● ● ● ● ● ● ● ● ● Features Regulated Converters Description 4:1 Wide Input Voltage Range 40 Watts Regulated Output Power 1.6kVDC Isolation Over Current and Over Voltage Protection Six-Sided Shield No Derating to 55°C Standard 2” x2” Package and Pinning Efficiency to 86 % Available as Power Module (RPM40-GW) The RP40-GW series wide input range DC/DC converters are certified to UL 609501 and to cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2” x 2” package meets military standards for thermal shock and vibration tolerance. POWERLINE DC/DC-Converter with 3 year Warranty 40 Watt 2” x 2” Single & Dual Output Selection Guide 24V and 48V Wide Input Types Input Range VDC Output Voltage VDC Output Current mA Input (4,5) Efficiency (6) Capacitive (7) Current Load max. mA % RP40-243.3SGW 9-36 3.3 10000 80/1677 86 25750µF RP40-2405SGW 9-36 5 8000 100/2008 87 13600µF RP40-2412SGW 9-36 12 3333 50/2008 87 2360µF Part Number RP40-2415SGW 9-36 15 2666 50/2008 87 1510µF RP40-483.3SGW 18-75 3.3 10000 60/838 86 25750µF RP40-4805SGW 18-75 5 8000 65/992 88 13600µF RP40-4812SGW 18-75 12 3333 30/1004 87 2360µF RP40-4815SGW 18-75 15 2666 30/1004 87 1510µF RP40-2412DGW 9-36 ±12 ±1667 60/2032 86 ±1200µF RP40-2415DGW 9-36 ±15 ±1333 70/2032 86 ±750µF RP40-4812DGW 18-75 ±12 ±1667 30/1016 86 ±1200µF RP40-4815DGW 18-75 ±15 ±1333 30/1016 86 ±750µF * no suffix for CTRL function with Positive Logic (1=ON, 0=OFF), this is standard RoHS 2011/65/EU 6/6 UL-60950-1 Certified E196683 RP40-GW Derating-Graph (Ambient Temperature) RP40-4805SGW * add /N for CTRL function with Negative Logic (0=ON, 1=OFF) 125 * add suffix -HC for premounted heatsink and clips 100 1 2 3 75 Output Power (%) Ordering Examples RP40-2405SGW = 24V 4:1 Input, 5V Output, Positive Logic CTRL pin. RP20-4812DGW/N-HC = 48V 4:1 Input, ±12V Output, Negative Logic CTRL pin, Heatsink fitted 1=75Vin, 2=18Vin, 3=48Vin 50 Nom Vin Natural Convection 25 0 -40 -25 -10 0 40 50 60 70 80 90 100 110 55 Ambient Temperature Range (°C) RP40-4805SGW with Heatsink 125 100 Output Power (%) 75 Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical support service at [email protected] www.recom-power.com REV: 0/2015 50 1=Natural Convection, 2=200LFM, 3=300LFM, 4=400LFM, 5=500LFM 1 2 3 45 Natural Convection 25 0 -40 -25 -10 0 40 50 60 70 80 90 100 110 55 Ambient Temperature Range (°C) Refer to Application Notes P-85 RP40-S_DGW Series POWERLINE DC/DC-Converter Efficiency Graphs (25°C Ambient Temperature) RP40-4805SGW Efficiency (%) Efficiency VS Output Load 95 90 85 80 75 70 65 60 55 50 1 2 3 4 5 6 7 8 Output Load (A) RP40-4805SGW RP40-GW Efficiency (%) Efficiency VS Input Voltage 92 91 90 89 88 87 86 85 84 83 82 18 24 30 36 42 48 54 60 66 72 Input Voltage (V) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range Undervoltage Protection 24V nominal input 9-36VDC 48V nominal input 18-75VDC 24V Input DC-DC ON = 9VDC, DC-DC OFF = 8VDC 48V Input DC-DC ON = 18VDC, DC-DC OFF = 16VDC Input Filter Pi Type Input Voltage Variation dv/dt (Complies with ETS300 132 part 4.4) 5V/ms max Input Surge Voltage (100 ms max.) 24V Input 50VDC 48V Input 100VDC Input Reflected Ripple (nominal Vin and full load) (3) 20mAp-p Start Up Time (nominal Vin and constant resistive load) 20ms typ. Remote ON/OFF (7) (Positiv logic) DC-DC ON DC-DC OFF Short or 0V < Vr < 1.2V (Negativ logic) DC-DC ON Short or 0V < Vr < 1.2V DC-DC OFF Open or 3V < Vr < 12V Remote OFF state input current Nominal input Open or 3V < Vr < 12V 24Vin: 10mA 48Vin: 5mA Output Power 40W max. Output Voltage Accuracy (full Load and nominal Vin) ±1% continued on next page P-86 REV: 0/2015 www.recom-power.com RP40-S_DGW Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Voltage Adjustability (1) Load Regulation (min. load to full load) (9, 10) ±10% Single Dual Line Regulation (low line, high line at full