Energy and current measurement

Energy and current
measuring technology
Converting, measuring, and monitoring
Energy and current measuring
technology – converting, measuring,
and monitoring
Reduce costs, increase efficiency:
Systematic energy management is an ideal
tool for continuously increasing energy
efficiency in companies and organizations.
Identify potential cost savings for the
cost-effective and environmentally-friendly
operation of your machines and systems.
Phoenix Contact offers professional
products for energy and power
measurement.
Current transformers
PACT current transformers
offer a complete product range
for converting alternating
currents up to 4000 A into
secondary currents of 1 A and
5 A.
Sensors and meters
Current transformers
for retrofitting
Energy meters
EMpro energy meters acquire and
monitor the characteristic electrical
data of your machines and systems
centrally and on site.
2
PHOENIX CONTACT
PACT RCP current transformers
for retrofitting can be conveniently
installed where there is not
enough space for split core current
transformers.
Keep an eye on the flow rates of
water and compressed air in your
system and reduce costs as a result.
Table of contents
Advantages of energy management
Energy meters
Continuously recorded energy flow provides the basis for a target-oriented
operational energy management system.
Reduce energy costs
By identifying potential energy savings.
Reduce peak loads
With intelligent trend calculation and load
management.
Optimize system capacity
Through intelligent switching of system
parts, uniform network load, and reduced
harmonics.
Safeguard production processes and
minimize downtimes
By continuously monitoring system
parameters.
Pages 04 – 07
Current transformers for
retrofitting
Pages 08 – 09
Plug-in and winding current
transformers
Pages 10 – 17
Sensors and meters
Pages 18 – 19
Software for energy and
power measurement
Pages 20 – 21
Energy efficiency
Current transducers for
direct and alternating currents
Pages 22 – 23
Start your energy efficiency program
and reduce your energy costs.
Costs
Current transducers for
alternating currents
Pages 24 – 25
PV string monitoring
Pages 26 – 29
Voltage transducers
Page 30
Basics of current acquisition
Page 31
Software for energy and
power measurement
Acquire energy data for heat, cold,
air or electricity and efficiently
manage the use of these resources
in your machines and systems.
Current and voltage
measuring technology
You can use MCR current and
voltage transducers to convert
currents and voltages of all
waveforms into standard analog
signals.
PV string monitoring
SOLARCHECK provides reliable
information regarding the
performance of your photovoltaic
system. You can therefore detect
errors and take appropriate
countermeasures.
PHOENIX CONTACT
3
EMpro energy meters –
for your energy management
EMpro energy meters acquire and monitor
the characteristic electrical data of your
machines and systems. Using networkcapable devices ensures that all measuring
data is available centrally and on site.
With EMpro, you can be confident you
have the right measuring device solution
for your energy management.
Your advantages:
• Direct access to measured values – at the touch
of a button on the device or remotely from the
host computer
• User-friendly configuration – on site by
following the operator guidance or via the
integrated web server
• Easy integration into network structures, thanks
to flexible connection options
• High degree of planning reliability and
investment security, thanks to expansion
with additional special function modules and
communication modules
The communication expert
EMpro MA600
• Performs measuring tasks in power supply
applications up to 700 V AC
• Can be extended with communication modules and
special function modules
• Remote access via web server
4
PHOENIX CONTACT
Monitoring web server
Remote access to multiple meters –
with just one IP address
The web server that has been integrated into the Ethernet
communication modules allows you to conveniently
configure key parameters online. It also allows remote
access to key electrical characteristics such as current,
voltage, power, energy, and harmonics.
In your monitoring network, the master consists of an
EMpro MA600 meter, combined with an Ethernet gateway.
You can conveniently integrate the lower-level energy
meters as slaves via the web server interface. You can
therefore access all energy data with just one IP address.
The universal solution
on the front panel
The compact
DIN rail solution
EMpro MA400
EMpro MA250
• Performs standard measuring tasks
up to 500 V AC
• Can be extended with RS-485 module
and pulse module
• Performs measuring tasks in small control
cabinets directly on the machine
• Integrated RS-485 interface
PHOENIX CONTACT
5
Monitoring energy flow and logging energy data
Use network-capable EMpro meters to monitor
characteristic electrical data centrally and on site.
The modular controller gathers all relevant energy
characteristics of the production processes and logs these in
an SQL database.
