S5/S7 ADAPTER VARIOFACE S5/S7 Adapters for Siemens SIMATIC® S7 INTERFACE Data Sheet 101976_03_en © PHOENIX CONTACT - 08/2007 Description Table of Contents For systems that are automated with SIMATIC® S5-115 and 135/155, various Phoenix Contact VARIOFACE S5/S7 adapters can be used to connect the existing SIMATIC® S5 field wiring directly to SIMATIC® S7. This saves both time and money. Costly rewiring of individual modules is not required. Adapters for Converting S5-115 to S7-400....... 2 During downtimes, such as weekends, systems can be tested with SIMATIC® S7 and can also be operated during production times with SIMATIC® S5. Once the changeover is complete, SIMATIC® S7 controls the system via VARIOFACE S5/S7 adapters and the old SIMATIC® S5 field wiring. VARIOFACE S5/S7 adapters ensure safe system operation using modern control systems. 6ES5 420... to 6ES5 465........................................ 2 Adapters for Converting S5-115 to S7-300....... 3 6ES5 420... to 6ES5 451........................................ 3 Adapters for Converting S5-135/155 to S7-400 4 6ES5 420... to 6ES5 432........................................ 4 6ES5 436... to 6ES5 453........................................ 5 6ES5 454... to 6ES5 460........................................ 6 6ES5 465... to 6ES5 470........................................ 7 Adapters for Converting S5-135 to S7-300....... 8 6ES5 420... to 6ES5 451........................................ 8 Make sure you always use the latest documentation. It can be downloaded at www.download.phoenixcontact.com. A conversion table is available on the Internet at www.download.phoenixcontact.com/general/7000_en_00.pdf. S5/S7 ADAPTER Adapters for Converting S5-115 to S7-400 FLKM S115/... adapters provide a direct connection between a SIMATIC® S5 connector wired with individual wires and the SIMATIC® S7-400 base board. The SIMATIC® S5 connector is plugged directly into an S7-400 I/O card with the aid of the FLKM S115/... adapter. A new SIMATIC® S7-400 is installed in place of the SIMATIC® S5. The existing field wiring remains intact. Attention: Due to the geometry, it is only possible to use every other slot. The LEDs of the S7-400 module are hidden by the S5-115 adapter. 6ES5 420... to 6ES5 465... Ordering Data Description Type Order No. Pcs./Pck. FLKM S115/S400/SO155 2307248 1 FLKM S115-454-7LA/S400 2314901 1 FLKM S115-465-7LA/UI/S400 2314914 1 Digital IN and OUT 24 V DC from S5-115 to S7-400 IN 6ES5 420-7LA11 to 6ES7-421-1BL01-0AA0 6ES5 430-7LA11 to 6ES7-421-1BL01-0AA0 OUT 6ES5 441-7LA11 to 6ES7 422-1BL00-0AA0 6ES5 451-7LA11 to 6ES7 422-1BL00-0AA0 Digital OUT 24 V DC from S5-115 to S7-400 6ES5 454-7LA12 to 6ES7 422 1BH11-0AA0 Analog IN (current and voltage measurement only) from S5-115 to S7-400 6ES5 465-7LA13 to 6ES7 431 0HH00-0AB0 6ES5 465-7LA13 to 6ES7 431 7QH00-0AB0 Technical Data Maximum permissible operating voltage 24 V AC/DC Maximum permissible current (per branch) 4A Maximum permissible current (separate power supply) 4A Test voltage 500 V (50 Hz, 1 min.) Ambient temperature (operation) -20°C ... +50°C Mounting position Vertical Standards/specifications DIN EN 50178/IEC 62103 Connection Schemes FLKM S115/S400/SO155 FLKM S115-465-7LA/UI/S400 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 S5-115 1 3 4 5 6 7 8 9 10 11 13 15 16 17 18 19 20 21 22 23 S7-400 25 27 28 29 30 31 32 33 34 35 37 39 40 41 42 43 44 45 46 48 S7-400 1 2 S5-115 25 27 28 29 30 31 32 33 34 35 S5-115 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 24 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 L+ L- 37 39 40 41 42 43 44 45 46 47 FLKM S115-454-7LA/S400 S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 424344 45 46 47 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 S5-115 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 S5-115 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 101976_03_en S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 PHOENIX CONTACT 2 S5/S7 ADAPTER Adapters for Converting S5-115 to S7-300 S5/S7 adapters connect S5-115 front adapters wired with individual wires to S7-300 I/O modules. With the aid of the FLKM S115/S7/FLK50/SO13 converter module, the signals of the S5-115 front adapter can be converted to a 50-pos. strip. An FLK 50/EZ-DR/.../KONFEK 50-pos. system cable and a front adapter for SIMATIC® S7-300 (FLKM 50-PA-S300) connect the signals to the I/O module. 