Military COTS 28 Vin Filter M-FIAM7 Model Number M-FIAM7M21* Input Attenuator Module Features • EMI filtering-MIL-STD-461E[1] • Transient protection-MIL-STD-1275A/B/D, MIL-STD-704A-F and DO-160E • Environments-MIL-STD-810, MIL-STD-202 • Environmental stress screening • Low profile mounting options • Output power up to 130 W • Output current up to 10 A • Mini sized package • Inrush current limiting Actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm Absolute Maximum Rating Parameter Rating Unit Notes 50 Vdc Continuous +In to –In Product Highlights The M-FIAM7 is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM7 enables designers using Vicor’s 28 V DC-DC VI Chip modules to meet conducted emission/ conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-1275A/B/D, MIL-STD-704A-F and DO-160E. The M-FIAM7 accepts an input voltage of 14 – 50 Vdc and delivers output current up to 10 A. M-FIAM7 is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted onboard or inboard for height critical applications. 100 Vdc See Fig.1 5 (0.57) in-lbs 6 each, #4-40 or M3 500 (260) °F(°C) <5 sec; wave solder 750 (390) °F(°C) <7 sec; hand solder Mounting torque Pin soldering temperature Thermal Resistance and Capacity Parameter Min Baseplate to sink flat, greased surface with thermal pad (P/N 20264) Baseplate to ambient Free convection 1000 LFM Typ Max Unit 0.16 0.1 °C/Watt °C/Watt 7.9 2.2 °C/Watt °C/Watt MTBF per MIL-HDBK-217F (M-FIAM7M21) Temperature Environment MTBF Compatible Products 25°C Ground Benign: G.B. 3,540 1,000 Hrs • 28 V Input DC-DC VI Chip modules. 50°C Naval Sheltered: N.S. 637 1,000 Hrs 65°C Airborne Inhabited Cargo: A.I.C. 499 1,000 Hrs Note: This product is not compatible with Maxi, Mini, Micro DC-DC converters. Unit Part Numbering [2] EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. M-FIAM7 Product [2] [3] M Product Grade Temperatures (°C) Grade Operating Storage M = –55 to +100 – 65 to +125 H = –40 to +100 –55 to +125 Compatible with SurfMate and InMate socketing system Not intended for socket or Surfmate mounting M-FIAM 7 Rev 2.9 vicorpower.com Page 1 of 6 12/2014 800 927.9474 2 1 = 2 = S= N= F = G= K= Pin Style Short Pin Long Pin [2] Short ModuMate [2] Long ModuMate Short RoHS Long RoHS [3] Extra Long RoHS 1 Baseplate 1 = Slotted 2 = Threaded 3 = Thru hole M-FIAM7M21 SPECIFICATIONS (typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified) INPUT SPECIFICATIONS Parameter Min Typ Max Unit Notes Input voltage 14 28 50 Vdc Continuous 0.007 A/µF 100 Vdc 50 ms per MIL-STD-1275A/B/D, continuous operation 250 Vdc 70 µs per MIL-STD-1275B, continuous operation 70 Vdc 20 ms per MIL-STD-704A, continuous operation 80 Vdc 100 ms per DO-160E, Section 16, Power Input, Category Z Inrush limiting Transient immunity OUTPUT SPECIFICATIONS Max Unit Output current Parameter 10 A Over continuous input and temp. range (see Fig.4) Output power 130 W Transient compliance over temp. range (see Fig.6) Efficiency Internal voltage drop Min 96 Typ 98 0.5 Notes % 0.7 @10 A, 100°C baseplate External capacitance 330 See illustration C1 on page 4 63 V 1000 µF Max Unit Notes CONTROL PIN SPECIFICATIONS Parameter Min ON/OFF control Enable (ON) 0.0 1.0 Vdc Referenced to – Vout 4.0 5.50 Vdc 100 kΩ internal pull-up resistor Typ Max Unit Notes 1,500 Vrms Input/Output to Base 2,121 Vdc Input/Output to Base Disable (OFF) Typ SAFETY SPECIFICATIONS Parameter Min Dielectric withstand EMI Standard Test Procedure MIL-STD-461E Conducted emissions: Notes CE101, CE102 Conducted susceptibility: CS101, CS114, CS115, CS116 EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified. GENERAL SPECIFICATIONS Parameter Min Typ Weight Warranty Max Unit 3.3 (94) Ounces (grams) 2 Years Notes M-FIAM 7 Rev 2.9 vicorpower.com Page 2 of 6 12/2014 800 927.9474 