Industrial Power Supplies

Industrial Power Supplies
TIS Series, 50–600 Watt
CB
Features
◆ Switch mode power supplies for
Scheme
(LVD)
DIN-rail mount
UL 60950-1 UL 508
UL 1604
◆ 6 power ranges with 2, 3, 6, 12, 20 and
24 A output current (24 VDC models)
◆ Selectable 115/230 VAC input
◆ Very low ripple and noise
◆ EMI complies with EN 61000-6-3 and
EN 61000-6-4
◆ Operating temp. range –25°C to +70°C
◆ For system operation available with
built-in functions:
RED: Redundancy module for N+1
Systems with true current sharing
SIG: Signal module with AC-power
fail, power good signal and
external On/Off control
UDS: DC-UPS module for uninter
ruptable battery backed-up
power systems
◆ Worldwide safety approvals incl.
class I, div. 2 location
◆ Easy snap-on mount on DIN-rails
or chassis mount
◆ 3-year product warranty
The switching power supplies of the TIS series have been particularly designed for
applications in industrial process control systems and with machine tools. Excellent
specifications and high immunity against electrical disturbances guarantee reliable
power for sensitive loads in rugged industrial environments. With the help of optional function modules specific requirements for system applications can be easily
realized with a standard model. With the UDS module the power supplies can be
extended to a perfect DC-UPS with automatic battery- backup. This function is very
often required in applications where a time delayed shutdown of a system is necessary. To monitor and control the power supply a signal module can be installed.
For parallel operation with active power sharing a redundancy option is available.
This flexibility makes the TIS series power supplies a cost effective solution for many
industrial applications.
Models
Order Code
(includes terminal plugs)
TIS 50-112
TIS 50-124
TIS 75-112
TIS 75-124
TIS 75-148
TIS 150-124
TIS 150-148
TIS 300-124
TIS 300-148
TIS 300-172
TIS 500-124-115
TIS 500-124-230
TIS 600-124
TIS 600-148
TIS 600-172
http://www.tracopower.com
Input Voltage
nom.
115–240 VAC
universal input
Output Power
max.
50 W
115/230 VAC
selectable
75 W
115/230 VAC
selectable
150 W
115/230 VAC
selectable
300 W
115 VAC
230 VAC
500 W
500 W
115/230 VAC
selectable
600 W
Output Voltage
nom.
12 VDC
24 VDC
12 VDC
24 VDC
48 VDC
24 VDC
48 VDC
24 VDC
48 VDC
72 VDC
24 VDC
24 VDC
24 VDC
48 VDC
72 VDC
Output Current
max.
3.5 A
2.0 A
6.0 A
3.0 A
1.5 A
6.0 A
3.0 A
12.0 A
6.0 A
4.2 A
20.0 A
20.0 A
24.0 A
12.0 A
8.5 A
Page 1 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Input Specifications
Input voltage range
TIS 50:
TIS 75, 150, 300, 600:
TIS 500-124-230.
TIS 500-124-115:
93 – 264 VAC
93 – 132 VAC / 187 – 264 VAC
187 – 264 VAC
93 – 132 VAC
Input frequency 47 – 63 Hz
Input current at full load (typ.)
TIS 50:
TIS 75:
TIS 150:
TIS 300:
TIS 500:
TIS 600:
at 115 VAC
0.85 A
1.3 A
2.7 A
4.9 A
6.0 A
7.0 A
Recommended circuit breaker,
TIS 50:
characteristic C
TIS 75:
or fuse, slow blow typ
TIS 150:
TIS 300:
TIS 500:
TIS 600:
5.0 A
5.0 A
10.0 A
15.0 A
15.0 A
20.0 A
at 230 VAC
0.50 A
0.75 A
1.6 A
2.9 A
4.3 A
5.0 A
Output Specifications
Output voltage adj. range
12 VDC models:
24 VDC models:
48 VDC models:
72 VDC models:
12 – 14 VDC
24 – 28 VDC
48 – 52 VDC
60 – 76 VDC
Regulation
– Input variation
– Load variation (10–90%) TIS 50, TIS 75, TIS 150:
TIS 300, TIS 500, TIS 600:
0.2 %
1.0 %
0.3 %
(2.0 % in parallel operation)
Ripple and noise (20MHz bandwidth) <50 mV pk-pk
Electronic short circuit protection current limitation at 110 % typ.
(constant current, automatic restart)
Over voltage protection, trigger point at 140 % typ. Vout nom.
