Safety Controller G9SP Software-based standalone controller family » Reconfigure to every need » Flexible range suits any system » Simple set-up and clear diagnosis 2 Modular safety control The Omron G9SP is a new range of configurable safety controllers suited to the packaging, food, automotive components, injection moulding and printing industries. Because it isn’t hardwired into your system, you benefit from a new flexibility, easily reconfiguring the unit when new safety features are added to your set-up. Three different models are available, with a range of I/O lines, so you can choose the most suitable for your system. Each one is compatible with the Omron configuration tool, recognised by industry as one of the most simple and accessible on the market. Omron G9SP: Global safety levels, lower TCO • Configurable unit makes it ideal for building multiple stand-alone systems with the same specifications, or reconfiguring an existing set-up • Handles function blocks for non-contact switches, single-beam sensors and safety mat inputs • Faster and easier integration compared to hardwired systems • Single simple GUI for configuration, simulation, testing and validation • Greatly reduced set-up time • EN ISO 13849-1 ready (PLe/Safety category 4) 3 Safety as standard What’s more, our global network of offices, worldwide product availability, and unrivalled aftersales support give Omron customers a clear advantage. Help and expert advice on installation, operation and maintenance are always available, wherever you are. Stand-alone Controller Safety Network Controller G9SP NE1A Hard-wired Because operator safety is paramount in every system, we have invested our expertise in developing a full range of fully-compatible products. Our comprehensive selection of safety products help ensure maximum up-time, minimum interruption, and a fully-protected workplace. Programmable Omron has a complete range of safety solutions, from E-stop, door and limit switches to safety sensors and safety mats. The Omron G9SP is part of the most extensive offering in the industry, enabling Omron to supply a full variety of products to a range of applications worldwide. G9SX G9SA/SB Small < Application size > Large 4 Configurable, flexible, simple: the keys to safety Every safety system relies on correct set up and the most suitable equipment. The Omron G9SP makes this easier than ever to do. The features of this product range give your new or existing set-up a range of benefits: Configurations matrix Safety controller G9SP Expansion I/O Units Memory cassette Ethernet option board RS-232C option board Compact non-contact door switch Safety mats CJ1/PLC Relays with forcibly guided contacts AC Servomotor/Drives G5 series Configurator Programmable terminal NB series 5 G9SP CPU Unit Expansion I/O Unit Designing Reusing Simulating Packaging Option Board Ethernet I/O Serial PLC Reconfigurable Flexible Simple With the Omron Configuration Tool, all aspects of input and output to the unit can be defined, simulated, tested and validated with an easy-to-use graphical user interface. If you are building with a make-once/use-many profile, configurations can be copied and applied to all systems. If you are reconfiguring an existing set-up, it’s just as simple. When user needs change, it can be adapted quickly and easily to meet those needs. Unlike hard-wired safety relays, the Omron G9SP can be reconfigured to multiple purposes. Because it is a solid-state, software-driven unit, all aspects of its operation can be reconfigured, with direct connection to non-contact switches or safety mats. Three I/O sizes are available: 20/8, 10/16 and 10/4. Covering the full range of typical small-to-mid sized systems, the Omron G9SP also comes with optional expansion units for standard I/O signals (12/8 and 0/32). Function blocks up to 128pcs complete this fully flexible range, so you can always be sure of a needs-match solution. Above all, the Omron G9SP range is supplied with simplicity. With the Omron Configuration Tool, you can quickly define all inputs, outputs, scope, testing, simulation, validation and operation of your system. On-screen text and icondriven menus guide the user quickly through all aspects of set-up. Clear alerts and system status give any operator an instant overview at every stage of operation. 