F-Series Circuit Breaker Datasheet

F-Series
Circuit Breaker
The F-Series hydraulic/magnetic high amperage circuit
breakers are designed to handle high current applications
in extremely hot and/or cold locations. Due to its timeproven hydraulic/magnetic design, the F-Series load
sensing mechanism is insensitive to changes in ambient
or enclosure temperature, providing a consistent trip
point over temperatures ranging from -40°C to +85°C.
Additionally, the F-Series circuit breakers come with a
choice of overload time delays, making them ideal for
critical applications having inductive loads.
Further, the F-Series breakers are available up to 700A
and an optional 25 millivolt metering shunt construction
provides a safe method for monitoring current flowing
through the breaker by simply connecting a meter with
light gauge wire to the appropriate terminals located on the
shunt housing at the rear of the breaker. Applications can
be customized by measuring and displaying percentage of
current, watts or safe/danger zones.
Features:
ŠŠ AC ratings to UL 489
ŠŠ DC voltage ratings up to 700A with metering
shunt section
ŠŠ Consistent trip point over temperatures ranging
from -40°C to +85°C
ŠŠ Optional 25 millivolt metering shunt construction
Carling Technologies, Inc.
60 Johnson Avenue • Plainville, CT 06062
Phone: (860) 793-9281 • Fax: (860) 793-9231
Email: [email protected] • www.carlingtech.com
Applications:
ŠŠ Ideal for applications under extreme temperatures
ŠŠ Higher Amperage Applications
ŠŠ Battery Disconnect Systems
ŠŠ Solar Power Systems
ŠŠ Military
2 | F-Series Circuit Breaker - General Specifications
Electrical
Maximum Voltage
Current Ratings
Auxiliary Switch Rating
Insulation Resistance
Dielectric Strength
Resistance, Impedance
125VDC, 277VAC
Standard current coils: 100, 125, 150, 175, 225, 250 amps. 300, 350, 400, 500, 600, 700 amps
available as parallel pole construction.
SPDT; 10.1 Amps @ 250VAC, 1.0 Amps @ 65VDC, 0.5 Amps @ 80VDC 0.1 Amps @ 125VAC (with gold contacts).
Minimum: 100 Megohms at 500 VDC
1960 VAC, 50/60 Hz for one minute between all electrically isolated terminals, except 2500 VAC for one minute between alarm/aux. switch and main terminals with contacts in open
and closed position. F-Series circuit breakers comply with the 8mm spacing & 3750VAC 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces, between adjacent poles and from main circuits to auxilary circuits per Publications EN 60950 and VDE 0805.
Values from Line to Load Terminal - based on Series Trip Circuit Breaker.
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
Mechanical
Endurance
Trip Free
Trip Indication
Physical
Number of Poles
Internal Circuit Config.
Available Accessories
Weight
Standard Colors
4000 ON-OFF operations with rated
Current & Voltage & 4000 operations with no load (8000 operations total) @ 5 per minute. Parallel Pole construction: 1000 operations with rated Current and Voltage @ 5 per minute.
All F-Series Circuit Breakers will trip
on overload, even when the actuator is forcibly held in the ON position.
The operating actuator moves positively to the OFF position when an overload causes the circuit breaker to trip.
1 - 3 Poles Note: Ratings over 250 Amps only available with parallel pole.
Series (with or without auxiliary switch), Switch Only (with or without auxiliary switch).
Factory installed: DC Current Metering Shunt (25 mV @lr)
Varies depending on construction. Consult factory.
Housing - Black; Actuator- Black or
White with contrasting ON-OFF legend.
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current.
Vibration
Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current.
Moisture Resistance
Method 106D; ten 24-hour cycles @
+ 25°C to +65°C, 80-98% RH.56 days @ +85°C, 85% RH.
Salt Spray
Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40° C to +85° C
*Manufacturer reserves the right to change product specification without prior notice.
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
F-Series Circuit Breaker - General Specifications | 3
Table A: Lists UL Tables
Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance
Electrical
capabilities as a Molded Case Circuit Brekaer
Table A: Lists UL Listed (489)and CSA Certified (C22.2 N0. 5.1-M) configurations and performance capabilities as a Molded Case Circuit
Breaker
F SERIES TABLE A : UL489 LISTED BRANCH CIRCUIT BREAKERS
VOLTAGE
CIRCUIT
CONFIGURATION
MAX
RATING
125
DC
SERIES
120 / 240 1
277
50 / 60
50 / 60
208Y / 120
50 / 60
CURRENT
RATING
INTERRUPTING
CAPACITY (AMPS)
FULL LOAD
AMPS
UL / CSA
1 - 3 POLES
TUV 2
1 or 2 POLES
---
50 - 250
50,000
25,000
1
1
100 - 250
100 - 250
10,000
10,000
-----
3
100 - 250
10,000
---
FREQUENCY PHASE
Notes:
NOTES:
1 120/240V rating available in 2 or 3 poles. In a 3 pole construction the center pole is Neutral.
