Data Sheet

ComPAC™
DC-DC Switchers
50 to 600 Watts; 1 to 3 outputs
Features
•
•
•
•
•
•
•
•
•
•
RoHS Compliant (VE versions)
Inputs 24, 48, and 300 Vdc
Any output: 1 to 95 Vdc
Meets EN55022 Class A
conducted emissions (See Notes)
cULus, cTÜVus (60950-1)
CE marked (LVD)
80 – 90% efficiency
Up to 10 W/cubic inch
Master disable
Overvoltage shutdown
Product Highlights
ComPAC delivers up to 600 W from one,
two, or three outputs in a package just
0.99” (25,2 mm) in height with the field
proven performance, high efficiency and
high reliability inherent in Vicor’s
component level power converters.
ComPAC meets conducted emissions of
EN55022 Class A. ComPAC is offered
with input voltage ranges optimized for
industrial and telecommunication
applications and provides extended input
overvoltage capability, undervoltage
lockout, and master disable.
Packaging Options
Conduction Cooled Models Available Add
"-CC" to the end of the part number.
(Consult factory for details.)
Extended heat sink available add “–H1” to
end of part number.
ComPAC Configuration Chart
Substitute VE– for VI– for RoHS compliant versions
Single Output
VI-LC
-
VI-NC
-
VI-MC
50 – 200 W
-
Dual Output
# of
Modules
Output
Power
Configuration
VI-PC
-
VI-QC
Triple Output
VI-RC
-
8.6" x 2.5" x 0.99"
(218,4 x 63,5 x 25,2 mm)
1
100 – 400 W
8.6" x 4.9" x 0.99"
(218,4 x 124,5 x 25,2 mm)
2
300 – 600 W
3
100 – 400 W
2
150 – 600 W
3
150 – 600 W
3
8.6" x 7.3" x 0.99"
(218,4 x 185,4 x 25,2 mm)
8.6" x 4.9" x 0.99"
(218,4 x 124,5 x 25,2 mm)
8.6" x 7.3" x 0.99"
(218,4 x 185,4 x 25,2 mm)
8.6" x 7.3" x 0.99"
(218,4 x 185,4 x 25,2 mm)
Output Voltage
Input Voltage
Input
Maximum Low Line
Range
75%
Transient b
a
Full Power Power
Max. Power
1 = 24 V
21 – 32 V
(1)
18
36
W = 24 V 18 – 36 V
(1)
n/a
n/a
3 = 48 V
42 – 60 V
(2)
41
72
N = 48 V
36 – 76 V
(2)
n/a
n/a
6 = 300 V 200 – 400 V
(2)
188
425
Nominal
a
b
Max. Output
Per Module
(1)
(2)
5V
Outputs
150 W
200 W
Transient voltage for one second
>5 V
Outputs
150 W
200 W
Product Grade Temps. °C
Grade
E=
C=
I =
M=
Operating
–10 to +85
–25 to +85
–40 to +85
–55 to +85
Storage
–20 to +100
–40 to +100
–55 to +100
–65 to +100
Temperatures apply to product case.
Output Power/Current
VOUT ≥5 V
W= 100 W
V = 150 W
U = 200 W
S = 300 W
Q = 400 W
VOUT < 5 V
W= 20 A
V = 30 A
U = 40 A
S = 60 A
Q = 80 A
ComPAC™ DC-DC
Rev 1.3
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<5 V
Outputs
30 A
40 A
Dimensions
Z
Y
0
X
W
V
T
R
M
1
P
=
=
=
=
=
=
=
=
=
=
=
2V
3.3 V
5V
5.2 V
5.5 V
5.8 V
6.5 V
7.5 V
10 V
12 V
13.8 V
2
N
3
L
J
K
4
H
F
D
B
=
=
=
=
=
=
=
=
=
=
=
15 V
18.5 V
24 V
28 V
36 V
40 V
48 V
52 V
72 V
85 V
95 V
Output Power/Current
VOUT ≥ 5 V
Y = 50 W
X = 75 W
W = 100 W
V = 150 W
U = 200 W
VOUT < 5 V
Y = 10 A
X = 15 A
W = 20 A
V = 30 A
U = 40 A
Output Power/Current
VOUT ≥ 5 V
S = 300 W
P = 450 W
M= 600 W
VOUT < 5 V
S = 60 A
P = 90 A
M= 120 A
DC-DC Switchers
COMPAC SPECIFICATIONS
(typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified, VNOM is factory set output voltage and INOM is
maximum rated output current.)
