D-Series Circuit Breaker Designed for snap-on-back panel rail mounting on either a 35mm x 7.5mm, or a 35mm x 15mm Symmetrical Din Rail, allowing rapid and simple mounting and removal of the breaker. It features recessed, wire-ready, touchproof, shock-resistant terminals, suitable for automatic screwdriver assembly, as well as “Dead Front” construction characteristics. Available with a Visi-Rocker two-color actuator, which can be specified to indicate either the ON or the TRIPPED/ OFF mode, or solid color rocker or handle type actuators. All actuator types fit in the same industry standard panel cutouts. Features: 0.02 - 50 Amps 480 VAC or 65 VDC 1-4 poles (Handle) 1-3 poles (Rocker) Choice of Time Delays DIN rail mounting Precise temperature independent operation Wiping contacts – mechanical linkage with two-step Finger safe terminals Common trip linkage between poles – ensures that an overload in one pole will trip all adjacent poles Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com 2 | D-Series Circuit Breaker - General Specifications Mechanical Electrical Maximum Voltage Standard Current Coils Standard Voltage Coils Insulation Resistance Dielectric Strength Resistance, Impedance AC, 480 wye/277 VAC (See Table A), 50/60 Hz, 65VDC 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0. Other ratings available - consult factory. DC - 6V, 12V; AC - 120V, other ratings available, see ordering scheme. Minimum of 100 Megohms at 500 VDC. UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. D-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between adjacent poles per Publications EN 60950 and VDE 0805. Values from Line to Load Terminal - based on Series Trip Circuit Breaker RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) Pulse Tolerance Curves Endurance Trip Free Trip Indication 10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. All D-Series Circuit Breakers will trip on overload, even when actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles Internal Circuit Config. Weight Standard Colors Mounting Rocker Type: 1-3; Handle Type: 1-4 Switch Only and Series Trip with current or voltage trip coils. Approximately 128 grams/pole (Approximately 4.57 ounces/pole) Housing - Black; Actuator - See Ordering Scheme. Mounts on a standard 35mm Symmetrical DIN Rail (35 x 7.5 or 35 x 15mm per DIN EN5002). Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Vibration Moisture Resistance Salt Spray Thermal Shock Operating Temperature Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultra-short curves tested at 90% of rated current. Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). -40° C to +85° C *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com D-Series Circuit Breaker - General Specifications | 3 Electrical Tables Table A: Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a Component Supplementary Protector. Table A Notes: 1 DC and 1Phase 277 V ratings are 1 or 2 poles breaking. Three phase ratings are 3 poles breaking. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 150 A for 250V rating and 125 A for 277 and 480 V ratings. 3 UL recognition and CSA Acceptance at 480 volts refers to 3 and 4 pole versions, used only in a 3 phase WYE connected circuit or 2 pole versions connected with 2 poles breaking 1 phase and backed up with series fusing per note 2 Agency Certifications UL Recognized UL Standard 1077 UL Listed UL Standard 508 Component Recognition Program as Protectors, Supplementary (Guide QVNU2, File E75596) Switches, Industrial Control (Guide NRNT2, File E148683) CSA Accepted Component Supplementary Protector under Class 3215 30, File 047848 0 000 CSA Standard C22.2 No. 235 VDE Certified EN60934, VDE 0642 under File No. 10537 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | D-Series Handle & Rocker – Ordering Scheme D A 3 1 Series 2 Actuator 3 Poles B0 4 Circuit 10 5 Frequency & Delay 1 SERIES D 450 6 Current Rating 1 2 1 7 Terminal 9 Mounting/ Voltage 8 Actuator Color C 10 Agency Approval 7 CURRENT RATING (AMPERES) CODE 2 ACTUATOR1 Handle2 A Handle, one per pole B Handle, one per multipole unit Visi-Rocker3 C Indicate ON, vertical legend D Indicate ON, horizontal legend E Indicate ON, no legend (VDE approval not available with no legend) F Indicate OFF, vertical legend G Indicate OFF, horizontal legend H Indicate OFF, no legend (VDE approval not available with no legend) Single Color Rocker3 J Vertical legend K Horizontal legend L No legend (VDE approval not available with no legend) AMPERES 0200.020 0250.025 0300.030 0500.050 0750.075 0800.080 0850.085 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 4101.000 5121.250 4131.300 4141.400 4151.500 5171.750 4202.000 5222.250 4252.500 5272.750 4303.000 5323.250 4353.500 4363.600 4404.000 4454.500 5474.750 4505.000 4555.500 4606.000 4656.500 4707.000 5727.250 4757.500 4808.000 4858.500 4909.000 4959.500 61010.000 71010.500 61111.