G-Series Circuit Breaker Carling Technologies’ G-Series hydraulic/magnetic circuit breakers offer the highest quality solution to your circuit protection requirements. The G-Series is designed to sense over-current conditions and protect an electrical system’s wires and equipment. When left unchecked over-current conditions will result in fires and costly damage. Hydraulic/magnetic circuit breakers are considered to be temperature stable and not adversely affected by temperature changes in their operating environment. As such, de-rating considerations due to temperature variations are not required, and heat-induced nuisance tripping is avoided. Key Features: 1-4 poles 0.02 - 63 Amps 80 VDC, 240 VAC, 480 VAC Mid-trip actuator indication Precise temperature independent operation Wiping contacts – mechanical linkage with two-step actuation – cleans contacts and ensures longer contact life Wide choice of trip time delay curves Optional integrated auxiliary contacts Unique terminal bus connection system DIN rail mounting Finger safe terminals Suitable for reverse feed Common trip linkage between poles – ensures that an overload in one pole will trip all adjacent poles Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Applications: Renewable Energy Telecom Control Panels 2 | G–Series DIN Rail – General Specifications Electrical Tables Table A: Lists UL Recognized, CSA Accepted and TUV Certified configurations and performance capabilities as a Component Supplementary Protector. CIRCUIT VOLTAGE CONFIGURATION G SERIES - COMPONENT SUPPLEMENTARY PROTECTOR CURRENT SHORT CIRCUIT CAPACITY (AMPS) MAX SERIES RATING FREQ. PHASE 80 DC -- 240 50/60 1 240 50/60 1 480 50/60 3 FULL LOAD 63 63 63 63 MINIMUM POLES UL WITHOUT BACKUP FUSE CSA WITHOUT BACKUP FUSE TUV WITHOUT BACKUP FUSE UL CSA 1 3000 3000 1500 TC1, OL1, U1 TC1, OL1, U1 1 3000 3000 1500 TC1, OL1, U1 TC1, OL1, U1 2 3000 3000 1500 TC1, OL1, U1 TC1, OL1, U1 3 1500 1500 415V, 1000 TC1, OL1, U1 TC1, OL1, U1 Electrical Mechanical Maximum Voltage AC: 240VAC (single pole), 440VAC (3 poles, additional pole shall be dedicated for neutral break) DC: 110VDC (single pole and multipole) Current Rating 0.2 – 63A. Other ratings available, see Ordering Scheme. Auxiliary Switch Rating (optional) Integrated, load side. SPST, 3A – 125Vac, 2A – 30Vdc. Auxiliary switch senses the on & off position of circuit breaker handle, as well as contact arm position. Switch connections are screw terminals. Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. G-Series Circuit Breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxiliary circuits per Publications EN 60950 and VDE 0805. Resistance, Impedance Values from Line to Load Terminal - based on Series Trip Circuit Breaker. Endurance RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) 1000 100 10 O H M S 6 1 0.1 Trip Free Trip Indication Physical Number of Poles Weight Standard Colors APPLICATION CODES 10,000 ON-OFF operations @ 6 per minute; with rated current & voltage. All G-Series circuit breakers will trip on overload, even when actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. With mid-trip, the handle moves to the mid position on electrical trip of the circuit breaker. With mid trip handle with alarm switch, handle moves to the mid position and the alarm switch actuates when the circuit breaker is electrically tripped. 1 pole ≤ 63A, 2 poles ≤ 63A per pole Approx.172 grams/pole ( 4.13 oz). Housing: Black Environmental Designed in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultrashort curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz & 10 Gs 55-500 Hz, @ rated current per Method 204C, Test Cond. A. Instantaneous & ultrashort curves tested @ 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ +25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40°C to +85°C 0.01 0.001 0.01 0.1 1 10 AMPERE RATING 100 *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com G–Series DIN Rail – Ordering Scheme | 3 G A 1 1 Series 2 Actuator 3 Poles B 0 4 Circuit 24 5 Aux/Alarm Switch 1 2 ACTUATOR1 1 S Handle, one per pole 3 POLE One 2 Two 4 CIRCUIT A2 Switch Only (no coil) 5 AUXILIARY/ALARM SWITCH3 0 1 w/o Aux Switch S.P.D.T., screw terminal 6 FREQUENCY & DELAY 032 10 11 12 14 16 20 21 22 DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short