DISCRETE WIRE Components and Tooling Samtec’s Discrete Wire cable products include both individual components and cable assemblies with your choice of traditional PVC cable or Teflon®* cable. Teflon® cable jacketing is environmentally friendly and can handle high operating temperatures. Insulators and contacts are available for crimp-and-poke applications for manufacturing and design flexibility. Fully terminated cable assemblies are also available as standard products. Assemblies include connectors on 1,00 mm (.0394”), .050” (1,27 mm), 2,00 mm (.0787”), .100” (2,54 mm), .165” (4,19 mm), .200” (5,00 mm), and .250” (6,35 mm) pitch. 1,00 mm Dual Beam System Samtec’s 1,00 mm (.0394”) single row dual beam SISS Series Cable Assembly and T1M Series Terminal is available with 28 and 30 AWG wire in vertical or right angle configurations with a variety of contact, plating, and design configurations. Tiger Eye™ Systems Samtec’s Tiger Eye™ Discrete Wire cable assembly features the high reliability, multi-finger, precision stamped Tiger Eye™ contact. This crimp-and-poke design is ideal for rugged or high cycle applications. It is a cost effective alternative to traditional Discrete Wire, solder-cup assemblies. Screw down, friction lock and retention latch options are also available. Tiger Eye™ Cable Assemblies are available in single row (SFSS/TFSS Series) or double row (SFSD/TFSD Series) with PVC cable and single row (SFSST/ TFSST Series) or double row (SFSDT/TFSDT Series) with Teflon® cable. These series are on a .050” (1,27mm) pitch in 28 AWG or 30 AWG wire with up to 50 I/Os per row. The SFSD Series is available with metal squeeze latches providing increased retention for more rugged environments and a choice of sockets or terminals to mate with Samtec’s popular TFM/SFM Series. *Teflon® is a registered trademark of DuPont Inc. DISCRETE WIRE Components and Tooling Samtec’s S2SD/T2SD Series is a dual row, 2,00 mm (.0787”) Discrete Wire cable assembly that also utilizes the three-finger, BeCu Tiger Eye™ contact system. The S2SD/T2SD Series is available up to 60 I/Os with a choice of PVC or Teflon®* cable (S2SDT/T2SDT Series) in 24 AWG to 30 AWG wire. Samtec’s 2,00 mm (.0787”) pitch assemblies are shrouded, polarized and keyed for rugged applications. Screw down and retention latch options are also available. Mini Mate® Samtec’s Mini Mate® Series is a Discrete Wire cable assembly on .100” (2,54 mm) pitch with 20 AWG to 30 AWG wire. It is rated up to 5.4 amps per contact. Mini Mate® is offered in PVC (MMSD/MMSS/MMTD/MMTS Series) or Teflon® cable (MMSDT/MMSST/ MMTDT/MMTST Series) in single or double row with up to 25 I/Os per row. Mini Mate® products are also capable of wireto-wire mating and come in a variety of standard and custom pinouts. Mini Mate® Universal Samtec’s Mini Mate® Universal is a Discrete Wire .100” (2,54 mm) cable assembly (SMSD/SMSS Series) that mates with any .025” (0,64 mm) square post unshrouded terminal strip. Wired at 24 AWG or 26 AWG with plastic latches, there is a choice of keying options. Power Mate® Power Mate® Discrete Wire assemblies contain individually shrouded crimp contacts