DESIGN QUALIFICATION TEST REPORT HSEC8/Edge

Project Number: Design Qualification Test Report
Tracking Code: 335190_Report_Rev_1
Requested by: Leo Lee
Date: 8/22/2014
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
Tech: Kason He
Test Start: 6/4/2014
Test Completed: 8/20/2014
DESIGN QUALIFICATION TEST REPORT
HSEC8/Edge Card
HSEC8-140-01-L-PV-4-1-WT/Edge Card
Page 1 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
REVISION HISTORY
DATA
REV.NUM.
08/22/2014
1
DESCRIPTION
Initial Issue
Page 2 of 59
ENG
KH
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE
To perform the following tests: Design Qualification test. Please see test plan.
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
All materials were manufactured in accordance with the applicable product specification.
All test samples were identified and encoded to maintain traceability throughout the test sequences.
After soldering, the parts to be used for LLCR testing were cleaned according to TLWI-0001.
Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
The automated procedure is used with aqueous compatible soldering materials.
Parts not intended for testing LLCR are visually inspected and cleaned if necessary.
Any additional preparation will be noted in the individual test sequences.
Solder Information: Lead Free
Re-Flow Time/Temp: See accompanying profile.
Samtec Test PCBs used: PCB-106135-TST/PCB-106136-TST/PCB-106137-TST
Page 3 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
TYPICAL OVEN PROFILE (Soldering Parts to Test Boards)
Page 4 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS
Page 5 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS Continued
Page 6 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS Continued
Page 7 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS Continued
Page 8 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS Continued
Page 9 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS Continued
Page 10 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS Continued
Page 11 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS Continued
Page 12 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
FLOWCHARTS Continued
Page 13 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
ATTRIBUTE DEFINITIONS
The following is a brief, simplified description of attributes.
THERMAL SHOCK:
1)
2)
3)
4)
5)
6)
EIA-364-32, Thermal Shock (Temperature Cycling) Test Procedure for Electrical Connectors.
Test Condition 1: -55°C to +85°C
Test Time: ½ hour dwell at each temperature extreme
Number of Cycles: 100
All test samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
THERMAL:
1)
2)
3)
4)
5)
EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.
Test Condition 4 at 105° C
Test Time Condition B for 250 hours.
All test samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
HUMIDITY:
1)
2)
3)
4)
5)
Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.
Test Condition B, 240 Hours.
Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.
All samples are pre-conditioned at ambient.
All test samples are exposed to environmental stressing in the mated condition.
MECHANICAL SHOCK (Specified Pulse):
1)
2)
3)
4)
5)
6)
7)
Reference document: EIA-364-27, Mechanical Shock Test Procedure for Electrical Connectors
Test Condition C
Peak Value: 100 G
Duration: 6 Milliseconds
Wave Form: Half Sine
Velocity: 12.3 ft/s
Number of Shocks: 3 Shocks / Direction, 3 Axis (18 Total)
VIBRATION:
1)
2)
3)
4)
5)
6)
Reference document: EIA-364-28, Vibration Test Procedure for Electrical Connectors
Test Condition V, Letter B
Power Spectral Density: 0.04 G² / Hz
G ‘RMS’: 7.56
Frequency: 50 to 2000 Hz
Duration: 2.0 Hours per axis (3 axis total)
NANOSECOND-EVENT DETECTION:
1) Reference document: EIA-364-87, Nanosecond-Event Detection for Electrical Connectors
2) Prior to test, the samples were characterized to assure the low nanosecond event being monitored will trigger
the detector.
3) After characterization it was determined the test samples could be monitored for 50 nanosecond events
MATING/UNMATING:
1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors.
2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to
prevent damage to the system under test.
3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.
Page 14 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes.
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.
2
2) When current passes through a contact, the temperature of the contact increases as a result of I R (resistive)
heating.
3) The number of contacts being investigated plays a significant part in power dissipation and therefore
temperature rise.
4) The size of the temperature probe can affect the measured temperature.
5) Copper traces on PC boards will contribute to temperature rise:
a. Self heating (resistive)
b. Reduction in heat sink capacity affecting the heated contacts
6) A de-rating curve, usually 20%, is calculated.
7) Calculated de-rated currents at three temperature points are reported:
a. Ambient
о
b. 85 C
о
c. 95 C
о
d. 115 C
8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized.
9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum
temperature in the vicinity of the heat generation area.
10) A computer program, TR 803.exe, ensures accurate stability for data acquisition.
11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,
etc.
12) Hook-up wire length is longer than the minimum specified in the referencing standard.
LLCR:
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms:--------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
Page 15 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes.
GAS TIGHT:
1)
2)
3)
4)
To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh
vapors which might lead to oxide formation that may degrade the electrical performance of the contact
system.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: --------------------------- Stable
b. +5.1 to +10.0 mOhms:--------------------- Minor
c. +10.1 to +15.0 mOhms: ------------------- Acceptable
d. +15.1 to +50.0 mOhms: ------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------ Unstable
f. >+2000 mOhms:---------------------------- Open Failure
Procedure:
a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics
for Electrical Connectors, Sockets and/or Contact Systems.
b. Test Conditions:
i. Class II--- Mated pairs of contacts assembled to their plastic housings.
ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber
iii. The ratio of the volume of the test chamber to the surface area of the acid shall be 10:1.
iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are
added.
v. Exposure time, 55 to 65 minutes.
vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the
surface of the acid than 3 inches.
vii. The samples shall be dried after exposure for a minimum of 1 hour.
о
viii. Drying temperature 50 C
ix. The final LLCR shall be conducted within 1 hour after drying.
Page 16 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
ATTRIBUTE DEFINITIONS Continued
The following is a brief, simplified description of attributes
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Reference document: EIA-364-04, Normal Force Test Procedure for Electrical Connectors.
2) The contacts shall be tested in the connector housing.
3) If necessary, a “window” shall be made in the connector body to allow a probe to engage and deflect the
contact at the same attitude and distance (plus 0.05 mm [0.002”]) as would occur in actual use.
4) The connector housing shall be placed in a holding fixture that does not interfere with or otherwise influence
the contact force or deflection.
5) Said holding fixture shall be mounted on a floating, adjustable, X-Y table on the base of the Dillon TC2,
computer controlled test stand with a deflection measurement system accuracy of 5.0 µm (0.0002”).
6) The nominal deflection rate shall be 5 mm (0.2”)/minute.
7) Unless otherwise noted a minimum of five contacts shall be tested.
8) The force/deflection characteristic to load and unload each contact shall be repeated five times.
9) The system shall utilize the TC2 software in order to acquire and record the test data.
10) The permanent set of each contact shall be measured within the TC2 software.
11) The acquired data shall be graphed with the deflection data on the X-axis and the force data on the Y-axis
and a print out will be stored with the Tracking Code paperwork.
INSULATION RESISTANCE (IR):
To determine the resistance of insulation materials to leakage of current through or on the surface of these
materials when a DC potential is applied.
1) PROCEDURE:
a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Electrification Time 2.0 minutes
iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
2) MEASUREMENTS:
3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 1000
megohms.
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to
switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of
environmental stresses so not to influence the readings from arcing that occurs during the measurement
process.
1) PROCEDURE:
a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts or Signal-to-Ground
ii. Barometric Test Condition 1
iii. Rate of Application 500 V/Sec
iv. Test Voltage (VAC) until breakdown occurs
2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded.
b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.
c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (onefourth of the breakdown voltage).
