Mechanical switch housing ® REPLACEMENT ASSEMBLIES HOUSING ASSEMBLY – ATEX / WEATHER PROOF / FM NEMA 7/9 ; ; ; ; ; ; ; ;;;;;;; ; ; ; ; ; ; ; ;;;;;;; ; ; ; ; ; ; ; ;;;;;;; ; ; ; ; ; ; ; ;;;;;;;; ;;;;;;;;; ;;;;;; ;;;;;;;; Enclosing Tube Assembly Switch Assembly ;;;; ;; ;; Patent Label Locking screw for ATEX housing Lockwasher Ground Screw ;; Housing Base External grounding screw for ATEX housing Housing Cover Baffle Plate Gasket Pipe Plug Nameplate ISSEP01ATEX027X EEx ia IIC T6 MANUF YEAR XXXX Set Screw Set Screw O-ring Breather Drain Enclosing Tube Assembly (optional) DESCRIPTION Standard housing replacement assemblies are designed for applications ranging from general purpose, indoor use, to non hazardous installations requiring a dust/water/lint, fiber/oil tight enclosure. Explosion proof housing replacement assemblies are designed for applications in hazardous atmospheric locations, as classified under types ATEX II 1/2G and NEMA 7 and 9 of the National Electrical code. Housings equipped with submersible base are suitable for submersion under water, as classified under NEMA types 6 of the code. IMPORTANT When ordering, please specify: 1. Model and serial number of control. 2. Name and part number of replacement kit. Note: Consult your local representative on applications to meet NEMA and IP ratings not covered in this bulletin. MODEL SERIAL NO TAG NO MAX PRESS VAC/A T. Ambient: -40°C to 65°C Description II 1 G 9240 ZELE BELGIUM AT VDC/A MIN SP GR 0343 0344 Replacement kit part no. ATEX housing (IP 66) cover 152 mm (6") Consult factory and housing base, blue cover IP 66 housing cover 152 mm (6") 89-6582-020 and housing base, blue cover (1" NPT entry) IP 66 housing cover 152 mm (6") 89-6582-026 and housing base with drain, blue cover ATEX housing cover (IP 66) 203 mm (8") Consult factory and housing base, blue cover IP 66 housing cover 203 mm (8") 89-6582-021 and housing base, blue cover (1" NPT entry) IP 66 housing cover 203 mm (8") 89-6582-027 and housing base with drain, blue cover Class I, Group B housing cover 203 mm (8") 89-6582-032 and housing base, blue cover IP 66 housing with extension 330 mm (13") 89-6578-025 and housing base, blue cover Gasket 12-2201-253 O-ring 12-2201-116 Baffle plate series A, B, C, D, E, F, 2 & 3 05-6657-001 Washer series HS, Group B 05-7101-001 ;;; ; ; ; TYPICAL EXPLOSION PROOF (E.P.) HOUSING HOUSING ASSEMBLY - CENELEC (EEx d II C T6) ;; Drive screws Caution tag Switch assembly (ref.) Description Housing base kit housing base, nameplate, drive screws, lock nut, lock screw, grounding assembly (only for CENELEC) Housing cover kit housing cover, caution tag, drive screws, cover gasket Baffle plate Housing base Cover gasket Baffle plate (switch series A, B, C, D, E, F, U, W, X, 2 and 3) Enclosing tube (ref.) ;; Housing cover Lock nut Cover gasket Grounding assembly (only for CENELEC) Optional electrical entry (to be specified) Standard electrical entry Nameplate MANUF. YEAR XXXX 9240 ZELE BELGIUM MODEL SERIAL N° TAG N° MAX PRESS VAC/A AT VDC/A MIN. SP. GR. 0343 Replacement kit part no. 189-9126-001 (3/4" NPT entry) 189-9126-002 (M20 x 1.5 entry) 189-9122-001 12-1301-005 36-5303-003 AVAILABLE HOUSINGS • • • • • For Non Ex use IP 66 Die cast Aluminium 2 Entries (one plugged) Standard blue anti corrosive coating • Housing heater/drain available, consult factory • • • • • For Exd/Exi use IP 66 Die cast Aluminium 2 Entries (one plugged) Standard blue anti corrosive coating • ATEX II 2G EEx d II C T6 • ATEX II 1G EEx ia II C T6 • • • • For Exd use IP 66 Cast Iron One entry (2 entries at request) • Standard blue anti corrosive coating • CENELEC EEx d II C T6 • • • • For pneumatic switches IP 53 (NEMA 3R) IP 55 optional at request Alu base / cold rolled steel cover • Standard blue anti corrosive coating • • • • • For Exd use IP 66 (NEMA 7/9) Die cast Aluminium 2 Entries (one plugged) Standard blue anti corrosive coating • FM, Class I, Div. 1, Groups C & D • FM, Class II, Div. 1, Groups E, F & G DIMENSIONS in mm (inches) V W Housing type Models WeatherproofFM (NEMA 7/9) ATEX (Cast Alu) With tall cover With short cover 202 7.94 CENELEC (Cast Iron) All 249 9.80 With short cover 165 6.50 With tall cover 216 8.50 With short cover 165 6.50 With tall cover 216 8.50 Pneumatics Switch Module J mm inches 257 10.12 Y Z mm inches mm inches mm inches 42 1.66 151 5.93 109 4.29 M20 x 1,5 (*) or 1" NPT (2 entries - 1 plugged) (*) not for FM (NEMA 7/9) 45 1.77 143 5.63 110 4.33 M20 x 1,5 or 3/4" NPT (single entry - 2 entries at request) 110 4.33 39 Pneumatics Switch Module K øX 1.54 118 4.65 1/4" NPT 130 5.12 Allow 200 mm (7.87") overhead clearance / All housings are 360 ° rotatable X Y Z W V IMPORTANT SERVICE POLICY Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost to the purchaser, (or owner) other than transportation cost if: a. Returned within the warranty period; and, b. The factory inspection finds the cause of the malfunction to be defective material or workmanship. If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labour and the parts required to rebuild or replace the equipment. In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace the original equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of the control to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability of our warranty. No claims for misapplication, labour, direct or consequential damage will be allowed. RETURNED MATERIAL PROCEDURE So that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA) form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form is available through Magnetrol’s local representative or by contacting the factory. Please supply the following information: 1. 2. 3. 4. 5. 6. Purchaser Name Description of Material Serial Number Desired Action Reason for Return Process details All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments. All replacements will be shipped FOB factory. BULLETIN N°: EFFECTIVE: SUPERSEDES: UNDER RESERVE OF MODIFICATIONS BENELUX ® DEUTSCHLAND FRANCE ITALIA UNITED KINGDOM INDIA BE 42-780.2 JUNE 2002 February 1999 Heikensstraat 6, 9240 Zele, België Tel. (052) 45.11.11 Fax. (052) 45.09.93 Schloßstraße 76, D-51429 Bergisch Gladbach-Bensberg Tel. (02204) 9536-0 Fax. (02204) 9536-53 Le Vinci 6 - Parc d’activités de Mitry Compans, 1, rue Becquerel, 77290 Mitry Mory Tél. 01.60.93.99.50 Fax. 01.60.93.99.51 Via Arese 12, I-20159 Milano Tel. (02) 607.22.98 (R.A.) Fax. (02) 668.66.52 Unit 1 Regent Business Centre Jubilee Road Burgess Hill West Sussex RH 15 9TL Tel. (01444) 871313 Fax (01444) 871317 B4/115 Safdurjung Enclave, New Delhi 110 029 Tel. 91 (11) 6186211 Fax 91 (11) 6186418