Renewable Energy - Carling Technologies

Renewable Energy
Circuit Breakers and Disconnects
HARNESS
THE POWER
About Carling Technologies
Founded in 1920, Carling Technologies is
a leading manufacturer of electrical and
electronic switches and assemblies, hydraulic
magnetic and thermal circuit breakers,
electronic controls, power distribution units,
digital switching systems, and multiplexed
power distribution systems. With five ISO
certified manufacturing facilities and corporate
offices worldwide, Carling Technologies does
much more than manufacture electrical
components, it engineers powerful solutions!
By applying its “Quality by Design” product
development and manufacturing principles,
Carling manufactures products that are not
only highly efficient and cost effective but that
also contribute to the ever-growing quest of
harnessing clean energy.
Renewable Energy Circuit
Breakers & Disconnects
When you integrate Carling Technologies
circuit breakers into your renewable energy
generating systems, you are guaranteed
maximum protection against harmful
overcurrent. Further, Carling’s circuit
breakers utilize the hydraulic/magnetic
principal offering many advantages over
other thermal, thermal magnetic circuit
breakers and fuses currently available. In
other words, using Carling Technologies
circuit breakers protects not only the power
system itself, but it also safeguards the
structure where these systems are installed
by eliminating the fire hazard that can be
caused by overcurrent.
Table of Contents
Selector Guide
2
CX-Series3
C-Series12
G-Series19
E-Series23
F-Series 30
Typical Photovoltaic System
Selector Guide
CX–SERIES
C–SERIES
G–SERIES
E–SERIES
F–SERIES
NUMBER OF POLES
1- 2, + Auxiliary Switch Pole
1-6 (handle); 1-3 (rocker)
1-4
1-6
1-3
ACTUATOR STYLE
Handle, 1 per pole
Sealed Metal Toggle Handle,
Rocker
Handle
Handle
Handle
AVAILABLE DELAYS
DC: Instantaneous, Ultrashort,
Short,
Medium & Long
Instantaneous, Ultrashort,
Short, Medium & Long, AC,
DC, AC/DC High Inrush - Short,
Medium & Long AC and DC
Instantaneous,Ultrashort,
Short, Medium &
Long, AC, DC
High Inrush - Short,
Medium & Long AC and DC
Instant, Short, Medium &
Long - AC, DC, and
AC/DC High Inrush Short, Medium & LongAC, DC, and AC/DC
Short, Medium & Long
DC, AC
MAXIMUM CURRENT
& VOLTAGE RATINGS
UL Recognized .2 -125A,
600VDC
UL Listed .2-15A, 250/500VDC
UL Listed
0.02-250A@80VDC
0.02-60A@125VDC
0.02-70A@120VAC
0.02-20A@240VAC
ULRecognized
0.02-30A@480WYE
/277VAC2-pole, 1Ø, 3-pole, 3Ø
0.02-50A@277VAC
0.02-100A@250VAC,80VDC
0.02-100A@120/240VAC,
65VDC
UL Recognized
0.02-63A@80VDC
0.02-63A@240VAC
0.02-63A@480YVAC
UL Listed
0.02-100A@240VAC,
65VDC, 125VDC
ULRecognized
0.02-100A@277VAC,
160VDC, 1-pole
0.02-100A@600VAC,
2-pole 1Ø, 3 pole 3Ø
0.02-120A@125VDC,
1-pole
UL489 Listed:
50-250A@125VDC
100-250A@120/240VAC
100-250A@277VAC
100-250A@208Y/120 3Ø
UL489A Listed
250-700A@125VDC
MAXIMUM
INTERRUPTING
CAPACITY
Up to 10,000 UL Listed and UL
recognized
UL Listed
50000A@80VDC,
10,000A@120VAC,
5000A@125VDC,
240VAC
ULRecognized
7500A@80VDC
3000A@125/250VAC,
ULonly
5000A@250VAC
5000A@480WYE/277V
AC w/fuse backup
ULRecognized
3000A@80VDC
3000A@240VAC
1500A@480VAC
UL Listed
25000A@65VDC
5000A@125VDC&
240VAC
ULRecognized
5000A@125VDC
5000A@600VAC,without
fuse backup
10000A@600VAC,
w/fuse backup
50000A@125VDC
10000A, 120/240, 277,
208Y/120
AUXILIARY
SWITCH RATING
20A, 80VDC (GO circuit)
10.1A@250VAC
0.1A@125VAC (gold contacts)
0.5A@65VDC
5A@125VAC
3A@32VDC
10.1A@250VAC
1.0A@65VDC
0.1A@80VDC
10.1A@250VAC
0.5A@65VDC
0.1A@80VDC
AVAILABLE CIRCUITS
Series Trip
Series, Shunt,Relay,
Switch Only, Series
w/Remote Shutdown,
Relay & Shunt Trip Dual
Coil, Mid-Trip with Alarm
Switch
Series, Switch Only
Series, Shunt, Relay,
Switch Only, Series
w/Remote Shutdown
Series & Switch Only
with or without Metering
Shunt
TERMINAL OPTIONS
10-32 or M5 Screw Terminals
1/4-20 or
M6 Threaded Stud
10-32 Stud, 1/4-20 Stud,
0-32 Screw w/ saddle
clamp, Clip Terminal,
1/4 & 7/16 Push-In
Recessed Wire-ready,
Pressure Plate Type
Screw Terminals
10-32 Stud, 1/4-20 Stud
0-32 Screw, 1/4-20
Screw, Box Wire
Connector
3/8-16 Stud, 3/8-16
Screw& Box Wire
Connector
MOUNTING METHOD
Threaded insert: #6-32
UNC-2B, or
M3X0.5-6H B ISO (2 per pole)
Threaded inserts
Rear Mounted on DIN
Rail
Rear or Front Panel
Rear or Front Panel
AGENCY APPROVALS
UL489, UL1077,
TUV (EN60934-2)
UL, CSA, VDE, TUV,
UL1500, UL489, UL489A
UL1077, CUL
UL, CSA, VDE,
UL1500, UL489
CUL,TUV, UL489,
UL489A
ENVIRONMENTAL
PROTECTION
MIL-PRF-55629 &
MIL-STD-202 Method 213,
MIL-PRF-39019F
when mounted in panel
MIL-PRF-55629 &
MIL-STD-202 Method 213,
MIL-PRF-39019F
when mounted in panel
MIL-PRF-55629 &
MIL-STD-202
MIL-PRF-55629 &
MIL-STD-202F
Method 213
MIL-PRF-55629 &
MIL-STD-202F
Method 213
OPERATING
TEMPERATURE
-40° C to +85° C
-40° C to +85° C
-40° C to +85° C
-40° C to +85° C
-40° C to +85° C
2www.carlingtech.com
CX-Series
Circuit Breaker
The CX-Series circuit breaker features a
unique and innovative arc-quenching
configuration that allows the breaker to
safely handle high amperage and high
DC voltage applications in a compact
package.
By using a patent pending magnetic
flux boosting terminal configuration,
a strong magnetic field is created thus
motivating the arc into an enhanced arc
chamber improving the breaker’s overall
performance and reliability.
The permanent magnets located at the
entrance of the arc chamber combined
with the upper and lower arc runner
increase the magnetic blow out force
and aid in motivating the arc off of the
contacts and into the arc chamber.
An enhanced arc chamber features
arc splitter retainers with integrated
pressurizing walls, which facilitates heat
transfer from the arc thereby providing
additional cooling and quick transition
into the magnetically induced splitter
plates. In turn, the twelve (12) splitter
plates attract, segment and cool the arc
for full extinction.
Combined, these innovative features
make the CX-Series breaker the best in
class, providing stable performance even
in the most demanding applications.
Applications:
ŠŠ The CX-Series is UL 489B approved and ideal
for integration into the combiner box or main
disconnect of photovoltaic renewable energy
systems.
Additional Features:
ŠŠ UL 489B approved
ŠŠ Temperature stable hydraulic/magnetic overcurrent
sensing technology.
ŠŠ Optional relay trip circuit permitting remote
operator system shut down.
ŠŠ Choice of 6-32 or M3 mounting inserts providing
secure panel mount installation.
ŠŠ Choice of handle colors and legends, consult
factory for details.
www.carlingtech.com3
CX-Series Circuit Breaker - Design Features
UPPER ARC RUNNER
Aids in motivating arc off of movable
contact and into arc chamber
MAGNETS ARC SPLITTER RETAINER
w/ integrated pressurizing walls
(12) ARC DEIONIZING
SPLITTER PLATES
HYDRAULIC/MAGNETIC
SENSING COIL
PATENT PENDING MAGNETIC FLUX
BOOSTING TERMINAL
CONFIGURATION
Design enhances motivation
of arc into arc chamber
LOWER ARC RUNNER
Aids in motivating arc off of
stationary contact and into arc
chamber
LARGE ARC GAP
To generate high arc voltages
4www.carlingtech.com
CX-Series Circuit Breaker - General Specifications
Electrical Tables
Table A: Lists UL Listed (UL489) configuration and performance capabilities as a Molded Case Circuit Breaker
CX SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS
CIRCUIT
CONFIGURATION
VOLTAGE
MAX. RATING FREQUENCY
SERIES
MAX CURRENT INTERRUPTING
NUMBER
RATING AMPS CAPACITY (AMPS) OF POLES
250
D.C.