Page 17 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS
Temperature Rise, CCC at a 20% de-rating
Signal pin
 CCC for a
 CCC for a
 CCC for a
 CCC for a
 CCC for a
30°C Temperature Rise -----------------------3.2 A per contact with 2 contacts (2 x 1) powered
30°C Temperature Rise -----------------------2.7 A per contact with 4 contacts (2 x 2) powered
30°C Temperature Rise -----------------------2.0 A per contact with 6 contacts (2 x 3) powered
30°C Temperature Rise -----------------------1.8 A per contact with 8 contacts (2 x 4) powered
30°C Temperature Rise -----------------------0.9 A per contact with 80 contacts (2 x 40) powered
Power pin
 CCC for a 30°C Temperature Rise -----------------------27.5 A per contact with 2 contacts (2 x 1) powered
 CCC for a 30°C Temperature Rise -----------------------23.9 A per contact with 4 contacts (2 x 2) powered
Power pin and Signal pin (signal contacts powered @ 1/2 rated current @ .6 AMPS)
 CCC for a 30°C Temperature Rise-----------------------23.0 A per contact with 4 contacts (2 x 2) powered
Mating/Unmating Forces
Thermal Aging Group
Edge Card 0.056″
 Initial
o Mating
 Min --------------------------------------- 8.00 Lbs
 Max-------------------------------------- 9.71 Lbs
o Unmating
 Min --------------------------------------- 4.52 Lbs
 Max-------------------------------------- 5.73 Lbs
 After Thermal
o Mating
 Min --------------------------------------- 6.77 Lbs
 Max--------------------------------------- 8.54 Lbs
o Unmating
 Min --------------------------------------- 4.35 Lbs
 Max-------------------------------------- 5.23 Lbs
Edge Card 0.068″
 Initial
o Mating
 Min --------------------------------------11.14 Lbs
 Max------------------------------------- 13.51 Lbs
o Unmating
 Min --------------------------------------- 6.19 Lbs
 Max-------------------------------------- 8.29 Lbs
 After Thermal
o Mating
 Min --------------------------------------- 8.10 Lbs
 Max--------------------------------------10.24 Lbs
o Unmating
 Min --------------------------------------- 4.58 Lbs
 Max-------------------------------------- 5.57 Lbs
Page 18 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
Mating/Unmating Forces
Mating-Unmating Durability (HSEC8-140-01-L-PV-4-1-WT/Edge Card 0.056″)
 Initial
o Mating
 Min --------------------------------------- 7.49 Lbs
 Max--------------------------------------- 9.15 Lbs
o Unmating
 Min --------------------------------------- 4.17 Lbs
 Max-------------------------------------- 4.81 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------- 9.60 Lbs
 Max--------------------------------------11.61 Lbs
o Unmating
 Min --------------------------------------- 5.08 Lbs
 Max-------------------------------------- 6.01 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------10.72 Lbs
 Max--------------------------------------12.30 Lbs
o Unmating
 Min --------------------------------------- 5.84 Lbs
 Max-------------------------------------- 6.49 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------11.84 Lbs
 Max--------------------------------------12.78 Lbs
o Unmating
 Min --------------------------------------- 6.38 Lbs
 Max--------------------------------------- 7.21 Lbs
 After 100 Cycles
o Mating
 Min ------------------------------------- 12.32 Lbs
 Max--------------------------------------13.94 Lbs
o Unmating
 Min --------------------------------------- 6.68 Lbs
 Max-------------------------------------- 7.84 Lbs
 Humidity
o Mating
 Min --------------------------------------- 5.38 Lbs
 Max--------------------------------------- 8.32 Lbs
o Unmating
 Min --------------------------------------- 3.05 Lbs
 Max-------------------------------------- 5.41 Lbs
Page 19 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
Mating/Unmating Forces
Mating-Unmating Durability (HSEC8-140-01-L-PV-4-1-WT/Edge Card 0.068″)
 Initial
o Mating
 Min --------------------------------------- 9.55 Lbs
 Max--------------------------------------11.19 Lbs
o Unmating
 Min --------------------------------------- 4.71 Lbs
 Max-------------------------------------- 5.66 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------11.44 Lbs
 Max--------------------------------------12.78 Lbs
o Unmating
 Min --------------------------------------- 5.84 Lbs
 Max-------------------------------------- 6.91 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------12.36 Lbs
 Max--------------------------------------13.97 Lbs
o Unmating
 Min --------------------------------------- 6.94 Lbs
 Max-------------------------------------- 7.88 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------13.24 Lbs
 Max--------------------------------------14.91 Lbs
o Unmating
 Min --------------------------------------- 7.50 Lbs
 Max-------------------------------------- 8.64 Lbs
 After 100 Cycles
o Mating
 Min ------------------------------------- 14.17 Lbs
 Max--------------------------------------15.77 Lbs
o Unmating
 Min --------------------------------------- 7.63 Lbs
 Max-------------------------------------- 9.37 Lbs
 Humidity
o Mating
 Min --------------------------------------- 7.07 Lbs
 Max--------------------------------------10.05 Lbs
o Unmating
 Min --------------------------------------- 4.22 Lbs
 Max-------------------------------------- 6.64 Lbs
Page 20 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
Mating/Unmating Forces
Mating-Unmating Basic (HSEC8-120-01-L-PV-2-1-WT/Edge Card 0.068″)
 Initial
o Mating
 Min --------------------------------------- 5.11 Lbs
 Max--------------------------------------- 5.74 Lbs
o Unmating
 Min --------------------------------------- 2.39 Lbs
 Max-------------------------------------- 2.83 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------- 5.03 Lbs
 Max--------------------------------------- 6.29 Lbs
o Unmating
 Min --------------------------------------- 2.83 Lbs
 Max-------------------------------------- 3.72 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------- 5.17 Lbs
 Max--------------------------------------- 6.38 Lbs
o Unmating
 Min --------------------------------------- 3.06 Lbs
 Max-------------------------------------- 4.02 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------- 5.10 Lbs
 Max--------------------------------------- 6.39 Lbs
o Unmating
 Min --------------------------------------- 3.18 Lbs
 Max-------------------------------------- 4.31 Lbs
 After 100 Cycles
o Mating
 Min --------------------------------------- 5.10 Lbs
 Max--------------------------------------- 6.47 Lbs
o Unmating
 Min --------------------------------------- 3.18 Lbs
 Max-------------------------------------- 4.53 Lbs
Page 21 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
Mating/Unmating Forces
Mating-Unmating Basic (HSEC8-130-01-L-PV-2-1-WT/Edge Card 0.068″)
 Initial
o Mating
 Min --------------------------------------- 7.20 Lbs
 Max--------------------------------------- 8.07 Lbs
o Unmating
 Min --------------------------------------- 3.18 Lbs
 Max-------------------------------------- 3.61 Lbs
 After 25 Cycles
o Mating
 Min --------------------------------------- 7.49 Lbs
 Max--------------------------------------- 8.62 Lbs
o Unmating
 Min --------------------------------------- 3.63 Lbs
 Max--------------------------------------- 4.70 Lbs
 After 50 Cycles
o Mating
 Min --------------------------------------- 7.60 Lbs
 Max--------------------------------------- 8.67 Lbs
o Unmating
 Min --------------------------------------- 3.96 Lbs
 Max-------------------------------------- 5.11 Lbs
 After 75 Cycles
o Mating
 Min --------------------------------------- 7.65 Lbs
 Max--------------------------------------- 8.69 Lbs
o Unmating
 Min --------------------------------------- 4.11 Lbs
 Max-------------------------------------- 5.21 Lbs
 After 100 Cycles
o Mating
 Min --------------------------------------- 7.69 Lbs
 Max--------------------------------------- 8.71 Lbs
o Unmating
 Min --------------------------------------- 4.19 Lbs
 Max-------------------------------------- 5.42 Lbs
Page 22 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
Normal Force at 0.0223 inches deflection
C-188-02 Signal pin
 Initial
o Min-------------------------------------------------78.00 gf
o Max ------------------------------------------------82.20 gf
 Thermal
o Min-------------------------------------------------67.70 gf
o Max ------------------------------------------------74.30 gf
Set ----- 0.0045 inch
Set ----- 0.0051 inch
Set ----- 0.0050 inch
Set ----- 0.0057 inch
Normal Force at 0.0153 inches deflection
C-367-02 Power pin - left
 Initial
o Min----------------------------------------------- 668.70 gf
o Max ---------------------------------------------- 735.60 gf
 Thermal
o Min----------------------------------------------- 351.50 gf
o Max ---------------------------------------------- 450.10 gf
C-367-02 Power pin - middle
 Initial
o Min----------------------------------------------- 617.90 gf
o Max ---------------------------------------------- 705.50 gf
 Thermal
o Min----------------------------------------------- 348.20 gf
o Max ---------------------------------------------- 429.90 gf
C-367-02 Power pin - right
 Initial
o Min----------------------------------------------- 644.90 gf
o Max ---------------------------------------------- 733.00 gf
 Thermal