1.2 120/240V
ratingareavailable
2AC
orratings.
3 poles. In a 3 pole construction the center pole is Neutral.
TUV constructions
not availablein
with
2. TUV constructions are not available with AC ratings.
Table B: Lists UL Listed configurations and performance capabilities as Circuit Breakers for use in Communications Equipment
(Guide DITT, File E189195), under UL489A
Agency Certifications
UL Listed
UL 489
UL 489A
Circuit Breakers , Molded Case
(Guide DIVQ, File E129899)
Complies with the requirements
of the CSA Standard for Molded
Case Circuit Breakers,
CANCSA- C22.2 No. 5.1 –M
Circuit Breakers for Use in
Communications Equipment
(Guide DITT, File E189195)
TUV Certified
IEC 60947-2
Low Voltage Switchgear and Control
Gear under TUV License No.
R72031058
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
4 | F-Series Handle – Ordering Scheme
F A 2
1
Series
2
Actuator
B 0
4
Circuit
3
Poles
14
5
Aux/Alarm
Switch
6
Frequency
& Delay
1 SERIES
F
Handle, one per pole
Mid-Trip Handle, one per pole
Mid-Trip Handle, one per pole & Alarm Switch
2
One
Front Mounting Inserts
A
10-32
B
ISO M5
3
Switch Only (no coil)
Series Trip (current)
Series Trip (voltage)
w/o Aux Switch
S.P.D.T., 0.110 Q.C. Term.
S.P.D.T., 0.139 Solder Lug
S.P.D.T., 0.110 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.093 Q.C. Term.
(Gold Contacts)
S.P.S.T., 0.139 Solder Lug
S.P.S.T., 0.110 Q.C. Term.
(Gold Contacts)
DC 50/60Hz, Switch Only
DC Instantaneous
DC Ultra Short
DC Short
8
S.P.S.T., 0.187 Q.C.
Terminals
9
S.P.D.T., 0.187 Q.C.
Terminals.
A6 S.P.S.T., 0.093 Round QC
Terminals.
B6 S.P.D.T., 0.093 Round Q.C.
Terminals.
14 16 22 24 26 DC Medium
DC Long
AC Short
AC Medium
AC Long
7 CURRENT RATING (AMPERES)
CODE
810
912
815
917
AMPERES
100.00
125.00
150.00
175.00
820 200.00
922225.00
825 250.00
8308 300.00
8358350.00
8408 400.00
8458 450.00
8508 500.00
8608 600.00
8708 700.00
OR VOLTAGE COIL (VOLTS, MIN. TRIP RATING)7
CODE
AMPERES
A06 6 DC, 5 DC
A12 12 DC, 10 DC
A18 18 DC, 15 DC
8 TERMINAL
11
Max. App.
Rating
12
Agency
Approval
Dual
Marking Color
1Black
2White
Back Mounting Inserts
10-32 screw clearance holes
10-32 screw clearance holes
Three
Parallel Pole Construction:
M3,4 Series Trip (Current) with
Metering Shunt
N3,4 Switch Only with
Metering Shunt
Series Trip (Current)
P3
Switch Only
Q3
6 FREQUENCY & DELAY
03 107 11 12 10
Mounting
I-O
ON-OFF
AB
CD
10 MOUNTING
Two
5 AUXILIARY/ALARM SWITCH5
0
2
3
4
5
6
7
9
Actuator
Color
B G
11 MAXIMUM APPLICATION RATING
4 CIRCUIT
A1
B
C2
8
Terminal
Actuator Color
White
Black
3 POLES
1
7
Current Rating
1 2 A
9 ACTUATOR COLOR & LEGEND12,13
2 ACTUATOR
A
S
T
820
A24 24 DC, 20 DC
A32 32 DC, 25 DC
A48 48 DC, 40 DC
Back Connected (Front Mounted Only)
19
3/8-16 Stud 214
3/8-16 Screw, Line & Load 514
3/8-16 Short Stud Front Connected (Back Mounted Only)11 3
Box Wire Connector, Line & Load 414
3/8-16 Screw, Line & Load A65 65 DC, 55 DC
B25 125 DC, 100 DC
J06 6 AC, 5 AC
VOLTAGECURRENT
B
125 VDC
700A
C15
120/240250A
F
277 VAC
250A
716
120/208 VAC
250A
12 AGENCY APPROVAL
A
G
J
T
No approvals
UL 489 Listed & CUL Certified
UL 489 Listed, CUL Certified & TUV Certified
UL489A (Telecom) Listed
Notes:
1 For 100 to 250 amps, select Current Code 825. For 300-400 amps, select Current Code 840. For 450-700 amps, select Current Code 870.