15
5,000
1
250 / 500
D.C.
15
10,000
2
Table B: Lists UL Recognized configurations and performance capabilities as a Component Supplementary Protector
CX SERIES TABLE B : UL1077 COMPONENT SUPPLEMENTARY PROTECTOR
VOLTAGE
CIRCUIT
CONFIGURATION
MAX.
RATING
SERIES
SWITCH ONLY1
MAX
INTERRUPTING
CURRENT
CAPACITY
(AMPS)
FREQUENCY RATING AMPS
NUMBER APPLICATION
OF POLES
CODE
300
D.C.
1 - 75
5,000
1
TC1, OL0, U3
300
D.C.
76 - 125
3,000
1
TC1, OL0, U3
440
D.C.
1 -30
10,000
2
TC1, OL0, U3
440
D.C.
31 - 63
5,000
2
TC1, OL0, U3
600
D.C.
1 - 75
3,000
2
TC1, OL0, U3
600
D.C.
76 - 100
5,000
2
TC1, OL0, U3
600
D.C.
1 - 100
3,000
2 or 3
---
Notes:
1 Requires inclusion of a relay trip voltage coil
Table C: Lists UL Listed (UL489B) configuration and performance capabilities as a Molded Case Switch
CX SERIES TABLE C : UL489B LISTED PHOTOVATIC MOLDED CASE SWITCH
VOLTAGE
CIRCUIT
CURRENT RATING INTERRUPTING
CONFIGURATION MAX RATING FREQUENCY POLES
(AMPS)
RATING (AMPS)
CONSTRUCTION
NOTES
600
DC
21
50 - 100
600
May have a third pole
that is a voltage
trip pole
600
DC
42
110 - 175
600
May have a fifth pole
that is a voltage
trip pole
SERIES
Notes:
1 Two poles in series.
2 Two poles in series in parallel with 2 poles in series.
Table D: TUV Certified Configuration to IEC / EN 60947-2. Low Voltage Switchgear and Controlgear - Circuit Breakers
CX-SERIES TABLE D : TUV IEC/EN 60947-2 LOW VOLTAGE SWITCH GEAR &
CONTROL GEAR / CIRCUIT BREAKER
CIRCUIT
CONFIGURATION
SERIES
VOLTAGE
MAX.
RATING
FREQUENCY
POLES
440
DC
2
CURRENT RATING
(AMPS)
1-63
INTERRUPTING
CAPACITY
ICS / ICU
(AMPS)
4,000
www.carlingtech.com5
CX-Series Circuit Breaker - General Specifications
Electrical
Mechanical
Maximum Voltage
Overload 600 VDC
50 operations at 600% of rated current for UL489, and at 150% of rated current for UL1077.
RESISTANCEIMPEDANCE
PER POLE VALUES
RESISTANCE,
VALUES
fromfrom
LineLine
to Load
Terminals
to Load
Terminals
(ValuesBased
Based on
on Series Trip
(Values
Trip Circuit
CircuitBreaker)
Breaker)
1000
100
10
O
H
M
S
Current
(amps)
0.1 -5.0
Tolerance
(%)
15%
5.1-20.0
25%
20.1-125
35%
Environmental
1
0.1
0.01
0.001
0.01
Endurance
Max 10,000 ON-OFF operations @
6 per minute; 6000 with rated current & voltage, and 4,000 cycles mechanical.
Trip Free
Trips on overload even when actuator is forcibly held in the “On” position.
Trip Indication
The operating handle moves positively to the “Off” position when an overload causes the breaker
to trip.
0.1
1
10
AMPERE RATING
100-125
100
Physical
Number of Poles
Termination
Termination Barrier
Mounting
Actuator
Internal Circuit Config.
Materials
Weight
Standard Color
1- 2 poles, + Auxiliary Switch Pole.
10-32 or M5 Screw Terminals
1/4-20 or M6 Threaded Stud Terminals
Standard with multi-pole constructions
Threaded insert: #6-32 UNC-2B, or M3X0.5-6H B ISO (2 per pole)
Handle, 1 per pole.
Series Trip
Housing - Glass filled Polyester
Handle - Glass filled Polyester
Line/Load Terminals - Copper Alloy.
~150 Grams (~5.3 Ounces).
~150 Grams (~5.3 Ounces).
Housing - Gray.
Handle - White, Black, Red, Green, Blue, Yellow, Gray,
Shock
Vibration
Moisture Resistance
Salt Spray
Thermal Shock
Operating Temperature
Withstands 100 Gs, 6ms saw tooth while carrying rated current per MILPRF-55629 and MIL-STD-
202G, Method 213G, Test Condition “I”. Instantaneous and ultra short curves tested at 90% of rated current
Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, at rated current per MIL-PRF-55629 and MILSTD-202G, Method 240D, Test Cond. A. Instantaneous & ultrashort curves tested at 90% of rated current.
MIL-PRF-55629 and MIL-STD-
202G, Method 106G, i.e., Ten 24-
hour cycles at +25°C to +65°C, 80-
98% RH.
Method 101, Condition A (90-95% RH at 5% NaCl Solution, 96 hrs).
MIL-PRF-55629 and MIL-STD-
202G, Method 107G, Condition A (5-cycles at -55°C to +25°C to +85°C to +25°C).
-40°C to +85°C.
6www.carlingtech.com
CX-Series Circuit Breaker UL489B – Ordering Scheme
C X 2
1
Series
2
Actuator
S 0
4
Circuit
3
Poles
5
Relay Trip
1 SERIES
C
4
5
Four
Five
4 CIRCUIT
S Switch Only
5 RELAY TRIP VOLTAGE COIL RATING1,2
0
w/o Relay Trip Voltage Coil
A
12 VDC
B
24 VDC
C
32 VDC
D
48 VDC
6 FREQUENCY & DELAY
03
DC Switch Only
7 CURRENT RATING (AMPERES) 1,3
2-Pole Section
4-Pole Section
650 50.00811 110.00
810
100.00
810
7
Current Rating
3 2 A
8
Terminal
9
Actuator
Color &
Legend
06 14
10
Mounting
Inserts
11
Rating
12
Agency
Approval
8 TERMINAL4,5
3
Stud, 1/4-20
6
Stud, M6
A Stud, 1/4-20, w/ 10-32 Screw Terminals on Voltage Pole
B Stud, M6, w/ M5 Screw Terminals on Voltage Pole
2 ACTUATOR
X Handle, one per pole
3 POLES1,2
2
Two
3
Three
03
6
Frequency
& Delay
917 175.00
9 HANDLE COLOR & LEGEND
Actuator Color
I-O
ON-OFF
White
AB
Black
CD
Red
FG
Green
HJ
Blue
KL
Yellow
MN
Gray
PQ
Orange
RS
10 MOUNTING INSERTS
A
6-32 Thread
B
Dual
Legend Color
1Black
2White
3White
4White
5White
6Black
7Black
8Black
M3 Thread
11 MAX. APPLICATION RATING
06
600VDC
12 AGENCY APPROVAL
A
Without approvals
14 UL489B Listed
Notes:
1 2 Pole Unit is required for ratings between 50A - 100A.
4 Pole Unit is required for ratings between 110A - 175A.
2 A Relay Trip Voltage Coil Pole may be added to either the 2 or 4 Pole construction.
The addition of this extra pole dictates a change in the designation for the number of poles in selection 3.
3 For Current Ratings between 50A - 100A select current code 810 (100A).
For Current Ratings between 101A - 175A select current code 917 (175A).
4 Voltage Pole must have screw terminals.
Switch Pole must have stud terminals.
5 On 3 Pole Unit, Voltage Pole to be located at P1 as standard.
On 5 Pole Unit, Voltage Pole to be located at P3 as standard.
www.carlingtech.com7
CX-Series Circuit Breaker UL489B – Form & Fit Drawings
OPTIONAL VOLTAGE POLE
SEE NOTE 1
POLE 1
CX3
POLE 2
CX2
POLE 3
CX3 - 2 POLE SWITCH (CX2)SHOWN
WITH OPTIONAL VOLTAGE POLE
50A-100A DEVICE, 600VDC
POLE 1
OPTIONAL VOLTAGE POLE
SEE NOTE 2
POLE 2
SEE NOTE 3
POLE 3
POLE 4
POLE 5
CX5 - 4 POLE SWITCH (CX4)SHOWN
WITH OPTIONAL VOLTAGE POLE
101A-175A DEVICE, 600VDC
Notes:
1 3 pole configuration supplied with voltage coil on pole 1. Optional location pole 3. Consult factory.
2 5 pole configuration supplied with voltage coil in center pole. (Pole 3)
3 Line & Load connections requires bus connection as shown.
Minimum cross selection .127 in2 (81.94 mm2)
8www.carlingtech.com
CX-Series Circuit Breaker - Delay Curves
Instantaneous - DC 10
Ultrashort - DC 11
Short - DC 12
Medium - DC 14
Long - DC 16
www.carlingtech.com9
C-Series
Circuit Breaker
The C-Series hydraulic/magnetic circuit
breakers are ideal for applications that
require higher amperage and voltage
handling capability in a smaller package.