o Min----------------------------------------------- 360.80 gf
o Max ---------------------------------------------- 406.90 gf
Page 23 of 59
Set ----- 0.0003 inch
Set ----- 0.0010 inch
Set ----- 0.0068 inch
Set ----- 0.0082 inch
Set ----- 0.0002 inch
Set ----- 0.0008 inch
Set ----- 0.0068 inch
Set ----- 0.0078 inch
Set ----- 0.0002 inch
Set ----- 0.0008 inch
Set ----- 0.0073 inch
Set ----- 0.0081 inch
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
Insulation Resistance minimums, IR
Pin to Pin Signal
 Initial
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Thermal Shock
o Mated----------------------------------------------- 10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Humidity
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated --------------------------------------------10000 Meg Ω ------------------------ Passed
Row to Row Signal
 Initial
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Thermal Shock
o Mated----------------------------------------------- 10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Humidity
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated --------------------------------------------10000 Meg Ω ------------------------ Passed
Signal to Power
 Initial
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Thermal Shock
o Mated----------------------------------------------- 10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Humidity
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated --------------------------------------------10000 Meg Ω ------------------------ Passed
Pin to Pin Power
 Initial
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Thermal Shock
o Mated----------------------------------------------- 10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Humidity
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated --------------------------------------------10000 Meg Ω ------------------------ Passed
Row to Row Power
 Initial
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Thermal Shock
o Mated----------------------------------------------- 10000 Meg Ω ------------------------ Passed
o Unmated ------------------------------------------- 10000 Meg Ω ------------------------ Passed
 Humidity
o Mated------------------------------------------------10000 Meg Ω ------------------------ Passed
o Unmated --------------------------------------------10000 Meg Ω ------------------------ Passed
Page 24 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
Dielectric Withstanding Voltage minimums, DWV

Minimums
o Breakdown Voltage ----------------------------------875 VAC
o Test Voltage -------------------------------------------660 VAC
o Working Voltage ------------------------------------ 215 VAC
Pin to Pin Signal
 Initial DWV --------------------------------------------------Passed
 Thermal DWV-----------------------------------------------Passed
 Humidity DWV----------------------------------------------Passed
Row to Row Signal
 Initial DWV --------------------------------------------------Passed
 Thermal DWV-----------------------------------------------Passed
 Humidity DWV----------------------------------------------Passed
Signal to Power
 Initial DWV --------------------------------------------------Passed
 Thermal DWV-----------------------------------------------Passed
 Humidity DWV----------------------------------------------Passed
Pin to Pin Power
 Initial DWV --------------------------------------------------Passed
 Thermal DWV-----------------------------------------------Passed
 Humidity DWV----------------------------------------------Passed
Row to Row Power
 Initial DWV --------------------------------------------------Passed
 Thermal DWV-----------------------------------------------Passed
 Humidity DWV----------------------------------------------Passed
Page 25 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
LLCR Thermal Aging Group (160 signal and 32 power LLCR test points)
Edge Card 0.056″
Signal pin
 Initial -----------------------------------------------------------------7.83 mOhms Max
 Thermal
o <= +5.0 mOhms ----------------------------------- 155 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------5 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Power pin
 Initial -----------------------------------------------------------------0.28 mOhms Max
 Thermal
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Edge Card 0.068″
Signal pin
 Initial -----------------------------------------------------------------7.81 mOhms Max
 Thermal
o <= +5.0 mOhms ----------------------------------- 160 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Power pin
 Initial -----------------------------------------------------------------0.26 mOhms Max
 Thermal
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Page 26 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
LLCR Gas Tight Group (160 signal and 32 power LLCR test points)
Edge Card 0.056″
Signal pin
 Initial -----------------------------------------------------------------9.20 mOhms Max
 Thermal
o <= +5.0 mOhms ----------------------------------- 160 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Power pin
 Initial -----------------------------------------------------------------0.30 mOhms Max
 Thermal
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Page 27 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
LLCR Mating/Unmating Durability Group (160 signal and 32 power LLCR test points)
Edge Card 0.056″
Signal pin
 Initial -----------------------------------------------------------------8.98 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ----------------------------------- 160 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
 Thermal Shock
o <= +5.0 mOhms ----------------------------------- 160 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ----------------------------------- 146 Points ------------------------- Stable
o +5.1 to +10.0 mOhms --------------------------------- 14 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Power pin
 Initial -----------------------------------------------------------------0.30 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
 Thermal Shock
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Page 28 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
LLCR Mating/Unmating Durability Group (160 signal and 32 power LLCR test points)
Edge Card 0.068″
Signal pin
 Initial --------------------------------------------------------------- 10.00 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ----------------------------------- 160 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
 Thermal Shock
o <= +5.0 mOhms ----------------------------------- 160 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ----------------------------------- 147 Points ------------------------- Stable
o +5.1 to +10.0 mOhms --------------------------------- 13 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Power pin
 Initial -----------------------------------------------------------------0.27 mOhms Max
 Durability, 100 Cycles
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
 Thermal Shock
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
 Humidity
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Page 29 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
RESULTS Continued
LLCR Shock & Vibration Group (160 signal and 32 power LLCR test points)
Edge Card 0.056″
Signal pin
 Initial -----------------------------------------------------------------9.81 mOhms Max
 Shock &Vibration
o <= +5.0 mOhms ----------------------------------- 160 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Power pin
 Initial -----------------------------------------------------------------0.37 mOhms Max
 Shock &Vibration
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Edge Card 0.068″
Signal pin
 Initial -----------------------------------------------------------------8.31 mOhms Max
 Shock &Vibration
o <= +5.0 mOhms ----------------------------------- 160 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Power pin
 Initial -----------------------------------------------------------------0.33 mOhms Max
 Shock &Vibration
o <= +5.0 mOhms ------------------------------------ 32 Points ------------------------- Stable
o +5.1 to +10.0 mOhms -----------------------------------0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms ---------------------------------0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms ---------------------------------0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms---------------------------------0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------0 Points ------------------------- Open Failure
Mechanical Shock & Random Vibration:
o
o
Shock
 No Damage ----------------------------------- ---------------------------------- Pass
 50 Nanoseconds ------------------------------ ---------------------------------- Pass
Vibration
 No Damage ----------------------------------- ---------------------------------- Pass
 50 Nanoseconds ------------------------------ ---------------------------------- Pass
Page 30 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES
TEMPERATURE RISE (Current Carrying Capacity, CCC):
1) High quality thermocouples whose temperature slopes track one another were used for temperature
monitoring.
