User Guide for FEBFAN6920MR_T02U120A Evaluation Board FAN6920MR BCM PFC with a QR PWM Combination Controller, FAN7382MX HighSide Driver, FAN6204MY Secondary-Side Synchronous Rectifier 19V/120W Featured Fairchild Product: FAN6920MR Direct questions or comments about this evaluation board to: “Worldwide Direct Support” Fairchild Semiconductor.com © 2011 Fairchild Semiconductor Corporation FEBFAN6920MR_T02U120A • Rev. 1.0.0 Table of Contents 1. Introduction ............................................................................................................................... 4 1.1. General Specifications .................................................................................................. 4 2. Input Current ............................................................................................................................. 5 2.1. Test Condition .............................................................................................................. 5 2.2. Test Result .................................................................................................................... 5 3. Input Wattage at No-Load Condition ....................................................................................... 5 3.1. Test Condition .............................................................................................................. 5 3.2. Test Result .................................................................................................................... 5 3.3. Measured Waveform .................................................................................................... 6 4. Turn-On Time ........................................................................................................................... 7 4.1. Test Condition .............................................................................................................. 7 4.2. Test Result .................................................................................................................... 7 4.3. Measured Waveform .................................................................................................... 7 5. DC Output Rising Time ............................................................................................................ 8 5.1. Test Condition .............................................................................................................. 8 5.2. Test Result .................................................................................................................... 8 5.3. Measured Waveform .................................................................................................... 8 6. Line & Load Regulation ......................................................................................................... 10 6.1. Test Condition ............................................................................................................ 10 6.2. Test Result .................................................................................................................. 10 7. Efficiency ................................................................................................................................ 10 7.1. Test Condition ............................................................................................................ 10 7.2. Test Result .................................................................................................................. 10 8. Light-Load Specification ........................................................................................................ 11 8.1. Test Condition ............................................................................................................ 11 8.2. Test Result .................................................................................................................. 11 9. Light-Load Efficiency ............................................................................................................. 