℃
I/P:
TEST: OK
LOW-LINE-3V= 97V
P
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
(
AC
POWER
ON/OFF
NO
DAMAGE )
2
INPUT FREQUENCY RANGE
I/P: 100 VAC ~ 264 VAC
47HZ ~63 HZ
TEST: OK
O/P:FULL~MIN LOAD
NO DAMAGE OSC
P
Ta:25℃
3
POWER FACTOR
0.93
/ 230 VAC(TYP)
0.98
/ 115 VAC(TYP)
I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
PF=
0.962
/230 VAC
PF=
1
/115 VAC
P
Ta:25℃
4
EFFICIENCY
I/P: 230 VAC
87% (TYP)
88.2%
O/P:FULL LOAD
P
Ta:25℃
5
INPUT CURRENT
230V/
1.1
A (TYP)
I/P: 230 VAC
I=
0.82
A/230 VAC
115V/
2
A (TYP)
I/P: 115 VAC
I=
1.63
A/ 115 VAC
O/P:FULL LOAD
P
Ta:25℃
6
INRUSH CURRENT
230V/
115V/
7
LEAKAGE CURRENT
70
35
A (TYP)
I/P: 230 VAC
I=
59
A/230 VAC
A(TYP)
I/P: 115 VAC
I=
30
A/ 115 VAC
COLD START
O/P:FULL LOAD
<
uA/ 264 VAC
I/P: 264 VAC
L-FG:
150
uA
for earth leakage
N-FG:
150
uA
current
O/P:Min LOAD
Ta:25℃
uA/264 VAC
I/P: 264 VAC
L-V+ :
80
uA
for touch leakage
O/P:Min LOAD
Ta:25℃
L-V-:
80
uA
N-V+:
80
uA
N-V-:
80
uA
<
200
100
current
P
Ta:25℃
Model: RPS-160-24
P
Test Report
2 / 6
RPS-160 series
160W Single Output with Medical Type
PROTECTION FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
OVER LOAD PROTECTION
105 %~ 135 %
TEST CONDITION
I/P: 230 VAC
I/P: 115 VAC
O/P:TESTING
RESULT
VERDICT
128%/ 230 VAC
126%/ 115 VAC
Hiccup Mode
P
Ta:25℃
2
CH1: 27.6 V~ 32.4 V
OVER VOLTAGE PROTECTION
I/P: 230 VAC
29.41 V/ 230 VAC
I/P: 115 VAC
29.49 V/ 115 VAC
O/P:MIN LOAD
3
OVER TEMPERATURE PROTECTION
SPEC:
TSW1: 105 + 5℃ O.T.P.
Ta:25℃
Shut down Re- power ON
I/P: 230 VAC
O.T.P. Active
TSW1:Shut down o/p voltage,
O/P:FULL LOAD
NO DAMAGE
TSW2:90 + 5℃ O.T.P.
P
recovers automatically after
P
temperature goes down
NO DAMAGE
TSW2:Shut down Re-power ON
4
SHORT PROTECTION
SHORT EVERY OUTPUT
I/P: 264 VAC
NO DAMAGE
1 HOUR NO DAMAGE
O/P:FULL LOAD
Hiccup Mode
P
Ta:25℃
CONTROL FUNCTION TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
POWER GOOD SIGNAL
DELAY 10ms ~ 500ms
I/P: 230 VAC
RESULT
91 ms/ 230 VAC
I/P: 115 VAC
91 ms/ 115 VAC
VERDICT
P
O/P:FULL LOAD
Ta:25℃
2
POWER FAIL SIGNAL
>
1ms
I/P: 230 VAC
2.8 ms/ 230 VAC
I/P: 115 VAC
2.8 ms/ 115 VAC
P
O/P:FULL LOAD
Ta:25℃
Model: RPS-160-24
Test Report
3 / 6
RPS-160 series
160W Single Output with Medical Type
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL:RPS-160-24 NO FAN TEST
TEST CONDITION
RESULT
VERDICT
1. ROOM AMBIENT BURN-IN: 1.5 HRS