2) The thermocouples were placed at a location to sense the maximum temperature generated during testing.
3) Temperature readings recorded are those for which three successive readings, 15 minutes apart, differ less
than 1° C (computer controlled data acquisition).
4) Adjacent contacts were powered:
a. Linear configuration with 2 adjacent signal conductors/contacts powered
337500
2 (2x1) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 3.2 Amps
9.0
Room Temp= 20.3°C
Maximum Current, Amps per Contact
8.0 7.5
7.0
6.0
6.0
4.6
5.0
125°C
Limit
4.0
4.0
3.7
3.0
3.2
2.3
2.0
1.9
1.0
0.0
20
40
60
80
Ambient Temperature (°C)
100
120
140
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
Page 31 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
337500
2 (2x1) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Temperature Rise (°C above ambient)
60
50
40
30
20
10
0
0
1
2
3
Current (Amps)
Actual
20% Derated
Page 32 of 59
4
5
6
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
b. Linear configuration with 4 adjacent signal conductors/contacts powered
337500
4 (2x2) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 2.7 Amps
7.0
Room Temp= 22.1°C
6.2
Maximum Current, Amps per Contact
6.0
5.0
5.0
125°C
Limit
3.9
4.0
3.3
3.0
3.1
2.7
1.9
2.0
1.5
1.0
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
337500
4 (2x2) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
0.5
1
1.5
2
Current (Amps)
Actual
20% Derated
Page 33 of 59
2.5
3
3.5
4
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
c. Linear configuration with 6 adjacent signal conductors/contacts powered
337500
6 (2x3) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 2.0 Amps
6.0
Room Temp= 21.4°C
Maximum Current, Amps per Contact
5.0 4.7
4.0
3.7
125°C
Limit
2.9
3.0
2.5
2.3
2.0
2.0
1.4
1.0
1.1
0.0
20
40
60
80
100
120
140
Ambient Temperature (°C)
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
337500
6 (2x3) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Temperature Rise (°C above ambient)
50
40
30
20
10
0
0
0.5
1
1.5
2
Current (Amps)
Actual
20% Derated
Page 34 of 59
2.5
3
3.5
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
d. Linear configuration with 8 adjacent signal conductors/contacts powered
337500
8 (2x4) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 1.8 Amps
5.0
Room Temp= 22.0°C
4.5
4.2
Maximum Current, Amps per Contact
4.0
3.5
3.3
3.0
125°C
Limit
2.6
2.5
2.2
2.0
2.0
1.8
1.5
1.2
1.0
1.0
0.5
0.0
20
40
60
80
Ambient Temperature (°C)
100
120
140
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
337500
8 (2x4) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
60
Temperature Rise (°C above ambient)
50
40
30
20
10
0
0
0.5
1
1.5
Current (Amps)
Actual
20% Derated
Page 35 of 59
2
2.5
3
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
e. Linear configuration with all adjacent signal conductors/contacts powered
337500
80 (All Power)(2x40) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 0.9 Amps
3.0
Room Temp= 22.2°C
Maximum Current, Amps per Contact
2.5
2.2
2.0
125°C
Limit
1.7
1.5
1.3
1.2
1.0
1.1
0.9
0.6
0.5
0.5
0.0
20
40
60
80
Ambient Temperature (°C)
100
120
140
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
337500
80 (All Power)(2x40) Signal Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
50
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
0.2
0.4
0.6
0.8
Current (Amps)
Actual
20% Derated
Page 36 of 59
1
1.2
1.4
1.6
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
f. Linear configuration with 2 adjacent power conductors/contacts powered
337500
2 (2x1) Power Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 27.5 Amps
80.0
Room Temp= 22.9°C
Maximum Current, Amps per Contact
70.0
65.2
60.0
50.0
52.2
125°C
Limit
40.0
40.0
34.4
30.0
32.0
27.5
19.1
20.0
15.3
10.0
0.0
20
40
60
80
Ambient Temperature (°C)
100
120
140
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
337500
2 (2x1) Power Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
50
45
Temperature Rise (°C above ambient)
40
35
30
25
20
15
10
5
0
0
5
10
15
20
25
Current (Amps)
Actual
20% Derated
Page 37 of 59
30
35
40
45
50
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
g. Linear configuration with 4 adjacent signal conductors/contacts powered
337500
4 (2x2)(All Power) Power Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 23.9 Amps
70.0
Room Temp= 22.2°C
Maximum Current, Amps per Contact
60.0 56.7
50.0
45.3
125°C
Limit
40.0
34.7
29.8
30.0
27.8
23.9
20.0
16.6
13.3
10.0
0.0
20
40
60
80
Ambient Temperature (°C)
100
120
140
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
337500
4 (2x2)(All Power) Power Pins in Series
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Temperature Rise (°C above ambient)
50
40
30
20
10
0
0
5
10
15
20
25
Current (Amps)
Actual
20% Derated
Page 38 of 59
30
35
40
45
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
h. Linear configuration with all adjacent signal conductors and power conductors/contacts powered
337500
4 (2x2)(All Power) Power Pins in Series (Signal Pins @ 1/2 rated current)
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
Current Rating per Contact (30 Deg. Rise, 20% Derated) = 23.0 Amps
70.0
Room Temp= 22.5°C
Maximum Current, Amps per Contact
60.0 56.1
50.0
44.9
40.0
125°C
Limit
33.8
28.8
30.0
27.0
20.0
23.0
15.4
10.0
12.3
0.0
20
40
60
80
Ambient Temperature (°C)
100
120
140
Base Curve
Derated 20 %
Measured Current
RT Peak Amp
RT Derated Amp
85°C Peak Amp
85°C Derated Amp
95°C Peak Amp
95°C Derated Amp
115°C Peak Amp
115°C Derated Amp
Limit
337500
4 (2x2)(All Power) Power Pins in Series (Signal Pins @ 1/2 rated current)
Part Numbers:HSEC8-140-01-L-PV-4-1-WT/HSEC8 Edge Card
60
Temperature Rise (°C above ambient)
50
40
30
20
10
0
0
5
10
15
20
25
30
Current (Amps)
Actual
20% Derated
Page 39 of 59
35
40
45
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