11 9.1. Test Condition ............................................................................................................ 11 9.2. Test Result .................................................................................................................. 11 10. Output Ripple & Noise ........................................................................................................... 12 10.1. Test Condition ............................................................................................................ 12 10.2. Test Result .................................................................................................................. 12 10.3. Measured Waveforms ................................................................................................. 12 11. Step Response ......................................................................................................................... 13 11.1. Test Condition ............................................................................................................ 13 11.2. Test Result .................................................................................................................. 13 11.3. Measured Waveform .................................................................................................. 13 12. Over-Voltage Protection ......................................................................................................... 14 12.1. Test Condition ............................................................................................................ 14 12.2. Test Result .................................................................................................................. 14 12.3. Measured Waveform .................................................................................................. 14 13. Over-Power Protection............................................................................................................ 15 13.1. Test Condition ............................................................................................................ 15 13.2. Test Result .................................................................................................................. 15 © 2011 Fairchild Semiconductor Corporation 2 FEBFAN6920MR_T02U120A • Rev. 1.0.0 14. Hold-Up Time ......................................................................................................................... 15 14.1. Test Condition ............................................................................................................ 15 14.2. Test Result .................................................................................................................. 15 14.3. Measured Waveform .................................................................................................. 16 15. Short-Circuit Protection .......................................................................................................... 17 15.1. Test Condition ............................................................................................................ 17 15.2. Test Result .................................................................................................................. 17 15.3. Measured Waveforms ................................................................................................. 17 16. Brownout Test ......................................................................................................................... 18 16.1. Test Condition ............................................................................................................ 18 16.2. Test Result .................................................................................................................. 18 17. VDD Voltage Level .................................................................................................................. 18 17.1. Test Result .................................................................................................................. 