They are available in 1-6 poles, 0.02100amps, UL Recognized up to 480VAC
or 150VDC, UL489 Listed up to 240VAC
or 125VDC, with choice of time delays,
terminal options, actuator styles and
colors.
Product Highlights:
ŠŠ The UL489 C-Series employs a unique
arc chute design which allows for
higher interrupting capacities of up
to 10,000 amps. New thermoset glass
filled polyester half shell construction
provides for increased mechanical
and electrical strength. The wiping
contacts, mechanical linkage with
two step actuation, clean contacts
providing high, positive contact
pressure and longer contact life.
ŠŠ Available with American Standard
or Metric Threaded Stud terminals,
or Saddle Clamp screw terminals.
Optional mid-trip handle style actuator
allows visual indication of electrical
overload with or without alarm feature.
Agency Certifications:
UL Recognized
UL Standard 1077 | UL Standard 508
UL Standard 1500
UL Listed
UL Standard 489 | UL Standard 489A
CSA Accepted | CSA Certified
TUV Certified | VDE Certified
10www.carlingtech.com
C-Series – General Specifications
Electrical Table
Lists UL Listed (489), CSA Certified (C22.2 No. 5.1-M) configuration and performance capabilities as a Molded Case
Circuit Breaker.
C SERIES TABLE D : UL489 LISTED BRANCH CIRCUIT BREAKERS
CIRCUIT
CONFIGURATION
SERIES
DUAL COIL
INTERRUPTING
CAPACITY
(AMPS)
WITHOUT
FULL LOAD
BACKUP FUSE
AMPS
CURRENT
RATING
VOLTAGE
MAX.
RATING
FREQUENCY
PHASE
80
DC
---
0.10 - 100
CONSTRUCTION NOTES
50,000 1
Limited to 2 Poles Max from 71 - 100 Amps.
10,000
Limited to 2 Poles Max from 71 - 100 Amps.
125
DC
---
0.10 - 100
5,000
1 - 3 Poles
125 / 250
DC
---
0.10 - 50
5,000
1 or 2 Poles (2 Poles Required for 250 Volts)
120
50 / 60
1
0.10 - 50
10,000
1 - 3 Poles
51 - 70
5,000
1 - 3 Poles
120 / 240
50 / 60
1
0.10 - 50
5,000
2 or 3 Poles. 1 Pole of a 3 Pole Unit is Neutral
0.10 - 50
10000 1
2 or 3 Poles. 1 Pole of a 3 Pole Unit is Neutral
240
50 / 60
1
0.10 - 30
5,000
1Pole
240
50 / 60
1
0.10 - 20
5,000
2 Pole
277
50 / 60
1
0.10 - 20
10,000
1Pole
120
50 / 60
1
0.10 - 30
10,000
---
Notes from Table D:
1
Special catalog number required. Consult factory.
Agency Certifications:
CSA Accepted
UL Recognized
UL Standard 1077
Component Recognition Program as Protectors, Supplementary Component Supplementary Protector under Class 3215 30,
File 047848 0 000
(Guide CCN/QVNU2, File E75596)
CSA Standard C22.2 No. 235
UL Standard 508
Motor Controllers, Manual
CSA Certified
Circuit Breaker Model Case
(Guide CCN/NLRV2, File E135367)
(Class 1432 01, File 093910),
CSA Standard C22.2 No. 5.1 - M
Marine Electrical & Fuel Systems
TUV Certified
EN60934, under License No. (Guide PEQZ2, File E75596)
R72041016
Ignition Protection
UL Standard 1500
Protectors, Supplementary for UL Listed
UL Standard 489
Circuit Breakers, Molded Case,
(Guide DIVQ, File E129899)
UL Standard 489A
Communications Equipment
(Guide CCN/DITT, File E189195)
VDE Certified
EN60934, VDE 0642 under File No.
10537
www.carlingtech.com11
C-Series – General Specifications
Mechanical
Electrical
Maximum Voltage AC, 480 WYE/277 VAC, 50/60 Hz
(see Table A.)
UL489: AC,240 VAC. (See Table D),
50/60 Hz, 125 VDC
Current Rating Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 25.0, 30.0, 35.0, 40.0, 50.0, 60.0, 70.0, 80.0, 90.0 and 100 amps. Other ratings available, see Ordering Scheme.
Standard Voltage Coils DC - 6V, 12V; AC - 120V; other ratings available, see Ordering
Scheme.
Auxiliary Switch Rating SPDT; 10.1 amps-250VAC, DC Aux.
Switch 1.0A, 65 VDC. 0.5A, 80VDC,1/4 HP, 125VAC,VDE & TUV
1.0 125 VAC.
Insulation Resistance Minimum of 100 Megohms at 500 VDC.
Dielectric Strength UL, CSA: 1960 V 50/60 Hz for one
minute between all electrically isolated terminals. C-Series Circuit
Breakers comply with the 8mm spacing and 3750V 50/60 Hz
dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and
VDE 0805.
Resistance, Impedance Values from Line to Load Terminal based on Series Trip Circuit Breaker.
RESISTANCE, IMPEDANCE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker )
1000
CURRENT
(AMPS)
TOLERANCE
(%)
0.10 - 5.0
15%
20.1 - 100.0
35%
100
5.1 - 20.0
10
O
H
M
S
1
0.1
60 Hz 1/2 Cycle
Inrush Pulse Tolerance
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
Multiple of
Rated Current
Ir
25x
0.01
Time Delay Curves
22, 24 (100 Amps Max.)
26 (70 Amps Max.)
12x
0.001
0.01
1
0.1
10
25%
100
t
AMPERE RATING
4.165
8.33
16.67
Pulse Tolerance Curves
TOLERANCE
(%)
15%
25%
35%
25x
Ir
1
Multiple of
Rated Current
FIGURE
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
Multiple of
Rated Current
Ir
CURRENT
(AMPS)
0.100 - 5.0
- 20.0
60 Hz 1/25.1
Cycle
- 100
Inrush Pulse20.1
Tolerance
Time Delay Curves
22, 24 (100 Amps Max.)
26 (70 Amps Max.)
12x
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
Time Delay Curves
22, 24 (100 Amps Max.)
26 (70 Amps Max.)
10x
t
t
4.165
Ir
Multiple of
Rated Current
50 Hz 1/2 Cycle
Inrush Pulse Tolerance
22x
8.33
5.0
16.67
Time Delay Curves
42, 44 & 46
(50 Amps Max.)
Time Delay Curves
22, 24 (100 Amps Max.)
26 (70 Amps Max.)
10x
20.0
Time in
Milliseconds
50 Hz 1/2 Cycle
Inrush Pulse Tolerance
22x
10.0
Endurance 10,000 ON-OFF operations @ 6 per
minute; with rated current & voltage.
Trip Free All C-Series circuit breakers will trip
on overload, even when actuator is
forcibly held in the ON position.
Trip Indication The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. With mid-trip, handle moves to the mid position on electrical trip of the circuit breaker. With mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the
circuit breaker is electrically tripped.
Physical
Number of Poles Internal Circuit Config. Weight Standard Colors 1-6 poles ≤ 50A; 1-4 poles @ 5170A; 1-2 poles 71-100A. UL489
Handle: 1 pole ≤ 100A, 2 pole ≤
50A; Rocker: 1 pole ≤ 100A.
Series (with or without auxiliary
switch, mid trip & mid trip with alarm switch) Shunt & Relay with current or voltage trip coils, Dual Coil, Switch Only (with or without aux. switch). UL489: Series (with or without auxiliary switch, mid-trip & midtrip with alarm switch).
Approx.112 grams/pole ( 3.95 oz).
Housing: Black
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock Vibration Moisture Resistance Salt Spray Thermal Shock Operating Temperature Withstands 100 Gs, 6ms sawtooth
while carrying rated current per
Method 213, Test Condition “I”.
Instantaneous and ultrashort curves
tested @ 90% of rated current.
Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, @ rated current per Method 204C, Test Cond. A. Instantaneous & ultrashort curves tested @ 90% of rated current.
Method 106D, i.e., ten 24-hour
cycles @ +25°C to +65°C,
80-98% RH.
Method 101, Condition A (90-95%
RH @ 5% NaCl Solution, 96 hrs).
Method 107D, Condition A (five cycles @ -55°C to +25°C to +85°C to +25°C).
-40°C to +85°C
t
5.0
10.0
20.0
Time in
Milliseconds
12www.carlingtech.com
C-Series Handle UL489 Listed – Ordering Scheme
C A 3
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
14
5
Aux/Alarm
Switch
6
Frequency
& Delay
CODE
2 ACTUATOR1
Handle, one per pole
Handle, one per multipole unit
Mid-Trip Handle, one per pole
Mid-Trip, one per pole & Alarm Switch
3 POLES2
1
One
2
3
Two
Three
4 CIRCUIT
B
Series Trip (current)
5 AUXILIARY/ALARM SWITCH3
0
2
3
4
without Aux Switch
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
6 FREQUENCY & DELAY
11
12
14
16
21
22
24
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Ultra Short
50/60Hz Short
50/60Hz Medium
1 2 1
8
Terminal
9
Actuator
Color
10
Mounting/
Barriers
K G
11
Max. App.
