RPS-160 series 160W Single Output with Medical Type MODEL:RPS-160-24 OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RIPPLE & NOISE V1:150 I/P: 230VAC mVp-p (Max ) RESULT V1: VERDICT 30 mVp-p (Max ) O/P:FULL LOAD P Ta:25℃ 2 OUTPUT VOLTAGE CH1: 22 V~ 27 V ADJUST RANGE I/P: 230 VAC 21.27 V~ 27.99 V/ 230 VAC I/P: 115 VAC 21.27 V~ 27.99 V/ 115 VAC V1: 0.08 %~ -0.08 P O/P:MIN LOAD Ta:25℃ 3 OUTPUT VOLTAGE V1: 2 %~ -2 % (Max) I/P: 100 VAC / 264 VAC O/P:FULL/ MIN TOLERANCE % LOAD P Ta:25℃ 4 LINE REGULATION V1: 0.5 %~ -0.5 % (Max) I/P:100 VAC ~ 264 VAC V1: 0.03 %~ -0.03 % O/P:FULL LOAD P Ta:25℃ 5 LOAD REGULATION V1: 1 %~ -1 % (Max) I/P: 230 VAC V1: 0.08 %~ -0.08 % O/P:FULL /MIN LOAD P Ta:25℃ 7 SET UP TIME 230VAC: 1200 ms (Max) I/P: 230 VAC 230VAC/ 628 ms 115VAC: 2500 ms (Max) I/P: 115 VAC 115VAC/ 1256 ms O/P:FULL LOAD P Ta:25℃ 8 230VAC: RISE TIME 30 115VAC: 30 ms (Max) I/P: 230 VAC 230VAC/ 8.3 ms ms (Max) I/P: 115 VAC 115VAC/ 8.3 ms O/P:FULL LOAD P Ta:25℃ 9 HOLD UP TIME 230VAC: 16 ms (TYP) I/P: 230 VAC 230VAC/ 32 ms 115VAC: 16 ms (TYP) I/P: 115 VAC 115VAC/ 24 ms TEST: <5 % O/P:FULL LOAD P Ta:25℃ 10 OVER/UNDERSHOOT I/P: 230 VAC < +5% O/P:FULL LOAD TEST P Ta:25℃ 11 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230 VAC 251 mVp-p O/P:FULL /Min LOAD 90%DUTY/ P 1KHZ Ta:25℃ Model: RPS-160-24 Test Report 1 / 6 RPS-160 series 160W Single Output with Medical Type INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION INPUT VOLTAGE RANGE 100VAC~264 VAC I/P:TESTING RESULT VERDICT 75V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK LOW-LINE-3V= 97V P HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE I/P: 100 VAC ~ 264 VAC 47HZ ~63 HZ TEST: OK O/P:FULL~MIN LOAD NO DAMAGE OSC P Ta:25℃ 3 POWER FACTOR 0.93 / 230 VAC(TYP) 0.98 / 115 VAC(TYP) I/P: 230 VAC I/P: 115 VAC O/P:FULL LOAD PF= 0.962 /230 VAC PF= 1 /115 VAC P Ta:25℃ 4 EFFICIENCY I/P: 230 VAC 87% (TYP) 88.2% O/P:FULL LOAD P Ta:25℃ 5 INPUT CURRENT 230V/ 1.1 A (TYP) I/P: 230 VAC I= 0.82 A/230 VAC 115V/ 2 A (TYP) I/P: 115 VAC I= 1.63 A/ 115 VAC O/P:FULL LOAD P Ta:25℃ 6 INRUSH CURRENT 230V/ 115V/ 7 LEAKAGE CURRENT 70 35 A (TYP) I/P: 230 VAC I= 59 A/230 VAC A(TYP) I/P: 115 VAC I= 30 A/ 115 VAC COLD START O/P:FULL LOAD < uA/ 264 VAC I/P: 264 VAC L-FG: 150 uA for earth leakage N-FG: 150 uA current O/P:Min LOAD Ta:25℃ uA/264 VAC I/P: 264 VAC L-V+ : 80 uA for touch leakage O/P:Min LOAD Ta:25℃ L-V-: 80 uA N-V+: 80 uA N-V-: 80 uA < 200 100 current P Ta:25℃ Model: RPS-160-24 P Test Report 2 / 6 RPS-160 series 160W Single Output with Medical Type PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECIFICATION OVER LOAD PROTECTION 105 %~ 135 % TEST CONDITION I/P: 230 VAC I/P: 115 VAC O/P:TESTING RESULT VERDICT 128%/ 230 VAC 126%/ 115 VAC Hiccup Mode P Ta:25℃ 2 CH1: 27.6 V~ 32.4 V OVER VOLTAGE