Product Specification Series: .100” (2,54 mm) Mini MateTM Double / Single Row Discrete Wire Cable Assembly, Socket / Terminal MMSD(T)/MMSS(T) Series Cable Assemblies MMTD(T)/MMTS(T) Series Cable Assemblies CC79 Crimp Contact IPD1 Series Socket Housings Revision: E MRTD(T) Cable Assemblies T1M74 Crimp Terminal IPM1 Series Terminal Housings Date: August 27, 2015 Page 1 Cable Assemblies IPR1 Series Terminal Housings © Samtec, Inc. Product Specification Series: .100” (2,54 mm) Mini MateTM Double / Single Row Discrete Wire Cable Assembly, Socket / Terminal 1.0 SCOPE 1.1 This specification covers performance, testing and quality requirements for Samtec .100” (2,54mm) Mini TM Mate Double / Single Row Discrete Wire Cable Assembly Socket / Terminal System. Testing was performed using a dual row, female MMSD Series cable assembly mated to a IPL1 Series terminal strip unless otherwise noted. 2.0 DETAILED INFORMATION 2.1 Product prints, footprints, catalog pages, test reports and other specific, detailed information can be found at http://www.samtec.com/cable-systems/discrete-wire.aspx#100MiniMate. 3.0 PRODUCT DESCRIPTION 3.1 Product Series ITEM SOCKET TERMINAL Crimp Contacts CC79R, CC79L T1M74-L,T1M74-R Housings IPD1 IPM1, IPR1 Mating connectors IPL1, MMTD(T), MRTD(T) MMSD(T),MMSS(T),IPD1 Cable Assemblies MMSD(T),MMSS(T),IPD1 MRTD 3.2 Materials and Platings ITEM SOCKET TERMINAL Contact Material Phosphor Bronze Phosphor Bronze Contact Plating Au over 50u" Ni Au over 50u" Ni Housing Material White Zytel 101F White Zytel PA66, Natural Zytel PA66 Insulation Material (Cable Assemblies only) PVC, or Teflon PVC, or Teflon 3.3 Agency Approvals ITEM SOCKET TERMINAL UL File Numbers E111594 E111594 Flammability Rating 94V-2 94V-2 RoHS RoHS Compliant RoHS Compliant REACH REACH 114 Compliant REACH 114 Compliant Revision: E Date: August 27, 2015 Page 2 © Samtec, Inc. Product Specification Series: .100” (2,54 mm) Mini MateTM Double / Single Row Discrete Wire Cable Assembly, Socket / Terminal 4.0 TESTING 4.1 Current Rating: 2.9 A (One Pin Powered Per Row) 4.2 Voltage Rating: 275 VAC 4.3 Operating Temperature Range: Components: -55°C to +125°C Cable Assembly with PVC Cable: -10°C to +80°C Cable Assembly with Teflon Cable: -40°C to +125°C 4.4 Operating Humidity Range: 90% to 95% (Per EIA-364-31) 4.5 Electrical ITEM TEST CONDITION REQUIREMENT STATUS Withstanding Voltage EIA-364-20 (No Flashover, Spark-over, or Breakdown) 825 VAC Pass Insulation Resistance EIA-364-21 (1000 MΩ minimum) 5, 000 MΩ Pass Contact Resistance (LLCR) EIA-364-23 Δ15 mΩ maximum (Samtec defined)/ No damage Pass REQUIREMENT STATUS 4.6 Mechanical ITEM TEST CONDITION Durability EIA-364-09C 100 cycles (10u” Au) Pass Random Vibration EIA-364-28 Condition V, Letter B 7.56 G 'RMS', 50 to 2000 Hz, 2 hours per axis, 3 axis total , PSD 0.04 Visual Inspection: No Damage LLCR: Δ 15 mΩ maximum Event Detection: No interruption > 50 Nanoseconds Pass Mechanical Shock EIA-364-27 100 G, 6 milliseconds, sawtooth wave, 11.3 fps, 3 shocks/direction, 3 axis (18 total shocks) Visual Inspection: No Damage LLCR: Δ 15 mΩ maximum Event Detection: No interruption > 50 Nanoseconds