Hold-up time
TIS 50 ... TIS 300:
TIS 500:
TIS 600:
http://www.tracopower.com
115 VAC 230 VAC
min. 25 ms
min. 30 ms
min. 20 ms
min. 40 ms
min. 15 ms
min. 25 ms
Page 2 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
General Specifications
Temperature ranges
– Operating (ambient temp.) –25°C to +70°C
– Derating above 50°C (122°F) 2 %/K
– Storage (non operating) –25°C to +85°C Humidity (non condensing) 95 % rel. H max.
Pollution degree 2
Temperature coefficient 0.02 %/K
Switching frequency 80 kHz typ. (pulse width modulation)
Efficiency
TIS 50 ... TIS 300: 85 % typ.
TIS 500: 90 % typ.
TIS 600: 90 % typ.
Isolation according to IEC/EN 60950, UL 60950, UL 508
Reliability, calculated MTBF (MIL-HDBK-217F, at +25°C, ground benign)
TIS 50/75: 450’000 h / 420’000 h
TIS 150/300: 420’000 h / 360’000 h
TIS 500/600: 340’000 h / 300’000 h
Safety standards IEC/EN 60950-1 (SELV, except 72 VDC models)
UL/cUL 60950-1, UL 508, UL/cUL 1604
Safety approvals
– CB report for IEC 60950
www.tracopower.com/products/tis-cb.pdf
– UL approvals UL/cUL 60950, File e181381
UL/cUL 508, File e210002
UL/cUL 1604, File e213613 not for TIS 50 & 500
(Class I, Div. 2, Groups A, B, C and D hazardous locations)
www.ul.com -> certifications
– CSA certificate (UL 60950-1, CSA 60950-1)
www.tracopower.com/products/tis-csa.pdf
Electromagnetic compatibility (EMC), Emissions
– Conducted RI suppression on input
– Radiated RI suppression
EN 61000-6-3 / EN 61000-6-4
EN 55011 class B, EN 55022 class B,
FCC part 15, level B
EN 55011 class A, EN 55022 class A,
FCC part 15, level A
Electromagnetic compatibility (EMC), Immunity
– Electrostatic discharge (ESD)
– Radiated RF field immunity
– Electrical fast transient / burst immunity
– Surge immunity
– Immunity to conducted RF disturbances
– Power frequency field immunity
EN 61000-6-2
IEC/EN 61000-4-2
IEC/EN 61000-4-3
IEC/EN 61000-4-4
IEC/EN 61000-4-5
IEC/EN 61000-4-6
IEC/EN 61000-4-8
4 kV/8 kV
10 V/m
2 kV
2 kV/4 kV
10 V
30 A/m
Safety class degree of electrical protection 1 (IEC 536)
Case protection IP 20 (IEC 529)
Environment
– Vibration IEC 60068-2-6; 1 gn, 200 sweeps, each axis
– Shock IEC 60068-2-27; 15 gn, 11 ms, each axis
Enclosure material aluminium (chassis) / zinc plated steel (cover)
Mounting (snap-on with self locking spring) for 35 mm DIN-rails as per EN 50022
Connection detachable screw terminal block
(plugs included)
(TIS 600: fixed screw terminal block)
Instruction manual can be downloaded under:
www.tracopower.com/products/tis-manual.pdf
All specifications valid at nominal input voltage, full load and +25 °C after warm-up time unless otherwise stated.
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Page 3 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Power Supplies with Redundancy Function
With this option a parallel operation of up to 5 units is possible. Decoupling diodes and current share lines allow to build true N +1 redundant systems with active current sharing for all units. This function also includes an alarm relay to signal a single unit failure.
This option is available for TIS 150 W, TIS 300 W and TIS 600 W models.
Please note: This option cannot be combined with other options.
Models
Input Voltage
Output Power
Output Voltage
Output Current
max.
nom.
max.
(includes terminal plugs)
TIS 150-124 RED
115/230 VAC
selectable
TIS 300-124 RED
115/230 VAC
TIS 300-148 RED
selectable
TIS 600-124 RED
115/230 VAC
TIS 600-148 RED
selectable
115/230VAC
TIS 150-148 RED
L
N
Con1
Pin3
Con1
Pin2
150 W
300 W
600 W
24 VDC
6.0 A
48 VDC
3.0 A
24 VDC
12 A
48 VDC
6.0 A
24 VDC
24 A
48 VDC
12 A
Con2 - Pin3/4
AC
Bus
Indicator
DC
Con2 - Pin1/2
+Vout
24/48VDC
Order Code
-Vout
Con1
Pin1
I-Sense
V-Sense
Con3 - Pin4
Con3 - Pin3
Con3 - Pin2
Con3 - Pin1
Regulator
Current
Shareline
Unit OK
Common
Unit OK
Unit
OK
Specifications
Rating per relay contact 60 VDC /0.36 A max.