load) Cross Regulation (10) Dual ±5% ±0.02%/°C max. Single 3.3, 5V Single 12, 15V Dual 12V Dual 15V Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) ±1% ±0.2% Temperature Coefficient Ripple and Noise (20MHz bandwidth, with 1µF MLCC on output) ±0.5% 50mVp-p 75mVp-p 120mVp-p 150mVp-p 250µs 3.3 Vout 5 Vout 12 Vout / ±12 Vout 3.9V 6.2V 15V / ±15V 15 Vout / ±15 Vout 18V / ±18V Over Load Protection (% of full load at nominal Vin) 150% max. Undervoltage Lockout See Application Notes Short Circuit Protection Hiccup, automatic recovery Efficiency see „Selection Guide“ table Isolation Voltage (rated for one minute) 1600VDC Isolation Resistance 1 GΩ min. Isolation Capacitance 2500pF max. Operating Frequency 300kHz typ. -40°C to +55°C(without derating) +55°C to +95°C(with derating) Maximum Case Temperature 105°C Storage Temperature Range -55°C to +125°C Over Temperature Protection 110°C typ. Thermal Impedance (8) Without Heat-Sink With Heat-Sink Thermal Shock MIL-STD-810D Vibration 10-55Hz, 10G, 30 Min. along X, Y and Z Relative Humidity 5% to 95% RH Case Material Nickel plated copper Base Material RF4 PCB Potting Material Conducted Emissions (12, 13) Radiated Emissions ESD Radiated Immunity Fast Transient Surge Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight Packing Quantity www.recom-power.com Class A Class A Perf. Criteria A Perf. Criteria A Perf. Criteria B Perf. Criteria B Perf. Criteria A 60g Refer to App Notes for tube dimensions Dimensions MTBF (2) 9.2°C/Watt 7.6°C/Watt 4 pcs per Tube 50.8 x 50.8 x 10.2mm Bellcore TR-NWT-000332 MIL-HDBK-217F REV: 0/2015 1105 x 103 hours 151 x 103 hours P-87 RP40-GW Operating Temperature Range RP40-S_DGW Series POWERLINE DC/DC-Converter Notes : 1. For the single output: Maximum output deviation is 10% inclusive of remote sense and trim. If remote sense is not being used, the +sense should be connected to its corresponding +OUTPUT and likewise the -sense should be connected to its corresponding –OUTPUT. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C MIL-HDBK-217F Notice 2 @ Ta=25°C, full load (Ground Benign, controlled environment). 3. Simulated source impedance of 12µH. 12µH inductor in series with +Vin. 4. Maximum value at nominal input voltage and no load. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistive load. 7. The ON/OFF control function. There are positive logic (standard) and negative logic (option). The pin voltage is referenced to Vin- input To order negative logic ON/OFF control add the suffix-N (Ex: RP40-4805SGW-N). 8. Heat sink is optional and P/N: 7G-0026-C. Powerline DC/DC Converters can be ordered with pre-mounted heatsinks including antivibration fixing clips (add suffix -HC). See Application Notes for heatsink details. 9. The dual output required a minimum loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. 10. Load regulation for dual output : Min load to 100% load balanced on all outputs. 11.Cross regulation for dual output : asymmetrical load 25% <> 100% FL. 12..The RP40-GW series required external filter to meets EN55022 class A. 13.See application notes for Class B common mode filter suggestion Package Style and Pinning (mm) 51.30 51.30 10.20 0.70 RP40-GW dia. 1.0 5.6 Pin Connections 45.70 4 5.10 1 2 15.30 28.20 3 Bottom View Pin # 1 2 3 4 5 6 7 8 2.5 5.10 5 Single +Vin -Vin CTRL -SENSE (Note 1) +SENSE (Note 1) +Vout -Vout TRIM Dual +Vin -Vin CTRL +Vout Com Com -Vout TRIM Pin Pitch Tolerance ±0.25 mm 7.6 15.20 20.30 6 7 8 External Output Trimming Output can be externally trimmed by using the method shown below. ( ) for dual output tri. See Application Notes for more details. 7(7) Trim Up 8(8) RD RU 8(8) Trim Down 6(4) The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM’s explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. P-88 REV: 0/2015 www.recom-power.com