Rating
12
Agency
Approval
7 CURRENT RATING (AMPERES) 5
1 SERIES
C
A
B
S
T
450
7
Current Rating
6
8
9
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.187 Q.C. Term.
S.P.D.T., 0.187 Q.C. Term.
26
424
444
464
524
544
564
50/60Hz Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC Short, Hi-Inrush
DC Medium, Hi-Inrush
DC Long, Hi-Inrush
Notes:
1 Actuator Code:
A: Handle tie pin spacer(s) and retainers provided assembled with multi-pole units.
B: Handle located, as viewed from front of breaker in left pole. 2 pole maximum.
S: Handle moves to mid-position only upon electrical trip of the breaker.
T: Handle moves to mid-position and alarm switch activates only upon electrical trip of the breaker.
2 Standard multipole units have all poles identical except when specifying auxiliary switch and/or mixed poles.
2 & 3 pole circuit breakers required for 120/240 VAC (Maximum application rating code C) applications, have all poles identical except when specifying auxiliary / alarm switch which is normally supplied in extreme right pole per figure B. Terminal barriers are required on all multipole breakers.
Third pole is for 120/240 VAC applications requiring neutral disconnect. The 3rd pole has the same construction as poles 1 & 2.
3 On multi-pole breakers, one auxiliary. switch is supplied, mounted in the extreme right pole.
VDE approval on auxiliary switch codes 2, 3 & 4 only.
Auxiliary / Alarm Switch with Independent Circuit ie: separate from breaker circuit, only available with circuit breakers rated 50 amp maximum at 80 VDC, 125 VDC,
and 120 VAC. Auxiliary / Alarm Switch with Dependent Circuit ie: same as circuit breaker, is supplied from factory with common terminal of auxiliary / alarm switch connected to line terminal on 120/240 and 240 VAC ratings. Circuit breakers rated 120 VAC 50 amp maximum can be supplied with Auxiliary/Alarm switch common terminal connected to breaker line terminal. Consult factory for special catalog number.
4 Available up to 50 amps maximum.
5 Current ratings 71 - 100 with VDE approvals are available up to two poles maximum.
6 Terminal Codes 8, 9 & C are not VDE approved.
7 Terminal Code 1 available to 60 amps maximum.
8 Terminal Codes 2, 4, 5 & C available to 50 amps maximum.
9 Terminal Codes 3, 6 & 9 available to 100 amps maximum.
10 Terminal Code A available to 100 amps maximum.
11 VDE and TUV approvals require Dual (I-O, ON-OFF) markings on all handles.
12 Barriers supplied on multi-pole units only.
AMPERES
210 0.100
2150.150
220 0.200
2250.250
230 0.300
235 0.350
240 0.400
245 0.450
250 0.500
2550.550
2600.600
265 0.650
2700.700
2750.750
2800.800
2850.850
290 0.900
295 0.950
410 1.000
512 1.250
415 1.500
5171.750
420 2.000
522 2.250
4252.500
5272.750
4303.000
4353.500
440 4.000
445 4.500
4505.000
4555.500
4606.000
4656.500
4707.000
475 7.500
4808.000
4858.500
4909.000
4959.500
61010.000
71010.500
61111.000
71111.500
61212.000
71212.500
61313.000
61414.000
615 15.000
61616.000
61717.000
8 TERMINAL6
1 7
2 8
3 9
4 8
5 8
6 9
8
9 9
A10
C
Stud 10-32, threaded
Screw 10-32
Stud 1/4-20, threaded
Stud M5 x 0.8, threaded
Screw M5 x 0.8
618 18.000
62020.000
62222.000
624 24.000
62525.000
63030.000
63535.000
64040.000
660 60.000
670 70.000
680 80.000
685 85.000
690 90.000
695 95.000
810 100.000
Screw M6, threaded
1/4” Clip Terminal
7/16” Clip Terminal
Plug-In Stud
5/16” Clip Terminal
9 ACTUATOR COLOR & LEGEND11
Actuator Color White Black Red Green Blue Yellow Gray Orange ON-OFF Dual Legend Color
B1 Black
D2 White
G3 White
J
4 White
L
5 White
N
6 Black
Q
7 Black
S
8 Black
10 MOUNTING/BARRIERS
1
2
MOUNTING STYLE
Threaded Insert
6-32 x 0.195 inches
ISO M3 x 5mm
BARRIERS12
yes
yes
11 MAXIMUM APPLICATION RATING
A
B
C
D
K
F
M
65 DC
125 DC
120/240 AC2
240 AC
120 AC
277 AC
80 DC
12 AGENCY APPROVAL11
A
F
G
J
w/o approvals
UL489 Listed, CSA Certified & VDE Certified
UL489 Listed & CSA Certified
UL489 Listed, CSA Certified & TUV Certified
www.carlingtech.com13
C-Series Handle – Circuit & Terminal Diagrams
.960 [24.38]
.311 DIA [Ø7.90]
.558 [14.17]
Notes:
1
2
3
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
Available on Series Trip and Switch Only Circuits when called for on multi-pole units.
Only one aux. switch is normally supplied, as viewed in mulit-pole identification scheme.
14www.carlingtech.com
C-Series Handle – Circuit & Terminal Diagrams
LINE
LOAD
Notes:
1
2
3
4
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
Schematic shown represents current trip circuits.
Available only as special catalog number.
www.carlingtech.com15
C-Series Handle – Form & Fit Drawings
LINE
LOAD
Notes:
1
2
All dimensions are in inches [millimeters].
Tolerance ±.020 [.51] unless otherwise specified.
16www.carlingtech.com
G-Series
Circuit Breaker
Carling Technologies’ G-Series hydraulic/
magnetic circuit breakers offer the highest
quality solution to your circuit protection
requirements. The G-Series is designed
to sense over-current conditions and
protect an electrical system’s wires and
equipment. When left unchecked overcurrent conditions will result in fires and
costly damage. Hydraulic/magnetic
circuit breakers are considered to be
temperature stable and not adversely
affected by temperature changes in their
operating environment. As such, derating considerations due to temperature
variations are not required, and heatinduced nuisance tripping is avoided.
Key Features:
ŠŠ 1-4 poles
ŠŠ 0.02 - 63 Amps
ŠŠ 80 VDC, 240 VAC, 480 VAC
ŠŠ Mid-trip actuator indication
ŠŠ Precise temperature independent
operation
ŠŠ Wiping contacts – mechanical linkage
with two-step
ŠŠ actuation – cleans contacts and ensures
longer contact life
ŠŠ Wide choice of trip time delay curves
ŠŠ Optional integrated auxiliary contacts
ŠŠ Unique terminal bus connection system
ŠŠ DIN rail mounting
ŠŠ Finger safe terminals
ŠŠ Suitable for reverse feed
ŠŠ Common trip linkage between poles –
ensures that an overload in one pole will
trip all adjacent poles
www.carlingtech.com17
G–Series DIN Rail – General Specifications
Electrical Tables
Table A: Lists UL Recognized, CSA Accepted and TUV Certified configurations and performance capabilities as a
Component Supplementary Protector.
CIRCUIT
VOLTAGE
CONFIGURATION
G SERIES - COMPONENT SUPPLEMENTARY PROTECTOR
CURRENT
SHORT CIRCUIT CAPACITY (AMPS)
MAX
SERIES
RATING
FREQ.
PHASE
80
DC
--
240
50/60
1
240
50/60
1
480
50/60
3
FULL LOAD
63
63
63
63
MINIMUM
POLES
UL
WITHOUT BACKUP
FUSE
CSA
WITHOUT BACKUP
FUSE
TUV
WITHOUT BACKUP
FUSE
UL
CSA
1
3000
3000
1500
TC1, OL1, U1
TC1, OL1, U1
1
3000
3000
1500
TC1, OL1, U1
TC1, OL1, U1
2
3000
3000
1500
TC1, OL1, U1
TC1, OL1, U1
3
1500
1500
415V, 1000
TC1, OL1, U1
TC1, OL1, U1
Electrical
Mechanical
Maximum Voltage
AC: 240VAC (single pole), 440VAC (3 poles, additional pole shall be dedicated for neutral break)
DC: 110VDC (single pole and multipole)
Current Rating
0.2 – 63A. Other ratings available, see Ordering Scheme.
Auxiliary Switch Rating (optional) Integrated, load side. SPST, 3A – 125Vac, 2A – 30Vdc. Auxiliary switch senses the on & off position of circuit breaker handle, as well as contact arm position. Switch connections are screw terminals.
Insulation Resistance
Minimum of 100 Megohms at 500 VDC.
Dielectric Strength
UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. G-Series Circuit Breakers comply with the 8mm spacing and 3750V 50/60 Hz
dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker.
Endurance
RESISTANCE, IMPEDANCE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
1000
100
10
O
H
M
S
6
1
0.1
0.01
0.001
0.01
0.1
1
10
AMPERE RATING
Trip Free
Trip Indication
Fire and smoke
Physical
Number of Poles
Weight
Standard Colors
APPLICATION CODES
10,000 ON-OFF operations @ 6 per
minute; with rated current & voltage.