6 Reconfiguration and reusability for real TCO savings Modern production and automotive parts production lines must be flexible to cater to changing customer needs. This often means being able to change machine set-up at short notice, for custom jobs or additional requirements. With the Omron G9SP, it couldn’t be easier. Function blocks can be redesigned and replaced using the simple GUI, swiftly incorporating any application changes or additions. Even the most complex controls can be configured easily. Clear programming guidance is provided for new users, and modification and maintenance have been simplified too. Settings can be saved to Memory Cassette for off-line diagnostics, and any programming changes can be restored instantly into the Omron G9SP from the same memory cassette. Safety in automotive component manufacture A change in machine operation can easily be covered by reconfiguring the application program. Certified function blocks for all kinds of safety functions are already on board and ready to use. 7 G9SP CPU Unit Expansion I/O Unit Old New Option Board Ethernet I/O Serial PLC Easy maintenance without tools Transparent diagnosis Simple unit replacement Connection to PC/PLC via Ethernet makes the Omron G9SP fully accessible. Diagnosis,troubleshooting and program modification is simple, thanks to the USB programming interface and removable memory cassette. Because the Omron G9SP is a software-based controller, replacement is effortless. All settings, parameters and function blocks can be saved on a PC or stored on the Memory Cassette for easy transfer from one unit to another. 8 Increased flexibility means decreased TCO Modern packaging machines must be flexible to exactly match changing customer needs. With the Omron G9SP, application flexibility is built in. Choose from three standalone safety controller CPU types, then combine with any communication interface or 2 additional standard I/O signals. All G9SP units support direct connections of all kinds of safety sensors, including safety mats, non-contact door monitoring systems and single-beam sensors. The Omron G9SP can be monitored and configured from a standard control console via Ethernet, serial board or standard I/O lines. For multiple applications of a single configuration, the Omron G9SP memory cassette usage. Which means that systems designers now only need to program the unit once, and use the memory cassette to install settings into each identical system. Presence detection Door monitoring Omron has a variety of pressure safety mats in a range of sizes. Useful in any area where personnel may be at risk, mats instantly alert the Omron G9SP, which can immediately sound an alert or close down any dangerous machinery. Direct connection of all Omron non-contact door monitoring solutions is supported by the G9SP family for maximum flexibility and minimum effort in setup and maintenance. 9 Safety inputs Standard inputs + Safety outputs Standard outputs Copy configuration without tools Standard I/O Memory cassette for fast, simple ease of use The G9SP family offers a range of easily-connected standard I/O units. This instant interface between safety and standard controls can be used to configure standard control signals into the complete safety configuration. Monitoring is simple too, via standard I/O units or Ethernet/serial boards for advanced monitoring. Designing safety systems is no longer the complex task it used to be. As well as a clear and simple programming interface, the Omron G9SP offers the advantage of memory cassette. Programs can be quickly modified and restored, with no additional effort. 10 Configuration made simple When designing or updating a safety system, configuration used to be one of the most timeconsuming tasks. Not with the Omron G9SP. Thanks to a clear and simple user interface, designing your system is easier than ever. Step-by-step instructions guide you through every aspect of design. A simulation tool allows you to test and correct settings before your system goes live. Then, thanks to userdefined function blocks, you can re-use any aspect of your design in future systems. 11 Easy configuration User-defined function blocks All safety functions are ready to use in the G9SP. Certified function blocks can be easily selected in the graphical user interface and customized to fit your application. Approved configuration elements such as a tested door monitoring solution can be easily stored as a user defined function block and re-used in future projects. This minimises the time it takes to create a new system configuration. Simulation Knowledge-building All functions can be tested and simulated in the Configuration Tool, so there’s no unnecessary additional workload for the engineer. In addition, on-line diagnosis reduces debug time to a minimum during implementation in the machine control system. Existing configurations are the basis for new projects. The G9SP Configuration Tool supports re-use of existing and proven know-how in safety control, as well as user-defined function blocks. Which means no more repetition of effort, instead a growing library of safety solutions. Safety Controller G9SP Easy programming for complex safety control • Stand-alone Safety Controller for small and mid-sized machinery • Three types of CPU with different I/O size to suit the application • Four types of Expansion I/O