PROTECTION I/P: 230 VAC 29.41 V/ 230 VAC I/P: 115 VAC 29.49 V/ 115 VAC O/P:MIN LOAD 3 OVER TEMPERATURE PROTECTION SPEC: TSW1: 105 + 5℃ O.T.P. Ta:25℃ Shut down Re- power ON I/P: 230 VAC O.T.P. Active TSW1:Shut down o/p voltage, O/P:FULL LOAD NO DAMAGE TSW2:90 + 5℃ O.T.P. P recovers automatically after P temperature goes down NO DAMAGE TSW2:Shut down Re-power ON 4 SHORT PROTECTION SHORT EVERY OUTPUT I/P: 264 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P:FULL LOAD Hiccup Mode P Ta:25℃ CONTROL FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION POWER GOOD SIGNAL DELAY 10ms ~ 500ms I/P: 230 VAC RESULT 91 ms/ 230 VAC I/P: 115 VAC 91 ms/ 115 VAC VERDICT P O/P:FULL LOAD Ta:25℃ 2 POWER FAIL SIGNAL > 1ms I/P: 230 VAC 2.8 ms/ 230 VAC I/P: 115 VAC 2.8 ms/ 115 VAC P O/P:FULL LOAD Ta:25℃ Model: RPS-160-24 Test Report 3 / 6 RPS-160 series 160W Single Output with Medical Type ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL:RPS-160-24 NO FAN TEST TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN: 1.5 HRS I/P: 230VAC O/P: FULL LOAD Ta= 32.6 ℃ 2. HIGH AMBIENT BURN-IN: 3 HRS I/P: 230VAC O/P: FULL LOAD Ta=46.7 ℃ 2 OVER LOAD BURN-IN TEST ROOM AMBIENT HIGH AMBIENT Ta= 32.6 ℃ Ta=46.7 ℃ 67.0℃ 76.2℃ NO Position P/N 1 BD1 4A/800V US4KB80R 2 L3 TF1669-R2 64.2℃ 74.6℃ 3 LF2 TR865 56.0℃ 64.9℃ 4 Q1 IRFP460A 20A/500V 69.2℃ 77.7℃ 5 Q4 2SK3568 12A/500V 76.3℃ 85.3℃ 6 T2 TR816-R1 68.1℃ 76.8℃ 7 D1 BYC10X-600 10A/600V 70.4℃ 78.8℃ 8 U1 CM6800GIP 59.6℃ 67.4℃ TF1674-R1 EI-33 79.8℃ 87.8℃ 9 T1 10 Q101 IRFP460A 20A/500V 92.6℃ 100.8℃ 11 C5 120u/420V 105℃ PT 68.0℃ 75.6℃ 12 C105 680u/35V UL10Kh ZLH 78.5℃ 86.7℃ 13 L100 TR766 111.2℃ 118.9℃ 14 C61 60.1℃ 68.2℃ 15 TSW1 ST-22 105℃ 60.4℃ 70.2℃ 16 TSW2 ST-22 90℃ 83.9℃ 91.3℃ 22u/50V L5Kh KY NO DAMAGE I/P: 230 VAC 1 HOUR ( MIN ) O/P: 120 ﹪LOAD P TEST:OK P Ta:25 ℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR I/P: 230 VAC Ta:-25 4 AFTER 12 HOURS I/P: 272 VAC HIGH TEMPERATURE IN CHAMBER ON CONTROL 50 ℃ O/P:FULL LOAD NO DAMAGE + 0.03 %(0~50℃) HUMIDITY= 95 %R.H I/P: 230 VAC TURN ON TEST 5 TEMPERATURE VIBRATION TEST TEST:OK P Ta: 50 ℃ + 0.003 %(0~50℃) P O/P:FULL LOAD COEFFICIENT 6 P ℃ HIGH HUMIDITY HIGH VOLTAGE TEST:OK O/P: 100 ﹪LOAD TURN ON TEST 1 Carton & 1 Set (1) Waveform: Sine Wave TEST:OK (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle P (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃ Model: RPS-160-24 Test Report 4 / 6 RPS-160 series 160W Single Output with Medical Type SAFETY TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 4 KVAC/min I/P-O/P:4.4 KVAC/min I/P-O/P: 1.847 mA I/P-FG: 1.5 KVAC/min I/P-FG: 1.8 KVAC/min I/P-FG: O/P-FG: 0.6 KVAC/min 2.399 mA O/P-FG: 0.5 KVAC/min O/P-FG: 0.214 mA Ta:25℃ 2 ISOLATION RESISTANCE 4 P NO DAMAGE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 30 GΩ I/P-FG: 