on .165” (4,19 mm) pitch with 16 AWG to 24 AWG wire and are rated at 10.3 amps. Power Mate® is offered in PVC (PMSD/PMSS Series) or Teflon® cable (PMSDT/PMSST Series) and is available with standard power contacts in single or double row with up to 15 I/Os per row. PowerStrip™ Samtec’s PowerStrip™/25 cable assembly MPSS Series and PowerStrip™/35 cable assembly PESS Series are available with dual leaf blade contacts, positive latching system and up to eight positions. The MPSS Series is rated at 15.9 amps at 75oC and is available with 14 AWG and 16 AWG cable. The PESS Series is rated at 34.5 amps per contact and is available with 10 AWG or 12 AWG wire. *Teflon® is a registered trademark of DuPont Inc. Discrete Wire Component and Mini Applicator Specifications Mini Applicator Part Number Detail TR = 30 mm stroke length, with pre-feed terminal loading. Compatible with AMP K and most Asian presses. (AMP K presses are still the most common in the world, and will be for a long time. They have been replaced by the AMP G press.) FR = 40 mm stroke length, with pre-feed terminal loading. Compatible with Samtec CAT-3000 and AMP G presses. (AMP G presses are probably the 2nd most common in the world.) FS = 40 mm stroke length, with post-feed terminal loading. Compatible with AMP T and most fully-automatic presses (on lead-makers and harness-makers.) 1,00 mm DUAL BEAM MINI APPLICATORS Contact AWG Range Insulator Diameter Range CC09R CC09M 28-30** .032” (0,81 mm) -.035” (0,89 mm) Applicator Part Number CAT-MA-309-2830-TR-01 CAT-MA-309-2830-FR-01 CAT-MA-309-2830-FS-01 Stroke Per Feed Housing Assembly 30 mm 40 mm 40 mm ISS1 S1SS/ S1SST ** This 28 AWG is - 7 strands, Diameter= .030” +/- .003, 300V 80°C ***Bench mount clamp available - CAT-HT-MNT-01 TIGER EYE™ MINI APPLICATORS Contact AWG Range Insulator Diameter Range Applicator Part Number Stroke Per Feed Housing Assembly CC03R CC03M 28-30 .029” (0, 74 mm) -.038” (0,97 mm) CAT-MA-203-2830-TR-01 CAT-MA-203-2830-FR-01 CAT-MA-203-2830-FS-01 30 mm 40 mm 40 mm ISDF SFSD/ SFSDT SFSS/SFSST T1M44-R 28-30 .029” (0,74 mm) -.038” (0,97 mm) CAT-MA-203-2832-TR-01 CAT-MA-203-2832-FR-01 CAT-MA-203-2832-FS-01 30 mm 40 mm 40 mm TSDF TFSD/ TFSDT TFSS/TFSST CC81R 24 - 30 .048” (1,22 mm) -.059” (1,50 mm) CAT-MA-281-2430-TR-01 CAT-MA-281-2430-FR-01 CAT-MA-281-2430-FS-01 30 mm 40 mm 40 mm ISD2 S2SD CC81R 28 - 30 .029” (0,74 mm) -.059” (1.50 mm) CAT-MA-281-2830-TR-01 CAT-MA-281-2830-FR-01 CAT-MA-281-2830-FS-01 30 mm 40 mm 40 mm ISD2 S2SD T1M82-R 24 - 30 .048” (1,22 mm) -.059” (1,50 mm) CAT-MA-182-2430-TR-01 CAT-MA-182-2430-FR-01 CAT-MA-182-2430-FS-01 30 mm 40 mm 40 mm ITD2 T2SD T1M82-R 28 - 30 .029” (0,74 mm) -.038” (0,97 mm) CAT-MA182-2830-TR-01 CAT-MA-182-2830-FR-01 CAT-MA-182-2830-FS-01 30 mm 40 mm 40 mm ITD2 T2SD MINI MATE® MINI APPLICATORS Contact AWG Range Insulator Diameter Range Applicator Part Number Stroke Per Feed Housing Assembly CC79R 20 – 24 .053” (1,35 mm) -.072” (1,83 mm) CAT-MA-179-2024-TR-01 CAT-MA-179-2024-FR-01 CAT-MA-179-2024-FS-01 30 mm 40 mm 40 mm IPD1 MMSD/MMSS CC79R 26 – 30 .029” (0,74 mm) -.054” (1,37 mm) CAT-MA-179-2630-TR-01 CAT-MA-179-2630-FR-01 