6ES5 420... to 6ES5 451... Ordering Data Description Type Order No. Pcs./Pck. FLKM S115/S7/FLK50/PLC/SO137 2306294 1 Digital IN and OUT 24 V DC from S5-115 via converter, system cable, and front adapter to S7-300 IN 6ES5 420-7LA11 to 6ES7 321-1BL00-0AA0 6ES5 430-7LA11 to 6ES7 321-1BL00-0AA0 OUT 6ES5 441-7LA11 to 6ES7 322-1BL00-0AA0 6ES5 451-7LA11 to 6ES7 322-1BL00-0AA0 Technical Data Maximum permissible operating voltage 24 V AC/DC Maximum permissible current (per branch) 1A Maximum permissible current (separate power supply) 2A Test voltage 500 V (50 Hz, 1 min.) Ambient temperature (operation) -20°C ... +50°C Mounting position Any Standards/specifications DIN EN 50178/IEC 62103 Connection Scheme Application Example FLKM S115/S7/FLK50/PLC/SO137 FLK50 1 2 3 4 5 6 7 8 9 10 1112 1314 1516171819202122 2324 S5-115 1 2 3 4 5 6 7 8 9 10 1112 1314 1516171819 202122 23 FLK50 2526 27282930 31323334 3536 3738 394041 4243444546 4748 S5-115 2526 27282930 31323334 3536 3738 394041 4243444546 47 101976_03_en PHOENIX CONTACT 3 S5/S7 ADAPTER Adapters for Converting S5-135/155 to S7-400 FLKM S135/... adapters provide a direct connection between a SIMATIC® S5 connector wired with individual wires and the SIMATIC® S7-400 base board. The SIMATIC® S5 connector is plugged directly into an S7-400 I/O card with the aid of the FLKM S135/... adapter. A new SIMATIC® S7-400 is installed in place of the SIMATIC® S5. The existing field wiring remains intact. Attention: The LEDs of the S7-400 module are hidden. 6ES5 420... to 6ES5 432... Ordering Data Description Type Order No. Pcs./Pck. Digital IN 24 V/60 V from S5-135/155 to S7-400 6ES5 420-4UA14 to 6ES7 421-1BL01-0AA0 1 FLKM S135/S400/S0120 2301723 1 6ES5 430-4UA14 to 6ES7 421-1BL01-0AA0 2 FLKM S135/S400/SO121 2301736 1 6ES5 431-4UA12 to 6ES7 421-7DH00-0AB0 3 FLKM S135-431-4UA/S400 2314846 1 6ES5 432-4UA12 to 6ES7 421-1BL01-0AA0 4 FLKM S135/S400/SO122 2301749 1 Technical Data Maximum permissible operating voltage 1 2 3 4 24 V AC/DC 24 V AC/DC 60 V DC 24 V DC Maximum permissible current (per branch) 4A 2A 4A 4A Maximum permissible current (separate power supply) 4A 2A 4A 4A 500 V (50 Hz, 1 min.) 1.25 kV (50 Hz, 1 min.) 1.25 kV (50 Hz, 1 min.) 1.25 kV (50 Hz, 1 min.) Test voltage Ambient temperature (operation) -20°C ... +50°C Mounting position Any Standards/specifications DIN EN 50178/IEC 62103 Connection Schemes FLKM S135/S400/S0120 S7-400 1 2 3 4 5 6 7 8 9 10 11 FLKM S135-431-4UA/S400 15 16 17 18 19 20 21 22 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 S5-135 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 24 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 L+ S5-135 1 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 S7-400 27 28 29 30 31 32 33 34 39 40 41 42 43 44 45 46 48 M 25 26 27 28 29 30 31 32 S5-135 34 35 36 37 38 39 40 41 FLKM S135/S400/SO121 S7-400 1 2 3 FLKM S135/S400/SO122 4 5 6 7 8 9 10 11 15 16 17 18 19 20 21 22 S7-400 1 2 3 4 5 6 7 8 9 10 11 151617181920 21 22 L+ S5-135 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 S7-400 27 28 29 30 31 32 33 34 39 40 41 42 43 44 45 46 48 S5-135 4 5 6 7 8 9 10 11 13 14 15 16 1718 19 20 S7-400 272829 30 31 32 33 34 39 40 41 42 43 44 45 46 48 M M S5-135 101976_03_en 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 