18 17.2. Measured Waveform .................................................................................................. 19 18. Voltage Stress on MOSFET & Rectifiers ............................................................................... 21 18.1. Test Condition ............................................................................................................ 21 18.2. Test Result .................................................................................................................. 21 18.3. Measured Waveforms ................................................................................................. 21 19. Current Harmonic Test ........................................................................................................... 23 19.1. Test Condition ............................................................................................................ 23 19.2. Test Result .................................................................................................................. 23 20. EMI Test ................................................................................................................................. 24 21. Surge Test ............................................................................................................................... 27 22. ESD Test ................................................................................................................................. 27 23. System Reliability Test ........................................................................................................... 28 24. Photographs............................................................................................................................. 29 25. Schematic ................................................................................................................................ 30 26. Board Layout .......................................................................................................................... 31 27. Bill of Materials, Main Board ................................................................................................. 33 27.1. Bill of Materials, FAN7382 Card ............................................................................... 35 28. Specification Approval ........................................................................................................... 36 29. Revision History ..................................................................................................................... 50 © 2011 Fairchild Semiconductor Corporation 3 FEBFAN6920MR_T02U120A • Rev. 1.0.0 The following user guide supports the demonstration kit for the FAN6920MR. It should be used in conjunction with the FAN6920MR, FAN7382MX, and FAN6204MY datasheets as well as Fairchild’s application notes and technical support team. Please visit Fairchild’s website at www.fairchildsemi.com. 1. Introduction This document describes the FAN6920MR BCM PFC with a QR PWM combination controller, as well as FAN7382MX high-side driver, and the FAN6204MY secondary-side synchronous rectifier 19V/120W evaluation board. 1.1. General Specifications Specification Min. Max. Units Voltage 90 264 VAC Frequency 60 50 Hz Output Voltage 1 19 19 V Output Current 1 0 6.3 A 120 W Input Output Total Output Power Full-load Output Power Table 1. Test Details Test Model FEBFAN6920MR_T02U120A Test Date 2011-08-12 Test Temperature Ambient Test Equipment AC Source: 6220 AC POWER SOURCE Electronic Load: Chroma 63030 Power Meter: WT210 Oscilloscope: LeCroy 24Xs Test Items Input current Input wattage at no-load condition Turn-on time DC output rising time Line & load regulation Efficiency Light-load specification Light-load efficiency Output ripple & noise Step response Over-voltage protection Over-power protection Hold up time Short-circuit protection Brownout test © 2011 Fairchild Semiconductor Corporation 4 FEBFAN6920MR_T02U120A • Rev. 1.0.0 VDD voltage level Voltage stress on MOSFET & rectifiers Current harmonic test EMI test Surge test ESD test System reliability test 2. Input Current 2.1. Test Condition Measure the AC input current at maximum loading. 