INPUT SPECIFICATIONS
Parameter
Min
24 V Wide
18
24 V
21
48 V
48 V Wide
No load power dissipation
a
Master disable input current
(Absolute max., 20 mA)
Min
24
36
18
24
32
21
200
300
400
200
300
400
Vdc
48
76
2
4
Load / line regulation
Output temperature drift
36
1.35
10
E-Grade
Typ
1%
2 V, 3.3 V
b
0.5%
1%
b
105%
110%
125%
20%
7
2
135%
140%
0.5
115%
105%
Watts
See Fusing Information
on Page 3
Sink or source to disable
optocoupler (See Section 18
ComPAC Technical Description
in VI-200/VI-J00 Applications
Manual)
Current drawn from source
when disabled
mA
Typ
Max
Units
Test Conditions
0.05%
0.2%
VNOM
LL to HL, 10% to full load
0.01
0.02
%/°C
Over rated temperature range
C-, I-, M-Grade
0.5%
1%
0.5%
60
100
0.75%
1.5%
100
50%
Vdc
Test Conditions
10
0.02
3%
50%
0.5
76
mA
0.2%
250
OVP set point
Short circuit current
2%
Min
150
5V
Current limit
Max
0.02
Output ripple
a
48
4
0.02
Long term drift
Total remote sense
a
compensation
Vdc
Vdc
Load / line regulation
Output voltage trimming
36
Vdc
60
Min
a
24
32
48
OUTPUT SPECIFICATIONS (Applies to each output individually)
10 – 48 V
Unit
24
For MC, PC series, multiply value by 2; for NC, QC, RC series, multiply value by 3.
Set point accuracy
Max
42
7
Parameter
Typ
60
Quiescent Input current
a
logic disable
a
Max
48
1.35
a
Typ
C-, I-, M-Grade
42
36
300 V
E -Grade
125%
20%
150
110%
VNOM
VNOM
%/1 k hrs.
mVp-p
mVp-p
20 MHz bandwidth
20 MHz bandwidth
VNOMp-p 20 MHz bandwidth
VNOM
Volts
0.25 V maximum allowable
drop in –Out lead
INOM
Automatic restart
135%
VNOM
130%
INOM
125%
LL to HL, no load to full load
Recycle power to restart
10 V, 12 V and 15 V outputs, trim range ± 10%. Consult factory for wider trim range.
Output voltages of 5 V or less incorporate foldback current limiting, outputs greater than 5 V incorporate straight line current limiting.
ComPAC™ DC-DC
Rev 1.3
vicorpower.com
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DC-DC Switchers
CONFIGURABLE SPECIFICATIONS (Cont.)
THERMAL CHARACTERISTICS
Parameter
Min
Shut down temp. — case a
90
Efficiency
Operating temp. — case
a
E-Grade
Typ
Max
Min
95
105
90
78 – 88%
85
C -, I-, M-Grade
Max
Units
95
105
°C
80 – 90%
85
°C
Max
Unit
Test Conditions
for 5 V outputs and higher
Cool and recycle power
to restart
See Thermal Curves
Shut down temperature threshold is above maximum operating temperature. For over temperature protection, external means of disable should
be employed below maximum operating temperature.
ISOLATION CHARACTERISTICS
Parameter
Min
E -Grade
Typ
Max
C-, I-, M-Grade
Min
Typ
Isolation
Input to output
4,242
4,242
Input to case
2,121
2,121
Output to case
707
MECHANICAL SPECIFICATIONS
Parameter
Weight
a
Typ
a
Min
19.2
Vdc
707
E-Grade
Typ
544
Max
Min
Vdc
Vdc
C-, I-, M-Grade
Typ
19.2
Max
544
For MC, PC series, multiply value by 2; for NC, QC, RC series, multiply value by 3.
FUSING INFORMATION
Units
Ounces
Grams
Input Voltage
24 V
48 V
300 V
MC, PC series (400 W)
20 A
15 A
4A
LC series (200 W)
NC, QC, RC series (600 W)
10 A
35 A
Test Conditions
7A
25 A
ComPAC™ DC-DC
Rev 1.3
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2A
6A
Test Conditions
DC-DC Switchers
CONFIGURABLE SPECIFICATIONS (Cont.)
AGENCY APPROVALS
Safety Standards
Markings
ANSI / ISA 12.12.01 - 2012, C22.2 No. 213-M1987
UL / CSA / EN / IEC 60950-1
cURus
cURus, cTÜVus,CE Marked
Notes
Low Voltage Directive and RoHS Recast Directive
as applicable.
