TI Designs Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities TI Designs Design Features TI Designs provide the foundation that you need including methodology, testing and design files to quickly evaluate and customize the system. TI Designs help you accelerate your time to market. • • • • • Design Resources TIDA-00533 Design Folder LP38798 Product Folder Low-Noise Post-Regulation Rail Ripple Cleaner Adjustable Output Voltage Dropout Output Voltage Disabled Feature Adjustable Soft-Startup Small Footprint Featured Applications • • ASK Our E2E Experts WEBENCH® Calculator Tools Input voltage 3 V to 20 V Personal Electronics: Set-Top Box, Audio, Portable Devices Communication Equipment: Audio RF, VCO Power, Wireless LAN Devices, Wireless Cable Modems, Servers Output voltage VIN minus VDO DC Vin EN x Vout LP38798 SET GND R1 FB C6 Q1 VOFF An IMPORTANT NOTICE at the end of this TI reference design addresses authorized use, intellectual property matters and other important disclaimers and information. All trademarks are the property of their respective owners. TIDU973 – May 2015 Submit Documentation Feedback Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated 1 Key System Specifications 1 www.ti.com Key System Specifications Table 1. Key System Specifications PARAMETER 2 SPECIFICATION DETAILS Voltage drop Adjustable output voltage drop See Section 4.1 and Section 6.3 Safety features Current limiting Undervoltage lockout (UVLO) Thermal shutdown See Section 4.2 Soft start Adjustable soft start See Section 4.3 and Section 6.4 Shut off Output voltage disable feature with fast start after exiting the disable mode See Section 4.4 and Section 6.5 System Description The TIDA-00533 reference design features a post regulation voltage follower and rail cleaner for noise sensitive applications, with adjustable output voltage drop, adjustable soft-start, and output disable features. These additional safety features make this solution more beneficial than a discrete rail cleaner: • Output current limiting • Over temperature protection • Undervoltage lockout (UVLO) Design characteristics: • Minimum operating input voltage: 3 V • Maximum operating input voltage: 20.0 V • Output voltage: VIN – VDO • Adjustable output voltage drop (VDO): 500 mV to 1 V • Maximum operating output current: 800 mA 2 Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated TIDU973 – May 2015 Submit Documentation Feedback Block Diagram www.ti.com 3 Block Diagram Input voltage 3 V to 20 V Output voltage VIN minus VDO DC Vin EN x Vout LP38798 SET GND R1 FB C6 Q1 VOFF Figure 1. TIDA-00533 Block Diagram 3.1 3.1.1 Highlighted Devices LP38798-ADJ The LP38798-ADJ is a high-performance linear regulator capable of supplying 800 mA output current. Designed to meet the requirements of sensitive RF/Analog circuitry, the LP38798-ADJ implements a novel linear topology on an advanced CMOS process to deliver ultra-low output noise and high PSRR at switching power supply frequencies. The LP38798SD-ADJ is stable with both ceramic and tantalum output capacitors and requires a minimum output capacitance of only 1 μF for stability. TIDU973 – May 2015 Submit Documentation Feedback Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated 3 System Design Theory 4 www.ti.com System Design Theory The blue line and red line in Figure 2 represent two connections that must be made to enable the LP38798-ADJ as a voltage follower. The blue connection disables Comparator 1 by connecting the comparator’s negative feedback (FB) input to the higher potential of the Enable pin (EN). The red connection sets the required voltage drop (VDROP) for the rail cleaner; VDROP is a function of ISET and R1. Section 4.1 explains how to set the VDROP. The rail cleaner does a great job of minimizing the input noise. Any noise at the LP38798-ADJ SET pin is reduced by an internal first-order low-pass RC filter before it is passed to the output buffer stage. The lowpass filter has a –3-dB cut-off frequency of approximately 0.08 Hz. The noise introduced in the IN pins will be minimized by the Active Ripple Rejection block. LP38798SD-ADJ IN Active Ripple Rejection IN OUT OUT PMOS Current Limit + 200 mV IN Thermal Shutdown + - UVLO OUT 98% Charge Pump 3.5 MHz tau= 2 s R1 2 CP SET IEN 2 PA ISET 52 PA Typically + - 1 99.5% C6 EN FB 5V VOFF 1.24 V VREF 1.200 V GND GND Figure 2. LP38798SD-ADJ Functional Block Diagram 4 Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated TIDU973 – May 2015 Submit Documentation Feedback System Design Theory www.ti.com 4.1 Voltage Drop Setup The input-to-output voltage drop must be at least the sum of the dropout voltage at the rated current plus the peak-to-peak ripple. Failure to set the input-to-output voltage drop to an adequate value will result in an inferior performance. The resistor R1 may be adjusted as needed to achieve the desired output voltage drop. Equation 1 determines the output voltage: ( V OUT = V IN - R1 ´ I SET ) (1) Alternately, Equation 2 can determine the appropriate R1 value for a given VDROP: æ V DROP ö R1 = ç ÷ ç I SET ÷ è ø (2) The current source from the ISET pin varies depending on the input voltage. An output voltage tolerance of ±5% across the input voltage range is expected if the typical ISET current of 52 μA is used to calculate the voltage drop. If the application requires a more accurate output voltage at a certain input voltage range, ISET can be calculated using Equation 3; however, there will be a compromise in the output voltage accuracy at lower input voltages as shown in Section 6.3. The XY plot on Figure 3 was made using the typical ISET values from the LP38798-ADJ datasheet (SNOSCT6). The plot shows a projection of the ISET current at various input voltages. 75 70 65 ISET (µA) 60 55 50 45 40 35 30 3 4 5 6 7 8 9 Input Voltage (V) 10 11 12 13 D001 Figure 3. ISET versus Input Voltage Equation 3 was obtained from the trend line of Figure 3, which gives an approximation of the ISET current at various input voltages. 2 ( ) I SET = 0.0331 ´ V IN TIDU973 – May 2015 Submit Documentation Feedback ( ) + 2.1188 ´ V IN + 39.349 Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated (3) 5 System Design Theory 4.2 4.2.1 www.ti.com Safety Features Current Limiting The LP38798-ADJ incorporates active output current limiting. The threshold for the output current limiting is set well above the ensured output operating current such that it does not interfere with normal operation. NOTE: Output current limiting is provided as a safety feature and is outside the recommended operating conditions. Operation at the current limit is not recommended as the device junction temperature (TJ) will rise rapidly and operation will likely cross into thermal shutdown behavior. 4.2.2 UVLO The LP38798-ADJ incorporates UVLO. The UVLO circuit monitors the input voltage and keeps the LP38798-ADJ disabled while a rising VIN is less than 2.65 V (typical). The rising UVLO threshold is approximately 350 mV below the recommended minimum operating VIN of 3 V. 4.2.3 Thermal Shutdown The LP38798-ADJ includes thermal protection that will shut off the output current when activated by excessive device dissipation. Thermal shutdown (TSD) occurs when the junction temperature has risen to 170°C. The junction temperature must fall typically 12°C from the shutdown temperature for the output current to be restored. Junction temperature is calculated from the formula in Equation 4: ( T J = T A + PD ´ R qJA ) (4) The power being dissipated, PD, is defined by Equation 5: ( ) PD = V IN - V OUT ´ I OUT (5) NOTE: Thermal shutdown is provided as a safety feature and is outside the specified operating ratings temperature range. Operation with a junction temperature (TJ) above 125°C is not recommended as the device behavior is not specified. 4.3 Soft Start The programmable soft-start function limits the inrush current to the device being powered and controls the output voltage raise time during power-up. When the LP38789-ADJ is disabled through a high logic signal at the VOFF pin, the device will have a fast start-up independent of the soft-start settings. The resistive-capacitive (R1 × C6) circuit at the SET pin defines the time constant of the output slew rate. Note that the soft-start function only works when the LDO is powered from 0 VIN, not when the shut-off or output-disabling function is used. 4.4 Disable Output Voltage Feature Using the output voltage disable or shut-off feature minimizes the power drain to meet the requirements of portable battery operated systems while providing a fast start-up after exiting the shut-off mode. The Enable pin in the LP38798-ADJ is internally pulled high by a 2-μA current. Q1 is used to pull the EN pin low. The gate of Q1 has a pull-down resistor that keeps Q1 inactive by default by pulling the VOFF pin high either by connecting to a voltage greater than 2.5 V (typical) or by connecting directly to the input voltage, which will activate Q1 and will disable the LP38798-ADJ output. 