FlatPAC™

FlatPAC™
50 to 600 Watts Autoranging, AC-DC Switchers
Features
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RoHS compliant (VE versions)
Microcontroller architecture
Inputs: 115/230 Vac autoranging
Meets FCC Part 15, EN55022,
Class B conducted emissions
80 – 90% efficiency
Any output: 1 to 95 Vdc
Module enable/disable
(except LU series)
UL, TÜV, CE marked
Remote sense and current limit
BUS OK and AC OK
(except LU series)
40 ms ride-through time
OVP and thermal shutdown
1 output; up to 200 W
1 or 2 outputs; up to 400 W
1, 2, or 3 outputs; up to 600 W
Configuration Chart
Typical Model: VI-RU 0 1 1 - E U U U Input
115/230 Vac
Output
1: 5 Vdc at 200 W
2: 12 Vdc at 200 W
3: 12 Vdc at 200 W
Input Characteristics
90–132/180–264 Vac
U = Autoranging
Substitute VE– for VI– for RoHS compliant versions
Configuration
Total
Power
# of
Converters
Dimensions
Single Output
VI-LU
-
50 – 200 W
1
VI-MU
-
200 – 400 W
2
VI-NU
-
300 – 600 W
3
9.25" x 2.5" x 1.37"
(234,8 x 124,5 x 34,8 mm)
9.25" x 4.9" x 1.37"
(234,8 x 124,5 x 34,8 mm)
9.25" x 7.3" x 1.37"
(234,8 x 185,4 x 34,8 mm)
Dual Output
Product Highlights
If you’re looking for the convenience
of a complete, low profile, agencyapproved switching power supply, look
no further. The FlatPAC combines Vicor’s
workhorse VI-200 family of DC-DC
converters with a modular package and
front-end subassembly to provide from
50 to 600 W of output power from one
to three outputs.
A flat plate heat sink for use in conduction
cooled applications may be specified as an
alternate to the standard finned version by
adding “CC” to the end of the model
number.
Vicor’s FlatPAC is also available with a
current controlled output using BatMod
converter modules of 12, 24, or 48 Vdc
outputs. This option is specified by
appending “BM” or “BC” (for conduction
cooled versions) to the end of the FlatPAC
model number.
VI-PU
-
100 – 400 W
2
VI-QU
-
150 – 600 W
3
150 – 600 W
3
Triple Output
VI-RU
-
9.25" x 7.3" 1.37"
(234,8 x 185,4 x 34,8 mm)
Output Voltage
Z=2V
W = 5.5 V
M = 10 V
N = 18.5 V
K = 40 V
D = 85 V
Y = 3.3 V
V = 5.8 V
1 = 12 V
3 = 24 V
4 = 48 V
B = 95 V
0=5V
T = 6.5 V
P = 13.8 V
L = 28 V
H = 52 V
X = 5.2 V
R = 7.5 V
2 = 15 V
J = 36 V
F = 72 V
Product Grade Temps. °C
Grade
E=
C=
I =
Operating
Storage
0 to +85
0 to +85
–30 to +85
–20 to +100
–20 to +100
–55 to +100
Output Power/Current
VOUT ≥5 V
Y = 50 W
X = 75 W
W = 100 W
V = 150 W
U = 200 W
Temperatures apply to product case.
VOUT < 5 V
Y = 10 A
X = 15 A
W = 20 A
V = 30 A
U = 40 A
Output Power/Current
Mixing VI-200 and BatMods in a single
FlatPAC is not permissible.
The FlatPAC’s contemporary design
allows us to configure your order quickly
and provide rapid turnaround on standard
models. It is truly a complete power
solution, enabling you to spend more time
designing your system and less time
worrying about how to power it.