Units for hard-wired diagnosis or standard signals • Clear diagnosis and monitoring via Ethernet or Serial connection • Various kinds of safety devices directly connectable like noncontact switches and safety mats • Easy design, verification, standardization and reusage of safety control by unique programming software • ISO 13849-1 (PLe/Category 4), IEC61508 (SIL3) certified For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Refer to "Safety Precautions" on page 26. Example of the system configuration Expansion I/O Unit G9SP Series Peripheral Tool G9SP Configurator PC WS02-G9SP@@@ USB Cable CP1W-20EDT/EDT1 G9SP-N@@@ CP1W-32ET/ET1 Memory Cassette CP1W-ME05M Expandable up to 2 Units When the Units are distantly-positioned such as one above the other layout G9SP Series I/O Connecting Cable RS-232C Option Board Ethernet Option Board CP1W-CIF01 CP1W-CIF41 (Ver. 2.0 or later) or CP1W-CN811 Expansion I/O Unit RS-232C RS-232C or Ethernet Communication Programmable terminal 12 Standard PLC G9SP Ordering Information G9SP Series Name Number of I/O Safety inputs Test outputs Safety Controller Safety outputs Standard outputs 4 10 4 Solid-state outputs: 4 10 6 Solid-state outputs: 16 - 20 6 Solid-state outputs: 8 - Unit version Model G9SP-N10S Ver.2.0 G9SP-N10D G9SP-N20S Expansion I/O Unit (for standard machine control) Name Number of I/O Type Sinking type Expansion I/O Unit Sourcing type Inputs Outputs 12 Solid-state outputs: 8 - Solid-state outputs: 32 Sinking type Sourcing type Model CP1W-20EDT CP1W-20EDT1 CP1W-32ET CP1W-32ET1 Note: CP1W-CN811 I/O Connecting Cable is available. Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details. I/O Connecting Cable Name Specifications Model I/O Connecting Cable 80 cm (for the distantly-positioned units connection) CP1W-CN811 Note: An I/O Connecting Cable (approx. 6 cm) for alongside setting is included in the Expansion I/O Unit package. Option Unit Name Model RS-232C Option Board CP1W-CIF01 Ethernet Option Board (Unit Ver. 2.0 or later) CP1W-CIF41 Memory Cassette CP1W-ME05M Note: Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details. Configurator Name Media Applicable OS Setup Disk (CD-ROM: 1 license) Windows XP (Service Pack 3 or higher, 64-bit edition not supported) Windows Vista (Service Pack 2 or later) Windows 7 Setup Disk (CD-ROM: 10 licenses) G9SP Configurator Setup Disk (CD-ROM: 50 licenses) Setup Disk (CD-ROM: Site license) Model WS02-G9SP01-V@ WS02-G9SP10-V@ WS02-G9SP50-V@ WS02-G9SPXX-V@ Note: 1. Administrator rights are required for installation. 2. Operation is possible on the 64-bit editions of Windows Vista and Windows 7. Version Information The combinations that can be used of the unit versions of the G9SP series and the version of Configurator. G9SP series G9SP Configurator Unit version Ver.1.@ Ver.1.@ Ver.2.00 Unit version Ver.2.0 --- Ver.2.00 13 G9SP Function Support by Unit Version of G9SP Serial communication speed Unit Version Item Ver.1.@ Communications protocol Ver.2.0 No-protocol Communication speed 9,600 bps Transmission disutance max.15 m 9,600 bps 115,200 bps * max.15 m (With a baud rate of 115,200 bps: max.3 m) Data length 8 bits Parity Even Stop bits 1 bit * The baud rate can be set to 115,200 bps with turning on the DIP swith pin 3. Connectivity with OMRON safety input devices Unit Version Item Single-beam Safety Sensor E3ZS, E3FS Ver.1.@ Ver.2.0 max.1 unit G9SP-N10D/N20S: max.6 units G9SP-N10S : max.4 units Non-contact Door Switche D40A, D40Z G9SP-N10D/N20S: max.30 units G9SP-N10S : max.15 units Safety Mat UM max.12 units Programmable Terminal NB series Programmable Terminals Product name Specifications Model 3.5 inch, TFT LCD, Color, 320 × 240 dots NB3Q-TW00B NB3Q 3.5 inch, TFT LCD, Color, 320 × 240 dots, USB Host, Ethernet NB3Q-TW01B 5.6 inch, TFT LCD, Color, 320 × 234 dots NB5Q-TW00B NB5Q 5.6 inch, TFT LCD, Color, 320 × 234 dots, USB Host, Ethernet NB5Q-TW01B 7 inch, TFT LCD, Color, 800 × 480 dots NB7W-TW00B NB7W 7 inch, TFT LCD, Color, 800 × 480 dots, USB Host, Ethernet NB7W-TW01B 10.1 inch, TFT LCD, Color, 800 × 480 dots, USB Host, Ethernet NB10W-TW01B NB10W Software Product name Support Software for NB Series NB-Designer * Specifications Supported Operating Systems: ® Windows 8, Windows 7, Windows Vista , Windows XP (SP3 or higher). Note: Note: Except for Windows XP 64-bit version Download from Omron's regional websites. * NB-Designer version 1.32 or later can be used with G9SP. For detail, refer to the NB Series catalog (Cat. No. V412-E1). 