Class 100 modular
controller
PSI-REP
repeater
PSI-MOS
FO converter
PSI-REP
repeater
RS-485
RS-485
RS-485
CONTACTRON
RS-485
motor manager
EMpro MA400 energy
meter
RS-485
communication
module
Motor
EMpro MA400
energy meter
EMpro MA400
energy meter
Repeaters
PSI repeaters increase the performance and
availability of bus systems.
• Increased range and number of devices
• Individual network structures
• 4-way electrical isolation
• Can be combined with PSI-MOS FO
converters
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PHOENIX CONTACT
EMpro MA250
energy meter
FO converters
PSI-MOS FO converters contribute to
interference-free data transmission in serial
Ethernet and fieldbus applications.
• Fiber optic connections of up to 45 km
• Individual network structures
• High-grade electrical isolation
• Can be combined with PSI-MOS repeaters
Compressed air
sensor
Software for data logging
Turn your controller into a data logger. The
SD FLASH 512MB ILDLC FLEX memory
card from Phoenix Contact provides all the
software needed to extend your PLC for
use as a data logger. The software contains
the familiar application from the FLEX data
logger kit. In conjunction with an ILC 151
GSM/GPRS modular controller, 3 digital and
4 analog input or output terminal blocks can
be mounted.
Product overview: EMpro energy meters
The DIN rail adapter enables EMpro MA600
and EMpro MA400 built-in devices to also be
mounted on the DIN rail.
Order No.: 2902078
Type:
EEM-MKT-DRA
Type
Order No.
EMpro MA600
EMpro MA400
EMpro MA250
EMpro MA200
EMpro MA600
EEM-MA400
EEM-MA250
EEM-MA200
2901366
2901364
2901363
2901362
Direct/
via current transformer
Via current transformer
Via current transformer
Via current transformer
Up to 700 V
Up to 500 V
Up to 500 V
Up to 500 V
kWh +/- / kvarh +/-
kWh + / kvarh +
kWh + / kvarh +
kWh + / kvarh +
Up to
63rd harmonic
Up to
63rd harmonic
Up to
51st harmonic
Up to
51st harmonic
Up to
51st harmonic
EEM-RS485-MA600
2901367
EEM-PB-MA600
2901368
EEM-PB12-MA600
2901418
EEM-ETH-MA600
2901373
EEM-ETH-RS485-MA600
2901374
EEM-RS485-MA400
2901365
Integrated
RS-485 interface
EMpro MA600-24DC
Type
2902352
Order No.
Measurement
Currents
I 1, I 2, I 3, ΣI
I 1, I 2, I 3, IN (calculation)
Maximum values
Mean values
Current measurement
Voltages
U12, U23, U31, V1, V2, V3
Maximum values, mean values
Voltage measurement via
voltage transducer
Voltage measurement,
direct (AC)
Frequency
Power
F
ΣP, ΣQ, ΣS (+/-)
P, Q, S per phase (+/-)
Maximum values P, Q, S
Mean values P, Q, S
Trend power
Power factor
Metering
ΣPF; PF per phase
Real energy/reactive energy
2-tariff meter
Operating hours
Harmonics
THD I/U in %
Harmonics analysis
Outputs
1 config. pulse/alarm output
Inputs
1 configurable input
Communication modules (optional)
RS-485 JBUS/MODBUS
PROFIBUS 1.5 Mbps
PROFIBUS 12 Mbps
Ethernet
with integrated web server
RS-485/Ethernet gateway
with integrated web server
Special function modules (optional)
Memory (512 kB)
2 digital inputs/outputs
2 analog outputs
Temperature module
2 pulse outputs
1 pulse output or one threshold value
EEM-MEMO-MA600
2901370
EEM-2DIO-MA600
2901371
EEM-2AO-MA600
2901475
EEM-TEMP-MA600
2901949
EEM-IMP-MA600
2904313
EEM-IMP-MA400
2904314
Current transformers for retrofitting –
fast installation in a confined space
PACT RCP current transformers for
retrofitting can be conveniently mounted
where there is not enough space for
split core current transformers. Acquire
alternating currents up to 4000 A with the
universal current measuring system. Benefit
from fast installation that does not
In a confined space
The compact Rogowski coil can
also be installed conveniently
where the gap between the
power rails is relatively small.
require you to remove system parts.