2.2. Test Result Input Voltage Input Current 90V / 60Hz 1.485A 264V / 50Hz 0.505A 3. Input Wattage at No-Load Condition 3.1. Test Condition Measure the input wattage and output voltage at no load. 3.2. Test Result Input Voltage Input Wattage(W) Output Voltage(V) 90V / 60Hz 0.161 19.154 115V / 60Hz 0.166 19.154 230V / 50Hz 0.184 19.154 240V / 50Hz 0.188 19.154 264V / 50Hz 0.196 19.154 © 2011 Fairchild Semiconductor Corporation 5 Specification 240VAC < 0.3W FEBFAN6920MR_T02U120A • Rev. 1.0.0 3.3. Measured Waveform Figure 1. 90V / 60Hz at No Load, Ch1: VDD, Ch4: VDS Figure 2. 264V / 50Hz at No Load, Ch1: VDD, Ch4: VDS © 2011 Fairchild Semiconductor Corporation 6 FEBFAN6920MR_T02U120A • Rev. 1.0.0 4. Turn-On Time 4.1. Test Condition Set output at maximum loading. Measure the interval between AC plug-in and stable output. 4.2. 4.3. Test Result Input Voltage Turn-On Time (s) 90V / 60Hz 1.563 264V / 50Hz 0.914 Measured Waveform Figure 3. 90V / 60Hz at Maximum Load, Ch1:VO, Ch4:VAC Figure 4. 264V / 50Hz at Maximum Load, Ch1:VO, Ch4:VAC © 2011 Fairchild Semiconductor Corporation 7 FEBFAN6920MR_T02U120A • Rev. 1.0.0 5. DC Output Rising Time 5.1. Test Condition Set output at maximum loading. Measure the time interval between 10% and 90% output during startup. 5.2. 5.3. Test Result Input Voltage Maximum Load (ms) No Load (ms) 90V / 60Hz 10.039 4.976 264V / 50Hz 9.070 4.583 Specification <30ms Measured Waveform Figure 5. 90V / 60Hz at Maximum Load, Ch1: VO, Ch4: VDC Figure 6. 264V / 50Hz at Maximum Load, Ch1: VO, Ch4: VDC © 2011 Fairchild Semiconductor Corporation 8 FEBFAN6920MR_T02U120A • Rev. 1.0.0 Figure 7. 90V / 60Hz at No Load, Ch1 VO, Ch4: VDC Figure 8. 264V / 50Hz at No Load, Ch1: VO, Ch4: VDC © 2011 Fairchild Semiconductor Corporation 9 FEBFAN6920MR_T02U120A • Rev. 1.0.0 6. Line & Load Regulation 6.1. Test Condition Measure line & load regulation according to the table below. 6.2. Test Result Output Voltage at Output Voltage at Maximum Load (V) Minimum Load (V) Input Voltage Load Regulation (%) 90V / 60Hz 19.091 19.101 0.052 115V / 60Hz 19.090 19.100 0.052 132V / 60Hz 19.089 19.099 0.052 180V / 50Hz 19.084 19.098 0.073 230V / 50Hz 19.083 19.097 0.073 264V / 50Hz 19.083 19.097 0.073 Line Regulation (%) 0.042 0.021 7. Efficiency 7.1. Test Condition Output at 25%, 50%, 75%, and 100% load. 7.2. Test Result Output Watt 30W 60W 90W 120W Avg. 90V / 60Hz 87.61 90.84 90.78 90.02 89.81 115V / 60Hz 88.39 91.72 91.95 91.65 90.93 230V / 50Hz 91.92 91.54 92.64 93.15 92.31 264V / 50Hz 91.50 91.45 92.78 93.33 92.27 © 2011 Fairchild Semiconductor Corporation 10 Specification >87% FEBFAN6920MR_T02U120A • Rev. 1.0.0 8. Light-Load Specification 8.1. Test Condition Output wattage at light load. 8.2. Test Result Output Wattage 0W 0.5W 1W 1.15W 1.5W 1.7W Actual Output Wattage Input Wattage 115VAC 0 0.166 230VAC 0 0.184 115VAC 0.484 0.737 230VAC 0.484 0.747 115VAC 0.998 1.348 230VAC 0.994 1.303 115VAC 1.142 1.504 230VAC 1.142 1.528 115VAC 1.486 1.902 230VAC 1.486 1.934 115VAC 1.687 2.174 230VAC 1.683 2.149 Specification Input Watt <0.3W Input Watt <1W Input Watt <1.7W Input Watt <2.16W Input Watt <2.4W Input Watt <2.4W 9. Light-Load Efficiency 9.1. Test Condition Output efficiency at light load. 9.2. Test Result Output Wattage ≤1W ≤1.7W ≤2.4W ≤14W ≤22W © 2011 Fairchild Semiconductor Corporation Output Wattage Input Wattage Efficiency Specification 115VAC 0.998 1.348 74.03 230VAC 0.994 1.303 76.29 115VAC 1.687 2.174 77.60 230VAC 1.683 2.149 78.32 115VAC 2.377 2.984 79.66 230VAC 2.398 2.985 80.34 115VAC 13.990 16.290 85.88 230VAC 14.000 15.900 88.05 115VAC 21.970 25.150 87.36 230VAC 21.990 24.570 89.50 11 ≥ 58% ≥ 68% ≥ 73% ≥ 83% ≥ 85% FEBFAN6920MR_T02U120A • Rev. 1.0.0 10. Output Ripple & Noise 10.1. Test Condition Ripple and noise are measured by using a 20MHz bandwidth-limited oscilloscope with a 10F capacitor paralleled with a high-frequency 0.1F capacitor across each output. 10.2. Test Result Input Voltage Maximum Load (mV) Minimum Load (mV) 90V / 60Hz 91.6 27.4 115V / 60Hz 89.6 31.6 230V / 50Hz 78.6 31.6 264V / 50Hz 75.8 36.6 10.3. Measured Waveforms Figure 9. 