FIAM™ 72 V Input Actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Filter Input Attenuator Module Features Absolute Maximum Rating • RoHS Compliant (with F or G pin style) • EMI filtering-EN50121-3-2* • Transient protection-EN50155, • • • • • Parameter +In to –In EN50121-3-2 Low profile mounting options 500 W output power 60950-1 compliance Mini-size package Inrush current limiting +Out to –Out Mounting torque The FIAM072 is a DC front-end module designed for rail applications providing transient protection, inrush current limiting and EMI filtering (EN50121-3-2) in a Mini-size package. The FIAM enables designers using Vicor 72 Vin Mini, Micro, or Maxi or VI/VE200 and VI/VE-J00 (4 input) DC-DC converters to meet the transient immunity and EMI requirements required for the rail industry and protect system hardware from inrush current. The FIAM072 accepts an input voltage of 43 – 110 Vdc and provide up to 500 W of output power and remote on/off control. Unit Notes 110 Vdc Continuous 252 V 20 ms 110 Vdc Continuous 5(0.57) in-lbs 6 each, #4-40 or M3 Operating temperature – 55 to +100 °C M -Grade Storage temperature – 65 to +125 °C M -Grade 500 (260) °F(°C) <5 sec; wave solder 750 (390) °F(°C) <7 sec; hand solder Pin soldering temperature Product Highlights Rating Thermal Resistance Parameter Min Baseplate to sink flat, greased surface thermal pad (P/N 20264) Typ Max Unit 0.16 °C/Watt 0.14 °C/Watt 8.0 °C/Watt 1.9 °C/Watt Baseplate to ambient Free Convection 1000 LFM The FIAM072 is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted on-board or in-board for height critical applications. Compatible Products Part Numbering • Mini, Micro, Maxi 72 V Input DC-DC converters FIAM 072 C 1 • VI / VE-200, VI / VE-J00 (“4” input) Product * EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. 72 Vin Nominal Product Grade Temperatures (°C) Grade Operating Storage E = – 10 to +100 – 20 to 125 C = – 20 to +100 – 40 to 125 T = – 40 to +100 – 40 to 125 H = – 40 to +100 – 55 to 125 M = – 55 to +100 – 65 to 125 [1] Not intended for socket or Surfmate mounting FIAM™ Rev 1.6 vicorpower.com Page 1 of 6 12/2014 800 927.9474 1 2 S N F G K = = = = = = = Pin Style Short Long Short ModuMate Long ModuMate Short RoHS Long RoHS [1] Extra Long RoHS 1 Baseplate 1 = Slotted 2 = Threaded 3 = Thru-hole 72 V Input Specifications (typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min Typ Max Unit Notes Input voltage 43 72 110 Vdc Continuous Inrush limiting 0.05 A/µF Transient immunity 115 112.5 252 Vdc Vdc Vdc Consistent with 100 ms per NF F 01-510 Consistent with 1 s per RIA 12 Consistent with 20 ms per RIA 12 Max Unit Notes 500 W Output power derates linearly below 50 Vin to 400 W @ 43 Vin 1.5 % V 500 W at 25° baseplate 150 µF Max Unit OUTPUT SPECIFICATIONS Parameter Min Typ Output power Efficiency Internal Voltage Drop 98 External capacitance CONTROL PIN SPECIFICATIONS Parameter Min Typ ON / OFF control Enable (ON) 0.0 1.0 Disable (OFF) 3.5 5.0 Notes Referenced to –Vout Vdc 100kΩ internal pull-up resistor EMI Standard Notes EN50121-3-2 150 kHz to 500 kHz - 99 dBµV quasi-peak 500 kHz to 30 MHz - 93 dBµV quasi-peak EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. IMMUNITY Parameter Typ. Value Units Notes EN50121-3-2 (Table 7.3 Surges) ±2,000 ±1,000 Vdc Vdc Waveform – 1.2 / 50 µs, 42 Ω, 0.5 µF, line to ground Waveform – 1.2 / 50 µs, 42 Ω, 0.5 µF, line to line Performance Criteria B - no damage to the product but a temporary change in the intended DC voltage is acceptable as long as it self-recovers without user intervention. EN50121-3-2 (Table 7.2 Fast Transients) ±2,000 Vdc 5/50 ns, 5 kHz Performance Criteria A - no damage to the product and no change to the intended DC voltage level for a duration greater than 1.0 µsec. EN50121-3-2 (Table 7.1 RF Common Mode) 0.15 to 80 MHz, 10 Vrms, 80% AM, 1 kHz Performance Criteria A - no damage to the product and no change to the intended DC voltage level greater than +/- 5%. SAFETY SPECIFICATIONS Parameter Min Typ Max Unit 1,000 VRMS 1,414 Vdc Notes Dielectric withstand (I/O to baseplate) FIAM™ Rev 1.6 vicorpower.com Page 2 of 6 12/2014 800 927.9474 72 V Input Specifications (Cont.) AGENCY APPROVALS Safety Standards Markings UL60950-1, CSA60950-1, EN60950-1, IEC60950-1 EN60950-1 Notes cTUVus CE Pending Low Voltage Directive GENERAL SPECIFICATIONS Parameter Min Weight Typ Max Unit 3.1 (88) 4 (113) ounces (grams) 2 years Warranty Remarks MODULE ENVIRONMENTAL QUALIFICATION Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration EN 61373, Random Vibration: Category <0.3Kg, Freq range: 5-150Hz @ 5grms, 5hrs per axis. MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 G rms for 1 hour per axis. Shock EN 61373, Shock: Long. / Trans. / Vert. Axis, peak acceleration: 5g / 2g / 1g, Duration: 50 ms/ 20 ms. MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 g, 9 ms half sine. MIL-STD-202F, Method 213B, 75 g, 11 ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions. Humidity MIL-STD-810F, Method 507.4. Solder Test MIL-STD-202G, Method 208H, 8 hour aging. MODULE ENVIRONMENTAL STRESS SCREENING H-Grade M-Grade Operating temperature Parameter -40°C to +100°C -55°C to +100°C Storage temperature -55°C to +125°C -65°C to +125°C Temperature cycling* 12 cycles -65°C to +100°C 12 cycles -65°C to +100°C Ambient test @ 25°C Yes Yes Power cycling burn-in 12 hours, 29 cycles 24 hours, 58 cycles Functional and parametric ATE tests -40°C and +100°C -55°C and +100°C Hi-Pot test Yes Yes Visual inspection Yes Yes vicorpower.com vicorpower.com Test data *Temperature cycled with power off, 17°C per minute rate of change. FIAM™ Rev 1.6 vicorpower.com Page 3 of 6 12/2014 800 927.9474 72 V Input Conducted Noise Figure 1 — Conducted Noise (EN50121-3-2); FIAM72M21 and model V72A24C400BL DC-DC converter operating at 72 Vdc, 375 W. Figure 2 — Conducted Noise (EN50121-3-2); FIAM72M21 and model VE-243-EU + VI-B43-CU DC-DC converters operating at 72 Vdc, 375 W. Insertion Loss Transient Immunity Figure 3 — Insertion loss curve. Figure 4 — Transient Immunity: FIAM output response to an input transient. Inrush Limiting Figure 5 — Inrush current. (150 μ F external capacitance) FIAM™ Rev 1.6 vicorpower.com Page 4 of 6 12/2014 800 927.9474 72 V Input Transient and Surge Protection Note: The FIAM is shown in the on state. To disable, open the connection between ON/OFF and –Out. 0.01 µF 4,700 pF F1 FIAM72 +IN NC +OUT +IN GATE IN GATE OUT Input 0.2 µF ON OFF PR –OUT –IN EMI GND –IN PC C1 Mini, Maxi, Micro 72 Vdc Input DC-DC Converter or VI / VE-200 or VI / VE-J00 T input DC-DC Converter +OUT +S SC –S –OUT 0.01 µF 4,700 pF C1=100µF F1=15 A Bussmann ABC — 15 or equivalent UL listed fuse. Figure 6 — Typical connection diagram Mechanical Diagram Converter Pins No. Function Label 1 +In + 2 No Connection NC 3 Ground EMI/GND 4 – In – 5 – Out – 6 ON/OFF ON/OFF 7 * Gout/NC 8 * Gin/NC 9 +Out + * VI/VE-200/J00 modules only connect to respective pins. Otherwise, do not connect. DIMENSION L PIN SHORT – .54 [13.7] PIN LONG–– .62 [15.7] PIN EXTRA LONG–––- .71 [18.0] NOTES: 1. MATERIAL: BASE: 6000 SERIES ALUMINUM COVER: LCP, ALUMINUM 3003 H14 PINS: RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS PINS: TIN/LEAD 90/10 BRIGHT 2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC 3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION PCB Mounting Specifications PCB THICKNESS R 0.062 ±0.010 1,57 ±0,25 PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 (4X) 1,5 ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 0.158 4,01 1 2 3 ALUMINUM BASEPLATE PINS STYLES SOLDER:TIN / LEAD PLATED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER 1.575** 40,00 9 8 7 6 5 0.400* 10,16 0.43 0.45 0.45 11,5 0.700* 17,78 1.000* 25,40 1.400* 35,56 ALL MARKINGS THIS SURFACE 4 1.900* 48.26 48,26 0.195 4,95 INBOARD SOLDER MOUNT * DENOTES TOL = 0.53 13,5 ±0.003 ±0,08 ** PCB WINDOW FIAM™ Rev 1.6 vicorpower.com Page 5 of 6 12/2014 800 927.9474 Consult Vicor Application Note: Soldering methods and procedures for 1st and 2nd Generation modules. 72 V Input Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] FIAM™ Rev 1.6 vicorpower.com Page 6 of 6 12/2014 800 927.9474