Your advantages:
• High system availability due to easy
installation without removing system parts
• Transform alternating currents up to 4000 A
using a single measuring system
• Space saving and handy, as the current
strength does not affect the size and weight
• Safe installation and operation: no
dangerous open circuit voltages
• Harmonics and transients detected with
phase accuracy with a large frequency range
from 10 to 5000 Hz
• Secured on power rails and circular
conductors, thanks to professional fixing
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PHOENIX CONTACT
Fast installation
Simply place the handy Rogowski
coil quickly around power rails
and circular conductors.
Product overview: PACT RCP current transformers for retrofitting
Current transformer for retrofitting
Set consists of Rogowski coil and measuring
transducer
Rogowski coil and measuring transducer
(1 A output signal)
Length of measuring coil: 300 mm
Order No.
PACT RCP-4000A-1A-D95
2904921
Length of measuring coil: 450 mm
Order No.
PACT RCP-4000A-1A-D140
2904922
Length of measuring coil: 600 mm
Order No.
PACT RCP-4000A-1A-D190
2904923
Holder for power rails
(suitable for all coil lengths)
2904895
PACT RCP-CLAMP
Technical data for measuring coil
10 Hz ... 5000 Hz
Frequency range
< 1% (the measuring coil is at a right angle
to the live connector)
Position error
1000 V AC (rms CAT III); 600 V AC (rms CAT IV)
Rated insulation voltage
Ambient temperature (operation)/(storage/transport)
-30°C ... +80°C/-40°C ... +90°C
Technical data for measuring transducer
0 ... 100 A, 250 A, 400 A, 630 A,
1000 A, 1500 A, 2000 A, 4000 A
1 A AC (effective at sine)
Measuring ranges (current) via DIP switch
Output signal, current
Nominal supply voltage range
19.2 V DC ... 30 V DC
Maximum transmission error
≤ 0.5% (of final range value)
PACT RCPRogowskispule
45 Hz ... 65 Hz
Frequency range
-20°C ... +70°C/-25°C ... +85°C
Ambient temperature (storage/transport)
Motor
Application examples for retrofitting current measuring technology
Standard signal generation
Central energy data acquisition
The current transformer converts the input current
down to 1 A. For example, a downstream current
transducer generates a 4 … 20 mA signal from this
secondary current for further processing.
Downstream EMpro energy meters can be used to acquire
and display characteristic data directly in the control cabinet
and then forward it to your control system.
PACT RCP-D95
Ord.-No.: 29 04 890
300 mm
1000V CAT III
600V CAT IV
OUT: 100mV / kA / 50Hz
Tamb: -30°...+80° C / -22°...+176°F
PACT RCP-D95
Ord.-No.: 29 04 890
300 mm
1000V CAT III
600V CAT IV
OUT: 100mV / kA / 50Hz
Tamb: -30°...+80° C / -22°...+176°F
Serial No. 9N1XNB0005
Serial No. 9N1XNB0005
Motor
Motor
PACT RCP
Rogowski coil
PACT RCP-D95
Ord.-No.: 29 04 890
PACT RCP
Rogowski coil
300 mm
1000V CAT III
600V CAT IV
OUT: 100mV / kA / 50Hz
Tamb: -30°...+80° C / -22°...+176°F
PACT RCP-D95
Ord.-No.: 29 04 890
300 mm
1000V CAT III
600V CAT IV
OUT: 100mV / kA / 50Hz
Tamb: -30°...+80° C / -22°...+176°F
Serial No. 9N1XNB0005
Serial No. 9N1XNB0005
PACT RCP-D95
Ord.-No.: 29 04 890
300 mm
1000V CAT III
600V CAT IV
OUT: 100mV / kA / 50Hz
Tamb: -30°...+80° C / -22°...+176°F
PACT RCP-D95
Ord.-No.: 29 04 890
300 mm
1000V CAT III
600V CAT IV
OUT: 100mV / kA / 50Hz
Tamb: -30°...+80° C / -22°...+176°F
Serial No. 9N1XNB0005
Serial No. 9N1XNB0005
24V
24V
0V
0V
Ethernet
OUT I GND GND GND
ERR
PACT RCP current
transducer
MACX MCR-SL-CAC-5-I
PWR
300
Modular
controller
MCR current
transducer
300
300
300
300
PACT RCP current
transducer
300
PC
EMpro MA600
energy meter
PHOENIX CONTACT
9
Plug-in and winding current
transformers – extremely versatile
PACT current transformers offer a
complete product range for converting
alternating currents up to 4000 A into
secondary currents of 1 A and 5 A.