Instruction manual for RED option can be downloaded under:
http://www.tracopower.com/products/tis-red_manual.pdf
http://www.tracopower.com
Page 4 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Power Supplies with Powerfail Functions
These models provide 3 functions required in many process control system applications:
◆ AC-Powerfail signal (relay contact)
◆ Power Good signal (relay contact)
◆ Remote On/Off
Models
Output Power
max.
(includes terminal plugs)
TIS 150-124 SIG
115/230 VAC
TIS 150-148 SIG
selectable
TIS 300-124 SIG
115/230 VAC
selectable
TIS 600-124 SIG
115/230 VAC
TIS 600-148 SIG
selectable
115/230VAC
TIS 300-148 SIG
L
N
Con1
Pin3
Con1
Pin2
Output Voltage
Output Current
nom.
150 W
300 W
600 W
6.0 A
48 VDC
3.0 A
24 VDC
12 A
48 VDC
6.0 A
24 VDC
24 A
48 VDC
12 A
Con2 - Pin3/4
AC
max.
24 VDC
+Vout
24/48VDC
Input Voltage
Output
OK
DC
Con2 - Pin1/2
Con1
Pin1
Con3 - Pin2
Remote
ON/OFF
+
Con3 - Pin1
-
Con3 - Pin7
Con3 - Pin6
Mains
Fail
Detection
-Vout
Remote
ON/OFF
Order Code
Common
AC-Powerfail
Mains OK
(Relay A)
Con3 - Pin5
Con3 - Pin4
Con3 - Pin3
Power Good
Detection
(Relay B)
Power Good
Common
Power Good
Power Good
Specifications
Power Good signal trigger point models with 24 Vout: >22.8 VDC ±0.5 V relay B closed (pin 4 – pin 3)
models with 48 Vout: >45.6 VDC ±1.0 V relay B closed (pin 4 – pin 3)
AC-Powerfail signal Vin <93 resp. <187 VAC relay A closed
(pin 7 – pin 6)
Raiting per relay contact 60 VDC /0.36 A max.
Remote On/Off
– On
short circuit con 3 pin 1 and pin 2
– Off open circuit con 3 pin 1 and pin 2
Instruction manual for SIG option can be downloaded under:
http://www.tracopower.com/products/tis-sig_manual.pdf
http://www.tracopower.com
Page 5 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
DC-UPS-System
In addition to the standard power supply function, these models
include a professional battery management system to charge and
monitor an external battery. In the event of a power failure the
battery is switched automatically and without any interruption to
the DC output. Once mains power is available again, the battery
is switched off. The backup time is limited only by battery capacity
and load. Charge current and voltage can be adjusted to values as
required by battery type. Power fail and low battery alarm signals
are available via two independent relay contacts. During normal
operation the battery status is monitored by periodically loading
the battery for a short time. If a cell resistance is high, there is a
relay alarm is available. The battery is fully protected under any
operational conditions. The power supply is short circuit protected
even in battery backup operation but, for safety reasons, the battery should be fitted with a fast blow fuse. Battery mode can be
activated by interconnecting pin 7 and 8.
Complete external battery packs (3.2 Ah or 7 Ah standard) with lead batteries and circuit breaker are available (see page 8).
Models
Order Code 1)
Input Voltage
TIS 300-124 UDS
115/230 VAC
TIS 600-124 UDS
115/230 VAC
Output Power
Output Voltage
Output Current 2)
max.
nom.
max.