90V / 60Hz at Maximum Load, Ch3: VO Figure 10. 264V / 50Hz at Maximum Load, Ch3: VO © 2011 Fairchild Semiconductor Corporation 12 FEBFAN6920MR_T02U120A • Rev. 1.0.0 11. Step Response 11.1. Test Condition Dynamic loading (20%~80% of the full load, 5ms duty cycle, and 2.5A/µs rise / fall time). 11.2. Test Result Input Voltage Overshoot (mV) Undershoot (mV) 115V / 60Hz 187.5 167.5 230V / 50Hz 181.5 171.5 11.3. Measured Waveform Figure 11. 115V / 60Hz at Maximum Load, Ch3: VO Figure 12. 230V/50Hz at Maximum Load, Ch3: VO © 2011 Fairchild Semiconductor Corporation 13 FEBFAN6920MR_T02U120A • Rev. 1.0.0 12. Over-Voltage Protection 12.1. Test Condition Short the secondary side of opto-coupler at maximum load. 12.2. Test Result Input Voltage Output Voltage (Maximum Value) (V) 115V/60Hz 23.4 230V/50Hz 23.4 12.3. Measured Waveform Ch1: VO Ch2:DET Ch3:OPWM Ch4:OPFC Figure 13. 115V / 60Hz at Maximum Load Ch1: VO Ch2:DET Ch3:OPWM Ch4:OPFC Figure 14. 230V / 50Hz at Maximum Load © 2011 Fairchild Semiconductor Corporation 14 FEBFAN6920MR_T02U120A • Rev. 1.0.0 13. Over-Power Protection 13.1. Test Condition Increase output loading gradually. 13.2. Test Result Input Voltage Output Power (W) Output Current (A) 90V/60Hz 156.01 8.236 115V/60Hz 155.78 8.221 230V/50Hz 168.24 8.880 264V/50Hz 168.45 8.865 Specification >120% <150% Full Load 14. Hold-Up Time 14.1. Test Condition Set output at maximum load. Measure the time interval between AC off and output voltage falling to the lower limit of the rated value. The AC waveform should be off at zero degree. 14.2. Test Result © 2011 Fairchild Semiconductor Corporation Input Voltage Hold-Up Time (ms) 90V / 60Hz 21.31 115V / 60Hz 20.80 230V / 50Hz 51.95 264V / 50Hz 51.95 15 FEBFAN6920MR_T02U120A • Rev. 1.0.0 14.3. Measured Waveform Ch4: VO Ch1: VAC Figure 15. 90V / 60Hz at Maximum Load Ch4: VO Ch1: VAC Figure 16. 264V / 50Hz at Maximum Load © 2011 Fairchild Semiconductor Corporation 16 FEBFAN6920MR_T02U120A • Rev. 1.0.0 15. Short-Circuit Protection 15.1. Test Condition Short the output of the power supply. The power supply should enter “Hiccup” Mode protection with less than 2W input voltage. 15.2. Test Result Input Voltage Input Wattage at Maximum Loading (W) Input Wattage at Minimum Loading (W) 90V/60Hz 1.231 1.25 264V/50Hz 1.344 1.45 Specification <2W 15.3. Measured Waveforms Ch2: VDD Ch3: OPWM Figure 17. 90V / 60Hz at Maximum Load Ch2: VDD Ch3 OPWM Figure 18. 264V / 50Hz at Maximum Load © 2011 Fairchild Semiconductor Corporation 17 FEBFAN6920MR_T02U120A • Rev. 1.0.0 16. Brownout Test 16.1. Test Condition Set output at maximum loading. Decrease input voltage with 5VAC step. Record input wattage and output voltage. After the output is off, increase the AC voltage gradually and record the recovery voltage. 16.2. Test Result Input Voltage Input Wattage Output Voltage 90V / 60Hz 132.9 19.088 85V / 60Hz 133.5 19.088 80V / 60Hz 134.4 19.086 75V / 60Hz 135.4 19.084 70V / 60Hz 136.9 19.084 67V / 60Hz 0 0 Recovery voltage: 77 VAC 17. VDD Voltage Level 17.1. Test Result Input Voltage Min. Load (V) Max. Load (V) Near OPP(V) Output S.C. (Max. Value) (V) 90V / 60Hz 10.35~11.65 16.40 17.35 11.65 264V / 50Hz 10.25~11.95 16.00 17.65 11.65 © 2011 Fairchild Semiconductor Corporation 18 FEBFAN6920MR_T02U120A • Rev. 1.0.0 17.2. Measured Waveform Ch2: VDD Ch3: OPWM Figure 19. 90V / 60Hz at Maximum Load Ch2: VDD Ch4: CSPWM Figure 20. 90V / 60Hz at Output Short Circuited © 2011 Fairchild Semiconductor Corporation 19 FEBFAN6920MR_T02U120A • Rev. 1.0.0 Ch2: VDD Ch3: OPWM Figure 21. 264V / 50Hz at Maximum Load Ch2: VDD Ch3: OPWM Figure 22. 264V / 50Hz at Output Short Circuited © 2011 Fairchild Semiconductor Corporation 20 FEBFAN6920MR_T02U120A • Rev. 1.0.0 18. Voltage Stress on MOSFET & Rectifiers 18.1. Test Condition Measure the voltage stress on MOSFET and secondary rectifiers under below specified conditions. 