DC Medium DC Long 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 3 Mid-Trip Handle, one per pole Three 4 Four1 B Series Trip (current) 3 S.P.D.T. screw terminal/ Gold contacts 24 26 424 444 464 524 544 564 50/60Hz Medium 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC Short, Hi-Inrush DC Medium, Hi-Inrush DC Long, Hi-Inrush 7 CURRENT RATING (AMPERES) CODE AMPERES 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 0.850 0.900 7 Current Rating 1 1 8 Terminal D C 9 Actuator Color & Legend 10 Rating 11 Agency Approval 8 TERMINAL 1 SERIES G A 620 6 Frequency & Delay 295 410 512 415 517 420 522 425 527 430 435 440 445 450 455 0.950 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.50 4.00 4.50 5.00 5.50 460 465 470 475 480 485 490 495 610 710 611 711 612 712 613 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00 614 615 616 617 618 620 622 624 625 630 635 640 650 660 663 Screw Terminal 9 ACTUATOR COLOR & LEGEND Actuator Color I-O ON-OFF White A B Black C D Red F G Green H J Blue K L Yellow M N Gray P Q Orange R S 10 MAX. APPLICATION RATING M 80VDC D 240VAC Dual 1 2 3 4 5 6 7 8 Legend Color Black White White White White Black Black Black H 480VAC 5 11 AGENCY APPROVAL A Without approvals C UL Recognized, CUL, CCC E UL Recognized, CUL, TUV, CCC Notes: 1 4th pole for neutral break only. 2 Switch only construction currently only available on multipole units when at least one pole is a protected pole. 3 On multipole breakers, one auxiliary switch is supplied, mounted in the extreme right pole. (when viewed from back.) 4 High Inrush delays limited to 50A max. 5 480V only available as three or four pole. Two pole is not available. 14.00 15.00 16.00 17.00 18.00 20.00 22.00 24.00 25.00 30.00 35.00 40.00 50.00 60.00 63.00 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | G–Series DIN Rail – Time Delay Values Time Delay Values G PERCENT OF RATED CURRENT Notes: Delay Curves 11,12,14,16,21,22,24,26,42,44,46,52,54,56: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay Curves 10,20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position. On 50 amp and less current ratings, the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 25 times the rated current on high inrush delays. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration such as switching power supplies, highly capacitive loads and transformer loads. PERCENT OF RATED CURRENT Medium - DC 14 Long - DC 16 D.C. MEDIUM DELAY CURVE NO. 14 TRIP TIME IN SECONDS PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT Instantaneous - AC 20 Ultrashort - AC 21 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT D.C. LONG DELAY CURVE NO. 16 PERCENT OF RATED CURRENT 50/60 Hz INSTANTANEOUS CURVE NO. 20 D.C. SHORT DELAY CURVE NO. 12 TRIP TIME IN SECONDS D.C. ULTRASHORT DELAY CURVE NO. 11 Short - DC 12 50/60 Hz ULTRASHORT DELAY CURVE NO. 21 PERCENT OF RATED CURRENT Short - AC 22 50/60 Hz SHORT DELAY CURVE NO. 22 TRIP TIME IN SECONDS TRIP TIME IN SECONDS D.C. INSTANTANEOUS CURVE NO. 10 Ultrashort - DC 11 TRIP TIME IN SECONDS TRIP TIME IN SECONDS TRIP TIME IN SECONDS TRIP TIME IN SECONDS Instantaneous - DC 10 PERCENT OF RATED CURRENT 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com G–Series DIN Rail – Time Delay Values & Dimensional Specifications | 5 50/60 HZ LONG DELAY CURVE NO. 26 Medium - High Inrush AC 44 50/60 Hz - HI-INRUSH MEDIUM DELAY CURVE NO. 44 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT Short - High Inrush DC 52 Medium - High Inrush DC 54 D.C. - HI-INRUSH SHORT DELAY CURVE NO. 52 PERCENT OF RATED CURRENT TRIP TIME IN SECONDS TRIP TIME IN SECONDS 50/60 Hz - HI-INRUSH SHORT DELAY CURVE NO. 42 D.C. - HI-INRUSH MEDIUM DELAY CURVE NO. 54 PERCENT OF RATED CURRENT Long - High Inrush AC 46 TRIP TIME IN SECONDS Short - High Inrush AC 42 TRIP TIME IN SECONDS PERCENT OF RATED CURRENT TRIP TIME IN SECONDS PERCENT OF RATED CURRENT 50/60 Hz - HI-INRUSH LONG DELAY CURVE NO. 46 PERCENT OF RATED CURRENT Long - High Inrush DC 56 TRIP TIME IN SECONDS 50/60 Hz MEDIUM DELAY CURVE NO. 24 Long - AC 26 TRIP TIME IN SECONDS TRIP TIME IN SECONDS Medium - AC 24 D.C. - HI-INRUSH LONG DELAY CURVE NO. 56 PERCENT OF RATED CURRENT Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. REV_CB_G_09_2014 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com