TB65 Series Datasheet - SL Power Electronics

TB65
65W Single Output
Test and Measurement/Industrial Series
Features

2.0 x 3.5” x 1.3” Package

Up to 65W Convection Cooled Output Power

Compliant to high levels of EMC per EN61000-4


15kV ESD (Air), 8kV (Contact)
4kV Surge

Meets Class B Conducted EMI with 6db margin,
Class A Radiated EMI with 3db margin

Up to 90% Efficiency

>10 year e-cap life

Universal Input 90-264Vac Input Range

DC OK Signal, PSU Temperature Signal

Class I and II Input Models

3 Year Warranty
Description
A Superior performance 65 Watts AC to DC power supply designed for Test and Measurement and Industrial applications. Feature
rich and highly efficient TB65 product family can easily fit in 1U chassis and provides 65 Watts, convection cooled. Input, output and
internal temperature monitoring/alarms are additional features of the TB65 family. All models are CE marked to low voltage
directive and approved to ITE standards of IEC/UL/EN60950 and CSA C22.2, 2nd edition.
Model Selection
Ripple & Noise2
(pk-pk)
120mV
Total
Regulation
OVP
Threshold
±3%
14.0 ± 1.1V
MTBF3
500,000
88%
180mV
±3%
21.0 ± 2.0V
500,000
2.7A
90%
240mV
±3%
28.0 ± 2.5V
500,000
1.35A
90%
480mV
±3%
55.0 ± 4.0V
500,000
Model
Number4
TB65S12K
Output
Voltage (Nom)
12V
Output
Current
5.4A
Efficiency
88%
TB65S15K
15V
4.3A
TB65S24K
24V
TB65S48K
48V
Notes:
1.
2.
3.
4.
1
Efficiency values listed are typical and are measured at 115Vac input, full load output current, at an ambient temperature of 25°C.
Measured at 25°C ambient with noise probe directly at end of 6” twisted pair terminated with 0.1μF ceramic and 10μF low ESR capacitors. Values will be higher at ambient
temperatures below 0°C.
MTBF values are in hours, per Telcordia 332, Issue 6, 25°C, full rated load (w/airflow) at 110Vac input.
Change the “K” suffix to “C: for Input Class II (ungrounded) models.
General Specifications
AC Input
Input Current
Inrush Current
I²T Characteristic
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85-264Vac, single phase.
(Safety Approved to 90-264Vac).
Turn On Time
Rise Time
1.5A at 110Vac, 1A at 240Vac
40Arms Maximum within a half line cycle, cold
start at 25C. See application note.
Hold-up Time
Over Load
Protection (OCP)
See Table below.
TB65 REV 1.2
02-SEP-15
<2 Seconds at 110Vac.
<30mS, 56V model: <35mS
20mS min. from loss of AC input at 110 Vac, full load,
25°C.
115% - 200% of rated output current value. Hiccup
Mode, Auto-recovery
1
TB65
65W Single Output
Test and Measurement/Industrial Series
General Specifications
Turn-On Input
Voltage
>75Vac ± 8Vac. Full spec performance at 85Vac.
Short Circuit
Protection (SCP)
Short across the output terminals will not cause
damage to the unit. Hiccup Mode , Auto-recovery
Turn-Off Input
Voltage
<63Vac ± 8Vac
Over Voltage
Protection (OVP)
Latches off when output voltage is with range as
shown in table. Requires AC Power cycle to reset
Input Fuses
Earth Leakage
Current
Leakage Current
(Output to Earth)
Output Voltage
Voltage Adjustability
3.15A, 250Vac, line and neutral inputs
Over Temperature
Protection (OTP)
<350 mA@264Vac, 60Hz input, NC
Output Reverse
Voltage Protection
<4 mA@264Vac, 60Hz input
Isolation
12V to 48Vdc. See models chart for part
numbering.
Turn-On &
Operating
Temperature
+/- 10%
Storage
Temperature
Efficiency
88% - 90% typical at 115/230Vac, 25°C. See chart
for additional details
Altitude
Output Power
65W continuous convection cooled, -20C to 50°C
ambient. 85Vac to 264Vac. See chart for derating above 50°C.
Relative Humidity
Transient Response
500µS typ. response time for return to within
0.5% of final value for a 50% load change, ∆i/∆t<
0.2A/µs. Max. volt. deviation is ±3.5%.