18.2. Test Result Stress on Stress on Rating Rating MOSFET (V) Output Rectifier (V) Input Voltage 90V / 60Hz, Max. Load 338 45.8 90V / 60Hz, Max. Load, Startup 365 57.4 90V / 60Hz, Max. Load, Output Short 379 62.0 264V / 50Hz, Max. Load 437 264V / 50Hz, Max. Load, Startup 442 66.2 264V / 50Hz, Max. Load, Output Short 456 70.2 264V / 50Hz, Max. Load, Turn Off 437 55.6 600V 55.2 75V 18.3. Measured Waveforms Ch1: VDS_SR Ch2: VDS_PWM Figure 23. 264V/50Hz max load © 2011 Fairchild Semiconductor Corporation 21 FEBFAN6920MR_T02U120A • Rev. 1.0.0 Ch1: VDS_SR Ch2: VDS_PWM Ch4: VO Figure 24. 264V/50Hz Short circuit Ch1: VDS_SR Ch2: VDS_PWM Ch4: VO Figure 25. 264V/50Hz max load turn off © 2011 Fairchild Semiconductor Corporation 22 FEBFAN6920MR_T02U120A • Rev. 1.0.0 19. Current Harmonic Test 19.1. Test Condition Load: Pi=75W & maximum load. 19.2. Test Result Full Load Input Voltage 90V / 60Hz 115V / 60Hz 240V / 50Hz 264V / 50Hz © 2011 Fairchild Semiconductor Corporation PF THD (%) Pi=75W 0.997 4.84 Max. Load 0.999 2.97 Pi=75W 0.994 5.59 Max. Load 0.998 3.49 Pi=75W 0.947 13.69 Max. Load 0.979 7.54 Pi=75W 0.928 16.87 Max. Load 0.970 9.18 23 Specification IEC1000-3-2 Class D FEBFAN6920MR_T02U120A • Rev. 1.0.0 20. EMI Test Figure 26. Conduction Line at 115VAC Full Load Figure 27. Conduction Line at 230VAC Full Load Figure 28. Conduction Neutral at 115VAC Full Load Figure 29. Conduction Neutral at 230VAC Full Load Figure 30. Conduction Line at 115VAC 75% Load Figure 31. Conduction Line at 230VAC 75% Load © 2011 Fairchild Semiconductor Corporation 24 FEBFAN6920MR_T02U120A • Rev. 1.0.0 Figure 32. Conduction Neutral at 115VAC 75% Load Figure 33. Conduction Neutral at 230VAC 75% Load Figure 34. Conduction Line at 115VAC 50% Load Figure 35. Conduction Line at 230VAC 50% Load Figure 36. Conduction Neutral at 115VAC 50% Load Figure 37. Conduction Neutral at 230VAC 50% Load © 2011 Fairchild Semiconductor Corporation 25 FEBFAN6920MR_T02U120A • Rev. 1.0.0 Figure 38. Conduction Line at 115VAC 25% Load Figure 39. Conduction Line at 230VAC 25% Load Figure 40. Conduction Neutral at 115VAC 25% Load Figure 41. Conduction Neutral at 230VAC 25% Load © 2011 Fairchild Semiconductor Corporation 26 FEBFAN6920MR_T02U120A • Rev. 1.0.0 21. Surge Test Mode L-PE N-PE L-N Polarity Phase Voltage Condition ± 0∘ ± 90∘ ± 180∘ ± 270∘ PASS ± 0∘ PASS ± 90∘ ± 180∘ ± 270∘ PASS ± 0∘ PASS ± 90∘ ± 180∘ ± 270∘ PASS 6KV 6KV 1KV PASS PASS PASS PASS PASS PASS PASS 22. ESD Test Air Discharge (16.5KV) PASS © 2011 Fairchild Semiconductor Corporation Contact Discharge (8.8KV) PASS 27 PASS PASS FEBFAN6920MR_T02U120A • Rev. 1.0.0 23. System Reliability Test No. Test Item Test Result Test Condition VIN = 264VAC TA = Room Temperature Output – Press output short-circuit protect for 1 second and release for 1 second for one test cycle (see Figure 42). Continue test cycle is 100 cycles. 1 cycle 1. Output open Output Open/Short PASS Output short 1s 1s Total 100 cycles Figure 42. Output Open / Short Diagram 2. Power Supply ON/OFF VIN = Power on 10s (264VAC); power off 30s Output = Full Load TA= 95°C Test Time = 72 Hours PASS 3. HighTemperature / High-Humidity Operation VIN = 90VAC VIN = 264VAC Output = Full Load TA = 80°C Humidity = 90% Test Time = 24 Hours 24 Hours PASS PASS 4. LowTemperature Operation VIN = 90VAC VIN = 264VAC TA = -5°C Test Time = 24 Hours 24 Hours PASS PASS 5. LowTemperature Starting Test VIN = 90VAC VIN = 264VAC Output = Full Load Startup After 5°C / 2 Hours PASS PASS © 2011 Fairchild Semiconductor Corporation 28 FEBFAN6920MR_T02U120A • Rev. 1.0.0 24. Photographs Figure 43. Top View Figure 44. Lateral View © 2011 Fairchild Semiconductor Corporation 29 FEBFAN6920MR_T02U120A • Rev. 1.0.0 25. Schematic Figure 45. Evaluation Board Schematic © 2011 Fairchild Semiconductor Corporation 30 FEBFAN6920MR_T02U120A • Rev. 1.0.0 26. Board Layout Figure 46. Evaluation Board Layout (Mother Board), Top Overlay Figure 47. Evaluation Board Layout (Mother Board), Bottom Overlay Figure 48. Evaluation Board Layout (Mother Board), Bottom Layer © 2011 Fairchild Semiconductor Corporation 31 FEBFAN6920MR_T02U120A • Rev. 1.0.0 Figure 49. Evaluation Board Layout (Daughter Card), Top Overlay Figure 50. Evaluation Board Layout (Daughter Card), Bottom Overlay Figure 51. Evaluation