● ● ● ● ● ● ● ● Features Description 2:1 Wide Input Voltage Range 30 Watts Output Power 1.6kVDC Isolation UL Pending Fixed Operating Frequency Six-Sided Continuous Shield Standard 50.8 x25.4x10.2mm Package Efficiency to 91% The RP30-F series DC/DC converters are designed to meet to UL 60950-1 and to cUL 60950-1. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2” x 1” package meets military standards for thermal shock and vibration tolerance. Selection Guide 12V, 24V and 48V Input Types POWERLINE DC/DC-Converter with 3 year Warranty 30 Watt 2” x 1” Package Single & Dual Output Output Input Current (4) Efficiency (5) Capacitive (6) Current No Load Full Load Load max. mA mA % Part Number Input Range VDC Output Voltage VDC RP30-123.3SF 9-18 3.3 8000 90 2716 85 20000μF RP30-1205SF 9-18 5 6000 130 3012 87 14400μF RP30-1212SF 9-18 12 2500 90 2941 89 3000μF RP30-1215SF 9-18 15 2000 80 2941 89 2000μF RP30-243.3SF 18-36 3.3 8000 50 1325 87 20000μF RP30-2405SF 18-36 5 6000 75 1453 90 14400μF RP30-2412SF 18-36 12 2500 40 1437 91 3000μF RP30-2415SF 18-36 15 2000 30 1437 91 2000μF RP30-483.3SF 36-75 3.3 8000 30 663 87 20000μF RP30-4805SF 36-75 5 6000 45 727 90 14400μF RP30-4812SF 36-75 12 2500 40 718 91 3000μF RP30-4815SF 36-75 15 2000 40 718 91 2000μF RP30-1205DF 9-18 ±5 ±3000 90 3012 87 ±3000μF RP30-1212DF 9-18 ±12 ±1250 50 3012 87 ±2000μF RP30-1215DF 9-18 ±15 ±1000 40 3012 87 ±1300μF RP30-2405DF 18-36 ±5 ±3000 70 1453 90 ±3000μF RP30-2412DF 18-36 ±12 ±1250 30 1471 89 ±2000μF 120 RP30-2415DF 18-36 ±15 ±1000 30 1453 90 ±1300μF 100 RP30-4805DF 36-75 ±5 ±3000 35 727 90 ±3000μF RP30-4812DF 36-75 ±12 ±1250 30 744 88 ±2000μF RP30-4815DF 36-75 ±15 ±1000 20 735 89 ±1300μF UL-60950-1 Certified E196683 RP30-F Derating-Graph (Ambient Temperature) RP30-4805SF 80 Output Power (%) * no suffix for CTRL function with Positive Logic (1=ON, 0=OFF), this is standard * add /N for CTRL function with Negative Logic (0=ON, 1=OFF) * add suffix -HC for premounted heatsink and clips RoHS 2011/65/EU 6/6 60 Natural Convection 40 20 0 -40 -25 -10 0 50 60 70 80 90 100 65 Ambient Temperature Range (°C) RP30-4805SF With Heat Sink 120 Ordering Examples 100 RP30-2405SF = 24V Input, 5V Output, Positive Logic CTRL pin fitted Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part-number not shown here please contact our technical support service at [email protected] www.recom-power.com REV: 0/2015 Output Power (%) 80 RP30-4812DF/N-HC = 48V Input, ±12V Output, Negative Logic CTRL pin fitted, Heatsink fitted 60 Natural Convection 40 20 0 -40 -25 -10 0 50 60 70 Ambient Temperature Range (°C) 80 71 100 88 Refer to Application Notes P-71 RP30-S_DF Series POWERLINE DC/DC-Converter Typical Characteristics RP30-4805SF RP30-4805SF Efficiency VS Output Load 93 92 91 90 89 88 87 86 85 84 83 82 95 90 85 80 75 Efficiency (%) Efficiency (%) Efficiency VS Input Voltage 36 40 45 50 55 60 65 70 75 Input Voltage (V) 70 65 60 55 10 20 30 40 50 60 70 80 90 100 Output Load (% of Full Load) Specifications (typical at nominal input and 25°C unless otherwise noted) Input Voltage Range 12V nominal input 9-18VDC 24V nominal input 18-36VDC 48V nominal input 36-75VDC Input Filter Pi Type RP30-F Input Surge Voltage (100 ms max.) Input Reflected Ripple (nominal Vin and full 12V Input 25VDC 24V Input 50VDC 48V Input 100VDC load) (3) Start Up Time (nominal Vin and constant resistor load) Start-up voltage Shutdown voltage Remote ON/OFF (7) (Positive logic)(Standard) (Negative logic)(Option) Input current of Remote control pin Remote OFF state input current 20mAp-p Power up 30ms typ. Remote ON/OFF 30ms typ. 12V Input 9VDC 24V Input 18VDC 48V Input 36VDC 12V Input 8VDC 24V Input 16VDC 48V Input 32VDC DC-DC ON DC-DC OFF DC-DC ON DC-DC OFF Nominal input Nominal input Output Power Open or 3V < Vr < 12V Short or 0V < Vr < 1.2V Short or 0V < Vr < 1.2V Open or 3V < Vr < 12V -0.5mA ~ +0.5mA 3mA 30W max. Output Voltage Accuracy (full Load and nominal Vin) ±1% Voltage Adjustability Minimum Load ±10% 0% Line Regulation (low line, high line at full load) ±0.2% continued on next page P-72 REV: 0/2015 www.recom-power.com RP30-S_DF Series POWERLINE DC/DC-Converter Specifications (typical at nominal input and 25°C unless otherwise noted) Load Regulation (No load to full load) Single Dual Cross Regulation (asymmetrical 25% <>100% load) Ripple and Noise (20MHz bandwidth, with 1µF