IPC 610
Minimum Load
Shock
(IEC 60068-2-27)
Not required.
Safety Standards
Operating: Half-sine shock waveform. Impact
Acceleration: 20g, Pulse duration: 11mS.
Cycles: 3 times per axis in X,Y, Z direction
Non-Operating: Half-sine shock waveform.
Impact Acceleration: 100g, Pulse duration: 6mS
Cycles: 3 times per direction on 3 axes (X,Y. Z)
Vibration
(IEC 60068-2-6)
(IEC 60068-2-64)
E-Cap Life
>10 Years in use condition of 40°C ambient, at
12h/day, 261 days/year. Additional information
on other use profiles available on request.
Overshoot
<2% overshoot at turn-on, <1% overshoot at turnoff, under all conditions.
Total Regulation
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MTBF
Weight
Dimensions
±1.0 % for all models.
TB65 REV 1.2
02-SEP-15
Power shuts down at temperature of 70°C (typical)
at full load. Hiccup Mode , Auto-recovery
Outputs protected against momentary reverse
current less than 20A peak for less than 10mS with
0.5A average. Sustained reverse current at high
levels may damage unit.
Input-Output:
3000Vac
Input-Ground: 1900Vac
Output-Ground: 500Vac
-20°C to +70°C.
Turn on Temperature = -40°C at >=120Vac, allowing
[x] seconds for stabilization.
De-rated output power at 70°C = 45.5W
-40°C to +85°C
Operating:
-500m to 5000m
Non-operating: -500 to 40,000 feet
5% to 95%, non-condensing
Class 2
IEC 60950-1, 2nd Edition
CAN/CSA – C22.2 No 60950-1
DEMKO EN60950-1
Operating: Sinusoidal Frequency: 10-500Hz, Impact
Acceleration: 1g, Sweep rate: 1 octave/min
Cycles: 10 times per axis in X, Y, Z direction
Random Vibration:
Operating: 0.003g2/Hz, 1.224grms overall, 3 axes, 10
min per axis, 1-500Hz.
Non-Operating: 0.02g2/Hz, 3.1grms overall, 3 axes, 1
hour per axis, 20-500 Hz
572,500 hours @ 110/220Vac, 25°C
Bellcore issue 6.
140g, typical
W: 2.0” x L: 3.5” x H: 1.3”
W: 50.8mm x L: 88.9mm x H: 33.02mm
2
TB65
65W Single Output
Test and Measurement/Industrial Series
Auxiliary Signals
DC OK:
During normal operation, this signal is logic
HIGH. Signal will go LOW for output less than
90% (typical) of nominal. Green LED will light
on PCB top side during normal operation.
PSU Temperature
Provides resistive value indicating internal temperature
of power supply. See Temp Sensor Conversion Table
below.
EMI/EMC Compliance
Conducted Emissions
EN55022/CISPR22 Class B, FCC Part 15.107, Class B, 6db margin, typical.
Radiated Emissions
EN55022/CISPR22 Class B, FCC Part 15.109, Class B, 3db margin, typical.
Common Mode Noise: High Frequency
(100Khz -20 Mhz)
Common Mode Noise: Low Frequency
(50-120 Hz)
<50mA pk-pk, 6mA rms CM current. See Application Note.
<50mA pk-pk, 6mA rms CM current. See Application Note.
Static Discharge Immunity
EN55024/IEC61000-4-2, Level 4, 8kV Contact Discharge, 15kV air discharge, Criteria A
Radiated RF Immunity
EN55022/IEC61000-4-3, Level 3, 10V/m, Criteria A
EFT/Burst Immunity
EN55024/IEC61000-4-4, Level 3, 4kV (PS Output), Criteria A; 2kV (signal outputs), Criteria B
Line Surge Immunity
EN55024/IEC61000-4-5, Level 4, 2kV diff., 4kV Common-mode, Criteria A
Conducted RF Immunity
EN55022/IEC61000-4-6, Level 3, 10V/m, Criteria A
Power Frequency Magnetic Field Immunity
EN55024/IEC61000-4-8, Level 4, 30A/m, Criteria A
Voltage Dip Immunity
EN55024/IEC61000-4-11, Dips: 100%, 10ms; 30%, 500ms; 60%, 100ms;
Interruptions: 100%, 5000mS; Performance Criteria A, A, B & B
Line Harmonic Emissions
EN55024/IEC61000-3-2, Class A.
Flicker Test
EN55024/IEC61000-3-3
Notes:
Performance criteria are based on EN55024. According to the standards, performance criteria are defined as following:
A – Normal performance during and after the test
B – Temporary degradation, self-recoverable