300 W
24 VDC
12 A
600 W
24 VDC
24 A
selectable
selectable
1) Includes terminal plugs, does not include batteries
2) reduce max. output current by battery charging current
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Page 6 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
DC-UPS-System
Con3 - Pin2
Battery +
V Battery Charger
Con3 - Pin1
I
Con1
Pin3
L
N
Con1
Pin2
AC
Con2 - Pin3/4
Output
OK
DC
Con2 - Pin1/2
Con1
Pin1
+Vout
24VDC
115/230VAC
Battery -
-Vout
VBat>18V
Bat ON/OFF
Mains Fail
Battery Switch
Logic
Battery
ON/OFF
Con4
Pin8
Con4 - Pin3
Con4 - Pin2
Con4 - Pin1
Con4
Pin7
Mains
Fail
Detection
AC-Powerfail
Common
AC-Power OK
AC-Powerfail
(Relay A)
Con4 - Pin6
Con4 - Pin5
Con4 - Pin4
Battery
Test
Battery Low / failure
Common
Battery OK
Low Battery
(Relay B)
Specifications
Charging current (factory set)
TIS 300-124 UDS: 1.2 A
TIS 600-124 UDS: 2.4 A
Adjustment range of charging current TIS 300-124 UDS: 0.15 – 1.5 A
TIS 600-124 UDS: 0.25 – 2.5 A
Holding current for charged battery at voltage 27.3 VDC <50 mA
Overload or short circuit during battery operation system switches off
AC-Powerfail signal Vin <93 or <187 VAC relay A closed
(pin 2 – pin 3)
Low battery signal
– Battery voltage below 22 V relay B closed (pin 5 – pin 6)
– Raiting per relay contact 60 VDC /0.36 A max.
During battery charge operation o
utput current reduction by 1.4 x battery charge current
Instruction manual for UDS option can be downloaded under:
http://www.tracopower.com/products/tis-uds_manual.pdf
http://www.tracopower.com
Page 7 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Battery-Pack for DC-UPS Systems
The battery pack contains high quality, maintenance free lead-acid batteries with 3.2 Ah or 7.0 Ah capacity. The batteries are fixed together with a re-settable electronic fuse on a solid mounting frame. Together with power supply models TIS 300-124 UDS or TIS 600-124
UDS the battery pack provides a complete and reliable DC-UPS system.
Backup time depends on load current and battery capacity.
Models
Order Code
Battery Voltage
TIS 24-32AP
24 VDC
TIS 24-70AP
24 VDC
Battery Capacity
Permissable Charge
(25 °C, 20 h-rate)
Current max.
3.2 Ah
1.2 A
7.0 Ah
2.4 A
Specifications
Max. charge voltage 27 – 27.6 VDC
Temperature coefficient –36 mV/°C
Temperature range – at charge operation
–15°C to +50°C
– at load operation
–20°C to +60°C
– Storage –20°C to +60°C
Average lifetime on standby operation at tA =20°C 4 – 5 years (Limited Warranty on Battery)
Cable length 1.0 m
Cable diameter
TIS 24-32 AP: 2.5 mm2 (AWG 12)
TIS 24-70 AP: 4.0 mm2 (AWG 11)
Weight
TIS 24-32 AP: 2.9 kg (6.4 lb)
TIS 24-70 AP: 4.1 kg (9.1 lb)
Recommended combinations
(power supplies)
TIS 24-32 AP: TIS 300-124 UDS
TIS 24-70 AP: TIS 600-124 UDS
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Page 8 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Case Dimensions
Model
TIS 50-112
Input
L N
Output
+–
12 VDC
115/230 VAC
1,2/0,7 A 3,5 A
5
75 (2.95)
(0.2)
+–
39.5
adj
(1.56)
34 (1.34)
114.6 (4.51)
Industrial
Power Supply
Output
L N
115/230 VAC 12 VDC
6 A
1,7/0,9 A
Industrial
Power Supply
DC-ON
86.5 (3.4)
(1.24)
26
Input
DC-ON
74.0 (2.91)
100.0 (3.94)
adj
31.5
TIS 75 models
(1.02)
TIS 50 models
Model
TIS 75-112
56.7
5
90 (3.54)
(2.23)
(0.2)
37.5
56.7
(2.23)
10
10
(0.39)
Weight: 0.41 kg (0.9 lb)
(0.39)
45 (1.77)
(1.48)
Weight: 0.48 kg (1.06 lb)
Industrial
Power Supply
Model
TIS 150-124
Input
115/230 50/60Hz