6 Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated TIDU973 – May 2015 Submit Documentation Feedback Getting Started: Hardware www.ti.com 5 Getting Started: Hardware Before applying power to the TIDA-00533 rail cleaner board, verify all external connections. The external power supply must be turned off before being connected. Confirm proper polarity to the VIN and GND terminals before turning the external power supply on. Connect an appropriate load between the VOUT and GND terminals. Under basic evaluation conditions, all of the test points can be left open. The evaluation board will be in the normal operating mode when input power is applied. 6 Test Data 6.1 Test Equipment Table 2. Test Equipment 6.2 TEST EQUIPMENT PART NUMBER Oscilloscope Agilent MSO7034B Voltage supply Agilent E6131A Network analyzer Agilent E5061B Digital multimeter Agilent 34401A Power Supply Ripple Rejection The output voltage ripple rejection ratio was calculated by comparing the regulated output ripple to the input voltage ripple of 50 mV over a frequency range of 10 Hz to 10 MHz. Input voltage = 5.5 V + 50 mV Cos (ωt) 100 90 PSRR (dB) 80 70 60 50 40 30 10 100 1000 10000 Frequency (Hz) 100000 1000000 1E+7 D002 Figure 4. Frequency versus PSRR TIDU973 – May 2015 Submit Documentation Feedback Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated 7 Test Data 6.3 www.ti.com Voltage Drop Setup The output voltage drop is a function of ISET and R1. ISET varies with the input voltage. The higher the voltage drop, the higher the VOUT tolerance. When the typical ISET current of 52 μA at 5.5 VIN is used to calculate the output voltage drop, a maximum output voltage tolerance of ±5% is expected over the full range of the operating voltage at room temperature 23°C. The blue line in Figure 5 shows the VOUT tolerance at 500 mVDROP. The blue line in Figure 6 shows the VOUT tolerance at 1 mVDROP. The VOUT tolerance is lower at the lower VDROP setup. If the application requires a higher output voltage accuracy at a higher input voltage range, the VOUT tolerance can be optimized by calculating the ISET current using Equation 2 from Section 4.1 and then with the resulting current value calculate R1 using Equation 3. The green and red lines in Figure 5 and Figure 6 show a lower VOUT tolerance at higher VIN. Table 3. Voltage Drop Test Conditions PARAMETER VALUE Load resistance 3.3 kΩ VIN 3.5 to 20.5 V 5% 500 mV Voltage Drop (Ideal) 500 mV Voltage Drop Optimize for 5.5 V (R1 = 6 k) 500 mV Voltage Drop Optimize for 11.5 V (R1 = 7.5 k) 500 mV Voltage Drop Optimize for 17 V (R1 = 9.53 k) 4% 3% VOUT Tolerance 2% 1% 0 -1% -2% -3% -4% -5% 3 4 5 6 7 8 9 10 11 12 13 Input Voltage (V) 14 15 16 17 18 19 20 D003 Figure 5. Output Voltage Tolerance at 500 mVDROP versus Input Voltage 5% 1 V Voltage Drop (Ideal) 1 V Voltage Drop Optimize for 5.5 V IN (R1 = 19.1 k) 1 V Voltage Drop Optimize for 11.5 VIN (R1 = 15 k) 1 V Voltage Drop Optimize for 17 VIN (R1 = 12.1 k) 4% 3% VOUT Tolerance 2% 1% 0 -1% -2% -3% -4% -5% 3 4 5 6 7 8 9 10 11 12 13 Input Voltage (V) 14 15 16 17 18 19 20 D004 Figure 6. Output Voltage Tolerance at 1 VDROP versus Input Voltage 8 Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated TIDU973 – May 2015 Submit Documentation Feedback Test Data www.ti.com 6.4 Soft Start The soft-start function was evaluated by shutting down the LP38798-ADJ completely and applying 5.5 V at the VIN pin. Table 4. Soft Start Test Conditions PARAMETER VALUE Load resistance 3.3 kΩ VIN 3.5 to 20.5 V R1 and C6 form the RC time constant (Tau), which contributes to the output voltage rise time (TRISE). Figure 7 shows the relationship of Tau and TRISE. 