9.25" x 4.9" x 1.37"
(234,8 x 124,5 x 34,8 mm)
9.25" x 7.3" x 1.37"
(234,8 x 185,4 x 34,8 mm)
VOUT ≥5 V
W= 100 W
V = 150 W
U = 200 W
S = 300 W
Q = 400 W
VOUT < 5 V
W= 20 A
V = 30 A
U = 40 A
S = 60 A
Q = 80 A
Output Power/Current
VOUT ≥5 V
S = 300 W
P = 450 W
M = 600 W
VOUT < 5 V
S = 60 A
P = 90 A
M = 120 A
Options
BC = BatMod/Conduction Cooled
BM = BatMod
FlatPAC™
Rev 1.6
vicorpower.com
Page 1 of 6
01/2015
800 927.9474
CC = Conduction Cooled
FlatPAC™
SPECIFICATIONS
(typical at 25°C, nominal line and 75% load, unless otherwise specified)
INPUT SPECIFICATIONS
Parameter
Min
Typ
AC line input
Autoranging
Max
Unit
Notes
90 – 132/180 – 264
Vac
47 – 63
47 – 440
Hz
Hz
(C-Grade and E-Grade)
(I-Grade)
Inrush current: 115 Vac operation:
1 converter
2 converters
3 converters
16
23
39
A
A
A
@ peak line
@ peak line
@ peak line
Inrush current: 230 Vac operation
1 converter
2 converters
3 converters
32
47
78
A
A
A
@ peak line
@ peak line
@ peak line
Ride-through time (full load)
90/180 Vac low line
115/230 Vac nominal line
5
40
ms
ms
minimum
minimum
AC fail warning time
5
ms
minimum (low line, full load)
V
V
@ 1 mA (1.5 mA max.)
Line frequency
AC and BUS OK (2 and 3 converter models only)
Off state – Vce
On state – Vcesat
70
0.4
Module disable (2 and 3 converter models only, optically isolated LED input)
Continuous forward current
1 – 30
Forward voltage
1.65
mA
V
Dielectric withstand
Primary to chassis GND
Primary to secondary
Secondary to chassis GND
Vdc
Vdc
Vdc
2,121
4,242
707
@ 30 mA
OUTPUT SPECIFICATIONS
E-Grade
Parameter
Min
Set point accuracy
C-, I-Grade
Typ
Max
1%
Load/line regulation
Min
Typ
Max
Unit
2%
0.5%
1%
VNOM
0.5%
1%
0.05%
0.2%
0.2%
0.5%
VNOM
VNOM
LL to HL, 10% to Full Load
LL to HL, No Load to full load
0.02
%/°C
Over rated temperature
Output temperature drift
0.02
0.01
Long term drift
0.02
0.02
Output ripple
2V
5V
10 – 48 V
150 mV
5%
3%
Output voltage trimming1
50%
Total remote sense
compensation
0.5
OVP set point
2
50%
%/1 k hours
100 mV
3%
1.5%
p-p
p-p
p-p
20 MHz bandwidth
20 MHz bandwidth
20 MHz bandwidth
Volts
0.25 V max. neg. leg
135%
VNOM
Recycle power
Automatic restart
110%
0.5
125%
Current limit
Short circuit current
110%
60 mV
2%
0.75%
115%
Notes
125%
105%
135%
105%
125%
INOM
20%
140%
20%
130%
INOM
FlatPAC™
Rev 1.6
vicorpower.com
Page 2 of 6
01/2015
800 927.9474
FlatPAC™
SPECIFICATIONS (CONT.)
THERMAL CHARACTERISTICS
E-Grade
Parameter
Min
Efficiency
Shut down temp. — case
C-, I- Grade
Typ
Max
Min
78 – 88%
90
95
Typ
Max
Units
80 – 90%
105
Operating temp. — case
90
95
Test Conditions
@5 V and higher
105
°C
Cool and recycle power
to restart
85
°C
See Thermal Curves
Max
Units
85
MECHANICAL SPECIFICATIONS
E-Grade
Parameter
Min
3
Weight
Typ
C-, I- Grade
Max
Min
Typ
22.4
22.4
Ounces
(652)
(652)
(Grams)
Test Conditions
AGENCY APPROVALS
Safety Standards
Markings
UL1604, UL60950-1
Notes
cURus
UL / CSA / EN / IEC 60950-1
cTÜVus,
CE Mark
Low Voltage Directive
EMI / EMC Characteristics (Performed on selected samples representative of the U Series FlatPac product family.)
