TIDA-00604 Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC TI Designs TI Designs provide the foundation that you need including methodology, testing and design files to quickly evaluate and customize the system. TI Designs help you accelerate your time to market. Design Resources TIDA-00604 Design Folder TPS65023 Product Folder TPS65023EVM-205 Tools Folder Ask The Analog Experts WEBENCH® Design Center Report Contents Figure 1 - Top Side Block Diagram: TPS65023/Cyclone® III Efficiency Curves Load Regulation Curves Output Ripple Voltage Load Transients Design Considerations Feature Applications Motor Control Test and Measurement Wireless Motion Control Communication Description Figure 2 - Bottom Side The TIDA-00604 design is a compact, integrated power solution for Altera® Cyclone® III SoC (out of the Cyclone® series family of products). This design showcases TPS65023 as an all-in-one IC used to supply the rails needed for powering the Cyclone® III SoC. The TPS65023 offers simple, flexibile output voltages and sequencing. The voltages on the DC/DC Converters can be set through software or via an external resistor divider. This power management IC has a input range from 2.5 – 6V and can be run from a single 5V supply or from a single cell Li-Ion battery. This design has been tested and verified for industrial applications (-40°C to 105°C). TIDA-00604 - Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 1 www.ti.com TPS65023/Cyclone® III Block Diagram (Return to Top) Power Supply Block Diagram Figure 3 – Cyclone III Block Diagram TIDA-00604 - Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 2 www.ti.com Typical Voltage and Current Requirements in End Applications Depending on application and design on FPGA, current consumption can vary. The table below highlights the typical max currents each power output of the TPS65023 converters to the rails of the Cyclone III. The VCCIO Rails on the Cyclone III range from 1.2 – 3.3V. The TPS65023 has 2 Linear Regulators (LDOs) that can supply the full range of Cyclone III’s VCCIO. Cyclone III Supply Rails VCCINT VCC_PLL VCCA VCCIO_1.8 VCCIO_3.3 Voltage 1.2V 1.2V 2.5V 1.8V 3.3V Supply Current (A) 1.7 1.2 1.0 0.2 0.2 Note: The current consumption numbers above are only estimates and the actual current consumption may vary depending on the application. Efficiency Curves (Return to Top) DCDC1 (Vout=1.2V) – VCCINT DCDC1 Efficiency vs Load Current @ Ta=25°C 100% 90% 80% Efficinecy 70% 60% 50% 40% 30% 20% 10% 0% 0.00 0.00 0.01 0.10 1.00 10.00 Iout (A) Vout = 1.2V Vin = 3.3V (PWM Mode) Vin = 5.0V (PWM Mode) Vin = 3.3V (PFM/PWM) Vin = 5.0V (PFM/PWM) Figure 4 - DCDC1 Efficiency @ 25C TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 3 www.ti.com DCDC2 (Vout=1.2V) – VCCPLL Efficinecy DCDC2 Efficiency vs Load Current @ Ta=25°C 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0.0 0.0 0.0 0.1 1.0 10.0 Iout (A) Vout = 1.2V Vin = 3.3V (PWM Mode) Vin = 5.0V (PWM Mode) Vin = 3.3V (PFM/PWM) Vin = 5.0V (PFM/PWM) Figure 5 - DCDC2 Efficiency @ 25C DCDC3 (Vout=2.5V) – VCCA Efficinecy DCDC3 Efficiency vs Load Current @ Ta=25°C 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0.0 0.0 0.0 0.1 1.0 10.0 Iout (A) Vout = 2.5V Vin = 3.3V (PWM Mode) Vin = 5.0V (PWM Mode) Vin = 3.3V (PFM/PWM) Vin = 5.0V (PFM/PWM) Figure 6 - DCDC3 Efficiency @ 25C TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 4 www.ti.com Load Regulation (Return to Top) DCDC1 (Vout=1.2V) – VCCINT DCDC1 Load Regulation @ Ta=25°C 2.0% Load Regulation 1.5% 1.0% 0.5% 0.0% -0.5% -1.0% -1.5% -2.0% 0.0 0.0 0.0 0.1 1.0 10.0 1.0 10.0 Iout (A) Vin = 3.3V Vin = 5.0V Figure 7 – DCDC1 Load Regulation @ 25C DCDC2 (Vout=1.2V) – VCCD_PLL DCDC2 Load Regulation @ Ta=25°C 2.0% Load Regulation 1.5% 1.0% 0.5% 0.0% -0.5% -1.0% -1.5% -2.0% 0.0 0.0 0.0 0.1 Iout (A) Vin = 3.3V Vin = 5.0V Figure 8 – DCDC2 Load Regulation @ 25C TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 5 www.ti.com DCDC3 (Vout=2.5V) – VCCA DCDC3 Load Regulation @ Ta=25°C 2.0% Load Regulation 1.5% 1.0% 0.5% 0.0% -0.5% -1.0% -1.5% -2.0% 0.0 0.0 0.0 0.1 1.0 10.0 Iout (A) Vin = 3.3V Vin = 5.0V Figure 9 – DCDC3 Load Regulation @ 25C Output Ripple Voltage (Return to Top) DCDC1 (Vout = 1.2V) – VCCPINT (Light Load, PFM Mode) Figure 10 – DCDC1 Voltage Ripple, Light Load @ 25C TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 6 www.ti.com DCDC1 (Vout = 1.2V) – VCCPINT (Max Typical Load) Figure 11 – DCDC1 Voltage Ripple, Max Load @ 25C DCDC2 (Vout = 1.2V) – VCCD_PLL (Light Load, PFM Mode) Figure 12 – DCDC2 Voltage Ripple, Light Load @ 25C TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 7 www.ti.com DCDC2 (Vout = 1.2V) – VCCD_PLL (Max Typical Load) Figure 13 – DCDC2 Voltage Ripple, Max Load @ 25C DCDC3 (Vout = 2.5V) – VCCA (Light Load, PFM Mode) Figure 14 – DCDC3 Voltage Ripple, Light