All G-Series circuit breakers will trip
on overload, even when actuator is
forcibly held in the ON position.
The operating actuator moves
positively to the OFF position when an
overload causes the breaker to trip.
With mid-trip, the handle moves to the
mid position on electrical trip of the
circuit breaker. With mid trip handle
with alarm switch, handle moves to
the mid position and the alarm switch
actuates when the circuit breaker is
electrically tripped.
NF F16-101/102, DIN5510 & BS6853
fire and smoke material selection &
application for electrical equipment.
1 pole ≤ 63A, 2 poles ≤ 63A per pole
Approx.172 grams/pole ( 4.13 oz).
Housing: Black
Environmental
Designed in accordance with requirements of specification
MIL-PRF-55629 & MIL-STD-202 as follows:
Withstands 100 Gs, 6ms sawtooth
Shock
while carrying rated current per
Method 213, Test Condition “I”.
Instantaneous and ultrashort curves
tested @ 90% of rated current.
Withstands 0.060” excursion from
Vibration
10-55 Hz & 10 Gs 55-500 Hz, @ rated
current per Method 204C, Test Cond.
A. Instantaneous & ultrashort curves
tested @ 90% of rated current.
Method 106D, i.e., ten 24-hour cycles
Moisture Resistance
@ +25°C to +65°C, 80-98% RH.
Method 101, Condition A (90-95% RH
Salt Spray
@ 5% NaCl Solution, 96 hrs).
Method 107D, Condition A (five cycles
Thermal Shock
@ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40°C to +85°C
100
*Manufacturer reserves the right to change product specification without prior notice.
18www.carlingtech.com
G–Series DIN Rail – Ordering Scheme & Dimensional Specifications
G A 1
1
Series
2
Actuator
3
Poles
B 0
4
Circuit
24
5
Aux/Alarm
Switch
6
Frequency
& Delay
1
2 ACTUATOR1
1
S
Handle, one per pole
3 POLE
One
2
Two
4 CIRCUIT
A2
Switch Only (no coil)
5 AUXILIARY/ALARM SWITCH3
0
1
w/o Aux Switch
S.P.D.T., screw terminal
6 FREQUENCY & DELAY
032
10
11
12
14
16
20
21
22
DC 50/60Hz, Switch Only
DC Instantaneous
DC Ultra Short
DC Short
DC Medium
DC Long
50/60Hz Instantaneous
50/60Hz Ultra Short
50/60Hz Short
3
Mid-Trip Handle, one per pole
Three
4
Four1
B
Series Trip (current)
3
S.P.D.T. screw terminal/
Gold contacts
24
26
424
444
464
524
544
564
50/60Hz Medium
50/60Hz Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC Short, Hi-Inrush
DC Medium, Hi-Inrush
DC Long, Hi-Inrush
7 CURRENT RATING (AMPERES)
CODE
AMPERES
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
0.200
0.250
0.300
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
0.800
0.850
0.900
7
Current Rating
1 1
8
Terminal
D C
9
Actuator
Color &
Legend
10
Rating
11
Agency
Approval
8 TERMINAL
1 SERIES
G
A
620
295
410
512
415
517
420
522
425
527
430
435
440
445
450
455
0.950
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3.00
3.50
4.00
4.50
5.00
5.50
460
465
470
475
480
485
490
495
610
710
611
711
612
712
613
6.00
6.50
7.00
7.50
8.00
8.50
9.00
9.50
10.00
10.50
11.00
11.50
12.00
12.50
13.00
614
615
616
617
618
620
622
624
625
630
635
640
650
660
663
Screw Terminal
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
ON-OFF
White
A
B
Black
C
D
Red
F
G
Green
H
J
Blue
K
L
Yellow
M
N
Gray
P
Q
Orange
R
S
10 MAX. APPLICATION RATING
M 80VDC
D 240VAC
Dual
1
2
3
4
5
6
7
8
Legend Color
Black
White
White
White
White
Black
Black
Black
H
480VAC 5 11 AGENCY APPROVAL
A
Without approvals
C
UL Recognized, CUL
E
UL Recognized, CUL, TUV
Notes:
1 4th pole for neutral break only.
2 Switch only construction currently only available on multipole units when at least one pole is a protected pole.
3 On multipole breakers, one auxiliary switch is supplied, mounted in the extreme right
pole. (when viewed from back.)
4 High Inrush delays limited to 50A max.
5 480V only available as three or four pole. Two pole is not available.
14.00
15.00
16.00
17.00
18.00
20.00
22.00
24.00
25.00
30.00
35.00
40.00
50.00
60.00
63.00
Time Delay Values
PERCENT OF RATED CURRENT
Notes:
Delay Curves 11,12,14,16,21,22,24,26,42,44,46,52,54,56: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve.
Delay Curves 10,20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve.
All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position.
On 50 amp and less current ratings, the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 25 times the rated current on high inrush delays.
These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration such as switching power supplies,
highly capacitive loads and transformer loads.
www.carlingtech.com19
G-Series DIN Rail Circuit Breaker - Delay Curves
PERCENT OF RATED CURRENT
Medium - DC 14
Long - DC 16
D.C.
LONG DELAY
CURVE NO. 16
Instantaneous - AC 20
Ultrashort - AC 21
50/60 Hz
ULTRASHORT DELAY
CURVE NO. 21
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
Medium - AC 24
Long - AC 26
50/60 Hz
MEDIUM DELAY
CURVE NO. 24
Medium - High Inrush AC 44
50/60 Hz - HI-INRUSH
MEDIUM DELAY
CURVE NO. 44
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
Short - High Inrush DC 52
Medium - High Inrush DC 54
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
Short - High Inrush AC 42
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
D.C. - HI-INRUSH
SHORT DELAY
CURVE NO. 52
50/60 Hz
SHORT DELAY
CURVE NO. 22
PERCENT OF RATED CURRENT
50/60 HZ
LONG DELAY
CURVE NO. 26
PERCENT OF RATED CURRENT
50/60 Hz - HI-INRUSH
SHORT DELAY
CURVE NO. 42
Short - AC 22
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
50/60 Hz
INSTANTANEOUS
CURVE NO. 20
D.C.
SHORT DELAY
CURVE NO. 12
PERCENT OF RATED CURRENT
D.C. - HI-INRUSH
MEDIUM DELAY
CURVE NO. 54
PERCENT OF RATED CURRENT
Long - High Inrush AC 46
TRIP TIME IN SECONDS
D.C.
MEDIUM DELAY
CURVE NO. 14
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
D.C.
ULTRASHORT DELAY
CURVE NO. 11
50/60 Hz - HI-INRUSH
LONG DELAY
CURVE NO. 46
PERCENT OF RATED CURRENT
Long - High Inrush DC 56
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
D.C.
INSTANTANEOUS
CURVE NO. 10
Short - DC 12
Ultrashort - DC 11
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
Instantaneous - DC 10
D.C. - HI-INRUSH
LONG DELAY
CURVE NO. 56
PERCENT OF RATED CURRENT
20www.carlingtech.com
E-Series
Circuit Breaker
The E-Series hydraulic/magnetic circuit
breaker is ideally suited for higher
current and voltage applications. It is UL
listed and CSA certified for branch circuit
protection, which does not require a
fuse back up. It is also UL recognized
and CSA certified as a supplementary
protector and as a manual motor
controller.
Its physical features include front
and back mounting, screw and stud
terminals and heavy duty box wire
connectors for solid wire or a pressure
plate connector for standard wire.
The E-series is available with handle
actuators and can be configure as .1100 amps, up to 600VAC or 125VDC,
with choice of time delays, actuator
colors and 1 to 6 poles configuration.
Additionally, a Power Selector device
is also available.
Product Highlights:
ŠŠ UL listed and CSA certified
ŠŠ Certified for circuit branch protection
ŠŠ Certified as a supplementary protector
and as a manual motor controller
ŠŠ Optional Power Selector Device
www.carlingtech.com21
E-Series Circuit Breaker - General Specification
Electrical
Mechanical
Maximum Voltage
600VAC 50/60 Hz, 125VDC (See Table A)
Current Ratings
Standard current coils: 0.100, 0.250, 0.500, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 50.0, 60.0, 70.0 & 100 Amp.
Auxiliary Switch Rating SPDT; 10.1A 250VAC, 1.0A 65VDC; 0.5A 80VDC, 0.1A 125VAC
(with gold contacts).
Insulation Resistance
Minimum of 100 Megohms at 500 VDC.
Dielectric Strength
UL, CSA: 2200 V 50/60 Hz for one minute between all electrically isolated terminals. E-Series Circuit Breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker.
Endurance
10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage.
Trip Free
All E-Series Circuit Breakers will trip on overload, even when Handle is forcibly held in the ON position.
Trip Indication
The operating Handle moves positively to the OFF position when an overload causes the breaker to trip.
Physical
Number of Poles
Mounting
Connectors, Box Type
Internal Circuit Configuration
Weight
Standard Colors
1-6
A 3” minimum spacing must be
provided between the circuit breaker arc venting area on back
connected E-Series circuit breakers and grounded obstructions. E-Series circuit breakers must be mounted on a vertical surface.