Depending on requirements, bus-bar,
plug-in, and winding current transformers
are available.
PACT current transformers are available
in different transformation ratios, accuracy
classes, and rated power values – in 3300
versions, for your current measurement
requirements.
Saves space and time
The tool-free transformer
quick-action mechanism ensures
secure and precise positioning.
You can even mount the
transformer in areas where a
screwdriver does not fit.
Your advantages:
• Considerable time savings, thanks to
tool-free mounting with the transformer
quick-action mechanism
• Extra safety – safe isolation according to EN 50178
• Variable mounting, thanks to flexible fixing options
• Detect peak loads reliably with a thermal nominal
continuous current that is 120% of the primary rated
current
Variable and space-saving mounting
You can install PACT current transformers
vertically or horizontally. If you are short
of space, simply mount the transformer
horizontally on the power rail. This saves
space – for example when measuring branch
outlets of the main supplying rail.
10
PHOENIX CONTACT
Extra safety across the entire system application
Safe isolation according to EN 50178
PC
PC
24V
24V
00V
V
24V
0V
PWR
ERR
Motor
ON OFF
1A
5A
1
2
MCR
current
transducer
0V
PWR
ERR
Motor
0V
ON OFF
1A
NC
5A
1
2
MCR
current
transducer
NC
PACT MCR V2
12020-159
Current transformer
according to EN 60044-1
EN 60044-1
EN 50178
(transformer standard)
(for power installations)
480 V (L - L)
277 V (L - N)
720 V (L - L)
416 V (L - N)
1000 V (L - L)
577 V (L - N)
PACT current transformers have significantly greater
air and creepage distances and are individually tested
with 12 kV. This ensures increased safety.
In EN 50178, the specified voltage relates to the
phase/neutral conductor, which means that in
this case the rated insulation voltage of a typical
720 V transformer is only 416 V (L-N). In system
applications, PACT current transformers even
support use up to 1000 V (L-N).
1000 V (L - N) PACT
Impulse withstand voltage
for transformer testing
– At 277 V (L–N)
3 kV
6 kV
– At 1000 V (L–N)
6 kV
12 kV PACT
Safe detection of current peaks
PACT current transformers can be used to safely detect current
peaks greater than the rated nominal current strength without
resulting in any damage. This is due to the fact that the current
transformers are designed for a continuous nominal current that is
120% of the primary rated current strength.
PACT current transformer
EN 50178 prescribes significantly higher impulse
withstand voltages for transformer testing. When
testing according to EN 60044, these requirements
are no longer met from a rated insulation voltage of
480 V (L-L) upwards.
Operating voltage comparison
–
24V
ND
OUT I GND GND GND
OUT I GND GND GND
ND
PACT current transformers ensure that:
• No sparkover can occur on the secondary side
of the transformer
• Human life is protected inside and outside the
control cabinet
Rated
insulation voltages
(operating voltage)
Modular
controller
MACX MCR-SL-CAC-5-I
MCR-SL-CAC-5
EN 50178 differs considerably from EN 60044,
the usual standard for transformers, with regard
to safety:
• Greater air and creepage distances
• Higher test voltage
Modular
controller
MACX MCR-SL-CAC-5-I
MCR-SL-CAC-5
PACT current transformers offer safe isolation
according to standard EN 50178. This is relevant
for “electronic equipment for use in power
installations”.
I pn
120 %
100 %
This means that for a rated current that is 1.2 times greater, a
PACT current transformer with a specified rated power of 10 VA
does indeed deliver 14.4 VA – and on a continual basis.
t
PACT current transformers also safely detect higher
current peaks.
PHOENIX CONTACT
11
Examples of use for PACT current transformers
MCR
current transducer
Standard signal generation
The PACT current transformer transforms
the input current into 1 A AC or 5 A AC.
For example, a downstream current
transducer generates a 4 ... 20 mA signal
from this secondary current for further
processing.
PACT
current
transformer
L1
Modular controller
Motor
N
EMD
monitoring relay
Load monitoring
When combined with a PACT current
transformer, a real power monitoring relay
can even monitor the load of larger motors.
PACT
current
transformer
Motor
L1
L2
L3
Motor manager
The CONTACTRON EMM motor manager
protects the motor and system against
critical overload and underload states.
