Battery Controller Modules TSP-BCM Series, 72–600 Watt CB Features ◆ Battery protection for over voltage, EMC LVD Scheme IEC 60950-1 deep discharge, short circuit and reverse connection ◆ Alarm outputs for input, output and battery condition ◆ Remote On/Off for battery and power supply ◆ Controlled end of charge voltage by temperature sensor ◆ International safety approval package ◆ 3-year product warranty This module provides a professional battery management system to charge and monitor an external lead-acid battery. Together with a power supply of the TSP series, a perfect DC-UPS system can be configured. The connected battery will be charged and held in charged mode by the power supply. In the event of a mains power failure the battery will supply the output power until the battery is discharged. As a consequence, the output voltage of the system is equivalent to the battery voltage. To avoid overcharging the battery, an external temperature sensor adjusts the battery voltage automatically to the required end of charge voltage. This can extend the battery life. The battery is protected against deep discharge. Mains power and battery status are monitored regularly and failures indicated by corresponding LED’s and alarm outputs. The module also provides an external On/Off input to switch-off both, power supply and battery. Models Max Power per Input Output Voltage Output Current max.* Output Power max. 12 VDC 24 VDC 144 W 12 VDC 12.0 A 144 W 360 W 24 VDC 15.0 A 360 W TSP–BCM48 48 VDC 360 W 48 VDC 7.5 A 360 W TSP–BCM24A 24 VDC 600 W 24 VDC 25.0 A 600 W TSP–BCM48A 48 VDC 600 W 48 VDC 12.5 A 600 W Order Code Input TSP–BCM12 TSP–BCM24 * Maximum current at nominal Vout Battery Controler Module Possible TSP input source Battery Controler Module Possible TSP input source TSP–BCM12 TSP 70-112 TSP 140-112 TSP–BCM24A TSP 600-124 TSP–BCM24 TSP 90-124 TSP 180-124(-WR) TSP 360-124(-WR) TSP–BCM48A TSP 600-148 TSP–BCM48 TSP 90-148 TSP 180-148 TSP 360-148 http://www.tracopower.com Page 1 of 6 Battery Controller Module TSP-BCM Series 72–600 Watt Input Specifications Input current limitation – TSP–BCM12 10.5 A (factory setting) – TSP–BCM24 12.8 A – TSP–BCM48 6.4 A – TSP–BCM24A 10.7 A – TSP–BCM48A 6.4 A Output Specifications Ouput Voltage range (adjustable with potentiometer) – TSP–BCM12 12-14 VDC – TSP–BCM24 & TSP–BCM24A 24-28 VDC – TSP–BCM48 & TSP–BCM48A 48-56 VDC Ripple and noise (20 MHz bandwidth)200 mVp-p max. Capacitive load unlimited General Specifications Operating temperature –25°C to +70°C max. – TSP–BCM24 & TSP–BCM24A derating above +40°C : 1.5 %/K – other models derating above +40°C : 1.67 %/K Storage temperature–25°C to +85°C max. Temperature coefficient0.02 %/K Humidity (non condensing)95 % rel. H max. Reliability, calculated MTBF at +25°C acc. to IEC 61709 > 1.5 Mio. h Battery protection against over voltage, deep discharge, overcharge, short circuit and reverse connection (built-in fuse) Status signals DC OK input, DC OK output, BAT OK all relay contact closed at status OK Rating per relay contact 30 VDC / 0.6A or 60 VDC / 0.3A Polution degree 2 Remote On/Offby ext. contact: contact open = On contact closed = Off Remote link cable (0.5 m) 2 cables included (order code TSP-JC) www.tracopower.com/products/tsp-rc-cable.pdf Degree of protection IP 20 (IEC/EN 60529) Altitude during operation tba. Safety standard IEC/EN 60950-1, UL 60950-, UL508 Safety approvals – CB test certificate IEC 60950-1 (SIQ for EN) www.tracopower.com/products/tsp-bcm-cb.pdf – BG certificate tba Electromagnetic compatibility in correspondence to connected units (no internal switching device) Environment – Vibration acc. IEC 60068-2-6; 3 axis, sine sweep, 10 – 55 Hz, 1 g, 1 oct/min – Shock acc. IEC 60068-2-27 3 axis, 15 g half sine, 11 ms Enclosure material aluminium (chassis) / stainless steel (cover) Mounting – DIN-rail