M-FIAM7 Datasheet

Military COTS 28 Vin Filter
M-FIAM7
Model Number M-FIAM7M21*
Input Attenuator Module
Features
• EMI filtering-MIL-STD-461E[1]
• Transient protection-MIL-STD-1275A/B/D,
MIL-STD-704A-F and DO-160E
• Environments-MIL-STD-810, MIL-STD-202
• Environmental stress screening
• Low profile mounting options
• Output power up to 130 W
• Output current up to 10 A
• Mini sized package
• Inrush current limiting
Actual size:
2.28 x 2.2 x 0.5 in
57,9 x 55,9 x 12,7 mm
Absolute Maximum Rating
Parameter
Rating
Unit
Notes
50
Vdc
Continuous
+In to –In
Product Highlights
The M-FIAM7 is a DC front-end module that
provides EMI filtering and transient
protection. The M-FIAM7 enables designers
using Vicor’s 28 V DC-DC VI Chip modules
to meet conducted emission/ conducted
susceptibility per MIL-STD-461E; and input
transients per MIL-STD-1275A/B/D,
MIL-STD-704A-F and DO-160E. The
M-FIAM7 accepts an input voltage of
14 – 50 Vdc and delivers output current
up to 10 A.
M-FIAM7 is housed in an industry
standard "half brick" module measuring
2.28" x 2.2" x 0.5" and depending upon
model selected, may be mounted onboard
or inboard for height critical applications.
100
Vdc
See Fig.1
5 (0.57)
in-lbs
6 each, #4-40 or M3
500 (260)
°F(°C)
<5 sec; wave solder
750 (390)
°F(°C)
<7 sec; hand solder
Mounting torque
Pin soldering temperature
Thermal Resistance and Capacity
Parameter
Min
Baseplate to sink
flat, greased surface
with thermal pad (P/N 20264)
Baseplate to ambient
Free convection
1000 LFM
Typ
Max
Unit
0.16
0.1
°C/Watt
°C/Watt
7.9
2.2
°C/Watt
°C/Watt
MTBF per MIL-HDBK-217F (M-FIAM7M21)
Temperature
Environment
MTBF
Compatible Products
25°C
Ground Benign: G.B.
3,540
1,000 Hrs
• 28 V Input DC-DC VI Chip modules.
50°C
Naval Sheltered: N.S.
637
1,000 Hrs
65°C
Airborne Inhabited Cargo: A.I.C.
499
1,000 Hrs
Note: This product is not compatible with
Maxi, Mini, Micro DC-DC converters.
Unit
Part Numbering
[2]
EMI performance is subject to a wide
variety of external influences such as PCB
construction, circuit layout etc. As such,
external components in addition to those
listed herein may be required in specific
instances to gain full compliance to the
standards specified.
M-FIAM7
Product
[2]
[3]
M
Product Grade Temperatures (°C)
Grade Operating
Storage
M = –55 to +100 – 65 to +125
H = –40 to +100 –55 to +125
Compatible with SurfMate and InMate socketing system
Not intended for socket or Surfmate mounting
M-FIAM 7
Rev 2.9
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2
1 =
2 =
S=
N=
F =
G=
K=
Pin Style
Short Pin
Long Pin
[2]
Short ModuMate [2]
Long ModuMate
Short RoHS
Long RoHS
[3]
Extra Long RoHS
1
Baseplate
1 = Slotted
2 = Threaded
3 = Thru hole
M-FIAM7M21
SPECIFICATIONS
(typical at TBP = 25°C, nominal line and 75% load, unless otherwise specified)
INPUT SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
Input voltage
14
28
50
Vdc
Continuous
0.007
A/µF
100
Vdc
50 ms per MIL-STD-1275A/B/D, continuous operation
250
Vdc
70 µs per MIL-STD-1275B, continuous operation
70
Vdc
20 ms per MIL-STD-704A, continuous operation
80
Vdc
100 ms per DO-160E, Section 16, Power Input, Category Z
Inrush limiting
Transient immunity
OUTPUT SPECIFICATIONS
Max
Unit
Output current
Parameter
10
A
Over continuous input and temp. range (see Fig.4)
Output power
130
W
Transient compliance over temp. range (see Fig.6)
Efficiency
Internal voltage drop
Min
96
Typ
98
0.5
Notes
%
0.7
@10 A, 100°C baseplate
External capacitance
330
See illustration C1 on page 4
63 V
1000
µF
Max
Unit
Notes
CONTROL PIN SPECIFICATIONS
Parameter
Min
ON/OFF control
Enable (ON)
0.0
1.0
Vdc
Referenced to – Vout
4.0
5.50
Vdc
100 kΩ internal pull-up resistor
Typ
Max
Unit
Notes
1,500
Vrms
Input/Output to Base
2,121
Vdc
Input/Output to Base
Disable (OFF)
Typ
SAFETY SPECIFICATIONS
Parameter
Min
Dielectric withstand
EMI
Standard
Test Procedure
MIL-STD-461E
Conducted emissions:
Notes
CE101, CE102
Conducted susceptibility:
CS101, CS114, CS115, CS116
EMI performance is subject to a wide variety of external influences such as PCB construction, circuit layout etc. As such, external components
in addition to those listed herein may be required in specific instances to gain full compliance to the standards specified.
GENERAL SPECIFICATIONS
Parameter
Min
Typ
Weight
Warranty
Max
Unit
3.3 (94)
Ounces (grams)
2
Years
Notes
M-FIAM 7
Rev 2.9
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M-FIAM7M21
SPECIFICATIONS (CONT.)