500VDC>100MΩ I/P-FG: 500 VDC O/P-FG:500VDC>100MΩ O/P-FG: 500 VDC I/P-FG: 30 GΩ O/P-FG: 30 GΩ Ta:25℃/70%RH 3 VERDICT GROUNDING CONTINUITY FG(PE) TO CHASSIS APPROVAL Ta:25℃ / 70%RH OR TRACE < 100 mΩ TUV: Certificate NO :TA50147896 P NO DAMAGE 40 A / 2min 7 mΩ P P UL: File NO :E227340 E.M.C TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 230 VAC/50HZ PASS CLASS A O/P:FULL LOAD CLASS D Ta:25℃ CONDUCTION EN55022 EN55011 CLASS B VERDICT P I/P: 230 VAC (50HZ)115V/60HZ PASS O/P:FULL/50% LOAD Test by certified Lab P Ta:25℃ 3 RADIATION EN55022 EN55011 CLASS B I/P: 230 VAC (50HZ) PASS O/P:FULL LOAD Test by certified Lab P Ta:25℃ 4 5 6 E.S.D E.F.T SURGE EN61000-4-2 I/P: 230 VAC/50HZ MEDICAL AIR:8KV / Contact:6KV O/P:FULL LOAD EN61000-4-4 I/P: 230 VAC/50HZ MEDICAL INPUT: 2KV O/P:FULL LOAD IEC61000-4-5 I/P: 230 VAC/50HZ MEDICAL L-N :1KV O/P:FULL LOAD CRITERIA A P Ta:25℃ CRITERIA A P Ta:25℃ CRITERIA A P Ta:25℃ L,N-PE:2KV 7 Test by certified Lab & Test Report Prepare M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SPECIFICATION 1 CAPACITOR RPS-160-24 NO FAN TEST:SUPPOSE C106 LIFE CYCLE I/P: 230VAC O/P:FULL LOAD Ta= 25 ℃ LIFE TIME= 97344 HRS I/P: 230VAC O/P:FULL LOAD Ta= 50 ℃ LIFE TIME=26972 HRS 2 MTBF TEST CONDITION RESULT VERDICT IS THE MOST CRITICAL COMPONENT P MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE: 230.5 k HRS P Model: RPS-160-24 Test Report 5 / 6 RPS-160 series 160W Single Output with Medical Type COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor Q 3 Rated I/P:High-Line +3V = 267 V (1) 454 V O/P:(1)Full Load Turn on (2) 472 V I/P:High-Line +3V = 267 V (1) 145 V O/P:(1)Full Load Turn on (2) 145 V (1) 492 V ( D to S) or (C to E) Peak Voltage 2SK3568 12A/500V VERDICT P (2) Output Short Ta:25℃ 2 Diode Peak Voltage Q101 Rated SF20NC15M 20A/150V P (2)Output Short Ta:25℃ 3 PFC Transistor Q 1 Rated ( D to S) or (C to E) Peak Voltage IRFP460A 20A/500V I/P:High-Line +3V = 267 V O/P:(1)Full Load Turn on P (2) Output Short Ta:25℃ 4 Input Capacitor Voltage C 5 Rated 120u/420V 105℃ I/P:High-Line +3V = 267 V (1) 382 V O/P:(1)Full Load Turn on /Off (2) 383 V (3) 408 V (2) Min load Turn on /Off (3)Full Load /Min load Change Ta:25℃ 5 Control IC Voltage Test U 1 Rated FAN4801:12V~30V P I/P:High-Line +3V = 267 V (1) 14.39 V O/P:(1)Full Load Turn on /Off (2) 13.5 V (3) 14.4 V I/P:High-Line +3V = 267 V (1) 406 V O/P:(1)Full Load Turn on (2) 412 V (2) Min load Turn on /Off P (3)Full Load /Min load Change Ta:25℃ 6 Boost Diode Voltage D 1 Rated BYC10X-600:10A/600V (2)Dynamic Load 90% Duty/ P 1Khz Ta:25℃ DATE SAMPLE TEST RESULT TESTER APPROVAL 2008/9/17 RD SAMPLE PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG 2009/3/11 2009/3/11 PRODUCT SAMPLE W0810A12 PRODUCT SAMPLE W0901A22 2003/12/12 Model: RPS-160-24 A50-F023 Test Report 6 / 6