MATING-UNMATING FORCE:
Thermal Aging Group
Edge Card 0.056″
Initial
Mating
Minimum
Maximum
Average
St Dev
Count
After Thermals
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
35.58
43.19
39.25
2.30
8
8.00
9.71
8.83
0.52
8
20.10
25.49
24.10
1.71
8
4.52
5.73
5.42
0.38
8
30.11
37.99
34.74
3.14
8
6.77
8.54
7.81
0.71
8
19.35
23.26
21.34
1.77
8
4.35
5.23
4.80
0.40
8
Edge Card 0.068″
Initial
Mating
Minimum
Maximum
Average
St Dev
Count
After Thermals
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
49.55
60.09
55.47
3.67
8
11.14
13.51
12.47
0.83
8
27.53
36.87
31.02
2.88
8
6.19
8.29
6.97
0.65
8
36.03
45.55
41.99
2.80
8
8.10
10.24
9.44
0.63
8
20.37
24.78
21.85
1.42
8
4.58
5.57
4.91
0.32
8
Page 40 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
MATING-UNMATING FORCE:
Mating-Unmating Durability Group (HSEC8-140-01-L-PV-4-1-WT/Edge Card 0.056″)
Initial
After 25 Cycles
Mating
Unmating
Mating
Unmating
Minimum
Maximum
Average
St Dev
Count
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
33.32
40.70
37.77
2.28
8
7.49
9.15
8.49
0.51
8
18.55
21.39
19.70
1.03
8
4.17
4.81
4.43
0.23
8
42.70
51.64
46.28
2.95
8
9.60
11.61
10.41
0.66
8
22.60
26.73
25.36
1.36
8
5.08
6.01
5.70
0.31
8
After 50 Cycles
Mating
Minimum
Maximum
Average
St Dev
Count
Maximum
Average
St Dev
Count
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
47.68
54.71
49.90
2.12
8
10.72
12.30
11.22
0.48
8
25.98
28.87
27.72
1.08
8
5.84
6.49
6.23
0.24
8
52.66
56.85
54.49
1.53
8
11.84
12.78
12.25
0.34
8
28.38
32.07
30.38
1.31
8
6.38
7.21
6.83
0.29
8
Mating
Minimum
After 75 Cycles
After 100 Cycles
Unmating
After Humidity
Unmating
Mating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
54.80
62.01
57.72
2.36
8
12.32
13.94
12.98
0.53
8
29.70
34.87
32.86
1.67
8
6.68
7.84
7.39
0.38
8
23.89
37.01
29.24
5.28
8
5.37
8.32
6.57
1.19
8
13.57
24.06
17.59
3.95
8
3.05
5.41
3.95
0.89
8
Page 41 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
SUMMARIES Continued
MATING-UNMATING FORCE:
Mating-Unmating Durability Group (HSEC8-140-01-L-PV-4-1-WT/Edge Card 0.068″)
Initial
After 25 Cycles
Mating
Unmating
Mating
Unmating
Minimum
Maximum
Average
St Dev
Count
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
42.48
49.77
46.23
9.55
11.19
10.39
20.95
25.18
22.91
4.71
5.66
5.15
50.89
56.85
52.88
11.44
12.78
11.89
25.98
30.74
28.29
5.84
6.91
6.36
2.73
8
0.61
8
1.47
8
0.33
8
2.16
8
0.48
8
2.05
8
0.46
8
After 50 Cycles
Mating
Minimum
Maximum
Average
St Dev
Count
After 75 Cycles
Unmating
Mating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
54.98
62.14
12.36
13.97
13.21
30.87
35.05
6.94
7.88
7.30
58.89
66.32
13.24
14.91
14.12
33.36
38.43
7.50
8.64
8.04
58.77
2.80
8
0.63
8
32.45
1.42
8
0.32
8
62.79
2.73
8
0.61
8
After 100 Cycles
Mating
Minimum
Maximum
Average
St Dev
Count
Unmating
35.78
1.67
8
0.38
8
After Humidity
Unmating
Mating
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
63.03
70.14
14.17
15.77
33.94
41.68
7.63
9.37
31.45
44.70
7.07
10.05
18.77
29.53
4.22
6.64
66.59
2.69
8
14.97
38.68
2.44
8
8.70
36.74
4.42
8
8.26
0.55
8
0.99
8
21.81
4.18
8
0.94
8
0.60
8
Page 42 of 59
4.90
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
MATING-UNMATING FORCE:
Mating-Unmating Basic (HSEC8-120-01-L-PV-2-1-WT/Edge Card 0.068″)
Initial
Mating
Unmating
Mating
Minimum
Maximum
Average
St Dev
Count
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
22.73
25.53
24.33
5.11
5.74
5.47
10.63
12.59
11.69
2.39
2.83
2.63
22.37
27.98
25.93
5.03
6.29
5.83
12.59
16.55
15.50
2.83
3.72
3.48
1.10
8
0.25
8
0.58
8
0.13
8
1.72
8
0.39
8
1.29
8
0.29
8
After 50 Cycles
Minimum
Average
St Dev
Count
After 75 Cycles
Unmating
Mating
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
23.00
28.38
5.17
6.38
5.93
13.61
17.88
3.06
4.02
3.76
22.68
28.42
5.10
6.39
6.00
14.14
19.17
3.18
4.31
4.00
26.39
1.65
8
0.37
8
16.74
1.47
8
0.33
8
After 100 Cycles
Minimum
Average
St Dev
Count
Unmating
Newtons
Mating
Maximum
Unmating
Newtons
Mating
Maximum
After 25 Cycles
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
22.68
28.78
5.10
6.47
14.14
20.15
3.18
4.53
26.89
1.98
8
6.05
0.45
8
18.46
1.96
8
0.44
8
4.15
Page 43 of 59
26.68
1.88
8
0.42
8
17.79
1.65
8
0.37
8
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
MATING-UNMATING FORCE:
Mating-Unmating Basic (HSEC8-130-01-L-PV-2-1-WT/Edge Card 0.068″)
Initial
Mating
Unmating
Mating
Minimum
Maximum
Average
St Dev
Count
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
32.03
35.90
34.64
7.20
8.07
7.79
14.14
16.06
14.83
3.18
3.61
3.34
33.32
38.34
35.97
7.49
8.62
8.09
16.15
20.91
19.09
3.63
4.70
4.29
1.50
8
0.34
8
0.67
8
0.15
8
1.85
8
0.42
8
1.57
8
0.35
8
After 50 Cycles
Minimum
Average
St Dev
Count
After 75 Cycles
Unmating
Average
St Dev
Count
Unmating
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
Newtons
Force (Lbs)
33.80
38.56
7.60
8.67
8.20
17.61
22.73
3.96
5.11
4.59
34.03
38.65
7.65
8.69
8.22
18.28
23.17
4.11
5.21
4.79
36.46
1.58
8
0.36
8
20.43
1.70
8
0.38
8
After 100 Cycles
Minimum
Mating
Newtons
Mating
Maximum
Unmating
Newtons
Mating
Maximum
After 25 Cycles
Unmating
Newtons
Force (Lbs)
Newtons
Force (Lbs)
34.21
38.74
7.69
8.71
18.64
24.11
4.19
5.42
36.60
1.52
8
8.23
0.34
8
21.95
1.81
8
0.41
8
4.94
Page 44 of 59
36.56
1.39
8
0.31
8
21.31
1.72
8
0.39
8
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
Mating\Unmating Force Comparison
Mating/Unmating Data for 20, 30 and 40 Position HSEC8/Card
Mating (Initial)
Unmating (Initial)
Mating (100 Cycles)
Unmating (100 Cycles)
16.00
14.00
12.00
Force (lbs)
10.00
8.00
6.00
4.00
2.00
0.00
20 Pos.
30 Pos.
Number of Terminals per Row
Page 45 of 59
40 Pos.
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Calibrated force gauges are used along with computer controlled positioning equipment.
2) For Normal force 8-10 measurements are taken and the averages reported.