Load @ 25C TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 8 www.ti.com DCDC3 (Vout = 2.5V) – VCCA (Max Typical Load) Figure 15 – DCDC3 Voltage Ripple, Max Load @ 25C Load Transients (Return to Top) Load transients for each of the DC-DC converters were completed by applying a load step of 0mA to around 50% of the max load for the converter under test. Rise time and fall time were both set at 15µS. The regulators surpass specifications set for the Altera Cyclone Family. TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 9 www.ti.com DCDC1 (Vout = 1.2V) – VCCINT Load Step (0mA to 700mA, Rise Time: 15µS; Fall Time:15µS) Figure 16 – DCDC1 Load Transient Response @ 25C DCDC2 (Vout = 1.2V) – VCCD_PLL Load Step (0mA to 500mA, Rise Time: 15µS; Fall Time:15µS) Figure 17 – DCDC2 Load Transient Response @ 25C TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 10 www.ti.com DCDC3 (Vout = 2.5V) – VCCO_DDR, VCCO_1.5V Load Step (0mA to 500mA, Rise Time: 15µS; Fall Time:15µS) Figure 18 – DCDC3 Load Transient Response @ 25C Design Considerations (Return to Top) Altera® Cyclone® III Recommended Power Considerations For reference, the power requirements from the Altera Cyclone III datasheet are shown below: Power Supply VCCINT VCCIO VCCA VCCD_PLL VREF (See Below) Description Core voltage power supply I/O power supply to the input and output buffers in Bank 1 to Bank 6 Analog power supply for PLL Digital power supply for PLL Input reference voltage for voltage-references I/O standards VCCIO and VREF Design Considerations The VCCIO pin connections depend on the design’s I/O standards, and support 1.2, 1.5, 1.8, 2.5, 3.0 and 3.3 V. Each bank can support a different voltage level. The VREF pin serves as an input reference voltage for the voltage reference I/O standards and is used mainly for a voltage bias and does not source or sink much current. The voltage can be created with a regulator or a resistor divider network. If voltage reference I/O standards are not used in the bank, the VREF pins are available as user I/O pins TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 11 www.ti.com Cyclone III Noise Reduction To reduce system noise, it is important to ensure that the power supply is clean. Place a ferrite bead and bulk parallel capacitors where the power supply enters the board’s power plane to filter out the noise to the power plane. Generally, the tantalum capacitors are used for circuits which demand high stability in the capacitance values. The ferrite bead should be connected in series between the power supply and the power plane, while the capacitors are connected between the power plane and ground, in parallel with each other. Decoupling depends on the design decoupling requirements of the specific board. TPS65023 Power Sequencing Though the Altera Cyclone III does not require a specific power sequencing to ensure proper power up and power down, the TPS65023 offers flexible, customer driven power sequencing. This is achieved by providing separate enable pins for each switch-mode converter and a common enable signal for the LDOs. The table below shows the Pins used in the TPS65023 to create a customized, customer driven power sequence. TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 12 www.ti.com Figure 10 – TPS65023 Example Startup Sequence Inductor Selection for Buck Converters: Each of the converters in the TPS65023 typically use a 2.2 μH output inductor. Larger or smaller inductor values are used to optimize the performance of the device for specific operation conditions. The selected inductor has to be rated for its dc resistance and saturation current. The dc resistance of the inductance influences directly the efficiency of the converter. Therefore, an inductor with lowest dc resistance should be selected for highest efficiency. For a fast transient response, a 2.2-μH inductor in combination with a 22-μF output capacitor is recommended. The equation below calculates the maximum inductor current under static load conditions. The saturation current of the inductor should be rated higher than the maximum inductor current as calculated with the equation below. This is needed because during heavy load transient the inductor current rises above the value calculated. TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 13 www.ti.com The following inductors have been used with the TPS6023: Device VALUE 2.2 µH, 2.5 A, 100 mΩ 2.2 µH, 1.7 A, 59 mΩ 2.2 µH, 1.6 A, 90 mΩ 1.5 µH, 1.75 A, 68 mΩ All Converters For DCDC2 or DCDC3 For DCDC1 2.2 µH, 2.2 A, 80 mΩ All Converters TYPE MANUFACTURER LPS4012-222LMB Coilcraft VLCF4020T-2R2N1R7 TDK LQH32PN2R2NN0 Murata LQH32PN1R5NN0 Murata PST25201B-2R2MS Cyntec Output Capacitor Selection TPS65023, TPS65023B allow the use of small ceramic capacitors with a typical value of 10 μF for