Pass Normal Force EIA-364-04 30 grams minimum for gold interface Pass Revision: E Date: August 27, 2015 Page 3 © Samtec, Inc. Product Specification Series: .100” (2,54 mm) Mini MateTM Double / Single Row Discrete Wire Cable Assembly, Socket / Terminal 4.7 Environmental ITEM TEST CONDITION REQUIREMENT STATUS Thermal Shock EIA-364-32 Thermal Cycles: 100 (30 minute dwell) Hot Temp: +85°C Cold Temp: -55°C Hot/Cold Transition: Immediate Visual Inspection: No Damage LLCR: Δ 15 mΩ DWV: 825 VAC IR: >15,000 MΩ Pass Thermal Aging (Temp Life) EIA-364-17 Test Condition 4 @ 105°C Condition B for 250 hours Visual Inspection: No Damage LLCR: Δ 15 mΩ DWV: 825 VAC IR: >15,000 MΩ Pass Cyclic Humidity EIA-364-31 Test Temp: +25°C to +65°C Relative Humidity: 90 to 95% Test Duration: 240 hours Visual Inspection: No Damage LLCR: Δ 15 mΩ DWV: 825 VAC IR: >15,000 MΩ Pass Gas Tight EIA-364-36 Gas Exposure: Nitric Acid Vapor Duration: 60 min. Drying Temp.: 50°C +/- 3°C Measurements: Within 1 hour of Exposure LLCR: Δ 15 mΩ Pass 5.0 MATED SYSTEM 5.1 Latching Features – Optional squeeze latches assure positive engagement for cable assemblies. Revision: E Date: August 27, 2015 Page 4 © Samtec, Inc. Product Specification Series: .100” (2,54 mm) Mini MateTM Double / Single Row Discrete Wire Cable Assembly, Socket / Terminal 5.2 Mated Views Mated view information can be found at link below: http://www.samtec.com/documents/webfiles/cpdf/MMSS%20Mated%20Document.pdf 5.3 Mating Angle Requirements: Cable must be axially aligned to connector when mated and un-mated. 6.0 CRIMP RECOMMENDATIONS AND CABLE PREPARATION Crimp recommendation and cable preparation can be found on the links below: http://www.samtec.com/documents/webfiles/cpdf/CC79X-XXXX-XX-X-MKT.pdf http://www.samtec.com/documents/webfiles/cpdf/T1M74-X-XX-X-MKT.pdf http://www.samtec.com/documents/webfiles/cpdf/CRIMP-SPECIFICATIONS-MKT.pdf 7.0 APPLICATION INFORMATION 7.1 Cable Management: Samtec recommends some form of cable management to prevent non-axial forces being applied to the connector. 7.2 Application Tools CONTACT/TERMINAL TO TOOLING CHART AUTO TOOLING* Contact/ Terminal CC79 T-1M74 AWG Hand Tooling CAT 3000 & AMP G (40mm Stroke Length) AMP T (40mm Stroke Length) AMP K (30mm Stroke Length) 20-24 CAT-HT-179-2024-11 CAT-MA-179-2024-FR-01 CAT-MA-179-2024-FS-01 CAT-MA-179-2024-TR-01 26-30 CAT-HT-179-2630-11 CAT-MA-179-2630-FR-01 CAT-MA-179-2630-FS-01 CAT-MA-179-2630-TR-01 28-30 N/A CAT-MA-179-2830-FR-01 CAT-MA-179-2830-FS-01 CAT-MA-179-2830-TR-01 20-24 CAT-HT-174-2024-11 CAT-MA-174-2024-FR-01 CAT-MA-174-2024-FS-01 CAT-MA-174-2024-TR-01 26-30 CAT-HT-174-2630-11 CAT-MA-174-2630-FR-01 CAT-MA-174-2630-FS-01 CAT-MA-174-2630-TR-01 28-30 N/A CAT-MA-174-2830-FR-01 CAT-MA-174-2830-FS-01 CAT-MA-174-2830-TR-01 Revision: E Date: August 27, 2015 Page 5 © Samtec, Inc. Product Specification Series: .100” (2,54 mm) Mini MateTM Double / Single Row Discrete Wire Cable Assembly, Socket / Terminal 7.3 Extraction Tools Contact/Terminal AWG CONTACT EXTRACTION TOOL CC79 20-30 CAT-EX-179-01 T-1M74 20-30 CAT-EX-74-01 7.4 PK-79 Polarizing Insert RETENTION FEATURE 7.5 7.5.1 BREAK-OFF POINT