I/P: 230VAC O/P: FULL LOAD Ta= 32.6 ℃
2. HIGH AMBIENT BURN-IN: 3 HRS
I/P: 230VAC O/P: FULL LOAD Ta=46.7 ℃
2
OVER LOAD BURN-IN TEST
ROOM AMBIENT HIGH AMBIENT
Ta= 32.6 ℃
Ta=46.7 ℃
67.0℃
76.2℃
NO
Position
P/N
1
BD1
4A/800V US4KB80R
2
L3
TF1669-R2
64.2℃
74.6℃
3
LF2
TR865
56.0℃
64.9℃
4
Q1
IRFP460A 20A/500V
69.2℃
77.7℃
5
Q4
2SK3568 12A/500V
76.3℃
85.3℃
6
T2
TR816-R1
68.1℃
76.8℃
7
D1
BYC10X-600 10A/600V
70.4℃
78.8℃
8
U1
CM6800GIP
59.6℃
67.4℃
TF1674-R1 EI-33
79.8℃
87.8℃
9
T1
10
Q101
IRFP460A 20A/500V
92.6℃
100.8℃
11
C5
120u/420V 105℃ PT
68.0℃
75.6℃
12
C105
680u/35V UL10Kh ZLH
78.5℃
86.7℃
13
L100
TR766
111.2℃
118.9℃
14
C61
60.1℃
68.2℃
15
TSW1
ST-22 105℃
60.4℃
70.2℃
16
TSW2
ST-22 90℃
83.9℃
91.3℃
22u/50V L5Kh
KY
NO DAMAGE
I/P: 230 VAC
1 HOUR ( MIN )
O/P: 120 ﹪LOAD
P
TEST:OK
P
Ta:25 ℃
3
LOW TEMPERATURE
TURN ON AFTER
2 HOUR
I/P: 230 VAC
Ta:-25
4
AFTER 12 HOURS
I/P: 272 VAC
HIGH TEMPERATURE
IN CHAMBER ON
CONTROL 50 ℃
O/P:FULL LOAD
NO DAMAGE
+ 0.03 %(0~50℃)
HUMIDITY= 95 %R.H
I/P: 230 VAC
TURN ON TEST
5
TEMPERATURE
VIBRATION TEST
TEST:OK
P
Ta: 50 ℃
+ 0.003 %(0~50℃)
P
O/P:FULL LOAD
COEFFICIENT
6
P
℃
HIGH HUMIDITY
HIGH VOLTAGE
TEST:OK
O/P: 100 ﹪LOAD
TURN ON TEST
1 Carton & 1 Set
(1) Waveform: Sine Wave
TEST:OK
(2) Frequency:10~500Hz
(3) Sweep Time:10min/sweep cycle
P
(4) Acceleration:2G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) Ta:25℃
Model: RPS-160-24
Test Report
4 / 6
RPS-160 series
160W Single Output with Medical Type
SAFETY TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 4 KVAC/min
I/P-O/P:4.4 KVAC/min
I/P-O/P:
1.847
mA
I/P-FG: 1.5 KVAC/min
I/P-FG: 1.8 KVAC/min
I/P-FG:
O/P-FG: 0.6 KVAC/min
2.399
mA
O/P-FG: 0.5 KVAC/min
O/P-FG:
0.214
mA
Ta:25℃
2
ISOLATION RESISTANCE
4
P
NO DAMAGE
I/P-O/P:500VDC>100MΩ
I/P-O/P: 500
VDC
I/P-O/P:
30
GΩ
I/P-FG: 500VDC>100MΩ
I/P-FG:
500
VDC
O/P-FG:500VDC>100MΩ
O/P-FG: 500
VDC
I/P-FG:
30
GΩ
O/P-FG:
30
GΩ
Ta:25℃/70%RH
3
VERDICT
GROUNDING CONTINUITY
FG(PE) TO CHASSIS
APPROVAL
Ta:25℃ / 70%RH
OR TRACE < 100 mΩ
TUV: Certificate NO :TA50147896
P
NO DAMAGE
40 A / 2min
7
mΩ
P
P
UL: File NO :E227340
E.M.C TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
I/P: 230 VAC/50HZ
PASS
CLASS A
O/P:FULL LOAD
CLASS D
Ta:25℃
CONDUCTION
EN55022
EN55011
CLASS B
VERDICT
P
I/P: 230 VAC (50HZ)115V/60HZ
PASS
O/P:FULL/50% LOAD
Test by certified Lab
P
Ta:25℃
3
RADIATION
EN55022