each converter without having large output voltage under and overshoots during heavy load transients. Ceramic capacitors having low ESR values have the lowest output voltage ripple and are recommended. At light load currents, the converters operate in PSM and the output voltage ripple is dependent on the output capacitor value. The output voltage ripple is set by the internal comparator delay and the external capacitor. The typical output voltage ripple is less than 1% of the nominal output voltage. CAPACITOR VALUE 22µF CASE SIZE 1206 COMPONENT SUPPLIER TDK C3216X5R0J226M Taiyo Yuden JMK316BJ226ML COMMENTS Ceramic 22µF 1206 22µF 0805 TDK C2012X5R0J226MT Ceramic 22µF 0805 Taiyo Yuden JMK212BJ226MG Ceramic 10µF 0805 Taiyo Yuden JMK212BJ106M Ceramic 10µF 0805 TDK C2012X5R0J106M Ceramic Ceramic Input Capacitor Selection Because of the nature of the buck converter having a pulsating input current, a low ESR input capacitor is required for best input voltage filtering and minimizing the interference with other circuits caused by high input voltage spikes. Each dc-dc converter requires a 10-μF ceramic input capacitor on its input pin VINDCDCx. The input capacitor is increased without any limit for better input voltage filtering. The VCC pin is separated from the input for the dc-dc converters. A TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 14 www.ti.com filter resistor of up to 10R and a 1-μF capacitor is used for decoupling the VCC pin from switching noise. Note that the filter resistor may affect the UVLO threshold since up to 3 mA can flow via this resistor into the VCC pin when all converters are running in PWM mode. Low Ripple Mode Low ripple mode can be enabled over I2C for all the DCDC converters if operated in PFM mode. For an output current less than approximately 10 mA, the output voltage ripple in PFM mode is reduced, depending on the actual load current. The lower the actual output current on the converter, the lower the output ripple voltage. For an output current above 10 mA, there is only minor difference in output voltage ripple between PFM mode and low ripple PFM mode. As this feature also increases switching frequency, it is used to keep the switching frequency above the audible range in PFM mode down to a low output current. Power Supply Recommendations The device is designed to operate with an input voltage supply range between 2.5V and 6.0V. This input supply can be from a single cell Li-Ion battery or other externally regulated supply. The low power section of the control circuit for the step-down converters DCDC1, DCDC2 and DCDC3 is supplied by the Vcc pin while the circuitry with high power such as the power stage is powered from the VINDCDC1, VINDCDC2 and VINDCDC3 pins. For proper operation of the step-down converters, VINDCDC1, VINDCDC2,VNDCDC3 and Vcc need to be tied to the same voltage rail. Step-down converters that are planned to be not used, still need to be powered from their input pin on the same rails than the other step-down converters and Vcc. LDO1 and LDO2 share a supply voltage pin which can be powered from the Vcc rails or from a voltage lower than Vcc e.g. the output of one of the step-down converters as long as it is operated within the input voltage range of the LDOs. If both LDOs are not used, the VINLDO pin can be tied to GND. Layout Guidelines Provide a low impedance ground path o Use wide and short traces for the main current paths. The input capacitors should be placed as close as possible to the IC pins as well as the inductor and output capacitor Connect the PGND pins of the device to the PowerPAD™ land of the PCB Connect the analog ground connections (AGND) to the PGND at the PowerPAD™ Keep the common path to the AGND pins, which returns the small signal components, and the high current of the output capacitors as short as possible to avoid ground noise. The VDCDCx line should be connected right to the output capacitor and routed away from noisy components and traces TIDA-00604 – Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 15 www.ti.com QFN Package Information TIDA-00604 - Test Report Powering the Altera® Cyclone® III with TPS65023 Power Management IC Copyright © 2015, Texas Instruments Incorporated 16 IMPORTANT NOTICE FOR TI REFERENCE DESIGNS Texas Instruments Incorporated ("TI") reference designs are solely intended to assist designers (“Buyers”) who are developing systems that incorporate TI semiconductor products (also referred to herein as “components”). Buyer understands and agrees that Buyer remains responsible for using its independent analysis, evaluation and judgment in designing Buyer’s systems and products. TI reference designs have been created using standard laboratory conditions and engineering practices. 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