EMI / EMC Characteristics (Performed on selected samples representative of the ComPac product family.)
Parameter
Conducted Emissions
EN 55022, class A
ESD
IEC 61000-4-2 level 4
Notes
3 Module configurations may require additional filter components under certain line and load conditions to comply
with EN55022 class A.
Top, Bottom and Sides
ComPAC™ DC-DC
Rev 1.3
vicorpower.com
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DC-DC Switchers
THERMAL CURVES
FREE AIR
50 LFM
100 LFM
250 LFM
2 V to 7.5 V Output, Standard heat sink
400
200
200
100
150
75
50
100
25
50
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
0
LC Series
5
10
15
20
Ambient Temperature
(°C) (Deg. C)
Ambient
Temperature
10 V to 95 V Output, Standard heat sink
200
400
150
300
25
30
35
40
45
50
55
60
AmbientTemperature
Temperature (°C)(Deg. C)
Ambient
MC, PC Series
65
70
75
80
150
0
85
Output Power (Watts)
Output Power (Watts)
Output
Power (Watts)
Output Power (Watts)
100
50
0
5
10
15
20
25
30
35
40
45
50
55
60
AmbientTemperature
Temperature (°C)(Deg. C)
Ambient
LC Series
65
70
75
80
0
5
10
15
20
25
30
35
40
45
50
55
60
AmbientTemperature
Temperature (°C)(Deg. C)
Ambient
65
70
75
80
85
300
450
5
10
15
20
25
30
35
40
45
50
55
60
AmbientTemperature
Temperature (°C)(Deg. C)
Ambient
65
70
75
80
100
0
5
10
15
20
25
30
35
40
45
50
55
Ambient
Temperature
(Deg. C)
Ambient
Temperature (°C)
60
65
70
75
80
0
85
150
300
450
25
0
0
5
10
15
20
25
30
35
40
45
50
55
Temperature (°C)
AmbientAmbient
Temperature
(Deg. C)
60
65
70
75
80
85
200
150
100
50
0
30
35
40
45
50
55
60
65
70
75
80
85
0
5
10
15
20
65
70
25
30
35
40
45
50
55
Ambient
(Deg. C)
AmbientTemperature
Temperature (°C)
60
75
80
85
375
Output Power (Watts)
50
Output Power (Watts)
75
20
525
Output Power (Watts)
Output Power (Watts)
Output
Power (Watts)
Output Power (Watts)
100
25
NC, QC, RC Series
NC, QC, RC Series
600
250
85
150
400
125
80
225
200
350
75
300
MC, PC Series
175
70
75
LC Series
10 V to 95 V Output, H1 heat sink
65
375
Output Power (Watts)
150
85
60
Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
OutputOutput
PowerPower
(Watts)
(Watts)
200
50
0
55
525
250
0
50
NC, QC, RC Series
150
0
45
Ambient
Temperature (°C)
Ambient
Temperature
(Deg. C)
600
25
40
0
350
50
15
35
150
400
175
75
10
30
225
200
100
5
25
Ambient
Temperature (Deg.
(°C) C)
Ambient
Temperature
300
MC, PC Series
2 V to 7.5 V Output , H1 heat sink
125
0
20
75
0
85
15
375
50
25
10
450
150
75
5
525
200
100
0
600
250
125
Output Power (Watts)
225
350
175
Output Power (Watts)
300
75
0
0
375
Output Power (Watts)
250
125
450
Output Power (Watts)
Output
Power (Watts)
Output Power (Watts)
Output Power (Watts)
Output Power (Watts)
525
300
150
1000 LFM
600
350
175
0
750 LFM
500 LFM
0
5
10
15
20
25
30
35
40
45
50
Ambient Temperature (°C)
55
60
65
70
75
80
85
Ambient Temperature (Deg. C)
LC Series
MC, PC Series
ComPAC™ DC-DC
Rev 1.3
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300
225
150
75
0
0
5
10
15
20
25
30
35
40
45
50
Ambient Temperature (°C)
55
Ambient Temperature (Deg. C)
60
NC, QC, RC Series
65
70
75
80
85
DC-DC Switchers
MECHANICAL DRAWINGS
ALL MODELS
INPUTS
Ground
-Input
+Input
DisableDisable+
0.99
(25,15)
OUTPUTS
A +Output
B +Sense
C Trim
D -Sense
E -Output
(34,80)
1
2
3
4
5
0.5
(12,57)
8.63 ±.025
0.5
(12,57)
0.18
(4,6)
6.00
(152,4)
2.76
(70,1)
0.20
(5,1)
2
A
0.19
3 2.156 (4,8)
(54,76)
OUTPUT 1
4
1
B
C
D
0
.41 (10,41)
.75 (19,05)
1.14 (28,96)
1.53 (38,86)
2.11 (53,59)
E
.25 TYP
#8-32 STUD
2 PLACES
ø.150 ± .005 THRU 4 PLACES
(ø3,81 ± 0,13)
0.20
(5,1)
Optional heat sink (H1)
1.12
(28,4)
LC SERIES
5
0.91
(23,1)
2.54
(64,5)
0.41
(10,4)
OPTIONAL HEATSINK (H1)
9.25 ±.120
(235,0 ±3,05)
Standard Heat sink
STANDARD UNITS
(219,2±,64)
1.37
Measure case temperature on this surface.