Front connected E-Series circuit breakers are supplied with box type pressure connectors that accept copper or aluminum conductors as follows: 1/0-14 Copper, 1/0-12 Aluminum.
Series and Switch Only, (with or
without auxiliary switch). Shunt with current coils.
Approximately 252 grams/pole (Approximately 9 ounces/pole)
Housing-Black; Actuator - See Ordering Scheme.
Environmental
Designed in accordance with requirements of specification
MIL PRF-55629 & MIL-STD-202G as follows:
Pulse Tolerance Curves
Time Delay Curves
62, 64 & 66
(100 Amps Max.)
Time Delay Curves
22, 24 & 26 (100 Amps Max.)
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”.
Vibration
Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at
rated current per Method 204C, Test Condition A.
Moisture Resistance
Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40° C to +85° C
*Manufacturer reserves the right to change product specification without prior notice.
22www.carlingtech.com
E-Series Circuit Breaker - General Specification
Electrical Table
Lists UL Listed (489) & CSA Certified (C22.2 No. 5) configurations & performance capabilities as a Molded Case Circuit
Breaker.
E SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS
VOLTAGE
CIRCUIT
CONFIGURATION
CURRENT RATING
INTERRUPTING
CAPACITY (AMPS)
HIGH
INTERRUPTING
CAPACITY
WITHOUT BACKUP
(AMPS)
FUSE
MAX.
RATING
FREQUENCY
PHASE
80
125
DC
DC
-----
0.10 - 100
0.10 - 100
5,000
5,000
50,000
10,000
125
120
240
DC
50 / 60
50 / 60
--1
1
101 - 125
101 - 125
0.10 - 30
10,000
10,000
5,000
----10,000
240
120 / 240
120 / 240
120 / 240
240
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
1
1
1
1
3
31 - 100
0.10 - 30
31 - 100
101 - 125
0.10 - 100
5,000
5,000
5,000
10,000
5,000
10,000
-------
SERIES
FULL LOAD AMPS
Agency Certifications
UL Recognized
UL Standard 1077
Component Recognition Program
as Protectors, Supplementary
(Guide QVNU2, File E75596)
CSA Accepted
Component Supplementary
Protector (Class 3215 30, File
047848 0 000)
CSA Standard C22.2 No. 235
CUL Standard C22.2
Component Recognition Program
as Manual Motor Controls (Guide
NLRV2, File E135367)
CSA Certified
Circuit Breaker Molded Case
(Class 1432 01, File 093910),
CSA Standard C22.2 No. 5.1 - M
UL Standard 1500
Protectors, Supplementary for
Marine Electrical & Fuel Systems
(Guide PEQZ2, File E75596)
Ignition Protection
TUV Certified
EN60934 under License No.
R72031056
VDE Certified
EN60934, VDE 0642 under File
No. 10537
UL Listed
UL Standard 489
Circuit Breakers, Molded Case
(Guide DIVQ, File E129899)
www.carlingtech.com23
E-Series Handle Circuit Breaker UL Listed- Ordering Scheme
E A 2
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
5
Auxiliary
Switch
24
6
Frequency
& Delay
2 ACTUATOR
Handle, one per pole
3 POLES1
1
One
2Two
3Three
4Four
4 CIRCUIT2
B
Series Trip (current)
5 AUXILIARY SWITCH4
0
2
3
4
without Auxiliary Switch
S.P.D.T. 0.110 Q.C. Terminals
S.P.D.T. 0.139 Solder Lug
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
6 FREQUENCY & DELAY
105 12
14
16
205 22
24
26
30 32
34
DC Instantaneous
DC Short
DC Medium
DC Long
50/60Hz Instantaneous
50/60Hz Short
50/60Hz Medium
50/60Hz Long
DC, 50/60Hz Instantaneous
DC, 50/60Hz Short
DC, 50/60Hz Medium
5Five
6Six
C3
6
7
8
9
Series Trip (voltage)
S.P.D.T. 0.110 Q.C. Terminals
S.P.D.T. 0.110 Q.C. Terminals
(Gold Contacts)
S.P.D.T. 0.187 Q.C. Terminals
S.P.D.T. 0.187 Q.C. Terminals
36
DC, 50/60Hz Long
62 50/60Hz Short, Hi-Inrush
64 50/60Hz Medium, Hi-Inrush
66 50/60Hz Long, Hi-Inrush
72 DC, Short,Hi-Inrush
74 DC,Medium, Hi-Inrush
76 DC, Long, Hi-Inrush
DC, 50/60Hz Short, Hi-Inrush
926
6
DC, 50/60Hz Medium,
94
Hi-Inrush
DC, 50/60Hz Long, Hi-Inrush
966
7 CURRENT RATING (AMPERES) 7
CODE
7
Current Rating
1 2 A
8
Terminal
9
Actuator
Color
10
Mounting/
Barriers
C C
11
Maximum
Application
Rating
12
Agency
Approval
8 TERMINAL7
1 SERIES
E
A
450
AMPERES
020 0.020
235 0.350
430 3.000
614 14.000
025 0.025
240 0.400
435 3.500
615 15.000
030 0.030
245 0.450
440 4.000
616 16.000
035 0.035
250 0.500
445 4.500
617 17.000
040 0.040
255 0.550
450 5.000
618 18.000
045 0.045
260 0.600
455 5.500
620 20.000
050 0.050
265 0.650
460 6.000
622 22.000
055 0.055
270 0.700
465 6.500
624 24.000
060 0.060
275 0.750
470 7.000
625 25.000
065 0.065
280 0.800
475 7.500
630 30.000
070 0.070
285 0.850
480 8.000
635 35.000
075 0.075
290 0.900
485 8.500
640 40.000
080 0.080
295 0.950
490 9.000
650 50.000
085 0.085
410 1.000
495 9.500
660 60.000
090 0.090
512 1.250
610 10.000
670 70.000
090 0.095
415 1.500
710 10.500
680 80.000
210 0.100
517 1.750
611 11.000
690 90.000
215 0.150
420 2.000
711 11.500
810 100.000
220 0.200
522 2.250
612 12.000
811 110.000
225 0.250
425 2.500
712 12.500
812 120.000
230 0.300
527 2.750
613 13.000
9128 125.000
OR VOLTAGE COIL (MIN. TRIP RATING, VOLTS)5
A06 6 DC, 5 DC
A65 65 DC, 55 DC
J48 48 AC, 40 AC
A12 12 DC, 10 DC
B25 125 DC, 100 DC
J65 65 AC, 55 AC
A18 18 DC, 15 DC
J06
6 AC, 5 AC
K20 120 AC, 65 AC
A24 24 DC, 20 DC
J12 12 AC, 10 AC
L40 240 AC, 130 AC
A32 32 DC, 25 DC
J18 18 AC, 15 AC
A48 48 DC, 40 DC
J24 24 AC, 20 AC
BACK CONNECTED (FRONT MOUNTED ONLY)
MAX. RATING
1 8
10-32 Stud (All Terminals)
50 A
8
2
1/4-20 Stud (All Terminals)
125 A
FRONT CONNECTED (BACK MOUNTED ONLY)
MAX. RATING
3 9
Box Wire Connector (Line & Load)
100 A
C10
Box Wire Connector w/ Pressure Plate (Line & Load)
100 A
4
10-32 Screw (Line & Load)
50 A
5
10-32 “Bus-Type” Screw (Line), 10-32 Screw (Load)
50 A
6 9
10-32 “Bus-Type” Screw (Line), Box Wire Connector (Load)
100 A
10
10-32 “Bus-Type” Screw (Line), Box Wire Connector
F
w/ Pressure Plate (Load)
100 A
7
1/4-20 Screw (Line & Load)
125 A
8
1/4-20 “Bus-Type” Screw (Line), 1/4-20 Screw (Load)
100 A
9
9
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector (Load) 100 A
10
1/4-20 “Bus-Type” Screw (Line), Box Wire Connector
J
w/ Pressure Plate (Load)
100 A
9 ACTUATOR COLOR & LEGEND12
Actuator Color
Dual
ON-OFF
White
1
B
Black
2
D
Red
3
G
Green
4
J
Blue
5
L
Yellow
6
N
Gray
7
Q
Orange
8
S
Legend Color
Black
White
White
White
White
Black
Black
Black
10 MOUNTING/BARRIERS
BACK CONNECTED (FRONT MOUNTED ONLY)
Mounting Inserts
A
6-32
B
ISO M3
FRONT CONNECTED (BACK MOUNTED ONLY)11
Back Mounting Foot Type Front Mounting Inserts (Optional Use)
CShort
6-32
D
Short
ISO M3
ELong
6-32
F
Long
ISO M3
11 MAXIMUM APPLICATION RATING
1
120 VAC
B
125 VDC, 120 A
13
C
120/240 VAC, 100 A
D
240 VAC, 100 A
12 AGENCY APPROVAL
UL 489 Listed & CSA Certified
C
UL 489 Listed, CSA Certified, & VDE Certified
F
Notes:
1 Standard multi-pole units identical poles except when specifying auxiliary switch (see Note 4). For mixed ratings, consult factory. VDE Certification on 1-5 poles only.
2 Series Trip construction available w/either front or back connected terminals. 3 Series Trip construction with a voltage coil is not available as a single pole unit and must be tied to a protected pole.