RETENTION FEATURE INDICATOR TAB PK-79 Polarizing IPD1-07-D 1 2 3 4 RETENTION FEATURE MUST ALIGN WITH CORE OPENING PK-79 POLARIZING INSERT INSTALLED BREAK-OFF Revision: E Date: August 27, 2015 Page 6 © Samtec, Inc. Product Specification Series: .100” (2,54 mm) Mini MateTM Double / Single Row Discrete Wire Cable Assembly, Socket / Terminal 7.5.2 PK-79 Polarizing IPD1-06-S 1 2 RETENTION FEATURE MUST ALIGN WITH CORE OPENING 3 4 PK-79 POLARIZING INSERT INSTALLED BREAK-OFF 7.5.3 Installation instructions for PK-79 Insert 1. Align the PK-79 with the cores to be polarized 2. Use the Retention Feature Indicator Tab to align the retention feature with the core opening on the outside of the body. Retention feature must align with core opening for proper performance. Once aligned, insert the PK-79 until fully seated. 3. Break off PK-79 by bending remaining body along center axis of part 4. PK-79 fully installed Revision: E Date: August 27, 2015 Page 7 © Samtec, Inc. Product Specification Series: .100” (2,54 mm) Mini MateTM Double / Single Row Discrete Wire Cable Assembly, Socket / Terminal 8.0 ADDITIONAL RESOURCES 8.1 For general application and product assistance, contact our Rugged Product Group at [email protected] 8.2 For RoHS, REACH or other environmental compliance information, contact our Product Environmental Compliance Group at [email protected] 8.3 For additional mechanical testing or product information, contact our Customer Engineering Support at [email protected] 8.4 For any questions regarding tooling or assembly processes, contact our Tooling Group at [email protected] USE OF PRODUCT SPECIFICATION SHEET This Product Specification Sheet (“PSS”) is a brief summary of information related to the Product identified. As a summary, it should only be used for the limited purpose of considering the purchase/use of Product. For specific, detailed information, including but not limited to testing and Product footprint, refer to Section 2.0 of this document and the links there provided to test reports and prints. This PSS is the property of Samtec, Inc. (“Samtec”) and contains proprietary information of Samtec, our various licensors, or both. Samtec does not grant express or implied rights or license under any patent, copyright, trademark or other proprietary rights and the use of the PSS for building, reverse engineering or replication is strictly prohibited. By using the PSS, the user agrees to not infringe, directly or indirectly, upon any intellectual property rights of Samtec and acknowledges that Samtec, our various licensors, or both own all intellectual property therein. The PSS is presented “AS IS”. While Samtec makes every effort to present excellent information, the PSS is only provided as a guideline and does not, therefore, warrant it is without error or defect or that the PSS contains all necessary and/or relevant information about the Product. The user agrees that all access and use of the PSS is at its own risk. NO WARRANTIES EXPRESSED OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OF ANY KIND WHATSOEVER ARE PROVIDED. Revision: E Date: August 27, 2015 Page 8 © Samtec, Inc.