C-188-02 Signal pin
Initial
Averages
Min
Max
St. Dev
Count
0.0022
10.09
9.50
10.70
0.378
12
After
Thermals
Averages
Min
Max
St. Dev
Count
0.0022
-0.01
-0.20
0.10
0.108
12
0.0045
19.44
18.50
20.50
0.619
12
0.0067
29.13
27.30
30.70
0.966
12
0.0045
-0.02
-0.20
0.10
0.103
12
0.0067
5.75
5.30
6.70
0.412
12
Deflections in inches Forces in Grams
0.0089
0.0112
0.0134
0.0156
0.0178
38.78
48.02
55.74
63.10
69.27
36.90
46.10
53.70
61.50
67.10
40.40
50.00
58.20
65.50
72.30
0.981
1.094
1.235
1.180
1.458
12
12
12
12
12
0.0201
74.68
72.40
77.50
1.466
12
0.0223
79.81
78.00
82.20
1.368
12
SET
0.0048
0.0045
0.0051
0.0002
12
Deflections in inches Forces in Grams
0.0089
0.0112
0.0134
0.0156
0.0178
13.97
22.48
31.40
41.03
50.48
13.20
21.00
29.90
39.00
48.30
15.80
25.10
34.80
45.20
54.90
0.692
1.066
1.219
1.647
1.705
12
12
12
12
12
0.0201
60.03
57.60
63.90
1.737
12
0.0223
69.91
67.70
74.30
1.705
12
SET
0.0054
0.0050
0.0057
0.0002
12
Normal Force - Average Initial vs Average Thermal
90
80
79.8
74.7
69.91
70
69.3
60.03
63.1
Force-Grams
60
55.7
50.48
50
48.0
41.03
40
38.8
31.40
30
29.1
22.48
20
19.4
10
5.75
10.1
0
13.97
-0.01
0
0.0
0
0.005
0.01
0.015
Deflection-Inches
Page 46 of 59
0.02
Average Initial Normal Force
Average Normal Force after Thermals
0.025
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Calibrated force gauges are used along with computer controlled positioning equipment.
2) For Normal force 8-10 measurements are taken and the averages reported.
C-367-02 Power pin - left
Initial
Averages
Min
Max
St. Dev
Count
0.0031
150.22
138.90
160.50
6.674
12
0.0015
76.05
70.80
79.60
2.636
12
After
Thermals
Averages
Min
Max
St. Dev
Count
0.0015
0.03
-0.40
0.50
0.260
12
0.0031
0.01
-0.40
0.50
0.268
12
0.0046
221.33
207.60
233.30
9.294
12
0.0046
0.03
-0.40
0.50
0.264
12
Deflections in inches Forces in Grams
0.0061
0.0077
0.0092
0.0107
0.0122
296.88
365.03
433.78
505.31
571.58
275.60
344.40
410.00
480.10
545.50
310.60
378.20
450.10
520.20
587.20
10.366
10.037
11.171
12.016
12.367
12
12
12
12
12
0.0138
636.56
604.80
662.20
15.978
12
0.0153
702.98
668.70
735.60
18.318
12
SET
0.0007
0.0003
0.0010
0.0002
12
Deflections in inches Forces in Grams
0.0061
0.0077
0.0092
0.0107
0.0122
-0.01
15.26
85.81
164.26
239.10
-0.40
-0.40
54.50
134.40
206.40
0.50
48.10
118.70
200.80
285.10
0.271
17.289
23.479
24.338
28.530
12
12
12
12
12
0.0138
312.52
274.40
365.60
31.242
12
0.0153
391.68
351.50
450.10
34.856
12
SET
0.0076
0.0068
0.0082
0.0004
12
Normal Force - Average Initial vs Average Thermal
800
700
703.0
636.6
600
571.6
500
Force-Grams
505.3
391.68
433.8
400
365.0
312.52
300
296.9
200
239.10
221.3
164.26
150.2
85.81
100
76.1
0
0.03
15.26
0.01
0.03
-0.01
0
0.0
0
0.002
0.004
0.006
0.008
0.01
0.012
0.014
0.016
Deflection-Inches
Average Initial Normal Force
Average Normal Force after Thermals
Page 47 of 59
0.018
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Calibrated force gauges are used along with computer controlled positioning equipment.
2) For Normal force 8-10 measurements are taken and the averages reported.
C-367-02 Power pin - middle
Initial
Averages
Min
Max
St. Dev
Count
After
Thermals
Averages
Min
Max
St. Dev
Count
0.0015
73.38
61.00
82.20
6.089
12
0.0015
0.00
-0.40
0.40
0.252
12
0.0031
142.98
126.20
157.10
9.476
12
0.0046
210.61
188.00
230.10
11.954
12
0.0031
-0.03
-0.50
0.40
0.245
12
0.0046
-0.02
-0.50
0.40
0.266
12
Deflections in inches Forces in Grams
0.0061
0.0077
0.0092
0.0107
0.0122
283.38
348.55
415.15
483.46
547.00
252.10
313.90
376.40
446.10
504.40
308.30
378.10
450.30
524.30
589.70
15.694
17.103
19.399
20.482
21.855
12
12
12
12
12
0.0138
609.96
565.80
656.80
23.105
12
0.0153
673.62
617.90
705.50
23.328
12
SET
0.0005
0.0002
0.0008
0.0002
12
Deflections in inches Forces in Grams
0.0061
0.0077
0.0092
0.0107
0.0122
-0.01
29.47
98.74
170.29
238.98
-0.50
0.10
68.80
144.30
208.40
0.40
49.10
120.50
200.40
274.10
0.275
14.195
14.001
15.796
17.252
12
12
12
12
12
0.0138
309.20
279.40
350.40
18.819
12
0.0153
382.19
348.20
429.90
21.139
12
SET
0.0072
0.0068
0.0078
0.0003
12
Normal Force - Average Initial vs Average Thermal
800
700
673.6
600
610.0
547.0
Force-Grams
500
483.5
382.19
400
415.2
309.20
348.6
300
238.98
283.4
200
170.29
210.6
98.74
143.0
100
29.47
73.4
0
0.00
-0.03
-0.02
-0.01
0
0.0
0
0.002
0.004
0.006
0.008
0.01
Deflection-Inches
Page 48 of 59
0.012
0.014
0.016
Average Initial Normal Force
Average Normal Force after Thermals
0.018
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
NORMAL FORCE (FOR CONTACTS TESTED IN THE HOUSING):
1) Calibrated force gauges are used along with computer controlled positioning equipment.
2) For Normal force 8-10 measurements are taken and the averages reported.