C – Temporary degradation, operator intervention required to recover the operation
D – Permanent damage
Isolation Specifications
Parameter
Conditions/Description
Insulation Safety Rating
Input/Ground
Input/Output
Output/Ground
Electric Strength Test Voltage
Input/Ground
Input/Output
Output/Ground
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TB65 REV 1.2
02-SEP-15
Min
Nom
Max
Units
-
Vac
Vac
Vac
1900Vac
3000Vac
500Vac
1900
3000
1900
-
3
TB65
65W Single Output
Test and Measurement/Industrial Series
Connector Information
Input Connector
J1
DC Output Connector
J2
PIN 1) AC Line
PIN 2) Empty (removed)
PIN 3) AC Neutral
Pin 1) (+V)
Pin 2) (+V)
Pin 3) (-V)
Pin 4) (-V)
Mating Connector:
Tyco/AMP 640250-3
Pins: 640252-2
Mating Connector:
Tyco/AMP 640250-4
Pins: 640252-2
Ground Connector
G1
FG
0.187” Quick-connect tab
Mating Connector:
Molex 01-90020005
Signal Connector
J3
PIN 1) RTN
PIN 2) DC_OK
Pin 3) TEMP SEMSOR (+)
Pin 4) TEMP SEMSOR (-)
Mating Connector:
Tyco/AMP 1375820-4
Pins: 1375819
Mechanical Drawing
Notes:
1. Overall Dimensions are 2.0:W x 3.5”L x 1.3”H.
2. Height is measured from top of highest
component to longest lead protrusion on
bottom of PCB.
3. Input & Output Connectors on opposite ends.
4. Mounting hole pattern: 1.75” x 3.25”. 4 holes
5. Mounting holes isolated from ground for Class
II designs. Mounting standoff height to be
>/= xx mm.
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TB65 REV 1.2
02-SEP-15
4
TB65
65W Single Output
Test and Measurement/Industrial Series
Characteristic Curves
Output vs. Temperature
65W convection cooled at -20°C to 50°C operating ambient temperature. De-rate output power to 45.5W at 70°C.
Output Power (Watts)
Output Power - Convection vs. Ambient Temperature
70
65
60
55
50
45
40
-20
-10
0
10
20
30
40
50
60
70
Ambient Operating Temperature (°C)
Efficiency vs. Loading
The charts below detail the TB65 efficiency vs input voltage and output loading conditions at 25°C, 50°C and 70°C under de-rated power.
25°C ambient
50°C Ambient
92%
92%
115V 12v
230V 12v
90%
115V 15v
230V 15v
89%
115V 24v
88%
230V 24v
115V 48v
87%
60%
80%
100%
230V 48v
115V 12v
91%
Efficiency
Efficiency
91%
230V 12v
90%
115V 15v
230V 15v
89%
115V 24v
88%
230V 24v
115V 48v
87%
60%
Load (% of rated)
80%
100%
230V 48v
Load (% of rated)
70°C Ambient
92%
115V 12v
Efficiency
91%
230V 12v
90%
115V 15v
89%
230V 15v
115V 24v
88%
230V 24v
115V 48v
87%
60%
80%
100%
Load (% of rated)
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230V 48v
TB65 REV 1.2
02-SEP-15
5
TB65
65W Single Output
Test and Measurement/Industrial Series
Inrush Current, peak (I2T rating)
Measured at 264Vac, 50°C at 100% loading, 70°C at de-rated load condition
Model
12V Model
15V Model
24V Model
48V Model
50°C
-
2
I T rating
(A2Seconds, Typical)
8.5
6.5
10.9
10.4
70°C
-
2
I T rating
(A2Seconds, Typical)
11.0
13.2
11.7
11.1
Internal Temperature Sensor Conversion Table - Resistance
Value across connector J3, pins 3-4
Internal Temperature
6,040K ohms
3,227K ohms
1,788K ohms
1,025K ohms
605.1K ohms
367.6K ohms
229.2K ohms
146.4K ohms
95.62K ohms
63.80K ohms
43.40K ohms
30.07K ohms
21.19K ohms
-20℃
-10℃
0℃
10℃
20℃
30℃
40℃
50℃
60℃
70℃
80℃
90℃
100℃
Notes: 1) Tolerances:
-20℃ to 60℃: +/- 4°C; 70℃ to 80℃: +/- 5°C; 90℃ to 100℃: +/- 6°C.
Data Sheet © 2015 SL Power Electronics Corp. The information and specifications contained herein are believed to be correct at the time of publication. However, SL Power accepts no responsibility for
consequences arising from reproduction errors or inaccuracies. Specifications are subject to change without notice.
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TB65 REV 1.2
02-SEP-15
6