4 On multi-pole units, only one auxiliary switch is normally supplied mounted in the extreme right pole per Figure A. Back mounted units require special mounting provisions when
auxiliary switch is specified. VDE Certification on auxilary switch codes 0, 2, 3 & 4 only.
5 Voltage Trip Coils are not rated for continuous duty. Available only with Frequency & Delay Codes 10 & 20.
6 Frequency & Delay Codes 92, 94 & 96 are not VDE Certified.
7 Current Ratings under 0.100 amps are not VDE Certified .
8 An Anti-Flash Over Barrier is supplied between poles on multi-pole units with 10-32 Stud (Terminal Code 1) or 1/4-20 Stud (Code 2) terminals per UL requirement.
9 Box Wire Connector will accept #14 through 0 AWG. copper wire or #12 through 0 AWG. aluminum wire.
10 Box Wire Connector with Pressure Plate for stranded wire, consult factory for details.
11 Back Mounted breakers can also be front mounted by utilizing the proper front panel mouning inserts normally supplied. However, terminal connections must be made prior to mounting.
12 VDE Certification requires dual (I-O , ON-OFF) markings on all handles.
13 Not available with VDE Certification.
24www.carlingtech.com
E-Series Handle Circuit Breaker - Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
3 0-50 amps: 10-32 & M5 Studs .625±.062/15.88±1.574 long.
4 51-120 amps: 1/4-20 & M6 Studs .750±.062/19.05±1.574 long.
www.carlingtech.com25
E-Series Handle (Back Connected) Circuit Breaker - Form & Fit Drawings
Notes:
1 1/4 -20 stud terminal in Series Trip circuit configuration shown.
2 A 3” min spacing must be provided between the circuit breaker arc venting area of back connected E-Series circuit breaker and grounded obstructions.
3 All dimensions are in inches [millimeters].
4 Tolerance ±.020 [.51] unless otherwise specified.
5 Circuit breakers must be mounted on vertical surface.
26www.carlingtech.com
E-Series Handle (Front Connected) Circuit Breaker - Form & Fit Drawings
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
3 Box wire connector terminal in Series Trip circuit configuration shown.
4 Circuit breakers must be mounted on vertical surface.
www.carlingtech.com27
F-Series
Circuit Breaker
The F-Series hydraulic/magnetic high
amperage circuit breakers are designed
to handle high current applications in
extremely hot and/or cold locations. Due
to its time-proven hydraulic/magnetic
design, the F-Series load sensing
mechanism is insensitive to changes
in ambient or enclosure temperature,
providing a consistent trip point over
temperatures ranging from -40°C to
+85°C. Additionally, the F-Series circuit
breakers come with a choice of overload
time delays, making them ideal for critical
applications having inductive loads.
Further, the F-Series breakers are available
up to 700A and an optional 25 millivolt
metering shunt construction provides
a safe method for monitoring current
flowing through the breaker by simply
connecting a meter with light gauge
wire to the appropriate terminals located
on the shunt housing at the rear of the
breaker. Applications can be customized
by measuring and displaying percentage
of current, watts or safe/danger zones.
Features:
ŠŠ AC ratings to UL 489
ŠŠ DC voltage ratings up to 700A with
metering shunt section
ŠŠ Consistent trip point over temperatures
ranging from -40°C to +85°C
ŠŠ Optional 25 millivolt metering shunt
construction
28www.carlingtech.com
F-Series Circuit Breaker - General Specification
Electrical
Mechanical
Maximum Voltage
125VDC
Current Ratings
Standard current coils: 100, 125, 150, 175, 225, 250 amps. 300, 350, 400, 500, 600, 700 amps
available as parallel pole construction.
Auxiliary Switch Rating SPDT; 10.1 Amps @ 250VAC, 1.0 Amps @ 65VDC, 0.5 Amps @ 80VDC 0.1 Amps @ 125VAC (with gold contacts).
Insulation Resistance
Minimum: 100 Megohms at 500 VDC
Dielectric Strength
1960 VAC, 50/60 Hz for one minute between all electrically isolated terminals, except 2500 VAC for one minute between alarm/aux. switch and main terminals with contacts in open
and closed position. F-Series circuit breakers comply with the 8mm spacing & 3750VAC 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxilary circuits per Publications EN 60950 and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker.
Endurance
4000 ON-OFF operations with rated
Current & Voltage & 4000 operations with no load (8000 operations total) @ 5 per minute. Parallel Pole construction: 1000 operations with rated Current and Voltage @ 5 per minute.
Trip Free
All F-Series Circuit Breakers will trip
on overload, even when the actuator is forcibly held in the ON position.
Trip Indication
The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip.
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
Physical
Number of Poles
1 - 3 Poles Note: Ratings over 250 Amps only available with parallel pole.
Internal Circuit Config. Series (with or without auxiliary switch), Switch Only (with or without auxiliary switch).
Available Accessories Factory installed: DC Current Metering Shunt (25 mV @lr)
Weight
Varies depending on construction. Consult factory.
Standard Colors
Housing - Black; Actuator- Black or
White with contrasting ON-OFF legend.
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current.
Vibration
Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current.
Moisture Resistance
Method 106D; ten 24-hour cycles @
+ 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40° C to +85° C
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com29
F-Series Circuit Breaker - General Specification
Table A: Lists UL Tables
Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance
Electrical
capabilities as a Molded Case Circuit Brekaer
Table A: Lists UL Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance capabilities as a Molded Case Circuit
Breaker
F SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS
VOLTAGE
CIRCUIT
CONFIGURATION
MAX
RATING
FREQUENCY PHASE
125
SERIES
CURRENT
RATING
INTERRUPTING
CAPACITY (AMPS)
FULL LOAD
AMPS
UL / CSA
1 - 3 POLES
TUV 2
1 or 2 POLES
DC
---
50 - 250
50,000
25,000
1
50 / 60
50 / 60
1
1
100 - 250
100 - 250
10,000
10,000
-----
208Y / 120
50 / 60
3
100 - 250
10,000
---
120 / 240
277
Notes:
NOTES:
1 120/240V rating available in 2 or 3 poles. In a 3 pole construction the center pole is Neutral.
1.2 120/240V
ratingareavailable
2AC
orratings.
3 poles. In a 3 pole construction the center pole is Neutral.
TUV constructions
not availablein
with
2. TUV constructions are not available with AC ratings.
Table B: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment
(Guide DITT, File E189195), under UL489A
Agency Certifications
UL Listed
UL 489
UL 489A
Circuit Breakers , Molded Case
(Guide DIVQ, File E129899)
Complies with the requirements
of the CSA Standard for Molded
Case Circuit Breakers,
CANCSA- C22.2 No. 5.1 –M
Circuit Breakers for Use in
Communications Equipment
(Guide DITT, File E189195)
TUV Certified
IEC 60947-2
Low Voltage Switch gear and
Control Gear under TUV License
No. R72031058
30www.carlingtech.com
F-Series Handle Circuit Breaker - Ordering Scheme
F A 2
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
14
5
Aux/Alarm
Switch
6
Frequency
& Delay
1 SERIES
F
Actuator Color
White
Black
Handle, one per pole
Mid-Trip Handle, one per pole
Mid-Trip Handle, one per pole & Alarm Switch
3 POLES
1
2
One
3
810
912
815
917
Switch Only (no coil)
Series Trip (current)
Series Trip (voltage)
5
w/o Aux Switch
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.093 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
DC 50/60Hz, Switch Only
DC Instantaneous
DC Ultra Short
DC Short
AMPERES
100.00
125.00
150.00
175.00
8
S.P.S.T., 0.187 Q.C.
Terminals
9
S.P.D.T., 0.187 Q.C.
Terminals.
6
A S.P.S.T., 0.093 Round QC
Terminals.
B6 S.P.D.T., 0.093 Round Q.C.
Terminals.
14 16 22 24 26 DC Medium
DC Long
AC Short
AC Medium
AC Long
820 200.00
922225.00
825 250.00
8308 300.00
8358350.00
8408 400.00
8458 450.00
8508 500.00
8608 600.00
8708 700.00
OR VOLTAGE COIL (VOLTS, MIN. TRIP RATING)7
CODE
AMPERES
A06 6 DC, 5 DC
A12 12 DC, 10 DC
A18 18 DC, 15 DC
8 TERMINAL
12
Agency
Approval
Dual
Marking Color
1Black
2White
Back Mounting Inserts
10-32 screw clearance holes
10-32 screw clearance holes
Three
7 CURRENT RATING (AMPERES)
CODE
B G
11
Max. App.