C-367-02 Power pin - right
Initial
Averages
Min
Max
St. Dev
Count
After
Thermals
Averages
Min
Max
St. Dev
Count
0.0015
76.23
62.90
91.40
7.634
12
0.0015
0.00
-0.30
0.20
0.176
12
0.0031
151.60
138.50
162.60
8.932
12
0.0046
223.56
208.10
239.40
11.384
12
0.0031
-0.01
-0.40
0.20
0.178
12
0.0046
0.02
-0.30
0.30
0.175
12
Deflections in inches Forces in Grams
0.0061
0.0077
0.0092
0.0107
0.0122
298.26
369.24
438.58
510.00
575.65
274.00
335.20
399.00
463.90
525.00
317.20
392.50
465.70
535.70
603.70
13.942
17.195
18.106
19.186
20.599
12
12
12
12
12
0.0138
640.73
584.00
668.40
21.175
12
0.0153
705.53
644.90
733.00
21.998
12
SET
0.0006
0.0002
0.0008
0.0002
12
Deflections in inches Forces in Grams
0.0061
0.0077
0.0092
0.0107
0.0122
-0.02
12.05
84.40
160.58
235.13
-0.30
0.10
57.70
133.90
208.10
0.20
27.80
99.30
175.60
250.90
0.180
9.435
11.840
11.609
12.027
12
12
12
12
12
0.0138
310.72
282.90
328.10
12.900
12
0.0153
388.20
360.80
406.90
12.937
12
SET
0.0076
0.0073
0.0081
0.0002
12
Normal Force - Average Initial vs Average Thermal
800
700
705.5
640.7
600
575.7
Force-Grams
500
510.0
438.6
400
388.20
369.2
310.72
300
298.3
235.13
200
223.6
160.58
151.6
84.40
100
76.2
0
0.00
-0.01
0.02
-0.02
12.05
0
0.0
0
0.002
0.004
0.006
0.008
0.01
Deflection-Inches
Page 49 of 59
0.012
0.014
0.016
Average Initial Normal Force
Average Normal Force after Thermals
0.018
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
INSULATION RESISTANCE (IR):
Pin to Pin (Signal)
Minimum
Initial
Thermal
Humidity
Row to Row (Signal)
Mated
HSEC8/Card
Unmated
HSEC8
Unmated
Card
10000
10000
10000
10000
10000
10000
Not Tested
Not Tested
Not Tested
Minimum
Initial
Thermal
Humidity
Mated
HSEC8/Card
Unmated
HSEC8
Unmated
Card
10000
10000
10000
10000
10000
10000
Not Tested
Not Tested
Not Tested
Pin to Pin (Power)
Minimum
Initial
Thermal
Humidity
Row to Row (Power)
Mated
HSEC8/Card
Unmated
HSEC8
Unmated
Card
10000
10000
Not Tested
10000
10000
10000
10000
Not Tested
Not Tested
Minimum
Initial
Thermal
Humidity
Signal to Power
Minimum
Initial
Thermal
Humidity
Mated
HSEC8/Card
Unmated
HSEC8
Unmated
Card
10000
10000
10000
10000
10000
10000
Not Tested
Not Tested
Not Tested
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Voltage Rating Summary
Minimum
HSEC8/Card
Break Down Voltage
875
Test Voltage
Working Voltage
660
215
Pin to Pin (Signal)
Initial Test Voltage
After Thermal Test Voltage
After Humidity Test Voltage
Passed
Passed
Passed
Row to Row (Signal)
Initial Test Voltage
After Thermal Test Voltage
After Humidity Test Voltage
Passed
Passed
Passed
Pin to Pin (Power)
Initial Test Voltage
After Thermal Test Voltage
After Humidity Test Voltage
Row to Row (Power)
Initial Test Voltage
After Thermal Test Voltage
After Humidity Test Voltage
Passed
Passed
Passed
Passed
Passed
Passed
Signal to Power
Initial Test Voltage
After Thermal Test Voltage
After Humidity Test Voltage
Page 50 of 59
Passed
Passed
Passed
Mated
HSEC8/Card
Unmated
HSEC8
Unmated
Card
10000
10000
Not Tested
10000
10000
10000
10000
Not Tested
Not Tested
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
LLCR Thermal Aging Group
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms:--------------------------------Stable
b. +5.1 to +10.0 mOhms: -------------------------Minor
c. +10.1 to +15.0 mOhms:------------------------Acceptable
d. +15.1 to +50.0 mOhms:------------------------Marginal
e. +50.1 to +2000 mOhms------------------------Unstable
f. >+2000 mOhms: --------------------------------Open Failure
Edge Card 0.056″
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
6/4/2014
23
59
Kason He
Actual
Initial
Average
St. Dev.
Min
Max
Summary Count
Total Count
6.36
0.48
5.46
7.83
160
160
Average
St. Dev.
Min
Max
Summary Count
Total Count
0.24
0.01
0.20
0.28
32
32
6/19/2014
23
53
Kason He
Delta
Delta
Thermal
Pin Type 1: Signal
Delta
1.69
1.18
0.03
6.14
160
160
Pin Type 2: Power
0.05
0.03
0.00
0.09
32
32
LLCR Delta Count by Category
mOhms
Thermal
Stable
<=5
187
Minor
>5 & <=10
5
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 51 of 59
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
Edge Card 0.068″
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
6/4/2014
23
59
Kason He
Actual
Initial
Average
St. Dev.
Min
Max
Summary Count
Total Count
5.96
0.52
5.13
7.81
160
160
Average
St. Dev.
Min
Max
Summary Count
Total Count
0.22
0.01
0.20
0.26
32
32
6/19/2014
23
53
Kason He
Delta
Delta
Thermal
Pin Type 1: Signal
Delta
1.05
0.70
0.01
4.28
160
160
Pin Type 2: Power
0.05
0.02
0.01
0.10
32
32
LLCR Delta Count by Category
mOhms
Thermal
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 52 of 59
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
LLCR Mating/Unmating Durability Group
1).
2).
3).
4).
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: ---------------------------------Stable
b. +5.1 to +10.0 mOhms: --------------------------Minor
c. +10.1 to +15.0 mOhms:-------------------------Acceptable
d. +15.1 to +50.0 mOhms:-------------------------Marginal
e. +50.1 to +2000 mOhms -------------------------Unstable
f. > +2000 mOhms: --------------------------------Open Failure
Edge Card 0.056″
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
7/25/2014
24
50
Kason He
Actual
Initial
7/29/2014
8/4/2014
24
24
50
51
Kason He
Kason He
Delta
Delta
100 Cycles Therm Shck
Pin Type 1: Signal
8/20/2014
24
53
Kason He
Delta
Humidity
Average
St. Dev.
Min
Max
Summary Count
Total Count
6.87
0.79
5.57
8.98
160
160
2.00
1.78
0.02
7.64
160
160
Average
St. Dev.
Min
Max
Summary Count
Total Count
0.24
0.02
0.19
0.30
32
32
0.83
0.90
0.78
0.68
0.01
0.01
3.19
2.73
160
160
160
160
Pin Type 2: Power
0.02
0.08
0.02
0.05
0.00
0.00
0.09
0.24
32
32
32
32
0.10
0.10
0.01
0.48
32
32
LLCR Delta Count by Category
mOhms
100 Cycles
Therm Shck
Humidity
Stable
<=5
192
192
178
Minor
>5 & <=10
0
0
14
Acceptable
>10 & <=15
0
0
0
Marginal
>15 & <=50
0
0
0
Page 53 of 59
Unstable
>50 & <=1000
0
0
0
Open
>1000
0
0
0
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
Edge Card 0.068″
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
7/25/2014
24
50
Kason He
Actual
Initial
7/29/2014
8/4/2014
24
24
50
51
Kason He
Kason He
Delta
Delta
100 Cycles Therm Shck
Pin Type 1: Signal
8/20/2014
24
53
Kason He
Delta
Humidity
Average
St. Dev.
Min
Max
Summary Count
Total Count
6.98
0.91
5.15
10.00
160
160
1.96
1.77
0.00
7.65
160
160
Average
St. Dev.