14 G9SP Specifications (Refer to Instruction Manual and Users Manual for details.) G9SP Series General Specifications Power supply voltage 24 VDC (20.4 to 26.4 VDC -15% +10%) Current consumption * G9SP-N10S: 400 mA (V1: 300 mA, V2: 100 mA) G9SP-N10D: 500 mA (V1: 300 mA, V2: 200 mA) G9SP-N20S: 500 mA (V1: 400 mA, V2: 100 mA) Isolation class Class III (SELV) Overvoltage category II Noise immunity Conforms to IEC61131-2 Vibration resistance 5 to 8.4 Hz: 3.5 mm, 8.4 to 150 Hz: 9.8 m/s2 Shock resistance 147 m/s2: 11 ms Mounting DIN track mounting (IEC60715 TH35-7.5/TH35-15) or M4 screws Ambient operating temperature 0 to +55°C Ambient operating humidity 10% to 90% (with no condensation) Ambient storage temperature -20°C to +75°C Atmosphere No corrosive gas Operating altitude 2,000 m max. Pollution degree Pollution degree 2 Degree of protection IP20 except terminal blocks Terminal screws M3 self-rising screws * Not including the current consumption of external devices. Item Model G9SP-N10S G9SP-N10D G9SP-N20S Safety inputs 10 10 20 Safety outputs 4 16 8 Test outputs 4 6 6 Standard outputs 4 - - 290 g max. 440 g max. 430 g max. Weight Safety Input Specifications Safety Output Specifications Input type Sinking inputs (PNP) Input current 6 mA ON voltage 11 VDC min. (between each input terminal and G1) OFF voltage 5 VDC max. (between each input terminal and G1) OFF current 1 mA max. Test Output Specifications Output type Sourcing outputs (PNP) Rated Output Current G9SP-N10S T0, T1 T2 T3 T0-2 total G9SP-N10D T0, T1, T2 T3 T4, T5 Total of T0-2 and T4-5 G9SP-N20S T0, T1, T2 T3 T4, T5 Total of T0-2 and T4-5 : 60 mA max. : 30 mA max. *1 : 300 mA max. *2 : 60 mA max. : 60 mA max. : 300 mA max. *2 : 30 mA max. *1 : 60 mA max. : 100 mA max. : 300 mA max. *2 : 30 mA max. *1 : 120 mA max. ON residual voltage 1.8 V max. (between each output terminal and V1) Leakage current 0.1 mA max. Output type Sourcing outputs (PNP) Rated output current 0.8 A max./output 1.6 A max./4 outputs (G9SP-N10S/-N20S) *1 1.2 A max./4 outputs (G9SP-N10D) *2 ON residual voltage 1.2 V max. (between each output terminal and V2) OFF residual voltage 2 V max. Leakage current 0.1 mA max. *1. Total current for So0 to So3 and So4 to So7 *2. Total current for So0 to So3, So4 to So7, So8 to So11 and So12 to So15 Note: When a safety output is set as a pulse output, make sure that the connected devices do not malfunction due to the OFF pulse (pulse width: 640 μs). Standard Output Specifications (G9SP-N10S) Output type Sourcing outputs (PNP) ON residual voltage 1.5 V max. (between each output terminal and V2) Rated output current 100 mA max. *1. Connection to OMRON D40A/D40Z Non-contact Door Switch is possible. *2. With the Muting Lamp Output (open circuit detection) 15 G9SP Configurator System Requirements The following system is required to operate the G9SP Configurator. Make sure your system provides the following conditions and has the necessary components. Item Description CD-ROM or DVDROM drive One or more Supported operating systems Windows XP (Service Pack 3 or higher, except for 64-bit edition) Windows Vista (Service Pack 2 or higher) Windows 7 Note: 1. Administrator rights are required for installation. 2. Operation is possible on the 64-bit editions of Windows Vista and Windows 7. CPU Computer with a processor that is recommended by Microsoft Corporation. RAM Memory capacity that is recommended by Microsoft Corporation Required hard disk space 200 MB min. Display High-luminance display of SVGA (800 × 600) min. With 256 colors min. Connection port to Controller USB port Certified Standards Certifying body Standard TÜV Rheinland EN ISO 13849-1 EN ISO 13849-2 IEC 61508 parts 1-7 EN 62061 IEC 61131-2 EN ISO 13850 EN 60204-1 EN 61000-6-2 EN 61000-6-4 NFPA 79 ANSI RIA R15.06 ANSI B11.19 ANSI/UL 1998 UL UL508 CSA22.2 No.142 KOSHA S Mark * * The G9SP-series Controller (version 1.1 or later) and the Expansion I/O Units have been certified for the KOSHA S Mark. 16 G9SP Expansion I/O Unit Input Specifications (CP1W-20EDT/20EDT1) Item Specifications Input voltage 24 VDC, +10%, -15% Input impedance 4.7 kΩ Input current 5 mA TYP ON voltage 14.4 VDC min. OFF voltage 5.0 VDC max. ON delay 1 ms max. * OFF delay 1 ms max. * Input display LED IN Circuit configuration 4.7 k IN Internal circuits 750 COM * ON/OFF delay represents the hardware delay time. Output Specifications (Transistor outputs: sinking/sourcing type) Specifications Item CP1W-20EDT/EDT1 CP1W-32ET/32ET1 24 VDC +10%, -5% 0.3 A/output 4.5 to 30 VDC 0.3 A/output 0.9 A/common 1.8 A/unit 0.9 A/common 7.2 A/unit Leakage current 0.1 mA max. 0.1 mA max. Residual voltage 1.5 V max. 1.5 V max. ON delay 0.1 ms max. 0.1 ms max. OFF delay 1 ms max. 24 VDC, +10%, -5%, when 5 to 300 mA 1 ms max. 24 VDC, +10%, -5%, when 5 to 300 mA Maximum number of outputs for simultaneous ON 8 outputs (100% load) 24 outputs (75% load) Fuse *2 1/common Maximum switching capacity *1 Sinking type (CP1W-20EDT, CP1W-32ET) Sourcing type (CP1W-20EDT1, CP1W-32ET1) Output display LED Output display LED OUT L COM (+) Circuit configuration L Internal circuits OUT 24 VDC/ 4.5 to 30 VDC Internal circuits 24 VDC/ 4.5 to 30 VDC OUT L COM(-) L OUT *1. A maximum of 0.9 A per common can