• Integrated full motor protection
• Saves the cost of sensors
• Protection of high-quality system parts
12
PHOENIX CONTACT
Contactor
Monitoring relays
EMD monitoring relays offer an inexpensive
way of monitoring numerous machine and
system parameters such as:
• Current and voltage
• Phase parameters
• Power factor and real power
• Motor winding temperature
• Levels
Examples of use for PACT current transformers
CONTACTRON
motor manager
Electric motor
Motor management
PACT current transformers also enable the
use of load relays with motor management,
even at higher currents.
L1
L2
Contactor
L3
PACT
current transformer
EMpro MA250
energy meter
Energy measuring technology
The extensive PACT current transformer
range supports various different applications
in energy measuring technology: downstream
EMpro energy meters can be used to acquire
and display characteristic data directly in the
control cabinet and then forward it to the
PLC.
RS-485
Mains
supply
Controllers
Motor
PACT
current transformer
Power measurement terminal
The IB IL PM 3P/N/EF-PAC Inline power
measurement terminal is used to analyze
AC power grids and is used in distribution
systems, for example, for measuring current,
voltage, and power, as well as identifying
distortion and harmonics.
• Supports 5 A AC direct connection
• Measurement of the neutral conductor
current
Modular controller
The class 100 modular controllers can log
operating states and energy data.
• Application can be freely programmed using
the PC WORX software
• Comprehensive function libraries for direct
SQL communication
Test disconnect terminal blocks
The compact test disconnect terminal
blocks in the CLIPLINE complete system
reliably protect your current transformers
against damage. The patented plug ensures
convenient automatic, leading short circuit.
PHOENIX CONTACT
13
Product overview: PACT current transformers
30
30
60
28
23x23
16x33
64
21
50
26
33x16
16
16
44
t = 30 mm
50 … 500 A
t = 30 mm
50 … 750 A
Order No. PACT MCR-V1-21-44
Type
2277268
Order No.
Type
Technical data
PACT MCR-V2-3015-60
2277271
Technical data
Ø 21 mm
Circular conductor dimensions
Ø 28 mm
Circular conductor dimensions
Rail dimensions (maximum)
Rail dimensions (maximum)
30 x 15 mm
20 x 20 mm
1 A/5 A
Secondary current Isn
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
C05 = 0.5/C10 = 1
Accuracy class
Primary rated current and rated power
Primary rated current and rated power
Isn: 1 A/cl.: 0.5
Ipn
Sn
100 … 500 A
1.25 … 10 VA
Isn: 1 A/cl.: 0.5
Ipn
Sn
100 … 750 A
1.25 … 15 VA
1.25 … 20 VA
Isn: 1 A/cl.: 1
50 … 500 A
1.25 … 10 VA
Isn: 1 A/cl.: 1
50 … 750 A
Isn: 5 A/cl.: 0.5
100 … 500 A
1.25 … 7.5 VA
Isn: 5 A/cl.: 0.5
200 … 750 A
2.5 … 10 VA
Isn: 5 A/cl.: 1
50 … 500 A
1.25 … 10 VA
Isn: 5 A/cl.: 1
60 … 750 A
1.25 … 15 VA
Calibratable version
Order No. PACT MCR-V1C-21-44
2277420
70
Calibratable version
Order No. PACT MCR-V2C-3015-60
Quick-action mechanism
Order No. PACT FAST-MNT-W16-L40 2276638
2277433
Quick-action mechanism
Order No. PACT FAST-MNT-W16-L65 2276641
30
30
16
Type
Order No.
PACT MCR-V2-4012-70
13x50,5
42
31x41
41x31
92
33
t = 30 mm
75 … 1000 A
50,5x13
13x40,5
31x31
40,5x13
74
16
85
t = 30 mm
100 … 1500 A
2277284
Technical data
Type
Order No.