CAT-MA-179-2630-FS-01 30 mm 40 mm 40 mm IPD1 MMSD/MMSS T1M74-R 20 - 24 .053” (1,35 mm) -.072” (1,83 mm) CAT-MA174-2024-TR-01 CAT-MA-174-2024-FR-01 CAT-MA-174-2024-FS-01 30 mm 40 mm 40 mm IPM1 MMTD/MMTS T1M74-R 26 - 30 .029” (0,74 mm) -.054” (1,37 mm) CAT-MA-174-2630-TR-01 CAT-MA-174-2630-FR-01 CAT-MA-174-2630-FS-01 30 mm 40 mm 40 mm IPM1 MMTD/MMTS Applicator Part Number Stroke Per Feed Housing Assembly 30 mm 40 mm 40 mm ISS5 ISDM SMSS SMSD MINI MATE® UNIVERSAL MINI APPLICATOR Contact AWG Range Insulator Diameter Range 24 - 26 .048” (1,22 mm) -.059” (1,50 mm) CAT-MA-383-2426-TR-01 CC83R CAT-MA-383-2426-FR-01 CAT-MA-383-2426-FS-01 POWER MATE™ MINI APPLICATORS Contact AWG Range Insulator Diameter Range Applicator Part Number Stroke Per Feed Housing Assembly CC69R 16 – 20 .097” (2,46 mm) -.126” (3,20 mm) CAT-MA-169-1620-TR-02 CAT-MA-169-1620-FR-02 CAT-MA-169-1620-FS-02 30 mm 40 mm 40 mm IPBD PMSD/PMSS PMSDT/PMSST CC69R 20 – 24 .053” (1,35 mm) – .072” (1,83 mm) CAT-MA-169-2024-TR-01 CAT-MA-169-2024-FR-01 CAT-MA-169-2024-FS-01 30 mm 40 mm 40 mm IPBD PMSD/PMSS PMSDT/PMSST Applicator Part Number Stroke Per Feed Housing Assembly 30 mm 40 mm 40 mm IMS5 MPSS Stroke Per Feed Housing Assembly 30mm 40mm 40mm IPS6 PESS POWERSTRIP™/ 25 MINI APPLICATOR Contact AWG Range Insulator Diameter Range CC46R 14 - 16 .120” (3,05 mm) -.141” (3,48 mm) CAT-MA-246-1416-TR-02 CAT-MA-246-1416-FR-02 CAT-MA-246-1416-FS-02 POWERSTRIP™/ 35 MINI APPLICATOR Contact AWG Range Insulator Diameter Range 10 - 12 .155” (3,94mm) -.183” (4,65mm) Applicator Part Number CAT-MA-310-1012-TR-02 CC10R CC10L CAT-MA-310-1012-FR-02 CAT-MA-310-1012-FS-02 Discrete Wire Component and Hand Tool Specifications 1,00 MM DUAL BEAM HAND TOOL Contact CC09R (30K/Reel) CC09M (5K/Reel) Pitch AWG Range Insulator Diameter Range Hand Tool Part Number Housing Assembly 1,00 mm 28**-30 .027” (0,69 mm) -.035” (0,89 mm) CAT-HT-309-2830-12*** ISS1 S1SS/ S1SST **This 28 AWG is 7 strands. Diameter=.030” +/- .003, 300V 80oC ***Bench mount clamp available - CAT-HT-MNT-01 TIGER EYE™ HAND TOOLS Contact Pitch AWG Range Insulator Diameter Range Hand Tool Part Number Housing Assembly .050” 28 - 30 .029” (0,74 mm) -.038” (0,97 mm) CAT-HT-203-2830-12 ISDF SFSD/SFSDT SFSS/SFSST .050” 28 - 30 .029” (0,74 mm) -.038” (0,97 mm) CAT-HT-203-2832-11 TSDF TFSD/TFSDT TFSS/TFSST 2,00 mm 24 - 30 .029” (0,74 mm) -.059” (1,50 mm) CAT-HT-281-2430-11 ISD2 S2SD 2,00 mm 24 - 30 .033” (0,84 mm) -.059” (1,50 mm) CAT-HT-182-2430-11 ITD2 T2SD CC03R CC03M T1M44-L T1M44-R CC81R CC81L T1M82-R T1M82-L MINI MATE® HAND TOOLS Contact Pitch AWG Range Insulator Diameter Range Hand Tool Part Number Housing Assembly .100” 20 - 24 .053” (1,35 mm) -.072” (1,83 mm) CAT-HT-179-2024-11 IPD1 MMSD/ MMSS .100” 26 - 30 .029” (0,74 mm) -.054” (1,37 mm) CAT-HT-179-2630-11 IPD1 MMSD/ MMSS .100” 20 - 24 .053” (1,35 mm) -.072” (1,83 mm) CAT-HT-174-2024-11 IPM1 MMTD/ MMTS .100” 26 - 30 .029” (0,74 mm) -.054” (1,37 mm) CAT-HT-174-2630-11 IPM1 MMTD/ MMTS CC79R CC79L CC79R CC79L T1M74-R T1M74-L T1M74-R T1M74-L MINI MATE® UNIVERSAL HAND TOOLS Contact Pitch AWG Range Insulator Diameter Range Hand Tool Part Number Housing Assembly