be switched at an ambient temperature of 50°C. (A) 0.9 Common total current 0.8 50 55 (°C) 0 Ambient temperature *2. User cannot replace fuses. Replace the unit if a fuse blows due to short circuit, etc. 17 G9SP Option Unit RS-232C Option Board (CP1W-CIF01) Communication Specifications Item Specifications Connection method D-SUB 9P (female) Maximum transmission distance With a baud rate of 9,600 bps: 15m With a baud rate of 115,200 bps: 3m Communication protocol No-protocol Maximum data length Refer to the Users Manual for details. Communication settings Baud rate 9,600 or 115,200 bps (unit version 2.0 or later) Ethernet Option Board (CP1W-CIF41 unit ver. 2.0 or later) Ethernet Communication Specifications Item Specifications Name CP Series Ethernet Option Board Model CP1W-CIF41 Type 100 BASE-TX (applicable as a 10 BASE-T) Media access method CSMA/CD Modulation method Baseband Transmission path type Star form Baud rate Transmission specifications Transmission media 100 Mbps (100 BASE-TX) Unshielded twisted-pair (UDP) cable Categories: 5, 5e Shielded twisted-pair (STP) cable Categories: 100 Ω at 5, 5e Transmission distance 100 m (distance between hub and node) Number of cascadeconnectable units 18 10 Mbps (10 BASE-T) Internal transmission speed between G9SP and Ethernet Option Board is of 115.2 kbps. No limit when a switching hub is used. Weight 23 g max. Dimensions 36.4 (W) x 36.4 (H) x 28.2 (D) mm Unshielded twisted-pair (UDP) cable Categories: 3, 4, 5, 5e Shielded twisted-pair (STP) cable Categories: 100 Ω at 3, 4, 5, 5e G9SP Functions (Refer to the Instructions Reference Manual (Cat. No. Z923-E1) for details.) Function Blocks Logic Functions Function Block Name Notation on Function List Icon Details NOT NOT Outputs the logical complement of the input condition. AND AND Outputs the logical AND of the input conditions. OR OR Outputs the logical OR of the input conditions. NAND NAND Outputs the logical NAND of the input conditions. NOR NOR Outputs the logical NOR of the input conditions. Exclusive OR EXOR Outputs the exclusive OR of the input conditions. Exclusive NOR EXNOR Outputs the exclusive NOR of the input conditions. RS-FF (Reset Set Flip-Flop) RS-FF When the input signal turns ON, RS-FF holds the ON status in the function block and continuously connects to the output. Comparator Comparator Compares the input signals to the set value and turns ON the output if they match. Comparator 2 Comparator2 Compares the input signals to the set value and outputs the comparison result. Timer/Counter Functions Function Block Name Notation on Function List Icon Details Off-Delay Timer Off-Delay Timer Operates an OFF-delay timer. On-Delay Timer On-Delay Timer Operates an ON-delay timer. Pulse Generator Pulse Generator Cyclically outputs ON/OFF pulses on the Output Enable while the input signal is ON. Counter Counter Counts the number of input signals and turns ON the output when the count reaches the specified number. Up-Down Counter Up-Down Counter Increments the counter on the leading edge of an up count input and decrements the counter on the leading edge of a down count input. Serial-Parallel Converter Serial-Parallel Converter Counts the number of input signals and outputs the count value. 19 G9SP Safety Device Function Blocks Function Block Name Notation on Function List Icon Details External Device Monitoring EDM Evaluates the input signal and external device status and sends a safety output to the external device. This function block is used to detect fused contacts or external wiring problems (disconnected lines) for safety relays, contactors, and other safety devices. Enable Switch Monitoring Enable Switch Monitors the status of an Enable Switch device. Emergency Stop Switch Monitoring E-Stop Monitors the status of an Emergency Stop Switch. Light Curtain Monitoring Light Curtain Monitoring Monitors the input signal from a Safety Light Curtain. Muting Muting Temporarily disables the input signals for a Light Curtain when the muting signal is detected. Safety Gate Monitoring Safety Gate Monitoring Monitors the status of a safety door (Safety-door Switch or Safety Limit Switch). This function block can be used to set function tests for Safety Category 2. Two Hand Controller Two Hand Controller Monitors the status of a Two-hand Switch. User Mode Switch Monitoring User Mode Switch Monitors the operating mode switch for a user system or device. Redundant Input Monitoring Redundant Input Monitors for discrepancies in two input signals. Single Beam Safety Sensor Single Beam Safety Sensor Monitors the input signal of an OMRON E3ZS/E3FS Single-beam Safety Sensor. Non-Contact Door Switch Monitoring Non-Contact Door Switch Monitors an OMRON D40A/D40Z Non-contact Door Switch. Safety Mat Monitoring Safety Mat Monitors an OMRON UM Safety Mat. Reset and Restart Function Blocks Function Block