ENVIRONMENTAL QUALIFICATION
Altitude
MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational.
Explosive Atmosphere
MIL-STD-810F, Method 511.4, Procedure I, Operational.
Vibration
MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor
with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17
with overall level of 7.7 G rms for 1 hour per axis.
Shock
MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft.
MIL-STD-202F, Method 213B, 60 g, 9ms half sine. MIL-STD-202F, Method 213B, 75 g, 11ms Saw Tooth Shock.
Acceleration
MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions.
Humidity
MIL-STD-810F, Method 507.4.
Solder Test
MIL-STD-202G, Method 208H, 8 hour aging.
ENVIRONMENTAL STRESS SCREENING
H-Grade
M-Grade
Operating temperature
Parameter
-40°C to +100°C
-55°C to +100°C
Storage temperature
-55°C to +125°C
-65°C to +125°C
Temperature cycling*
12 cycles
-65°C to +100°C
12 cycles
-65°C to +100°C
Ambient test @ 25°C
Yes
Yes
Power cycling burn-in
12 hours, 29 cycles
24 hours, 58 cycles
Functional and parametric ATE tests
-40°C and +100°C
-55°C and +100°C
Hi-Pot test
Yes
Yes
Visual inspection
Yes
Yes
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Test data
*Temperature cycled with power off, 17°C per minute rate of change.
Shut Down Time vs. Overvoltage
900
800
T (ms)
700
600
500
400
300
200
100
0
60
70
80
90
100
105
Vin (V)
Figure 1 – T = Time period before over-voltage protection.
Vin = Input voltage (switching up from 28 Vdc)
Figure 2 – Conducted Noise; M-FIAM7 and
MP028F036M12AL + MV036F120M010 DC-DC V•I Chip
modules operating at 28 Vdc, 120 W.
M-FIAM 7
Rev 2.9
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M-FIAM7M21
Figure 3 – Transient Immunity; M-FIAM7 output response to
an input transient.
Figure 4 `– Inrush Limiting; Inrush current with 1000 μF
external capacitance.
M-FIAM7 EMI and MIL-STD-1275D
Transient Compliance
600
140
500
130
Output Power (W)
Output Power (W)
M-FIAM7 EMI Compliance Only
400
300
Safe Operating
Area
200
120
Safe Operating
Area
110
100
(Normal Operation)
(Transient 50 mS max.)
100
0
5
10
15
20
25
30
35
40
45
0
50
0
Input Voltage (VDC)
10 14 20
30
40
70
80
90
100
110
C
C
VC
PC
TM
IL
NC
PR
–
–
Input
60
Figure 6 – M-FIAM7 EMI and MIL-STD-1275D Transient
Compliance
Figure 5 – M-FIAM7 EMI Compliance only
Transorb
P/N
19180-510
50
Input Voltage (VDC)
ON
OFF
EMI
GND
NC
C1
MFIAM7
NC
NC
+
+
F1
PRM-AL
+In
–In
+Out
–Out
VH
SC
SG
OS
NC
CD
+Out
+In
TM
VC
PC
-In
VTM
-Out
+Out
K
Ro
-Out
C
C
Component Suggestions
Recommended Fuse: (F1) 10 A (max), Bussmann ABC style
Capacitance: (C1) 330 µF (min), 1000 µF (max); (C) 4700 pF
Figure 7 – Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection.
M-FIAM 7
Rev 2.9
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M-FIAM7M21
MECHANICAL DRAWINGS
Module Pins
No.
Function
Label
1
+In
+
2
No
Connection
NC
3
Ground
EMI/GND
4
– In
–
5
– Out
–
6
ON/OFF
ON/OFF
7
No
Connection
NC
8
No
Connection
NC
9
+Out
+
DIMENSION L
PIN SHORT – .54 [13.7]
PIN LONG–– .62 [15.7]
PIN EXTRA LONG–––- .71 [18.0]
NOTES:
1. MATERIAL:
BASE:
6000 SERIES ALUMINUM
COVER: LCP, ALUMINUM 3003 H14
PINS:
RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS
PINS:
TIN/LEAD 90/10 BRIGHT
2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC
3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING
BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD
OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE
MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP
AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION
Figure 8 – Mechanical diagram
PCB THICKNESS
R
0.062 ±0.010
1,57 ±0,25
PLATED
THROUGH HOLE
DIA
1.790**
45,47
0.06
(4X)
1,5
INBOARD
SOLDER
MOUNT
ONBOARD
SOLDER
MOUNT
SHORT PIN STYLE
LONG PIN STYLE
(7X)
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(2X)
0.164 ±0.003
4,16 ±0,08
0.164 ±0.003
4,16 ±0,08
0.158
4,01
1
2
3
4
ALUMINUM
BASEPLATE
1.575**
40,00
1.900*
48.26
48,26
9
8
7
6
PINS STYLES
SOLDER:TIN / LEAD PLATED
MODUMATE: GOLD PLATED COPPER
RoHS: GOLD PLATED COPPER
5
0.400*
10,16
0.43
0.45
0.45
11,5
0.700*
17,78
0.195
4,95
THIS SURFACE
1.000*
25,40
1.400*
35,56
* DENOTES TOL =
0.53
13,5
±0.003
±0,08
** PCB WINDOW
Figure 9 – PCB Mounting Specifications
M-FIAM 7
Rev 2.9
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M-FIAM7M21
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and
is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls
are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of
all parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor’s Standard Terms and Conditions
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.
Product Warranty
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment
and is not transferable.
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for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes
no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and
components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and
operating safeguards.
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact
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Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the
user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products
and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
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Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the
products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
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25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
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