Rating
11 MAXIMUM APPLICATION RATING
6 FREQUENCY & DELAY
03 107 11 12 10
Mounting
I-O
ON-OFF
AB
CD
Front Mounting Inserts
A
10-32
B
ISO M5
Parallel Pole Construction:
M3,4 Series Trip (Current) with
Metering Shunt
N3,4 Switch Only with
Metering Shunt
Series Trip (Current)
P3
Switch Only
Q3
5 AUXILIARY/ALARM SWITCH
0
2
3
4
5
6
7
9
Actuator
Color
10 MOUNTING
Two
4 CIRCUIT
A 1
B
C2
1 2 A
8
Terminal
9 ACTUATOR COLOR & LEGEND12,13
2 ACTUATOR
A
S
T
820
7
Current Rating
A24 24 DC, 20 DC
A32 32 DC, 25 DC
A48 48 DC, 40 DC
Back Connected (Front Mounted Only)
19
3/8-16 Stud 214
3/8-16 Screw, Line & Load 14
5
3/8-16 Short Stud Front Connected (Back Mounted Only)11 3
Box Wire Connector, Line & Load 414
3/8-16 Screw, Line & Load A65 65 DC, 55 DC
B25 125 DC, 100 DC
J06 6 AC, 5 AC
VOLTAGECURRENT
B
125 VDC
700A
C15
120/240250A
F
277 VAC
250A
716
120/208 VAC
250A
12 AGENCY APPROVAL
A
G
J
T
No approvals
UL 489 Listed & CUL Certified
UL 489 Listed, CUL Certified & TUV Certified
UL489A (Telecom) Listed
Notes:
1 For 100 to 250 amps, select Current Code 825. For 300-400 amps, select Current Code 840. For 450-700 amps, select Current Code 870.
2 Available with Frequency and Delay code 10 or 20 only, and are not rated for continuous duty. Delay 10 and 20 are only available with voltage coils.
3 3 Codes M, N, P & Q (Parallel Poles) are supplied with factory installed Bus Bar on Line and Load.
4 4 Metering terminals are female pin type, ref. Molex part number 02-09-1101, model 1189-T.
5 Auxiliary Switch breakers are only available with Series Trip and Switch Only circuits. On multi-pole breakers, one Auxiliary Switch is supplied, mounted in the extreme right pole per figure A. Back-Mounted breakers require special mounting provisions when an Auxiliary Switch is specified.
6 Available with parallel pole construction (circuit codes P and Q, and breakers with circuit codes M and N).
7 Frequency and delay code 10 is only available with Voltage Coils. Voltage Coils are not rated for continuous duty.
8 Ratings over 250 amps are only available with Agency Approval code T (UL489A) and are Parallel Pole configuration (circuit codes M, N, P and Q.) 300-450 amp ratings are available on two pole breakers. 500-700 amp ratings are available on three pole
breakers.
9 Per UL requirement, an “Anti-Flash Over Barrier” is supplied between poles on multipole
breakers with 3/8 - 16 stud terminals (Terminal Code 1)
10 Front connected breakers can also be front mounted by utilizing the supplied front panel mounting inserts. Terminal connections must be made before mounting.
11 Box Wire connector will accept #6 through 250 MCM copper wire.
12 Agency codes G & T must have ON-OFF or dual legends. Agency code J must have dual legend.
13 Other colors available. Consult factory.
14 Terminals 2,4 & 5 are shipped without terminal hardware.
15 2 or 3 Pole Circuit Breaker Required for 120/240 VAC Rating.
16 3 Pole Circuit Breaker Required for 120/208 VAC Rating.
Max Rating
250A
700A
250A
Max Rating
700A
700A
www.carlingtech.com31
F-Series Handle Circuit Breaker - Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
32www.carlingtech.com
F-Series Handle Circuit Breaker - Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com33
F-Series Handle Circuit Breaker - Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
34www.carlingtech.com
F-Series Handle Circuit Breaker - Form & Fit Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com35
F-Series Handle Circuit Breaker - Form & Fit Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
36www.carlingtech.com
F-Series Handle Circuit Breaker - Form & Fit Diagrams
F-Series breakers are available up to 700A, and are also available with a 25 millivolt metering shunt
construction. This optional construction provides a safe method for monitoring current flowing through
the breaker by simply connecting a meter with light gauge wire to the appropriate terminals located
on the shunt housing at the rear of the breaker. You can customize the application by measuring and
displaying percentage of current, watts or safe/danger zones.
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
www.carlingtech.com37
F-Series Circuit Breaker - Delay Curves
11
12
14
16
22
24
26
Short - AC 22
No Trip
No Trip
No Trip
No Trip
No Trip
No Trip
No Trip
.013 - .125
.475 - 10.0
10.0 - 110
110 - 1000
.700 - 12.0
10.0 - 160
50.0 - 700
AC
.010 - .070
.008 - .032
.275 - 2.80
.140 - .850
6.00 - 40.0
60.0 - 400
.350 - 4.00
6.00 - 60.0
32.0 - 350
2.50 - 15.0
22.0 - 150
.130 - 1.30
.220 - 20.0
10.0 - 90.0
.005 - .020
.004 - .020
.030 - .190
.015 - .125
.004 - .020
.010 - .050
.008 - .038
.500 - 3.00
4.00 - 25.0
.027 - .220
.300 - 3.00
1.50 - 15.0
.180 - 1.00
1.00 - 5.50
.008 - .130
.050 - 1.30
.500 - 7.00
.010 - .280
.008 - .080
.008 - .390
.004 - .045
.005 - .060
.006 - 2.00
.006 - .020
Ultrashort - DC
.010 - 1.80
.004 - .090
.007 - .500
.020 - 3.00
DC
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
F SERIES
50/60 HZ SHORT
CURVE NO. 22
Short - DC
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
F SERIES
50/60 HZ MEDIUM
CURVE NO. 24
TRIP TIME IN SECONDS
Medium - AC 24
Medium - DC
PERCENT OF RATED CURRENT
Long - AC 26
Long - DC
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
F SERIES
50/60 HZ LONG
CURVE NO. 26
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
38www.carlingtech.com
Literature
Carling also offers several catalogs, covering all our circuit protection and control lines. This complete
line of catalog information, which includes general specs, circuit and terminal drawings, form & fit
drawings and complete ordering information, is available in printed form, as a downloadable PDF
documents from our website. Please visit our website at www.carlingtech.com, scan the QR codes
below or contact any one of our locations to request the following literature:
Switches & Controls
Switches and Controls
Rocker, Toggle, Pushbutton & Rotary
Hydraulic Magnetic
Circuit Protection
Hydraulic/Magnetic Circuit Breakers
This Catalog details the complete line of
Switches and Controls including Rocker,
Toggle, Pushbutton, and Rotary style
switches.
This Catalog highlights the full line of
Hydraulic Magnetic Circuit Breakers.
Breakers from .02 to 700 amps with UL,
CSA, VDE, TUV, UL489, UL489A, UL1500
certifications.
Thermal’s
GFCI’s
Thermal
Circuit Breaker
Ground Fault
Circuit Protection
Reliable, Cost-effective Circuit Protection
This Catalog focuses on the whole line of
Thermal Circuit Breakers. Carling offers a
variety of 3 to 60 amp, lighted and nonlighted, rocker actuator and push-to-reset
push button thermal circuit breakers with
UL, CUL, CE, UL1500/ISO 8846 certifications
This Catalog features the entire line of
Ground Fault Circuit Breakers. GFCI breakers
range from .10 to 50 amps, and are well
suited for Marine industries use.
www.carlingtech.com39
Literature
On-Off Highway
ON–OFF Highway
Switches & Controls
CATALOG
Marine
Marine Switches,
Circuit Breakers & ELCI/GFCIs
The On-Off Highway Catalog details the list
of applicable products for the transportation
industry. These include the Carling’s V, W, L, S
and N-Series Switches.
The Marine Catalog highlights the list of
applicable products for the marine industry
including switches, circuit breakers, GFCI’s, and
the OctoPlex system.
Military
Renewable Energy
Military Grade
Renewable Energy
Circuit Breakers and Disconnects
COTS SWITCHES & CIRCUIT BREAKERS
The Military Catalog focuses on the list of
applicable products for military uses. These
comprise of sealed rocker, toggle and miniature
switches as well as circuit breakers
The Renewable Energy Catalog features the list
of applicable products for eco-friendly sources
of energy. These are the Carling’s CX, C, G, E, and
F-Series circuit breakers.
Telecom/Datacom
Carlingtech.com
Telecom/Datacom
Circuit Protection
CATALOG
This catalog focuses on the list of applicable
products for the Telecom-Datacom industry. This
features Carling’s L, CX, A, B, C, F and M-Series
circuit breakers.
Visit us online for complete products and
company information.
40www.carlingtech.com
Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue
Plainville, CT 06062
(860) 793-9281, fax: (860) 793-9231
e-mail: [email protected]
www.carlingtech.com
East Region Sales Office, CT
[email protected]
Midwest Region Sales Office, IL
[email protected]
West Region Sales Office, CA
[email protected]
Europe/Middle East/Africa Headquarters
Carling Technologies LTD
4 Airport Business Park, Exeter Airport,
Clyst Honiton, Exeter, Devon, EX5 2UL, UK
Int + 44 1392-364422 • Fax: Int + 44 1392-364477
Email: [email protected]
GmbH, Germany • [email protected]
SAS, France • [email protected]
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.
Kowloon, Hong Kong
Int + 852-2737-2277, fax: Int + 852-2736-9332
e-mail: [email protected]
Asia-Pacific Ltd., Shanghai, China
[email protected]
Asia-Pacific Ltd., Japan
[email protected]
Pune, India
[email protected]
Kaohsiung, Taiwan
[email protected]
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