Name Notation on Function List Icon Details Reset Reset Outputs ON if the reset signal is correctly input while the input condition is ON. This function block can be used to prevent equipment from starting automatically. Restart Restart Performs the same operation as a Reset function block. The icon is different. Connector Function Blocks Function Block Name 20 Notation on Function List Icon Details Multi Connector Multi Connector Outputs the status of the input signals. Routing Routing Distributes an input signal to multiple signals. G9SP Wiring Terminal Arrangement G9SP-N10S Top (17 pin) Terminals V1 G1 Si1 Si3 Si5 Si7 Si9 T1 T3 NC Si0 Si2 Si4 Si6 Si8 T0 T2 Bottom NC So0 So2 O0 O2 NC NC (14 pin) V2 G2 So1 So3 O1 O3 NC G9SP-N10D Top (24 pin) V1 G1 Si1 Si3 Si5 Si7 Si9 NC NC T1 T3 T5 NC Si0 Si2 Si4 Si6 Si8 NC NC T0 T2 T4 NC Function V1/G1 Power supply terminals for Internal/Input circuits (24 VDC) V2/G2 Power supply terminals for output circuits (24 VDC) NC Not used (Do not connect.) Si0 - Si19 Safety input terminals T0 - T5 Test output terminals So0 - So15 Safety output terminals O0 - O3 Standard output terminals Bottom NC So0 So2 So4 So6 So8 So10 So12 So14 (19 pin) V2 G2 So1 So3 So5 So7 So9 So11 So13 So15 G9SP-N20S Top (24 pin) V1 G1 Si1 Si3 Si5 Si7 Si9 Si11 Si13 Si15 Si17 Si19 NC Si0 Si2 Si4 Si6 Si8 Si10 Si12 Si14 Si16 Si18 NC Bottom NC So0 So2 So4 So6 NC T0 T2 T4 (19 pin) V2 G2 So1 So3 So5 So7 NC T1 T3 T5 Internal Circuits and Wiring Example 24 VDC V1 USB G1 D+ Si0 D- Safety input circuit Test output circuit Internal circuits Si19 T0 T5 V2 G2 Safety output circuit Standard output circuit So0 L So7 L O0 L O3 L I/O Wiring Example: Emergency Stop (Dual Channel) with Manual Reset Estop Reset KM1 KM1-NC KM2 V1 G1 Si0 Si1 So0 So1 KM1 KM2 Si2 Si3 KM2-NC G9SP V2 24 VDC G2 T0 T1 T2 T3 M 21 G9SP Application Templates Emergency Stop Pushbutton Application PL/Safety Category PLe/4 equivalent Model Emergency stop pushbutton A165E/A22E Stop category Reset 0 Manual Application Overview The power supply to motor M is turned OFF when emergency stop switch S1 is pressed. Wiring Example E1 and E2: 24-VDC power supplies S1: Emergency stop switch S2: Reset switch KM1 and KM2: Contactors M: Motor Note: Refer to page 20 for the terminal arrangement. Timing Chart Safety I/O Terminal Settings Input Terminals Discrepancy error Reset ON E-STOP pushed E-STOP released Discrepancy error released EDM error released E-STOP S1 11-12 E-STOP S1 21-22 Reset S2 More than 350 ms More than 350 ms More than 350 ms Output Terminals KM1 KM2 EDM feedback EDM error Program Precautions for Safe Use • Perform a function test every six months to detect contact welding failures on contactors. • It is the user's responsibility to make sure that the entire system complies with standards. • For safety reasons, two electrical switching elements and two relays or contactors are always necessary to detect electrical faults and mechanical faults. 22 G9SP Safety Light Curtain Application PL/Safety Category Model • Emergency stop pushbutton • Safety light curtain • Safety Limit Switch PLe/4 equivalent A165E/A22E F3SJ-E@@@@P25 D4N/D4F Stop category Reset 0 Manual Application Overview The power supply to the motor is turned OFF when light is intercepted in the safety light curtain and the safety limit switch turns OFF simultaneously. The output also goes OFF when emergency switch S1 is pressed. S1 S2 S4 S3 Wiring Example E1 and E2: 24-VDC power supplies S1: Emergency stop switch S2: Safety light curtain S3: Safety limit Switch S4: Reset switch KM1 and KM2: Contactors M: Motor Note: Refer to page 20 for the terminal arrangement. Timing Chart Safety I/O Terminal Settings Input Terminals S3 detects the robot arm. S2 detects a human body. Reset ON Hazard approaches. E-Stop pressed E-Stop released S2 detects a human body and S3 detects the robot arm. Hazard (e.g., robot arm) is interrupting light to S3 and stopped. Light curtain Light curtain Limit Switch Limit Switch E-Stop S1 Safety light curtain S2 Safety Limit Switch S3 Reset S4 KM1, KM2 More than 350 ms More than 350 ms Output Terminals EDM feedback Idle → Run Program Precautions for Safe Use • Perform a function test every six months to detect contact welding failures on contactors. • It is the user's responsibility to make sure that the entire system complies with standards. • For safety reasons, two electrical switching elements and two relays or contactors are always necessary to detect electrical faults and mechanical faults. 