21 42 M S5-135 252627 28 29 30 31 32 34 35 36 37 38 39 4041 21 42 12 33 PHOENIX CONTACT 4 S5/S7 ADAPTER 6ES5 436... to 6ES5 453... Ordering Data Description Type Order No. Pcs./Pck. 1 FLKM S135/S400/SO123 2301752 1 6ES5 441-4UA12 to 6ES7 422-1BL00-0AA0 2 FLKM S135/S400/SO125 2301778 1 6ES5 451-4UA14 to 6ES7 422-1BL00-0AA0 3 FLKM S135/S400/SO126 2301781 1 4 FLKM S135/S400/SO127 2301794 1 Digital IN 120/230 V UC from S5-135/155 to S7-400 6ES5 436-4UA12 to 6ES7 421-1FH20-0AA0 Digital OUT 24 V from S5-135/155 to S7-400 Digital OUT 24 V DC/2 A from S5-135/155 to S7-400 6ES5 453-4UA12 to 6ES7 422-1HH00-0AA0 Technical Data Maximum permissible operating voltage 1 2 230 V AC/DC 24 V AC/DC Maximum permissible current (per branch) 3 4 24 V DC 24 V DC 1.25 kV (50 Hz, 1 min.) 500 V (50 Hz, 1 min.) 4A Maximum permissible current (separate power supply) 4A Test voltage 1.5 kV (50 Hz, 1 min.) 500 V (50 Hz, 1 min.) Ambient temperature (operation) -20°C ... +50°C Mounting position Any Standards/specifications DIN EN 50178/IEC 62103 Connection Schemes FLKM S135/S400/SO123 FLKM S135/S400/SO126 S7-400 1 2 4 6 8 10 15 17 19 21 13 24 S7-400 1 2 S5-135 1 2 6 8 10 12 14 16 18 20 4 S5-135 1 S7-400 27 29 31 33 39 41 43 4536 48 S5-135 27 29 31 33 35 37 39 4125 S7-400 S5-135 FLKM S135/S400/SO125 1 2 S5-135 1 2 3 4 5 6 7 8 9 10 11 S7-400 3 4 5 6 7 8 9 10 11 1L+ 13 14 15 16 17 18 19 20 26 27 28 29 30 31 32 33 34 38 39 40 41 42 43 44 45 46 48 24 25 26 27 28 29 30 31 32 2L+ 34 35 36 37 38 39 40 41 2 21 M FLKM S135/S400/SO127 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 S7-400 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20 21 22 13 14 15 16 17 18 19 20 26 27 28 29 30 31 32 33 34 38 39 40 41 42 43 44 45 46 48 S7-400 1 2 6 11 4 5 9 10 15 16 20 21 17 22 S5-135 1 3 6 10 5 7 9 11 14 16 18 20 15 19 S7-400 27 28 32 33 39 40 44 45 29 34 41 46 S5-135 26 28 30 32 35 37 39 41 27 31 36 40 M S5-135 101976_03_en 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 PHOENIX CONTACT 21 5 S5/S7 ADAPTER 6ES5 454... to 6ES5 460... Ordering Data Description Type Order No. Pcs./Pck. 1 FLKM S135-454-4UA/S400 2314859 1 2 FLKM S135/S400/SO124 2301765 1 3 FLKM S135-460-4UA/I/S400 2314613 1 4 FLKM S135-460-4UA/U/S400 2314862 1 Digital OUT 24 V DC/2 A from S5-135/155 to S7-400 6ES5 454-4UA14 to 6ES7 422-1BH11-0AA0 Digital OUT 230 V UC/2 A from S5-135/155 to S7-400 6ES5 456-4UA12 to 6ES7 422-1FH00-0AA0 Analog IN (current measurement only) from S5-135/155 to S7-400 6ES5 460-4UA13 to 6ES7 431-1KF00-0AB0 Analog IN (voltage measurement only) from S5-135/155 to S7-400 6ES5 460-4UA13 to 6ES7 431-1KF00-0AB0 Technical Data Maximum permissible operating voltage 1 2 3 4 24 V DC 230 V AC 24 V DC 24 V DC 500 V (50 Hz, 1 min.) 500 V (50 Hz, 1 min.) Maximum permissible current (per branch) 4A Maximum permissible current (separate power supply) 4A Test voltage 1.25 kV (50 Hz, 1 min.) Ambient temperature (operation) 1.5 kV (50 Hz, 1 min.) -20°C ... +50°C Mounting position Vertical Standards/specifications DIN EN 50178/IEC 62103 Connection Schemes FLKM S135-454-4UA/S400 FLKM S135-460-4UA/I/S400 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 S5-135 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 24 L- S5-135 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 24 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 L- S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 FLKM S135/S400/SO124 S7-400 1 2 11 22 4 6 FLKM S135-460-4UA/U/S400 8 10 15 17 19 21 13 24 38 48 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 N S5-135 1 2 4 6 8 10 12 14 16 18 20 S5-135 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 24 S7-400 34 46 27 29 31 33 39 41 43 45 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 S5-135 25 27 29 31 33 35 37 39 41 S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 101976_03_en PHOENIX