1
2
3
Parameter
Notes
Conducted emissions, LISN
EN 55022 and FCC R&R, Part 15, Subpart B, Class B
Radiated emissions, 10 meters
EN 55022; 1998 and FCC R&R, Part 15, Subpart B, Class A
Electrostatic discharge
IEC 61000-4-2: 1995, Level 4; ±8 kV Contact, ± 15 kV Air Discharge
RF radiated immunity, E-field
IEC 61000-4-3: 1997; 80 MHz to 1.0 GHz, 3 V/M, CW
Electrical fast transients/burst
EN 61000-4-4: 1995, Level 3; ±2 kV,
Surge immunity
EN 61000-4-5: 1996 Class 3; ±2 kV Line to Ground, ±1 kV Line to Line
RF conducted immunity
IEC 61000-4-6: 1996, class 3, 10 Vrms, 150 kHz to 80 MHz
Power frequency magnetic
field immunity
IEC 61000-4-8: 1994, 30 to 300 A/M, 50Hz
Voltage dips and interrupts
IEC 61000-4-11: 1994
10 V, 12 V and 15 V outputs, trim range ± 10%. Consult factory for wider trim range.
Output voltages of 5 V or less incorporate foldback current limiting, outputs greater than 5 V incorporate straight line current limiting.
For MU, PU series, multiply value by 2; for NU, QU, RU series, multiply value by 3.
FlatPAC™
Rev 1.6
vicorpower.com
Page 3 of 6
01/2015
800 927.9474
FlatPAC™
THERMAL CURVES
FREE AIR
50 LFM
100 LFM
250 LFM
750 LFM
500 LFM
1000 LFM
400
600
175
350
525
150
300
450
125
100
75
50
250
200
150
100
25
50
0
0
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
Output
(Watts)
OutputPower
Power (Watts)
200
Output
Power (Watts)
Output Power (Watts)
Output
Power (Watts)
Output Power (Watts)
5 V Output
300
225
150
75
0
0
85
375
5
10
15
20
25
Ambient
Temperature
(°C) C)
Ambient
Temperature
(Deg.
30
35
40
45
50
55
60
65
70
75
80
85
0
5
10
15
20
25
Ambient Temperature
(°C)(Deg. C)
Ambient
Temperature
LU Series
30
35
40
45
50
55
60
65
70
75
80
85
65
70
75
80
85
Ambient
Temperature(Deg.
(°C) C)
Ambient
Temperature
MU, PU Series
NU, QU, RU Series
400
600
175
350
525
150
300
450
125
100
75
250
200
150
50
100
25
50
0
0
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
Output
(Watts)
OutputPower
Power (Watts)
200
Output
Power (Watts)
Output Power (Watts)
Output
Power (Watts)
Output Power (Watts)
10 to 48 V Output
300
225
150
75
0
0
85
375
5
Ambient
Temperature
(Deg.
Ambient
Temperature
(°C) C)
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
0
85
5
10
15
20
25
Ambient Temperature
(°C)(Deg. C)
Ambient
Temperature
LU Series
30
35
40
45
50
55
60
Ambient
Temperature(Deg.