2 Available with Frequency and Delay code 10 or 20 only, and are not rated for continuous duty. Delay 10 and 20 are only available with voltage coils.
3 3 Codes M, N, P & Q (Parallel Poles) are supplied with factory installed Bus Bar on Line and Load.
4 4 Metering terminals are female pin type, ref. Molex part number 02-09-1101, model 1189-T.
5 Auxiliary Switch breakers are only available with Series Trip and Switch Only circuits. On multi-pole breakers, one Auxiliary Switch is supplied, mounted in the extreme right pole per figure A. Back-Mounted breakers require special mounting provisions when an Auxiliary Switch is specified.
6 Available with parallel pole construction (circuit codes P and Q, and breakers with circuit codes M and N).
7 Frequency and delay code 10 is only available with Voltage Coils. Voltage Coils are not rated for continuous duty.
8 Ratings over 250 amps are only available with Agency Approval code T (UL489A) and are Parallel Pole configuration (circuit codes M, N, P and Q.) 300-450 amp ratings are available on two pole breakers. 500-700 amp ratings are available on three pole
breakers.
9 Per UL requirement, an “Anti-Flash Over Barrier” is supplied between poles on multipole
breakers with 3/8 - 16 stud terminals (Terminal Code 1)
10 Front connected breakers can also be front mounted by utilizing the supplied front panel mounting inserts.Terminal connections must be made before mounting.
11 Box Wire connector will accept #6 through 250 MCM copper wire.
12 Agency codes G & T must have ON-OFF or dual legends. Agency code J must have dual legend.
13 Other colors available. Consult factory.
14 Terminals 2,4 & 5 are shipped without terminal hardware.
15 2 or 3 Pole Circuit Breaker Required for 120/240 VAC Rating.
16 3 Pole Circuit Breaker Required for 120/208 VAC Rating.
Max Rating
250A
700A
250A
Max Rating
700A
700A
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
F-Series Handle – Circuit & Terminal Diagrams | 5
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
6 | F-Series Handle – Circuit & Terminal Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
F-Series Handle – Form & Fit Diagrams | 7
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
8 | F-Series Handle – Form & Fit Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
F-Series Handle – Form & Fit Diagrams | 9
F-Series breakers are available up to 700A, and are also available with a 25 millivolt metering shunt
construction. This optional construction provides a safe method for monitoring current flowing through
the breaker by simply connecting a meter with light gauge wire to the appropriate terminals located
on the shunt housing at the rear of the breaker. You can customize the application by measuring and
displaying percentage of current, watts or safe/danger zones.
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
10 | F-Series Handle – Form & Fit Diagrams
Notes:
1 All dimensions are in inches [millimeters].
2 Tolerance ±.020 [.51] unless otherwise specified.
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com
F-Series Circuit Breaker - Time Delay Curves | 11
11
12
14
16
22
24
26
.013 - .125
No Trip
.475 - 10.0
No Trip
10.0 - 110
110 - 1000
.700 - 12.0
10.0 - 160
50.0 - 700
No Trip
No Trip
No Trip
No Trip
No Trip
AC
Short - AC 22
.010 - .070
.008 - .032
.275 - 2.80
.140 - .850
6.00 - 40.0
60.0 - 400
.350 - 4.00
6.00 - 60.0
32.0 - 350
2.50 - 15.0
22.0 - 150
.130 - 1.30
.220 - 20.0
10.0 - 90.0
.005 - .020
.004 - .020
.030 - .190
.015 - .125
.004 - .020
.010 - .050
.008 - .038
.500 - 3.00
4.00 - 25.0
.027 - .220
.300 - 3.00
1.50 - 15.0
.180 - 1.00
1.00 - 5.50
.008 - .130
.050 - 1.30
.500 - 7.00
.010 - .280
.008 - .080
.008 - .390
.004 - .045
.005 - .060
.006 - 2.00
.006 - .020
Ultrashort - DC
.010 - 1.80
.004 - .090
.007 - .500
.020 - 3.00
DC
TRIP TIME IN SECONDS
TRIP TIME IN SECONDS
F SERIES
50/60 HZ SHORT
CURVE NO. 22
PERCENT OF RATED CURRENT
Short - DC
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
F SERIES
50/60 HZ MEDIUM
CURVE NO. 24
TRIP TIME IN SECONDS
Medium - AC 24
Medium - DC
PERCENT OF RATED CURRENT
Long - AC 26
TRIP TIME IN SECONDS
F SERIES
50/60 HZ LONG
CURVE NO. 26
TRIP TIME IN SECONDS
PERCENT OF RATED CURRENT
PERCENT OF RATED CURRENT
REV_CB_F_01_2014
PERCENT OF RATED CURRENT
TRIP TIME IN SECONDS
Long - DC
PERCENT OF RATED CURRENT
60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231
Email: [email protected] • www.carlingtech.com