CONTACT 6 S5/S7 ADAPTER 6ES5 465... to 6ES5 470... Ordering Data Description Type Order No. Pcs./Pck. 1 FLKM S135-465-4UA/T/S400 2314875 1 2 FLKM S135-465-4UA/UI/S400 2314888 1 3 FLKM S135-470-4UC/I/S400 2314626 1 4 FLKM S135-470-4UC/U/S400 2314891 1 Analog IN (Pt 100 only) from S5-135/155 to S7-400 6ES5 465-4UA13 to 6ES7 431-7KF10-0AB0 Analog IN (current and voltage measurement only) from S5-135/155 to S7-400 6ES5 465-4UA13 to 6ES7 431-0HH00-0AB0 6ES5 465-4UA13 to 6ES7 431-7QH00-0AB0 Analog OUT (current output only) from S5-135/155 to S7-400 6ES5 470-4UA13 to 6ES7 432-1HF00-0AB0 6ES5 470-4UC13 to 6ES7 432-1HF00-0AB0 Analog OUT (voltage output only) from S5-135/155 to S7-400 6ES5 470-4UA13 to 6ES7 432-1HF00-0AB0 6ES5 470-4UB13 to 6ES7 432-1HF00-0AB0 6ES5 470-4UC13 to 6ES7 432-1HF00-0AB0 Technical Data 1 2 3 Maximum permissible operating voltage 4 24 V DC Maximum permissible current (per branch) 2A 4A 4A 4A Maximum permissible current (separate power supply) 2A 4A 4A 4A Test voltage 500 V (50 Hz, 1 min.) Ambient temperature (operation) -20°C ... +50°C Mounting position Any Standards/specifications DIN EN 50178/IEC 62103 Connection Schemes FLKM S135-465-4UA/T/S400 FLKM S135-470-4UC/I/S400 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 23 24 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 S5-135 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 1718 19 202122 23 24 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4041 4243 44 45 4647 48 S5-135 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 24 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 LL- S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 FLKM S135-465-4UA/UI/S400 S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 FLKM S135-470-4UC/U/S400 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 S5-135 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 24 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 S7-400 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 2324 S5-135 1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17 18 19 202122 23 24 S7-400 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4748 S5-135 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 101976_03_en PHOENIX CONTACT 7 S5/S7 ADAPTER Adapters for Converting S5-135 to S7-300 S5/S7 adapters connect S5-135 front adapters wired with individual wires to S7-300 I/O modules. With the aid of the FLKM S135/S7/FLK50 converter module, the signals of the S5-135 front adapter can be converted to a 50-pos. strip. An FLK 50/EZ-DR/.../KONFEK 50-pos. system cable and a front adapter for SIMATIC® S7-300 (FLKM 50-PA-S300) connect the signals to the I/O module. 6ES5 420... to 6ES5 451... Ordering Data Description Type Order No. Pcs./Pck. FLKM S135/S7/FLK50/PLC 2314736 1 Digital IN and OUT 24 V DC from S5-135 to S7-300 IN 6ES5 420-4UA14 to 6ES7 321-1BL00-0AA0 6ES5 430-4UA14 to 6ES7 321-1BL00-0AA0 OUT 6ES5 441-4UA14 to 6ES7 322-1BL00-0AA0 6ES5 451-4UA14 to 6ES7 322-1BL00-0AA0 Technical Data Maximum permissible operating voltage 30 V AC/DC Maximum permissible current (per branch) 1A Maximum permissible current (separate power supply) 2A Test voltage 500 V (50 Hz, 1 min.) Ambient temperature (operation) -20°C ... +50°C Mounting position Any Standards/specifications DIN EN 50178/IEC 62103 Application Example Connection Schemes FLKM S135/S7/FLK50/PLC FLK50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1819 20 21 22 23 24 L+ DR1 LL2+ S5-135 FLK50 DR2 DR3 12 13 14 1516 17 18 19 2021 1 2 3 4 5 6 7 8 9 10 11 DR4 25 26 27 28 2930313233 34 35 36 37 38 39 40 41 4243 44 45 46 47 48 49 50 S5-135 2223 242526272829 3031 32 33 34 3536 37 3839 40 41 42 © PHOENIX CONTACT 08/2007 101976_03_en PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany Phone: +49 - 52 35 - 30 0 • Fax: +49 - 52 35 - 34 12 00 www.phoenixcontact.com 8