(°C) C)
Ambient
Temperature
MU, PU Series
NU, QU, RU Series
APPLICATION CIRCUITS
VLINE > 90 (180)Vac
AC
Line
AC Line
Interrupted
AC-OK
BUS-OK
T0 T1
T2
T3
T4
Conditions: Full Load 90 (180)Vac, AC Line
MOD-DIS –
MOD-DIS +
AC-OK –
AC-OK +
BUS-OK –
BUS-OK +
Internal
Supervisory
Circuits
(Optocouplers)
2-Up
and
3-Up
Time Interval
T0-T1
T2-T3
T2-T4
T3-T4
Min
0
0
5
5
Typ
0.1
40
–
–
Max
1.0
–
–
–
Units
ms
ms
ms
ms
Notes
Ride-through time
Hold-up time
AC fail warning time
Power Up and Power Down Sequencing
AC Mains
Earth Ground
L1
1-Up
L2/N
GND
+ Vout
+O
R1
+S
Trim
–S
AC Mains Connections
R2
10K
Vout RTN
–O
Resistor Values for Trimming Standard Output Voltages
Nom. Output Voltage 5 V
R1(kΩ)
0.953
R2(kΩ)
90
12 V
15.8
90
15 V
22.1
90
24 V
41.2
90
Output Trimming
FlatPAC™
Rev 1.6
vicorpower.com
Page 4 of 6
01/2015
800 927.9474
28 V
48.7
90
48 V Trim Range
90.9 +10%, -10%
90
FlatPAC™
MECHANICAL DRAWINGS
Inputs
1 MOD DIS–
2 MOD DIS+
3 AC OK–
4 AC OK+
5 BUS OK–
6 BUS OK+
7 AC IN L1
8 AC IN L2/N
9 CHASSIS GND
STANDARD MODELS
Input connector,
Amp P/N 644488-6;
mating connector,
MTA-100 IDC Series
1.375 ±0.020
(34,91 ±0,51)
Terminals for
#16-12 AWG wire
Outputs
10 +OUT (#10-32 Stud)
11 +OUT
12 +SENSE (VTRIM*)
13 TRIM (ITRIM*)
14 –SENSE (IMON*)
15 –OUT
16 –OUT (#10-32 Stud)
1.11
( 28,19)
0.50
(12,57)
9.245 ±0.030
(234,82 ±0,76)
CONDUCTION COOLED MODELS “–CC”
Output connector,
Amp P/N 644486-5;
mating connector,
MTA-100 IDC Series
*On FlatPACs with BatMODs only.
LU SERIES
MOUNTING HOLE
ø 0.15 ±0.01 THRU
4 PLACES
2.156 ±0.010
(54,76 ±0,25)
1.27
(32,26)
10
11
12
13
14
15
16
OUTPUT 1
2.540 ±0.030
(64,52 ±0,76)
7
8
9
0.192 ±0.010
(4,88 ±0,25) 0.18
(4,57)
6.00
(152,4)
MU SERIES
PU SERIES
3.83
(97,16)
2.281 ±0.010
(57,94 ±0,25)
1.17
(29,72)
10
11
12
13
14
15
16
10
11
12
13
14
15
16
+
–
7
8
9
0.199 ±0.010
(5,05 ±0,25) 0.18
(4,57)
OUTPUT 2
4.562 ±0.010
(115,87 ±0,25)
4.960 ±0.030
(125,98 ±0,76)
+
10
11
12
13
14
15
16
OUTPUT 1
MOUNTING HOLE
ø 0.15 ±0.01 THRU
5 PLACES
6.00
(152,4)
NU SERIES
QU SERIES
RU SERIES
MOUNTING HOLE
ø 0.15 ±0.01 THRU
6 PLACES
10
10
16
16
10
11
12
13
14
15
16
10
11
12
13
14
15
16
2.290 ±0.010
(58,17 ±0,25)
0.190 ±0.010
(4,83 ±0,25) 0.18
(4,57)
6.00
(152,4)
FlatPAC™
Rev 1.6
vicorpower.com
Page 5 of 6
01/2015
800 927.9474
OUTPUT 1
1.93
(49,02)
OUTPUT 1
7
8
9
–
10
11
12
13
14
15
16
10
11
12
13
14
15
16
10
11
12
13
14
15
16
–
4.710 ±0.010
(119,63 ±0,25)
5.48
(139,19)
OUTPUT 3
16
+
OUTPUT 2
7.000 ±0.010
(177,8 ±0,25)
10
11
12
13
14
15
16
OUTPUT 1
1
2
3
4
5
6
+
OUTPUT 2
10
7.380 ±0.030
(187,45 ±0,76)
+
–
FlatPAC™
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked
and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements,
testing of all parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor’s Standard Terms and Conditions
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.
Product Warranty
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment
and is not transferable.
UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW)
WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER.
This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be
liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and
assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing
and operating safeguards.
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact
Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be
returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the
product was defective within the terms of this warranty.
Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to
the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause
the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor
products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
granted by this document. Interested parties should contact Vicor's Intellectual Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
FlatPAC™
Rev 1.6
vicorpower.com
Page 6 of 6
01/2015
800 927.9474