PACT MCR-V2-5012-85
2277297
Technical data
Ø 33 mm
Circular conductor dimensions
Rail dimensions (maximum)
Ø 42 mm
Circular conductor dimensions
40 x 12 mm
Rail dimensions (maximum)
50 x 12 mm
2 x 30 x 10 mm
2 x 40 x 10 mm
1 A/5 A
Secondary current Isn
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
C05 = 0.5/C10 = 1
Accuracy class
Primary rated current and rated power
Primary rated current and rated power
Ipn
Sn
Ipn
Sn
125 … 1000 A
1.25 … 15 VA
Isn: 1 A/cl.: 0.5
150 … 1500 A
1.25 … 15 VA
Isn: 1 A/cl.: 1
75 … 1000 A
1.25 … 15 VA
Isn: 1 A/cl.: 1
100 … 1500 A
1.25 … 30 VA
Isn: 5 A/cl.: 0.5
125 … 1000 A
1.25 … 15 VA
Isn: 5 A/cl.: 0.5
150 … 1500 A
1.25 … 15 VA
Isn: 5 A/cl.: 1
75 … 1000 A
1.25 … 15 VA
Isn: 5 A/cl.: 1
100 … 1500 A
1.25 … 20 VA
Isn: 1 A/cl.: 0.5
Calibratable version
Order No. PACT MCR-V2C-4012-70
Calibratable version
Order No. PACT MCR-V2C-5012-85
Quick-action mechanism
Order No. PACT FAST-MNT-W13-L40 2276612
Quick-action mechanism
Order No. PACT FAST-MNT-W13-L40 2276612
Quick-action mechanism
Order No. PACT FAST-MNT-W13-L65 2276625
Quick-action mechanism
Order No. PACT FAST-MNT-W13-L65 2276625
14
PHOENIX CONTACT
2277446
2277459
Product overview: PACT current transformers
30
85
95
16
Order No.
PACT MCR-V2-6015-85
42x42
53
32x54
105
64x16
52
t = 30 mm
200 … 1600 A
Type
54x32
16x64
16x60,5
42x42
32x52
52x32
92
60,5x16
16
30
t = 30 mm
200 … 2500 A
2277336
Order No.
Type
Technical data
PACT MCR-V2-6315-95
2277307
Technical data
Ø 52 mm
Circular conductor dimensions
Rail dimensions (maximum)
Ø 53 mm
Circular conductor dimensions
60 x 15 mm
Rail dimensions (maximum)
63 x 15 mm
2 x 50 x 10 mm
2 x 50 x 10 mm
40 x 40 mm
40 x 40 mm
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
Primary rated current and rated power
Primary rated current and rated power
Ipn
Sn
Ipn
Sn
Isn: 1 A/cl.: 0.5
250 … 1250 A
1.25 … 5 VA
Isn: 1 A/cl.: 0.5
200 … 2000 A
2.5 … 20 VA
Isn: 1 A/cl.: 1
200 … 1250 A
2.5 … 5 VA
Isn: 1 A/cl.: 1
200 … 2000 A
2.5 … 20 VA
Isn: 5 A/cl.: 0.5
250 … 1600 A
1.25 … 20 VA
Isn: 5 A/cl.: 0.5
200 … 2500 A
2.5 … 30 VA
Isn: 5 A/cl.: 1
200 … 1600 A
2.5 … 30 VA
Isn: 5 A/cl.: 1
200 … 2500 A
2.5 … 45 VA
Calibratable version
Order No. PACT MCR-V2C-6015-85
Calibratable version
Order No. PACT MCR-V2C-6315-95
Quick-action mechanism
Order No. PACT FAST-MNT-W16-L40 2276638
2277462
Quick-action mechanism
Order No. PACT FAST-MNT-W16-L40 2276638
Quick-action mechanism
Order No. PACT FAST-MNT-W16-L65 2276641
Quick-action mechanism
Order No. PACT FAST-MNT-W16-L65 2276641
96
30
2277475
30
Type
Order No.
PACT MCR-V2-6040-96
61
33x63
116
t = 30 mm
200 … 2000 A
53x53
61
44x64
105
54x54
16x83
16
16
105
t = 30 mm
400 … 2500 A
2277349
Technical data
Type
Order No.
PACT MCR-V2-8015-105
2277352
Technical data
Ø 61 mm
Circular conductor dimensions
Rail dimensions (maximum)
Ø 61 mm
Circular conductor dimensions
60 x 40 mm
Rail dimensions (maximum)
80 x 15 mm
50 x 50 mm
2 x 60 x 10 mm
3 x 50 x 10 mm
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
Primary rated current and rated power
Primary rated current and rated power
Ipn
Sn
Ipn
Sn
Isn: 1 A/cl.: 0.5
250 … 1500 A
2.5 … 10 VA
Isn: 1 A/cl.: 0.5
400 … 2000 A
2.5 … 20 VA
Isn: 1 A/cl.: 1
200 … 1500 A
2.5 … 10 VA
Isn: 1 A/cl.: 1
400 … 2000 A
2.5 … 25 VA
Isn: 5 A/cl.: 0.5
250 … 2000 A
2.5 … 15 VA
Isn: 5 A/cl.: 0.5
400 … 2500 A
2.5 … 20 VA
Isn: 5 A/cl.: 1
200 … 2000 A
2.5 … 15 VA
Isn: 5 A/cl.: 1
400 … 2500 A
2.5 … 30 VA
Calibratable version
Order No. PACT MCR-V2C-6040-96
2277488
Calibratable version
Order No. PACT MCR-V2C-8015-105
2277491
PHOENIX CONTACT
15
Product overview: PACT current transformers
30
30
129
Order No.