Min
Max
Summary Count
Total Count
0.22
0.02
0.20
0.27
32
32
1.06
0.94
0.82
0.78
0.01
0.01
3.84
3.14
160
160
160
160
Pin Type 2: Power
0.04
0.07
0.02
0.03
0.00
0.01
0.08
0.13
32
32
32
32
0.16
0.11
0.01
0.40
32
32
LLCR Delta Count by Category
mOhms
100 Cycles
Therm Shck
Humidity
Stable
<=5
192
192
179
Minor
>5 & <=10
0
0
13
Acceptable
>10 & <=15
0
0
0
Marginal
>15 & <=50
0
0
0
Page 54 of 59
Unstable
>50 & <=1000
0
0
0
Open
>1000
0
0
0
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
LLCR Gas Tight Group
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms:---------------------------------Stable
b. +5.1 to +10.0 mOhms: --------------------------Minor
c. +10.1 to +15.0 mOhms:-------------------------Acceptable
d. +15.1 to +50.0 mOhms:-------------------------Marginal
e. +50.1 to +2000 mOhms:------------------------Unstable
f. >+2000 mOhms:---------------------------------Open Failure
Edge Card 0.056″
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
5/29/2014
24
54
Kason He
Actual
Initial
Average
St. Dev.
Min
Max
Summary Count
Total Count
7.07
0.76
5.58
9.20
160
160
Average
St. Dev.
Min
Max
Summary Count
Total Count
0.25
0.02
0.19
0.30
32
32
7/10/2014
24
50
Kason He
Delta
Delta
Acid Vapor
Pin Type 1: Signal
Delta
0.71
0.59
0.00
3.32
160
160
Pin Type 2: Ground
0.02
0.02
0.00
0.09
32
32
LLCR Delta Count by Category
mOhms
Acid Vapor
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 55 of 59
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
DATA SUMMARIES Continued
LLCR Shock & Vibration Group
1)
2)
3)
4)
A total of 192 points were measured.
EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
The following guidelines are used to categorize the changes in LLCR as a result from stressing.
a. <= +5.0 mOhms: -----------------------------------Stable
b. +5.1 to +10.0 mOhms: ---------------------------Minor
c. +10.1 to +15.0 mOhms:--------------------------Acceptable
d. +15.1 to +50.0 mOhms: -------------------------Marginal
e. +50.1 to +2000 mOhms--------------------------Unstable
f. >+2000 mOhms: ----------------------------------Open Failure
Edge Card 0.056″
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
7/3/2014
22
40
Tony Wagoner
Actual
Initial
7/8/2014
22
40
Tony Wagoner
Delta
Shock-Vib
Pin Type 1: Signal
Average
St. Dev.
Min
Max
Summary Count
Total Count
6.62
0.59
5.64
9.81
160
160
Average
St. Dev.
Min
Max
Summary Count
Total Count
0.26
0.03
0.22
0.37
32
32
0.63
0.46
0.00
3.30
160
160
Pin Type 2: Power
0.02
0.02
0.00
0.09
32
32
Delta
Delta
LLCR Delta Count by Category
mOhms
Shock-Vib
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Unstable
>50 & <=1000
0
Nanosecond Event Detection:
Shock and Vibration Event Detection Summary
Contacts tested
Test Condition
Shock Events
Test Condition
Vibration Events
Total Events
60
C, 100g's, 6ms, Half-Sine
0
V-B, 7.56 rms g
0
0
Page 56 of 59
Open
>1000
0
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
Edge Card 0.068″
LLCR Measurement Summaries by Pin Type
Date
Room Temp (Deg C)
Rel Humidity (%)
Technician
mOhm values
7/3/2014
22
39
Tony Wagoner
Actual
Initial
7/9/2014
23
39
Tony Wagoner
Delta
Shock-Vib
Pin Type 1: Signal
Average
St. Dev.
Min
Max
Summary Count
Total Count
6.40
0.50
5.48
8.31
160
160
Average
St. Dev.
Min
Max
Summary Count
Total Count
0.23
0.02
0.21
0.33
32
32
0.72
0.44
0.02
2.21
160
160
Pin Type 2: Power
0.02
0.02
0.00
0.11
32
32
Delta
Delta
LLCR Delta Count by Category
mOhms
Shock-Vib
Stable
<=5
192
Minor
>5 & <=10
0
Acceptable
>10 & <=15
0
Marginal
>15 & <=50
0
Page 57 of 59
Unstable
>50 & <=1000
0
Open
>1000
0
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
EQUIPMENT AND CALIBRATION SCHEDULES
Equipment #: HZ-TCT-01
Description: Normal force analyzer
Manufacturer: Mecmesin Multitester
Model: Mecmesin Multitester 2.5-i
Serial #: 08-1049-04
Accuracy: Last Cal: 4/25/2014, Next Cal: 4/24/2015
Equipment #: HZ-OV-01
Description: Oven
Manufacturer: Huida
Model: CS101-1E
Serial #: CS101-1E-B
Accuracy: Last Cal: 12/12/2013, Next Cal: 12/11/2014
Equipment #: HZ-THC-01
Description: Humidity transmitter
Manufacturer: Thermtron
Model: SM-8-8200
Serial #: 38846
Accuracy: Last Cal: 2/27/2014, Next Cal: 2/26/2015
Equipment #: HZ-HPM-01
Description: NA9636H
Manufacturer: Ainuo
Model: 6031A
Serial #: 089601091
Accuracy: Last Cal: 3/6/2014, Next Cal: 3/5/2015
Equipment #: HZ-MO-05
Description: Micro-ohmmeter
Manufacturer: Keithley
Model: 3706
Serial #: 1285188
Accuracy: Last Cal: 11/14/2013, Next Cal: 11/13/2014
Equipment #: HZ-TSC-01
Description: Vertical Thermal Shock Chamber
Manufacturer: Cincinnatti Sub Zero
Model: VTS-3-6-6-SC/AC
Serial #: 10-VT14994
Accuracy: See Manual
… Last Cal: 06/26/2014, Next Cal: 06/25/2015
Equipment #: HZ-MO-01
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 1199807
Accuracy: See Manual
… Last Cal: 07/01/2014, Next Cal: 06/30/2015
Page 58 of 59
Tracking Code: 335190_Report_Rev_1
Part #: HSEC8-140-01-L-PV-4-1-WT/Edge Card
Part description: HSEC8/Edge Card
EQUIPMENT AND CALIBRATION SCHEDULES Continued
Equipment #: PS-09
Description: 50 Amp Power Supply
Manufacturer: Agilent
Model: AT-6032A
Serial #: US38322853
Accuracy: See Manual
… Last Cal: 07/02/2013, Next Cal: 07/01/2014
Equipment #: MO-9
Description: Switch/Multimeter
Manufacturer: Keithley
Model: 2750
Serial #: WDC-874817
Accuracy: See Manual
… Last Cal: 08/21/2013, Next Cal: 08/21/2014
Equipment #: MO-11
Description: Switch/Multimeter
Manufacturer: Keithley
Model: 3706
Serial #: 120169
Accuracy: See Manual
… Last Cal: 08/21/2013, Next Cal: 08/21/2014
Equipment #: SVC-01
Description: Shock & Vibration Table
Manufacturer: Data Physics
Model: LE-DSA-10-20K
Serial #: 10037
Accuracy: See Manual
… Last Cal: 11/31/2013, Next Cal: 11/31/2014
Equipment #: ACLM-01
Description: Accelerometer
Manufacturer: PCB Piezotronics
Model: 352C03
Serial #: 115819
Accuracy: See Manual
… Last Cal: 07/09/2014, Next Cal: 07/09/2015
Equipment #: ED-03
Description: Event Detector
Manufacturer: Analysis Tech
Model: 32EHD
Serial #: 1100604
Accuracy: See Manual
… Last Cal: 06/04/2014, Next Cal: 06/04/2015
Page 59 of 59