Data Sheet VI-AIM Universal AC Input Front End Module Features • RoHS compliant (VE versions) • • • • • • • • Universal input: 85 – 264 Vac Output power: 250 W Operating temperature: 100°C Efficiency: 97% Integral EMI filtering Input transient protection Inrush limiting CE Marked Actual size: 2.28 x 2.4 x 0.5 in 57,9 x 61,0 x 12,7 mm Product Highlights The AIM (Alternating Input Module) is an AC front-end module which interfaces directly with worldwide AC mains. The AIM provides line rectification, EMI/RFI filtering, transient protection and inrush limiting in a half brick package measuring 2.28" x 2.4" x 0.5". The AIM is used in conjunction with Vicor VI-200 or VI-J00 DC-DC converters to realize a universal AC input, high-density, low-profile switching power supply with outputs from 1 – 95 Vdc and a total power rating up to 200 W. An external capacitor is used to satisfy system hold-up requirements. Internal EMI filtering meets EN55022 and FCC Part 15, Class A emissions limits. Absolute Maximum Ratings Parameter Maximum value of hold-up capacitance Thermal resistance Rating Unit 1200 µF Notes 0.4 °C/Watt Operating temperature –55 to +100 °C Baseplate-to-sink M-Grade Storage temperature –65 to 100 °C M-Grade Transient surge withstand Common mode 1.2/50 µS, 2 kV pulse, 2 joules 0 to 360 degree phase angle EN61000-4-5 IEC 801-5 Normal mode 1.2/50 µS, 1 kV pulse, 2 joules 0 to 360 degree phase angle With external MOV VI-AIM Input Voltage Compatible DC-DC Converter 85 – 132 Vac VI-x5x-xx Notes Used with a 100 – 200 Vin converter 180 – 264 Vac VI-x6x-xx Used with a 200 – 400 Vin converter 85 – 264 Vac VI-x7x-xx Used with a 100 – 375 Vin converter Part Numbering VI Compliance VI = Non RoHS VE = RoHS - AIM * Product Name - E 1 Product Grade Temperatures (°C) Grade Operating Storage E = - 10 to + 100 - 20 to + 100 C = - 25 to + 100 - 40 to + 100 I = - 40 to + 100 - 55 to + 100 M = - 55 to + 100 - 65 to + 100 AC Input Module * For Mega Module packaging option add an L before the product name. Example: Vx-LAIM-xx Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 AIM, Universal AC Input Front End Module Set your site on VICOR at vicorpower.com Rev. 2.7 Page 1 of 4 SPECIFICATIONS (typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min AC line input Typ Unit Notes 85 – 2641 Max Vac No strapping; no damage below low line 47 – 440 Hz <40 A at peak line (264 Vrms) Inrush current 1Dependent upon input range of compatible DC-DC converter. OUTPUT SPECIFICATIONS Parameter Min Typ Max Unit Notes Peak of AC line Output voltage 120 – 373 Vdc Output power 250 W Hold-up time Application specific Efficiency Delivered to converter(s) A function of external capacitance and power 97% SAFETY SPECIFICATIONS Parameter Min Dielectric withstand Input to output Typ Max Unit Notes None Provided by DC-DC converter 1,500 Vrms Safety Standards Agency Markings Notes Conducted EMI/RFI VDE 0871/FCC Part 15, Class A EN55022, Class A Input/output to baseplate AGENCY APPROVALS With compatible DC-DC converter modules External 0.47 µF capacitor required UL1950, CSA 22.2-950, EN60950 GENERAL SPECIFICATIONS Parameter Size Weight Min Typ Max 2.28" x 2.4" x 0.5" (57,9 x 61,0 x 12,7) 3.0 (85) Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Unit in (mm) Notes Mega Module, SlimMod and FinMod packages available Ounces (Grams) AIM, Universal AC Input Front End Module Set your site on VICOR at vicorpower.com Rev. 2.7 Page 2 of 4 VI-AIM Connection Diagram, Typical Application 0.01 µF (Two 4,700 pF) Y-Rated Capacitors Universal AC In F1 0.01 µF Ceramic F2 L1 Z1 0.47 µF +IN GATE IN GATE OUT –IN +OUT GATE IN PAR NC GATE OUT –OUT L2/N NC [a] C1 +OUT +S TRIM –S –OUT VI-200/J00 Driver Load 0.01 µF Ceramic AIM 0.01 µF (Two 4,700 pF) Y-Rated Capacitors [a] Consult factory or refer to Selecting Capacitors for AIM Modules on page 34 of the VI-200 and VI-J00 Design Guide . Z1: MOV Part #30076 Fuse 1: 6.3A/250V (IEC 5X20 mm) Buss GDB-6.3 or 7 A / 250 V (3AG 1/4" x 1 1/4") Littlefuse 314-007 Fuse 2: For VI-X7X-XX — Buss PC-Tron 2.5 A (250 V) For VI-X6X-XX — Buss PC-Tron 3 A (250 V) For VI-X5X-XX — Buss PC-Tron 5 A VI-AIM Block Diagram +OUT L1 Q1 Vref 1 U2 OV EMI Filter D2 C2 GATE OUT 10 V D1 PARALLEL Vref 2 OC Level Shift GATE IN Q2 U1 –OUT L2/N Mechanical Diagram 2.28 (57,9) .49 (12,4) .30±.015 (7,6)±(0,38) 1.30 (33,0) .65 (16,5) 4 9 3 2.10 (53,4) .15 (3,8) .080 Dia (2) places Solder plate over copper alloy 8 VI-AIM 7 2 6 1 5 1.40 1.00 (35,6) .70 (25,4) .40 (17,8) (10,2) .35± .015 (8,9)±(0,38) FULL R .15 (3,8) Pin # 1 2 3 4 5 6 7 8 9 .040 (1,0) Dia (7) places Solder plate over copper alloy Product ID this surface 1.90 (48,3) Function L1 NC NC L2/N +Out Gate In Parallel Gate Out –Out 2.40 (61,0) .22 (5,6) Min. .50 (12,7) .30 Min. (7,6) 1.75 Max. (44,4) +.030 (0,76) -.000 (0) .01 .12 (3,0) Aluminum Base Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 AIM, Universal AC Input Front End Module Set your site on VICOR at vicorpower.com Rev. 2.7 Page 3 of 4 Warranty Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages. Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change without notice. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 AIM, Universal AC Input Front End Module Set your site on VICOR at vicorpower.com Rev. 2.7 01/11