PACT MCR-V2-8020-105
85
64x84
140
t = 30 mm
500 … 2000 A
Type
81x54
70
31x81
60x64
116
64x53
31x101
16
16
105
t = 30 mm
400 … 4000 A
2277365
Order No.
Type
Technical data
PACT MCR-V2-10020-129 2277378
Technical data
Ø 70 mm
Circular conductor dimensions
Rail dimensions (maximum)
Ø 85 mm
Circular conductor dimensions
2 x 80 x 10 mm
Rail dimensions (maximum)
2 x 100 x 10 mm
60 x 60 mm
80 x 64 mm
1 A/5 A
Secondary current Isn
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
C05 = 0.5/C10 = 1
Accuracy class
Primary rated current and rated power
Primary rated current and rated power
Ipn
Sn
Ipn
Sn
Isn: 1 A/cl.: 0.5
500 … 1600 A
2.5 … 10 VA
Isn: 1 A/cl.: 0.5
500 … 3000 A
2.5 … 20 VA
Isn: 1 A/cl.: 1
500 … 1600 A
2.5 … 15 VA
Isn: 1 A/cl.: 1
400 … 3000 A
2.5 … 30 VA
Isn: 5 A/cl.: 0.5
500 … 2000 A
2.5 … 15 VA
Isn: 5 A/cl.: 0.5
500 … 4000 A
2.5 … 25 VA
Isn: 5 A/cl.: 1
500 … 2000 A
2.5 … 15 VA
Isn: 5 A/cl.: 1
400 … 4000 A
2.5 … 30 VA
Order No. PACT MCR-V2C-8020-105
Calibratable version
2277501
Order No. PACT MCR-V2C-10020-129 2277514
Calibratable version
30
30
159
Type
Order No.
96
55x103
172
t = 30 mm
400 … 4000 A
83x83
140
56x101
34x126
16
16
129
t = 30 mm
400 … 4000 A
PACT MCR-V2-10036-129 2277381
Technical data
Type
Order No.
PACT MCR-V2-12020-159 2277394
Technical data
–
Circular conductor dimensions
Rail dimensions (maximum)
Ø 96 mm
Circular conductor dimensions
3 x 100 x 12 mm
Rail dimensions (maximum)
2 x 120 x 10 mm
3 x 100 x 10 mm
80 x 80 mm
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
Primary rated current and rated power
Primary rated current and rated power
Ipn
Sn
Ipn
Sn
Isn: 1 A/cl.: 0.5
500 … 3000 A
2.5 … 20 VA
Isn: 1 A/cl.: 0.5
400 … 4000 A
2.5 … 45 VA
Isn: 1 A/cl.: 1
400 … 3000 A
2.5 … 30 VA
Isn: 1 A/cl.: 1
400 … 4000 A
2.5 … 45 VA
Isn: 5 A/cl.: 0.5
500 … 4000 A
2.5 … 25 VA
Isn: 5 A/cl.: 0.5
400 … 4000 A
2.5 … 45 VA
Isn: 5 A/cl.: 1
400 … 4000 A
2.5 … 30 VA
Isn: 5 A/cl.: 1
400 … 4000 A
2.5 … 45 VA
Calibratable version
16
PHOENIX CONTACT
Order No. PACT MCR-V2C-10036-129 2277527
Product overview: PACT current transformers
30
16
64
172
72x122
t = 30 mm
400 … 4000 A
Type
Order No.
30
60
16
159
t = 30 mm
1 … 40 A
PACT MCR-V2-12040-159 2277404
Technical data
Type
Order No.