23 G9SP D40A Non-Contact Switch Application PL/Safety Category PLe/4 equivalent Model • Emergency stop pushbutton • Non-Contact Door Switch A165E/A22E D40Z Stop category Reset 0 Manual Application Overview The power supply to motor M is turned OFF when emergency stop switch S1 is pressed. The power supply to motor M is turned OFF by opening safety door S2. Wiring Example E1 and E2: S1: S2: S3: KM1and KM2: M: 24-VDC power supplies Emergency stop pushbutton D40A Non-contact Switch Reset switch Contactors Motor Note: Refer to page 20 for the terminal arrangement. Timing Chart Gate close → Open Reset ON E-Stop pressed E-Stop released Gate open → Close Safety I/O Terminal Settings Input Terminals E-Stop S1 Non-contact Switch S2 More than 350 ms More than 350 ms More than 350 ms Reset switch S3 Output Terminals KM1 and KM2 EDM feedback Idle → Run Program Precautions for Safe Use • Perform a function test every six months to detect contact welding failures on contactors. • It is the user's responsibility to make sure that the entire system complies with standards. • For safety reasons, two electrical switching elements and two relays or contactors are always necessary to detect electrical faults and mechanical faults. 24 G9SP Dimensions (Unit: mm) Safety Controller G9SP-N10S 85 81 86 76 110 100 8 90 2-4.5 dia. Safety Controller G9SP-N10D G9SP-N20S 110 100 85 81 130 120 8 90 4-4.5 dia. 25 G9SP Safety Precautions Meanings of Signal Words WARNING Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage. CAUTION Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or there may be property damage. Meaning of Alert Symbols Indicates prohibited actions. Indicates mandatory actions. WARNING Electric shock may occur. Do not touch any terminals while power is being supplied. Serious injury may possibly occur due to loss of required safety functions. Do not use the G9SP-series Controller's test outputs or standard outputs as safety outputs. Serious injury may possibly occur due to loss of required safety functions. Do not use the G9SP-series Controller's network data as safety data. Serious injury may possibly occur due to loss of required safety functions. Do not use indicators on the G9SP-series Controller for safety operations. Serious injury may possibly occur due to breakdown of safety outputs or test outputs. Do not connect loads beyond the rated values to the safety outputs and test outputs. Serious injury may possibly occur due to loss of required safety functions. Wire the G9SP-series Controller properly so that the 24 VDC line does NOT touch the outputs accidentally or unintentionally. Serious injury may possibly occur due to loss of required safety functions. Ground the 0V line of the power supply for external output devices so that the devices do NOT turn ON when the safety output line or the test output line is grounded. 26 Serious injury may possibly occur due to loss of required safety functions. Perform user testing and confirm that all of the G9SP-series Controller’s configuration data and operation is correct before starting system operation. Serious injury may possibly occur due to loss of required safety functions. When replacing a G9SPseries Controller, confirm the model of the Controller is correct and configure the replacement Controller suitably and confirm that it operates correctly. Serious injury may possibly occur due to loss of required safety functions. When the configuration data is restored by using a Memory Cassette, a test must be performed to confirm that the safety devices function correctly. Outputs may operate, possibly resulting in serious injury. Take sufficient safety measures before forcesetting or force-resetting variables in the program. Serious injury may possibly occur due to loss of required safety functions. Use devices and parts related to safety functions according to legal regulations in the applicable country. Use certified items compliant with safety standards corresponding to the intended application. Precautions for Safe Use Handle with Care Do not drop the G9SP-series Controller or subject it to excessive vibration or mechanical shock. The G9SP-series Controller may be damaged and may not function properly. Installation and Storage Environment Do not use or store the G9SP-series Controller in any of the following locations: • Locations subject to direct sunlight • Locations subject to temperatures or humidity outside the range specified in the specifications • Locations subject to condensation as the result of severe changes in temperature • Locations subject to corrosive or flammable gases • Locations subject to dust (especially iron dust) or salts • Locations subject to water, oil, or chemicals • Locations subject to shock or vibration Take appropriate and sufficient measures when installing systems in the following locations. Inappropriate and insufficient measures may result in malfunction. • Locations subject to static electricity or other forms of noise • Locations subject to strong electromagnetic fields • Locations subject to possible exposure to radioactivity • Locations close to power supplies This is a class A product designed for use in industrial environments. In residential areas it