Board Layout (Daughter Card), Bottom Layer © 2011 Fairchild Semiconductor Corporation 32 FEBFAN6920MR_T02U120A • Rev. 1.0.0 27. Bill of Materials, Main Board Component Qty. Part No. Manufacturer Reference JUMPER WIRE 0.8ψ(mm) 9 JP6 JP1 JP10 JP7 JP9 JP8 JP3 JP4 JP5 AC WIRE 1.5ψ(mm) 1 JP11 Non-Inductive Wire Wound Resistor 1W 0Ω27 ±5% 1 R21 SMD Resistor 0805 0Ω±5% 1 R27 SMD Resistor 0805 49.9Ω±5% 1 R17 SMD Resistor 0805 150Ω±5% 1 R18 SMD Resistor 0805 220Ω±5% 2 R7 R11 SMD Resistor 0805 330Ω±5% 1 R34 SMD Resistor 0805 560Ω±5% 1 R15 SMD Resistor 0805 1KΩ±5% 1 R36 SMD Resistor 0805 3.6KΩ±5% 1 R19 SMD Resistor 0805 8.25KΩ±1% 1 R23 SMD Resistor 0805 10KΩ±1% 2 R35 R38 SMD Resistor 0805 12.1KΩ±1% 1 R30 SMD Resistor 0805 16.2KΩ±1% 1 R32 SMD Resistor 0805 47.5KΩ±1% 1 R29 SMD Resistor 0805 66.5KΩ±1% 1 R37 SMD Resistor 0805 78.7KΩ±1% 1 R31 SMD Resistor 0805 165KΩ±1% 1 R16 SMD Resistor 0805 220KΩ±1% 1 R22 SMD Resistor 0805 249KΩ±1% 1 R8 SMD Resistor 1206 0Ω±5% 1 JP2 SMD Resistor 1206 49.9Ω±5% 2 R25 R26 SMD Resistor 1206 37.4KΩ±5% 2 R12 R13 SMD Resistor 1206 47.5KΩ±5% 1 R14 SMD Resistor 1206 100KΩ±5% 1 R33 SMD Resistor 1206 1.5MΩ±5% 2 R1 R2 SMD Resistor 1206 4.7MΩ±1% 4 R3 R4 R5 R6 SMD Resistor 2512 0.15 ±1% 2W 1 R20 NTC Thermistor 5ψ 100kΩ 1 TR1 SMD 0805 471P 50V ±10% 2 C11, C12 SMD 0805 102P 50V ±10% 2 C14, C17 SMD 0805 103P 50V ±10% 1 C23 SMD 0805 104P 50V ±10% 1 C9 SMD 0805 224P 50V ±10% 2 C13 C28 SMD 0805 105P 50V ±10% 1 C18 SMD 1206 102P 100V ±10% 1 C16 SMD 1206 103P 50V ±10% 1 C19 © 2011 Fairchild Semiconductor Corporation 33 FEBFAN6920MR_T02U120A • Rev. 1.0.0 Component Qty. Part No. Manufacturer Reference SMD 1206 104P 50V ±10% 1 Electrolytic Cap. 820µ 25V 105℃ 3 KZH NCC Electrolytic Cap. 120µ 420V 105°C 1 PAG NCC MPE Cap. 0.33µ 450V ±10% 1 C2 MPE Cap. 1µ 450V ±10% 1 C3 X1 Cap. 0.47µ 250V ±20% 1 C1 C8 C5 C6 C7 C4 Y1 Cap. 102P/250V ±20% 1 Bridge Rectifier 6A/600V 1 GBU6J Fairchild BD1 C15 Ultra-Fast Diode 3A/600V DO-214AB 1 ES3J Fairchild D4 Ultra-Fast Diode 1A/600V DO-214AC 1 ES1J Fairchild D6 Ultra-Fast Diode 1A/1000V DO-41 1 UF1007 Fairchild D5 General-Purpose Rectifier 1A/1000V 2 S1M Fairchild D1 D2 Schottky Diode 1A/40V DO-41 1 1N5819 Fairchild D14 SMD Diode 1 LL4148 SMD Zener Diode 1/2W 30V 1 MMSZ5256B Fairchild ZD3 D3 PNP Transistor SOT-23 1 MMBT2907A Fairchild Q4 MOSFET 600V/16A TO-220 3 FCP16N60 Fairchild Q1 Q2 Q3 MOSFET 75V/235A TO-220 1 FDP032N08 Fairchild Q5 Filter Inductor 1 TRN0184 SEN HUEI L2 Common Mode Choke 1 FS1606H-1LB SHING GA L1 Choke 47nH 1 FP2-S047-R COOPER Bussmann L4 PFC Inductor RM10 400µH 1 TRN0321 SEN HUEI L3 PWM transformer POT-3319 1000µH 1 TRN0320 SEN HUEI TX1 Shunt Regulator ±2% 1 KA431SAMF2 Fairchild U4 Phototransistor Output Opto-coupler SMDIP-B 1 FOD817B Fairchild U3 FUSE GLASS 4A/250V QUICK 1 Varistor 7ψ 470V 1 F1 471KD07 MOV1 AC Inlet 2P 90° 1 Heat Sink (Primary) 1 MCH0646 HS1 Heat Sink (Secondary) 1 MCH0637 HS2 IC FAN6920MRMY 1 Fairchild U1 IC FAN6204MY 1 Fairchild U2 PCB PLM0178 V0 1 PCB FAN7382 Card 1 CN2 © 2011 Fairchild Semiconductor Corporation CN1 34 FEBFAN6920MR_T02U120A • Rev. 1.0.0 27.1. Bill of Materials, FAN7382 Card Component Qty. SMD Resistor 0805 59Ω±1% 2 R32 R33 SMD Resistor 1206 0Ω±5% 3 R34 D10 D11 SMD 1206 104P 50V ±10% 1 C24 SMD 1206 105P 50V ±10% 1 C23 SMD Diode 2 SMD Zener Diode 1/2W 20V 1 Fast Recovery Rectifier 1A/200V, DO-41 2 1N4935 Fairchild D13 D14 Ultra Fast Diode 1A/1000V DO-41 1 UF1007 Fairchild D6 Electrolytic Cap. 47µ 50V 105°C 2 LHK JACKCON C25 C27 PIN HDR 1*8P 2.54mm 90° 1 IC FAN7382MX 1 PCB PLM0178-1 V0 1 © 2011 Fairchild Semiconductor Corporation Part No. Manufacturer LL4148 Reference D9 D12 ZD2 CN3 Fairchild U4 PCB 35 FEBFAN6920MR_T02U120A • Rev. 1.0.0 28. Specification Approval © 2011 Fairchild Semiconductor Corporation 36 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 37 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 38 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 39 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 40 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 41 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 42 