3,7/1,7 A
N L
(1.56)
+–
24 VDC / 6 A
DC-ON
86.5 (3.4)
114.6 (4.51)
Output
39.5
34 (1.34)
TIS 150 models
5
157 (6.18)
56.7 (2.23)
(0.2)
38.5
80 (3.15)
10
(0.39)
(1.52)
Connectors ( Included in shipment)
Weight: 0.80 kg (1.76 lb)
TIS PLUG-1
Connector Set for TIS 50/ 75/ 150
TIS PLUG-1-RED
Connector Set for TIS 150-1xx RED
Dimensions in [mm], () = Inch
Tolerances: ±0.5 (±0.02)
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Page 9 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Case Dimensions
91.5 (3.6)
Model
(1.56)
DC-ON
Industrial
Power Supply
TIS300-172
(1.36)
114.6 (4.51)
++– –
72 VDC / 4 A
39.5
Output
34.5
34 (1.34)
TIS 300 models
Input
115/230 50/60Hz
5,4/3,3 A
N L
207 (8.15)
5
10
83 (3.27)
(0.39)
130 (5.12)
38.5
(1.52)
83 (3.27)
(0.2)
Connectors ( Included in shipment)
Weight: 1.4 kg (3.09 lb)
TIS PLUG-3
Connector Set for TIS 300
TIS PLUG-3-RED
Connector Set for TIS 300-1xx RED
TIS PLUG-3-UDS
Connector Set for TIS 300-1xx UDS
TIS PLUG-5
Connector Set for TIS 500
Industrial
Power Supply
TIS 500-124-230
47
(1.85)
DC-ON
Model
Input
94 (3.7)
130 (5.12)
41.5 (1.63)
TIS 500 models
Output
230 VAC 50/60Hz
5,3 A
N L
24 VDC / 20 A
++– –
5
220 (8.66)
83 (3.27)
(0.2)
(5.12)
Weight: 1.9 kg (4.19 lb)
http://www.tracopower.com
(0.39)
130
10
46 (1.81)
Dimensions in [mm], () = Inch
Tolerances: ±0.5 (±0.02)
Page 10 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Outline Dimensions mm (inches)
TIS 600 models
Input
Industrial
Power Supply
115/230 VAC 50/60Hz
10,5/6,4 A
Output
– –++
24 VDC / 20 A
120.2 (4.73)
177.2 (6.98)
N L
Model
TIS 600-124
82.6 (3.25)
243 (9.57)
32
179 (7.05)
6.8
(0.27)
82.8 (3.26)
(1.26)
Weight: 2.0 kg (4.41 lb)
Connectors ( Included in shipment)
TIS PLUG-6-RED
Connector Set for TIS 600-1xx RED
TIS PLUG-6-UDS
Connector Set for TIS 600-1xx UDS
Dimensions in [mm], () = Inch
Tolerances: ±0.5 (±0.02)
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Page 11 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Optional Mounting Systems
Wall mounting kit
A
B
7.5
4.6
Models
Order code
(0.30)
E
D
C
(0.18)
A
B
C
D
E
TIS 75
MK-75
37 (1.46)
14.5 (0.57)
–
134.5 (5.30)
150.5 (5.93)
TIS 150
MK-150
132 (5.20)
13.5 (0.53)
105 (4.13)
134.5 (5.30)
150.5 (5.93)
TIS 300
MK-300
132 (5.20)
13.5 (0.53)
105 (4.13)
134.5 (5.30)
150.5 (5.93)
TIS 500
MK-500
132 (5.20)
13.5 (0.53)
105 (4.13)
134.5 (5.30)
150.5 (5.93)
TIS 600
MK-600
190 (7.48)
37.5 (1.48)
115 (4.53)
197.0 (7.76)
207.0 (8.15)
Rugged DIN-Rail mounting kit
A
B
25
countersink M4
Models
Order code
TIS 150
RMK-150
TIS 300
TIS 500
TIS 600
A
B
C
150 (5.91)
115 (4.53)
35 (1.38)
RMK-300
200 (7.87)
165 (6.50)
35 (1.38)
RMK-300
200 (7.87)
165 (6.50)
35 (1.38)
standard
180 (7.09)
165 (6.50)
15 (0.59)
(0.98)
50.1 (1.97)
4.2 (0.17)
C
Dimensions in [mm], () = Inch
Tolerances: ±0.5 (±0.02)
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Page 12 of 13
Industrial Power Supplies
TIS Series
50–600 Watt
Outline Dimensions mm (inches)
TIS 24-32AP
204 (8.03)
14
184 (7.24)
(0.55)
Detail A
7
7
12
Detail B
9
(0.28)
69 (2.72)
(0.47)
5.8
B
(0.35)
B
135 (5.14)
A
100 (3.94)
A
(0.23)
(0.28)
Weight (incl. batteries):
TIS 24-32AP 2.9 kg (6.4 lb)
TIS 24-70AP 4.1 kg (9.1 lb)
TIS 24-70AP
272 (10.71)
A
B
B
69 (2.72)
100 (3.94)
A
152 (5.98)
252 (9.92)
Dimensions in [mm], () = Inch
Tolerances: ±0.5 (±0.02)
Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com
www.tracopower.com
Rev. May 17. 2013
Page 13 of 13