may cause radio interference, in which case the user may be required to take adequate measures to reduce interference. • Use the G9SP-series Controller within an enclosure with IP54 protection or higher according to IEC/EN 60529. G9SP • Use DIN Track (TH35-7.5/TH35-15 according to IEC 60715) or M4 screws with a tightening torque of 1.2 N·m (10.5 lb·in) to install the G9SP-series Controller into the control panel. • Mount the G9SP-series Controller to the DIN Track using PFP-M End Plates (not included with the G9SP-series Controller) to prevent it from falling off the DIN Track because of vibration. Correctly mount all Units to DIN Track. • Install the G9SP-series Controller in the vertical direction shown below to ensure adequate cooling. • Do not ground the 24-V side of the power supply to the G9SPseries Controller. If you do so, an unwanted current flow shown in the following diagram may occur when you connect a computer or other peripheral device. Peripheral device G9SP DC power circuit 24 V USB cable 0V 0V 0V FG GND • Do not connect the Expansion I/O Units over the specified number. Power Supply Selection • Space must be provided around the G9SP-series Controller, at least 20 mm from its side surfaces and at least 50 mm from its top and bottom surfaces, for ventilation and wiring. • Be sure to lock all locking mechanisms, such as those on I/O terminal blocks and connectors, before attempting to use the Controller. Turn OFF the power supply before performing any of the following. • Connecting or disconnecting Expansion I/O Units, Option Boards, or any other Units • Assembling the Controller • Connecting cables or wiring • Connecting or removing terminal blocks Installation and Wiring • Use the following to wire external I/O devices to the G9SP-series Controller. Solid wire 0.32 to 0.82 mm2 AWG22 to AWG18 0.32 to 0.5 mm2 AWG22 to AWG20 * Stranded wire 0.5 to 1.3 mm2 AWG20 to AWG16 0.5 to 0.82 mm2 AWG20 to AWG18 * Use a DC power supply satisfying the following requirements. • The secondary circuit of the DC power supply must be isolated from the primary circuit by double insulation or reinforced insulation. • The isolated power supply with a current limited to 8 A. • The output hold time must be 20 ms or longer. • The DC power supply must be an SELV power supply that satisfies the requirements of IEC/EN 60950-1 and EN 50178. Periodic Inspections and Maintenance • Disconnect the G9SP-series Controller from the power supply before replacing the Controller. Devices connected to the G9SPseries Controller may operate unexpectedly. • Do not disassemble, repair, or modify the G9SP-series Controller. Doing so may lead to loss of safety functions. Disposal • Be cautious not to injure yourself when dismantling the G9SPseries Controller. * When wiring two wires to one terminal. Use two wires of the same type and thickness. • Tighten the terminal block screws to a torque of 0.5 N·m. • Disconnect the G9SP-series Controller from the power supply before starting wiring. Devices connected to the G9SP-series Controller may operate unexpectedly. • Properly apply the specified voltage to the G9SP-series Controller inputs. Applying an inappropriate DC voltage or any AC voltage will cause the G9SP-series Controller to fail. • Be sure to separate the communications cables and I/O cables from high-voltage/high-current lines. • Be cautious not to get your fingers caught when attaching connectors to the plugs on the G9SP-series Controller. • Incorrect wiring may lead to loss of safety functions. Wire conductors correctly and verify the operation of the G9SP-series Controller before using the system in which the G9SP-series Controller is incorporated. • Lock the connectors on Option Units or Expansion I/O Unit before using the Units. • After wiring is completed, be sure to remove the label for wire clip entry prevention from the G9SP-series Controller to enable heat to escape for proper cooling. 27 MEMO 28 MEMO 29 MEMO 30 READ AND UNDERSTAND THIS CATALOG Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the product. At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, proofreading errors, or omissions. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. Copyright and Copy Permission COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission. This document is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this document in any manner, for any other purpose. If copying or transmitting this document to another, please copy or transmit it in its entirety. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON SCIENTIFIC TECHNOLOGIES INC. 6550 Dumbarton Circle, Fremont CA 94555-3605 U.S.A. Tel: (1) 510-608-3400/Fax: (1) 510-744-1442 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2010 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_9_2_0614 Printed in Japan Cat. No. F090-E1-01 (0619)