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 43 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 44 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 45 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 46 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 47 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 48 FEBFAN6920MR_T02U120A • Rev. 1.0.0 © 2011 Fairchild Semiconductor Corporation 49 FEBFAN6920MR_T02U120A • Rev. 1.0.0 29. Revision History Rev. Date Description 1.0.0 2/2012 Initial release WARNING AND DISCLAIMER Replace components on the Evaluation Board only with those parts shown on the parts list (or Bill of Materials) in the Users’ Guide. Contact an authorized Fairchild representative with any questions. This board is intended to be used by certified professionals, in a lab environment, following proper safety procedures. Use at your own risk. The Evaluation board (or kit) is for demonstration purposes only and neither the Board nor this User’s Guide constitute a sales contract or create any kind of warranty, whether express or implied, as to the applications or products involved. Fairchild warrantees that its products meet Fairchild’s published specifications, but does not guarantee that its products work in any specific application. Fairchild reserves the right to make changes without notice to any products described herein to improve reliability, function, or design. Either the applicable sales contract signed by Fairchild and Buyer or, if no contract exists, Fairchild’s standard Terms and Conditions on the back of Fairchild invoices, govern the terms of sale of the products described herein. DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION, OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS. LIFE SUPPORT POLICY FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, or (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. ANTI-COUNTERFEITING POLICY Fairchild Semiconductor Corporation's Anti-Counterfeiting Policy. Fairchild's Anti-Counterfeiting Policy is also stated on our external website, www.fairchildsemi.com, under Sales Support. Counterfeiting of semiconductor parts is a growing problem in the industry. All manufacturers of semiconductor products are experiencing counterfeiting of their parts. Customers who inadvertently purchase counterfeit parts experience many problems such as loss of brand reputation, substandard performance, failed applications, and increased cost of production and manufacturing delays. Fairchild is taking strong measures to protect ourselves and our customers from the proliferation of counterfeit parts. Fairchild strongly encourages customers to purchase Fairchild parts either directly from Fairchild or from Authorized Fairchild Distributors who are listed by country on our web page cited above. Products customers buy either from Fairchild directly or from Authorized Fairchild Distributors are genuine parts, have full traceability, meet Fairchild's quality standards for handling and storage and provide access to Fairchild's full range of up-to-date technical and product information. Fairchild and our Authorized Distributors will stand behind all warranties and will appropriately address any warranty issues that may arise. Fairchild will not provide any warranty coverage or other assistance for parts bought from Unauthorized Sources. Fairchild is committed to combat this global problem and encourage our customers to do their part in stopping this practice by buying direct or from authorized distributors. EXPORT COMPLIANCE STATEMENT These commodities, technology, or software were exported from the United States in accordance with the Export Administration Regulations for the ultimate destination listed on the commercial invoice. Diversion contrary to U.S. law is prohibited. U.S. origin products and products made with U.S. origin technology are subject to U.S Re-export laws. In the event of re-export, the user will be responsible to ensure the appropriate U.S. export regulations are followed. © 2011 Fairchild Semiconductor Corporation 50 FEBFAN6920MR_T02U120A • Rev. 1.0.0