M-FIAM7M21 SPECIFICATIONS (CONT.) ENVIRONMENTAL QUALIFICATION Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 G rms for 1 hour per axis. Shock MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 g, 9ms half sine. MIL-STD-202F, Method 213B, 75 g, 11ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions. Humidity MIL-STD-810F, Method 507.4. Solder Test MIL-STD-202G, Method 208H, 8 hour aging. ENVIRONMENTAL STRESS SCREENING H-Grade M-Grade Operating temperature Parameter -40°C to +100°C -55°C to +100°C Storage temperature -55°C to +125°C -65°C to +125°C Temperature cycling* 12 cycles -65°C to +100°C 12 cycles -65°C to +100°C Ambient test @ 25°C Yes Yes Power cycling burn-in 12 hours, 29 cycles 24 hours, 58 cycles Functional and parametric ATE tests -40°C and +100°C -55°C and +100°C Hi-Pot test Yes Yes Visual inspection Yes Yes vicorpower.com vicorpower.com Test data *Temperature cycled with power off, 17°C per minute rate of change. Shut Down Time vs. Overvoltage 900 800 T (ms) 700 600 500 400 300 200 100 0 60 70 80 90 100 105 Vin (V) Figure 1 – T = Time period before over-voltage protection. Vin = Input voltage (switching up from 28 Vdc) Figure 2 – Conducted Noise; M-FIAM7 and MP028F036M12AL + MV036F120M010 DC-DC V•I Chip modules operating at 28 Vdc, 120 W. M-FIAM 7 Rev 2.9 vicorpower.com Page 3 of 6 12/2014 800 927.9474 M-FIAM7M21 Figure 3 – Transient Immunity; M-FIAM7 output response to an input transient. Figure 4 `– Inrush Limiting; Inrush current with 1000 μF external capacitance. M-FIAM7 EMI and MIL-STD-1275D Transient Compliance 600 140 500 130 Output Power (W) Output Power (W) M-FIAM7 EMI Compliance Only 400 300 Safe Operating Area 200 120 Safe Operating Area 110 100 (Normal Operation) (Transient 50 mS max.) 100 0 5 10 15 20 25 30 35 40 45 0 50 0 Input Voltage (VDC) 10 14 20 30 40 70 80 90 100 110 C C VC PC TM IL NC PR – – Input 60 Figure 6 – M-FIAM7 EMI and MIL-STD-1275D Transient Compliance Figure 5 – M-FIAM7 EMI Compliance only Transorb P/N 19180-510 50 Input Voltage (VDC) ON OFF EMI GND NC C1 MFIAM7 NC NC + + F1 PRM-AL +In –In +Out –Out VH SC SG OS NC CD +Out +In TM VC PC -In VTM -Out +Out K Ro -Out C C Component Suggestions Recommended Fuse: (F1) 10 A (max), Bussmann ABC style Capacitance: (C1) 330 µF (min), 1000 µF (max); (C) 4700 pF Figure 7 – Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection. M-FIAM 7 Rev 2.9 vicorpower.com Page 4 of 6 12/2014 800 927.9474 M-FIAM7M21 MECHANICAL DRAWINGS Module Pins No. Function Label 1 +In + 2 No Connection NC 3 Ground EMI/GND 4 – In – 5 – Out – 6 ON/OFF ON/OFF 7 No Connection NC 8 No Connection NC 9 +Out + DIMENSION L PIN SHORT – .54 [13.7] PIN LONG–– .62 [15.7] PIN EXTRA LONG–––- .71 [18.0] NOTES: 1. MATERIAL: BASE: 6000 SERIES ALUMINUM COVER: LCP, ALUMINUM 3003 H14 PINS: RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS PINS: TIN/LEAD 90/10 BRIGHT 2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC 3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION Figure 8 – Mechanical diagram PCB THICKNESS R 0.062 ±0.010 1,57 ±0,25 PLATED THROUGH HOLE DIA 1.790** 45,47 0.06 (4X) 1,5 INBOARD SOLDER MOUNT ONBOARD SOLDER MOUNT SHORT PIN STYLE LONG PIN STYLE (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 0.158 4,01 1 2 3 4 ALUMINUM BASEPLATE 1.575** 40,00 1.900* 48.26 48,26 9 8 7 6 PINS STYLES SOLDER:TIN / LEAD PLATED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER 5 0.400* 10,16 0.43 0.45 0.45 11,5 0.700* 17,78 0.195 4,95 THIS SURFACE 1.000* 25,40 1.400* 35,56 * DENOTES TOL = 0.53 13,5 ±0.003 ±0,08 ** PCB WINDOW Figure 9 – PCB Mounting Specifications M-FIAM 7 Rev 2.9 vicorpower.com Page 5 of 6 12/2014 800 927.9474 M-FIAM7M21 Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] M-FIAM 7 Rev 2.9 vicorpower.com Page 6 of 6 12/2014 800 927.9474