MLCC on output) (Measured with a 1uF/50V MLCC) Dual 3.3, 5V 12, 15V ±0.5% ±1% ±5% 100mVp-p 150mVp-p Temperature Coefficient ±0.02%/°C max. Transient Response (25% load step change) Over Voltage Protection Zener diode clamp (only single) 250μs 3.3V 5V, ±5V 12V, ±12V 15V, ±15V 3.9V 6.2V 15V 18V Over Load Protection (% of full load at nominal Vin) 150% typ Short Circuit Protection Hiccup, automatic recovery Efficiency Isolation Voltage (rated for one minute) see „Selection Guide“ table 1600VDC 1600VDC Input to Output Input (Output) to case Isolation Resistance 1GΩ min. Isolation Capacitance 1500pF max. Operating Frequency 430kHz typ. Operating Temperature Range -40°C to +50°C(without derating) -40°C to +85°C(with derating) +105°C Storage Temperature Range -55°C to +125°C Over Temperature Protection Thermal Impedance (8) +115°C typ. Natural convection Natural convection with Heat Sink 12°C/Watt 10°C/Watt Thermal Shock MIL-STD-810F Vibration MIL-STD-810F Relative Humidity 5% to 95% RH Case Material Nickel plated copper Base Material FR4 PCB Potting Material Conducted Emissions (10) Radiated Emissions ESD Radiated Immunity Fast Transient (9) Surge (9) Conducted Immunity Epoxy (UL94-V0) EN55022 EN55022 EN61000-4-2 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Weight Packing Quantity Dimensions MTBF (2) www.recom-power.com RP30-F Maximum Case Temperature Air ±8KV Contact ±6KV 10V/m ±2KV ±1KV 10 Vr.m.s Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A 30.5g Refer to App Notes for tube dimensions Belcore-TR-NWT-000332 MIL-HDBK-217F REV: 0/2015 9 pcs per Tube 50.8 x 25.4 x 10.2mm 3.173 x 106 hours 5.548 x 105 hours P-73 RP30-S_DF Series POWERLINE DC/DC-Converter Notes : 1. The RP30-S_DF series does not require any minimum load. 2. BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40°C (Ground fixed and controlled environment) MIL-HDBK-217F Notice2 @ TA= 25°C, Full load (Ground, Benign, controlled environment) 3. Simulated source impedance of 12μH. 12μH inductor in series with +Vin. 4. Typical value at nominal input voltage and no load of standard type Maximum value at nominal input voltage and full load of standard type. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistor load. 7. The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to negative input. Positive logic ON/OFF is standard, no suffix (Ex. RP30-2405SF) Negative logic ON/OFF is marked with suffix-N (Ex. R320-2405SF/N). 8. Heat sink is optional and P/N: 7G-0020-C . Powerline DC/DC Converters can be ordered with pre-mounted heatsinks including antivibration fixing clips (add suffix -HC). See Application Notes for heatsink details. 9. An external filter capacitor is required if the module has to meet EN61000-4-4,EN61000-4-5. The filter capacitor RECOM suggest: 12Vin & 24Vin : Nippon chemi-con KY series, 330μF/50V, ESR 55mΩ. 48Vin : Nippon chemi-con KY series, 220μF/100V, ESR 48mΩ. 10. Meets class A with external components shown below. See application notes for Class B common mode filter suggestion RP30-F Package Style and Pinning (mm) 50.80 25.4 10.20 5.6 dia. 1.0 Pin Connections 45.72 2.54 5.10 15.20 2 Bottom View 3 P-74 5.08 4 1 Pin # 1 2 3 4 5 6 Single +Vin -Vin CTRL +Vout -Vout Trim Dual +Vin -Vin CTRL +Vout Com -Vout Pin Pitch Tolerance ±0.25 mm 5 10.20 12.7 6 REV: 0/2015 www.recom-power.com RP30-S_DF Series POWERLINE DC/DC-Converter EMC Filtering - For Class A filter suggestion, see Application Notes C2 Single Output + Input RP30-xxxxSF Fuse + Input + Vout + Vin Fuse RP30-xxxxDF - Vin + Vout + Vin Load C1 - Input C2 Dual Output Com C1 - Vout - Input - Vin C4 Load - Vout C4 Single Output RP30-12xxSF RP30-24xxSF RP30-48xxSF C1 10μF/25V 1812 MLCC 6.8μF/50V 1812 MLCC 2.2μF/100V 1812 MLCC C2 & C3 1000pF/2KV 1808 MLCC 1000pF/2KV 1808 MLCC 1000pF/2KV 1808 MLCC Dual Output RP30-12xxDF RP30-24xxDF RP30-48xxDF C1 10μF/25V 1812 MLCC 6.8μF/50V 1812 MLCC 2.2μF/100V 1812 MLCC C2 & C4 1000pF/2KV 1808 MLCC 1000pF/2KV 1808 MLCC 1000pF/2KV 1808 MLCC C2 RP30-F Recommended EN55022 Class A Filter Circuit Layouts C2 C1 C1 C3 External Output Trimming C4 6 Trim Up 6 RD RU Output can be externally trimmed by using the method shown below. See Application Notes for details. 5 Trim Down 4 The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM’s explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. www.recom-power.com REV: 0/2015 P-75