CC83L .100” 24 - 26 .048” (1,22 mm) -.059” (1,50 mm) CAT-HT-383-2426-11 ISSM ISDM SMSS SMSD POWER MATE® HAND TOOLS Contact CC69R CC69L CC69R CC69L Pitch AWG Range Insulator Diameter Range Hand Tool Part Number Housing Assembly .165” 16 - 20 .097” (2,46 mm) -.126” (3,20 mm) CAT-HT-169-1620-11 IPBD PMSD/PMSDT/ PMSS/PMSST .165” 20 - 24 .053” (1,35 mm) -.072” (1,83 mm) CAT-HT-169-2024-11 IPBD PMSD/PMSDT/ PMSS/PMSST POWERSTRIP™/ 25 HAND TOOLS Contact CC46R CC46L Pitch AWG Range Insulator Diameter Range Hand Tool Part Number Housing Assembly .197” 14 - 16 .120” --.141” CAT-HT-246-1416-11 IMS5 MPSS Discrete Wire Cable Assembly Specifications Description Wire Series Rows Specifications One Pin Powered/Row Dual Beam Socket Assembly 28 - 30 AWG S1SS Single Pitch: 1,00 mm (.0394”) Contacts: Up to 20 I/O’s 3.3 A Tiger Eye™ Socket PVC Cable Assembly 28 - 30 AWG SFSS Single SFSD Double Pitch: .050” (1,27 mm) Contacts: Up to 100 I/Os 3A Tiger Eye™ Socket Teflon® Cable Assembly 28 - 30 AWG SFSST Single SFSDT Double Pitch: .050” (1,27 mm) Contacts: Up to 100 I/Os 3.1A Tiger Eye™ Terminal PVC Cable Assembly 28 - 30 AWG TFSS Single TFSD Double Pitch: .050” (1,27 mm) Contacts: Up to 100 I/Os 2.9 A Tiger Eye™ Terminal Teflon® Cable Assembly 28 - 30 AWG TFSST Single TFSDT Double Pitch: .050” (1,27 mm) Contacts: Up to 100 I/Os No data available Tiger Eye™ Socket PVC Cable Assembly 24 - 30 AWG S2SD Double Pitch: 2,00 mm (.0787”) Contacts: Up to 60 I/Os 3.8 A Tiger Eye™ Terminal PVC Cable Assembly 24 - 30 AWG T2SD Double Pitch: 2,00 mm (.0787”) Contacts: Up to 60 I/Os 2.6 A Tiger Eye™ Socket Teflon® Cable Assembly 24, 28, 30 AWG S2SDT Double Pitch: 2,00 mm (.0787”) Contacts: Up to 60 I/Os No data available Tiger Eye™ Terminal Teflon® Cable Assembly 24, 28, 30 AWG T2SDT Double Pitch: 2,00 mm (.0787”) Contacts: Up to 60 I/Os No data available Mini Mate™ Socket PVC Cable Assembly 20 - 30 AWG MMSS Single MMSD Double Pitch: .100” (2,54 mm) Contacts: Up to 50 I/Os 5.4 A Mini Mate™ Socket Teflon® Cable Assembly 24, 28, 30 AWG MMSST Single MMSDT Double Pitch: .100” (2,54 mm) Contacts: Up to 50 I/Os 3.7 A Mini Mate™ Terminal PVC Cable Assembly 20 - 30 AWG MMTS Single MMTSD Double Pitch: .100” (2,54 mm) Contacts: Up to 50 I/Os No data available Mini Mate™ Terminal Teflon® Cable Assembly 24, 28, 30 AWG MMTST Single MMTDT Double Pitch: .100” (2,54 mm) Contacts: Up to 40 I/Os No data available Mini Mate™ Universal Socket PVC Cable Assembly 24 or 26 AWG SMSS SMSD Double Pitch: .100” (2,54 mm) Contacts: Up to 50 I/Os No data available Power Mate™ Socket PVC Cable Assembly 16 - 24 AWG PMSS Single PMSD Double Pitch: .165” (4,19 mm) Contacts: Up to 30 I/Os 10.3 A Power Mate™ Socket Teflon® Cable Assembly 24 AWG PMSST Single PMSDT Double Pitch: .165” (4,19 mm) Contacts: Up to 30 I/Os No data available PowerStrip™/ 25 Mini Power Cable Assembly 14 - 16 AWG MPSS Single Pitch: 5,00 mm (.1969”) Contacts: Up to 8 15.9 A PowerStrip™/ 35 Mini Power Cable Assembly 10 - 12 AWG PESS Single Pitch: .250” (6,35 mm) Contacts: Up to 8 34.5 A Single *Teflon® is a registered trademark of DuPont Inc. 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