MC, PC SERIES
3
1
ø.150 ± .005 THRU 5 PLACES
(ø3,81 ± 0,13)
6.00
(152,4)
2.76
(70,1)
A
4.42
4.96 (112,3)
(126,0)
5
E
4.53 (115,06)
B
C
D
E
1
ø.150 ± .005 THRU 6 PLACES
(ø3,81 ± 0,13)
B
C
D
E
#10-32 STUD
2 PLACES
ComPAC™ DC-DC
Rev 1.3
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B
C
D
E
OUTPUT 1
3
OUTPUT 1
2
0.20
(5,1)
A
2.420
(61,47)
OUTPUT 1
4
2.83 (71,88)
3.17 (80,52)
3.56 (90,42)
3.95 (100,33)
B
C
D
.25 TYP
#8-32 STUD
4 PLACES
A
7.00
(177,8)
2.11 (53,59)
A
#8-32 STUD
2 PLACES
0.19
2.288 (4,8)
(58,12)
7.380
(187,45)
E
#10-32 STUD
2 PLACES
NC, QC, RC Series
0.18
(4,6)
B
C
D
E
OUTPUT 3
2
0.20
(5,1)
4.562
(115,87)
0
.41 (10,41)
.75 (19,05)
1.14 (28,96)
1.53 (38,86)
OUTPUT 2
4
B
C
D
OUTPUT 1
5
OUTPUT 2
3.04
3.58 (77,2)
(90,9)
A
OUTPUT 2
A
0.19
2.281 (4,8)
(57,94)
OUTPUT 1
4.96
(126,0)
2.76
(70,1)
6.00
(152,4)
0.18
(4,6)
#10-32 STUD
2 PLACES
A
B
C
D
0
.41 (10,41)
.75 (19,05)
1.14 (28,96)
1.53 (38,86)
E
2.11 (53,59)
A
2.83 (53,59)
3.17 (80,52)
3.56 (90,42)
3.95 (100.33)
B
C
D
E
4.53 (115,06)
A
5.25 (133,35)
5.59 (141,99)
5.98 (151,89)
6.37 (161,80)
B
C
D
E
6.95 (176,53)
.25 TYP
#8-32 STUD
6 PLACES
DC-DC Switchers
LONG TERM SAFE OPERATING AREA CURVES
(1% duty cycle max., Zs = .5 , for short duration transient capability refer to specifications)
Standard
24 V Inputs
48 V Input
Wide Range
R.E.
100V
100V
R.E.
160V
I.S.W.
Full Load
S.D.
100V
36V
32V
1
10ms
Normal Operating Area
42V
0.1
18V
1000
100
48 V Wide Range Input
276V
125V
10ms
500V
100V
S.D.
100
1000
R.E.
800V
I.S.W.
Full Load
S.D.
400V
76V
Normal Operating Area
36V
0.1
1
300 V Input
R.E.
I.S.W.
Full Load
S.D.
60V
Normal Operating Area
21V
0.1
I.S.W.
Full Load
1
10ms
100
Normal Operating Area
S.D.
1000
200V
0.1
1
500ms
10ms
100
1000
500ms
I.S.W.: Input surge withstand, no degradation of performance. R.E.: Ratings Exceeded S.D.: Shutdown
ComPAC™ DC-DC
Rev 1.3
vicorpower.com
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DC-DC Switchers
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked
and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements,
testing of all parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor’s Standard Terms and Conditions
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.
Product Warranty
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment
and is not transferable.
UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW)
WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER.
This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be
liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and
assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing
and operating safeguards.
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact
Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be
returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the
product was defective within the terms of this warranty.
Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to
the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause
the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor
products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
granted by this document. Interested parties should contact Vicor's Intellectual Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
ComPAC™ DC-DC
Rev 1.3
vicorpower.com
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