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 OR VOLTAGE COIL (VOLTS, MIN. TRIP RATING)5 A06 6 DC, 5 DC A48 48 DC, 40 DC A12 12 DC, 10 DC A65 65 DC, 55 DC A18 18 DC, 15 DC J06 6 AC, 5 AC A24 24 DC, 20 DC J12 12 AC, 10 AC A32 32 DC, 25 DC J18 18 AC, 15 AC 1One 2Two 3Three 4Four 4 CIRCUIT Switch Only (No Coil)4 Series Trip (Current) Series Trip (Voltage) 5 FREQUENCY & DELAY 03 105 11 12 14 16 205 21 22 24 J24 J48 K20 L40 24 AC, 20 AC 48 AC, 40 AC 120 AC, 65 AC 240 AC, 130 AC 7 TERMINAL 1 #10 Screw & Pressure Plate for Direct Wire Connection 2 #10 Screw without Pressure Plate 3 POLES A0 B0 C0 61919.000 62020.000 62121.000 62222.000 62323.000 62424.000 62525.000 62626.000 62727.000 62828.000 62929.000 63030.000 63232.000 63535.000 64040.000 64545.000 65050.000 DC 50/60Hz, Switch Only DC Instantaneous DC Ultra Short DC Short DC Medium DC Long 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 26 32 34 36 426 446 466 526 546 566 50/60Hz Long DC, 50/60Hz Short DC, 50/60Hz Medium DC, 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC, Short, Hi-Inrush DC, Medium, Hi-Inrush DC, Long, Hi-Inrush Notes: 1 Handle breakers available up to four poles. Rocker breakers available up to three poles. 2 Actuator Code: A: Multi-pole units factory assembled with common handle tie. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 3 Multipole rocker breakers have one rocker per breaker, as viewed from the front of the panel. Two pole - left pole. Three pole - center pole 4 ≤ 30A, select Current Rating code 630. 31-50A, select Current Rating code 650. 5 Voltage coil only available with delay codes 10 & 20. 6 Available to 50A max with circuit code BO only. 7 Color shown is visi and legend with remainder of rocker black. 8 ≥ 300V: Three pole breaker 3Ø or 2 pole breaker 1Ø, UL/CSA limited to 30 FLA max. 9 VDE Approval requires Dual (I-O, ON-OFF) or I-O markings 8 ACTUATOR COLOR & LEGEND Actuator or Visi-Color Marking: Marking Color: Single Color Color I-O ON-OFF Dual Rocker/Handle White AB 1Black Black CD 2 White Red FG 3White GreenHJ 4White Blue KL 5White Yellow MN 6Black Gray PQ 7Black Orange RS 8Black 9 MOUNTING/VOLTAGE MOUNTING STYLE Threaded Insert 1 6-32 x 0.195 inches C 8 6-32 X 0.195 inches 2 ISO M3 x 5mm D 8 ISO M3 x 5mm Visi-Rocker (Actuator Black)7 White N/A Red Green Blue Yellow Gray Orange VOLTAGE < 300 ≥ 300 < 300 ≥ 300 10 AGENCY APPROVAL C UL Recognized & CSA Accepted D 9 VDE Certified, UL Recognized & CSA Accepted 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com D-Series – Circuit & Terminal Diagram | 5 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 6 | D-Series Rocker – Form & Fit Drawings Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Dimensions apply to all variations shown. Notice that circuit breaker line and load terminal orientation on indicate OFF is opposite of indicate ON. 4 For pole orientation with horizontal legend, rotate front view clockwise 90°. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com D-Series – Form & Fit Drawings | 7 Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.010 [.25] unless otherwise specified. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com East Region Sales Office, CT • [email protected] Midwest Region Sales Office, IL • [email protected] West Region Sales Office, CA • [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Int + 852-2737-2277 • Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China • [email protected] Shanghai, China • [email protected] Pune, India • [email protected] Kaohsiung, Taiwan • [email protected] Yokohama, Japan • [email protected] Europe/Middle East/Africa Headquarters Carling Technologies, Ltd., Devon, England Int + 44 1392-364422 • Fax: Int + 44 1392-364477 Email: [email protected] GmbH, Germany • [email protected] SAS, France • [email protected] REV_CB_D_1112