EN55011
CLASS B
I/P: 230 VAC (50HZ)
PASS
O/P:FULL LOAD
Test by certified Lab
P
Ta:25℃
4
5
6
E.S.D
E.F.T
SURGE
EN61000-4-2
I/P: 230 VAC/50HZ
MEDICAL
AIR:8KV / Contact:6KV
O/P:FULL LOAD
EN61000-4-4
I/P: 230 VAC/50HZ
MEDICAL
INPUT: 2KV
O/P:FULL LOAD
IEC61000-4-5
I/P: 230 VAC/50HZ
MEDICAL
L-N :1KV
O/P:FULL LOAD
CRITERIA A
P
Ta:25℃
CRITERIA A
P
Ta:25℃
CRITERIA A
P
Ta:25℃
L,N-PE:2KV
7
Test by certified Lab & Test Report Prepare
M.T.B.F & LIFE CYCLE CALCULATION
NO
TEST ITEM
SPECIFICATION
1
CAPACITOR
RPS-160-24 NO FAN TEST:SUPPOSE C106
LIFE CYCLE
I/P: 230VAC
O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 97344 HRS
I/P: 230VAC
O/P:FULL LOAD Ta= 50 ℃ LIFE TIME=26972 HRS
2
MTBF
TEST CONDITION
RESULT
VERDICT
IS THE MOST CRITICAL COMPONENT
P
MIL-HDBK-217F NOTICES2 PARTS COUNT
TOTAL FAILURE RATE: 230.5 k HRS
P
Model: RPS-160-24
Test Report
5 / 6
RPS-160 series
160W Single Output with Medical Type
COMPONENT STRESS TEST
NO
1
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
Power Transistor
Q 3 Rated
I/P:High-Line +3V = 267 V
(1)
454
V
O/P:(1)Full Load Turn on
(2)
472
V
I/P:High-Line +3V = 267 V
(1)
145
V
O/P:(1)Full Load Turn on
(2)
145
V
(1)
492
V
( D to S) or (C to E) Peak Voltage
2SK3568 12A/500V
VERDICT
P
(2) Output Short
Ta:25℃
2
Diode Peak Voltage
Q101 Rated
SF20NC15M 20A/150V
P
(2)Output Short
Ta:25℃
3
PFC Transistor
Q 1 Rated
( D to S) or (C to E) Peak Voltage
IRFP460A 20A/500V
I/P:High-Line +3V = 267 V
O/P:(1)Full Load Turn on
P
(2) Output Short
Ta:25℃
4
Input Capacitor Voltage
C 5 Rated
120u/420V 105℃
I/P:High-Line +3V = 267 V
(1)
382
V
O/P:(1)Full Load Turn on /Off
(2)
383
V
(3)
408
V
(2) Min load Turn on /Off
(3)Full Load /Min load Change
Ta:25℃
5
Control IC Voltage Test
U 1 Rated
FAN4801:12V~30V
P
I/P:High-Line +3V = 267 V
(1)
14.39
V
O/P:(1)Full Load Turn on /Off
(2)
13.5
V
(3)
14.4
V
I/P:High-Line +3V = 267 V
(1)
406
V
O/P:(1)Full Load Turn on
(2)
412
V
(2) Min load Turn on /Off
P
(3)Full Load /Min load Change
Ta:25℃
6
Boost Diode Voltage
D 1 Rated
BYC10X-600:10A/600V
(2)Dynamic Load 90% Duty/
P
1Khz
Ta:25℃
DATE
SAMPLE
TEST RESULT
TESTER
APPROVAL
2008/9/17
RD SAMPLE
PASS
SANFORD SU
VINCENT TSENG
PASS
SANFORD SU
VINCENT TSENG
PASS
SANFORD SU
VINCENT TSENG
2009/3/11
2009/3/11
PRODUCT SAMPLE
W0810A12
PRODUCT SAMPLE
W0901A22
2003/12/12
Model: RPS-160-24
A50-F023
Test Report
6 / 6