160 140 TRISE (mS) 120 100 80 60 40 20 0 0 20 40 60 80 100 Tau (mS) D005 Figure 7. Output Voltage Rise Time (TRISE) versus RC Time Constant (Tau) Equation 6 gives a close approximation of the time that the output voltage takes from 10% VOUT_MAX to reach 90% VOUT_MAX. T RISE = - 0.001 ´ Tau 2 + 1.6114 ´ Tau + 2.1897 (6) Table 5 compares the discrepancy between the computed TRISE using Equation 6 and the measured TRISE at different time constants settings. Table 5. Measured TRISE versus Computed TRISE Tau (ms) COMPUTED TRISE (ms) MEASURED (ms) DISCREPANCY (%) 1 3.8 3.8 0 10 18.2 18.2 0 35.2 57.7 56 3 56.9 90.6 94 4 70.5 110.8 106 5 90.2 139.5 146 4 94 144.8 154 6 100 153 153 0 TIDU973 – May 2015 Submit Documentation Feedback Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated 9 Test Data 10 www.ti.com Figure 8. No Capacitor C6; Tau = N/A; Measured TRISE = 2.54 ms Figure 9. Tau = 1 ms; Measured TRISE = 3.80 ms Figure 10. Tau = 10 ms; Measured TRISE = 18.2 ms Figure 11. Tau = 100 ms; Measured TRISE = 153 ms Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated TIDU973 – May 2015 Submit Documentation Feedback Test Data www.ti.com 6.5 Disable Output Voltage and Fast Startup This test was accomplished by applying 2.5 V at the VOFF pin to disable the output voltage and then removing the 2.5 V at the VOFF pin to enable the output voltage again. Table 6. Disable Output Voltage Test Conditions PARAMETER VALUE VIN 5.5 V IOUT 383 mA VOFF 2.5 V Load resistance 13 Ω C3 10-µF ceramic C4 10-µF tantalum When 2.5 V is applied to the VOFF pin under the specified conditions, the output voltage takes approximately 1 ms to fall from 5 to 0 VOUT. VIN VOUT Figure 12. VOFF from Low to High TIDU973 – May 2015 Submit Documentation Feedback Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated 11 Test Data www.ti.com When 2.5 V is removed from the VOFF pin, the device exits the shut-off mode and the output voltage rises from 0 VOUT to 5 VOUT in approximately 40 μs as shown in Figure 13. VIN VOUT Figure 13. VOFF from High to Low 12 Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated TIDU973 – May 2015 Submit Documentation Feedback Design Files www.ti.com 7 Design Files 7.1 Schematics To download the schematics, see the design files at TIDA-00533. U1 TP1 VIN VIN C1 10µF C2 1µF FB_EN 1 2 IN[CP] 4 CP EN V_OFF 2N7002KW Q1 C5 1 6 GND[CP] 0.1µF VOUT OUT VOUT C3 10µF 11 C4 10µF 10 OUT[FB] 9 SET R1 8 FB FB_EN VIN 10.0k 7 13 GND DAP LP38798SD-ADJ/NOPB 2 R2 100k 6091 12 OUT 3 V_OFF IN 3 5 TP5 IN TP2 GND C6 10µF GND GND 6092 TP3 6092 TP4 Figure 14. TIDA-00533 Schematic TIDU973 – May 2015 Submit Documentation Feedback Rail Cleaner With Adjustable Output Voltage Drop and Soft-Start Capabilities Copyright © 2015, Texas Instruments Incorporated 13 Design Files 7.2 www.ti.com Bill of Materials To download the bill of materials (BOM), see the design files at TIDA-00533. 7.3 PCB Layout Recommendations The dynamic performance of the LP38798 is dependant on the layout of the PCB. PCB layout practices that are adequate for typical LDOs may degrade the PSRR, noise, or transient performance of the LP38798. Best performance is achieved by placing all of the components on the same side of the PCB as the LP38798, and as close as is practical to the LP38798 package. All component ground connections should be back to the LP38798 analog ground connection using as wide, and as short, of a copper trace as is practical. The datasheet recommends a short connection between the FB pin and VSET; in this case, the FB trace length will not be as critical. Connections using long trace lengths, narrow trace widths, and connections through vias should be avoided. These connections will add parasitic inductances and resistance that results in an inferior performance, especially during transient conditions. A ground plane, either on the opposite side of a two-layer PCB or embedded in a multi-layer PCB, is strongly recommended. This ground plane serves two purposes: 1. Provides a circuit reference plane to assure accuracy 2. Provides a thermal plane to remove heat from the LP38798 through thermal vias under the package DAP 7.3.1 Layer Plots To download the layer plots, see the design files at TIDA-00533. 7.4 Altium Project To download the Altium project files, see the design files at TIDA-00533. 7.5 Gerber Files To download the Gerber files, see the design files at TIDA-00533. 7.6 Assembly Drawings To download the assembly drawings for each board, see the design files at TIDA-00533. 8 References 1. Texas Instruments, Soft-start circuits for LDO linear regulators, Analog and Mixed-Signal Products Technical Brief (SLYT096). 9 About the Author ANTONY PIERRE CARVAJALES is an applications engineer on the mobile power devices RF power group at Texas Instruments. Antony has worked in various business units expanding his knowledge in analog circuitry design to help customers solve their design challenges using TI technologies. 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