mounting for DIN-rails as per EN 50022-35x15/7.5 (snap-on with self-locking spring) – Wall mounting (option) with wall mounting bracket - see page 4 Connection detachable screw terminals (plugs included) 2 terminals per output Installation instructions www.tracopower.com/products/tsp-bcm-manual.pdf All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 6 Battery Controller Module TSP-BCM Series 72–600 Watt Connector Position Bottom view AC OK Bat. OK DC OK Remote On/Off Temp. Sensor (TS) Top view AC OK Bat. OK DC OK Remote On/Off Temp. Sensor (TS) Remote Link Remote Link J3: Remote link J4: Battery test J6: Input current limitation Outline Dimensions TSP-BCM12 TSP-BCM24 TSP-BCM48 TSP-BCM24A TSP-BCM48A Top View Bottom View Side View Front View Weight: 0.816lb Gewicht: 0.370kg http://www.tracopower.com Weight: 1.102lb Gewicht: 0.500kg Page 3 of 6 Battery Controller Module TSP-BCM Series 72–600 Watt Function Function Diagram: + DC IN_ TSP Power Supply Remote Link J1.2 J2.3 J2.4 + J1.1 J2.1 J2.2 _ J1.4 + J1.3 _ J3.1 J3.2 Output Load Fuse Volt adjust 24V Battery Battery Controller J5.1 J5.2 J5.3 J5.4 J5.5 J5.6 DC-OK BAT.-OK DC-OK input output J5.9 J5.7 J5.8 Remote On/Off J5.10 T Temp. Sensor TSP-TS (included) TSP–WMK Wall Mounting Bracket Ordercode of Kit For Models Content of Kit TSP-WMK03 TSP-BCMxx & TSP–BCMxxA 1 bracket TSP-WMK03 85.0 (3.35) 42.5 (1.67) 34.5 (1.36) 34.5 (1.36) R 2.12 (0.083) 7.0 (0.28) 15.0 (0.59) 25.0 (0.98) 25.0 (0.98) 37.0 (1.45) 2.0 (0.08) 74.0 (2.91) 55.0 (2.16) 4 x positioning holes 2.0 (0.08) 2.0 (0.08) R 2.12 (0.083) TSP 070 TSP 090 TSP 140 TSP 180 2.0 (0.08) ø 4.25 (0.17) R 2.12 (0.083) ø 4.25 (0.17) R 2.12 (0.083) ø 4.25 (0.17) 15.0 (0.59) Material: 2 mm Mild Steel Tolerance: ±0.1mm (± 0.004) 46.0 (1.81) TSP 360 33.0 (1.30) 96.0 (3.78) 2.0 (0.08) 25 (0.98) 2x ø4.3 (0.17) 8) ø 4.3 (0.17) 62.5 (2.46) 30.0 (1.18) http://www.tracopower.com 50.0 (1.97) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. Page 4 of 6 TSP–BAT Battery Pack The TSP battery packs are designed to build, in connection with the TSP-BCM battery controller module, a complete DC-UPS system. The entire range utilizes 12 V maintenance free VRLA (valve regulated lead acid) batteries made by PANASONIC. These are not spillable lead gel type batteries. Two 12 V batteries are connected in series and assembled into a stainless steel enclosure, with integrated connector and connection cable. Models Order code (includes mating connectors) Nominal Voltage Charge current max. Nominal Capacity (at 25°C, 77°F) TSP-BAT12-072 12 1.08 A 7.2 Ah 0.30 A 1.2 Ah 0.51 A 3.4 Ah 1.08 A 7.2 Ah 1.80 A 12.0 Ah TSP-BAT24-012 TSP-BAT24-034 TSP-BAT24-072 TSP-BAT24-120 TSP-BAT24-072KIT TSP-BAT24-120KIT 24 VDC Installation rack without batteries Specifications Temperature ranges (max) – during discharge –15°C to +50°C max. – when charging / charged 0°C to +40°C max. – storage –15°C to +40°C max. Battery lifetime 3 – 5 years see general battery information for details & warranty limitations www.tracopower.com/products/tsp-panas_gen.pdf Remote link cable (0.5 m) 1 cable included (order code TSP-JC) www.tracopower.com/products/tsp-rc-cable.pdf Weight TSP–BAT24–034 3.2 kg (7.1lb) TSP–BAT24–072 5.8 kg (12.9lb) TSP–BAT24–120 9.0 kg (20.0lb) Battery datasheets TSP–BAT12–072 www.tracopower.com/products/tsp-panas_072.pdf TSP–BAT24–012 www.tracopower.com/products/tsp-powers_012.pdf TSP–BAT24–034 www.tracopower.com/products/tsp-panas_034.pdf TSP–BAT24–072 www.tracopower.com/products/tsp-panas_072.pdf TSP–BAT24–120 www.tracopower.com/products/tsp-panas_120.pdf All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 5 of 6 TSP–BAT Battery Pack TSP-BAT12-072 TSP-BAT24-012 115.0 75.0 113.0 TSP-BAT24-034 TSP-BAT24-072 TSP-BAT24-120 Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com www.tracopower.com Rev. February 27. 2014 Page 6 of 6