2277417
PACT MCR-V3-60
Technical data
–
Circular conductor dimensions
Rail dimensions (maximum)
4 x 120 x 10 mm
1 A/5 A
Secondary current Isn
–
Rail dimensions (maximum)
–
1 A/5 A
Secondary current Isn
C05 = 0.5/C10 = 1
Accuracy class
Circular conductor dimensions
C05 = 0.5/C10 = 1
Accuracy class
Primary rated current and rated power
Primary rated current and rated power
Ipn
Sn
Ipn
Sn
Isn: 1 A/cl.: 0.5
400 … 4000 A
2.5 … 30 VA
Isn: 1 A/cl.: 0.5
1 … 40 A
2.5 … 5 VA
Isn: 1 A/cl.: 1
400 … 4000 A
2.5 … 30 VA
Isn: 1 A/cl.: 1
1 … 40 A
2.5 … 5 VA
Isn: 5 A/cl.: 0.5
400 … 4000 A
2.5 … 30 VA
Isn: 5 A/cl.: 0.5
1 … 40 A
2.5 … 5 VA
Isn: 5 A/cl.: 1
400 … 4000 A
2.5 … 30 VA
Isn: 5 A/cl.: 1
1 … 40 A
2.5 … 5 VA
Accessories
Secondary terminal cover
to increase air and creepage
distances when installed
horizontally
Copper sleeves
for establishing a conductive
connection for horizontal assembly
PACT MCR-ETC-60
2277572
PACT MCR-CB-42-12
2277530
PACT MCR-ETC-75
2277585
PACT MCR-CB-28-12
2277543
PACT MCR-CB-21-12
2277556
PACT MCR-CB-21-8
2277569
Quick-action mechanisms
The distance between the top edge
of the power rail and the holding
latch varies according to the current
transformer housing and the power
rail material. Choose between the
two lengths based on the above
information.
*
W = Width of holding latch
L = Length of fixing pins
Adapter
for mounting on DIN rails
PACT MCR-RA
Insulating caps
for mounting screws
2277598
PACT MCR-ICAP
2277608
PACT FAST-MNT-W13-L65 2276625
PACT FAST-MNT-W13-L40 2276612
W*: 13 mm, L*: 65 mm; for:
W*: 13 mm, L*: 40 mm; for:
PACT MCR-V2-4012-70-...
PACT MCR-V2-4012-70-...
PACT MCR-V2-5012-85-...
PACT MCR-V2-5012-85-...
PACT FAST-MNT-W16-L65 2276641
PACT FAST-MNT-W16-L40 2276638
W*: 16 mm, L*: 65 mm; for:
W*: 16 mm, L*: 40 mm; for:
PACT MCR-V2-3015-60-…
PACT MCR-V2-3015-60-…
PACT MCR-V2-6015-85-…
PACT MCR-V2-6015-85-…
PACT MCR-V2-6315-95-…
PACT MCR-V2-6315-95-…
PHOENIX CONTACT
17
Sensors and meters –
keep an eye on the use of resources
Resources such as water and compressed
air are expensive. Using sensors and meters
from Phoenix Contact you can always
determine the exact amount supplied.
Thanks to calorimetric measurement, even
the smallest quantities are recorded. You
can therefore detect wear or leaks based
on the amount of air consumed. Keep an
eye on your system and reduce costs as a
result. You can connect the sensors and
meters to a controller via an IO-Link
master in Inline format.
18
PHOENIX CONTACT
Pressure sensor with IO-Link
Pressure sensors from Phoenix Contact
record the operating pressure of liquid or
gas media in the range from -1 to 10 bar.
The overload-proof ceramic measuring cell
is designed for in excess of 100 million
cycles and provides a high switching point
accuracy. The pressure switch enables the set
switching points to be used via two switching
outputs or all process data to be read via the
IO-Link interface.
Your advantages:
• Efficient use of resources, thanks to
comprehensive procurement data from sensors
and meters
• Detailed procurement measurement, thanks to
precise sensor and meter technology
• Intelligent sensor communication, thanks to
IO-Link technology
• Keep an eye on process values at all times – with
the integrated display on pressure sensors
Product overview: compressed air meters and pressure sensor
Record the following values:
• Current volumetric flow according
to ISO 2533 and DIN 1343
• Total volume used
• Temperature of the compressed
air in the monitored operating
processes
Compressed air meter
up to 15 Nm3/h
Order No.
Product designation
PSK AFS5000IOL
2700705
Compressed air meter
up to 75 Nm3/h
PSK AFS6000IOL
2700707
Compressed air meter
up to 75 Nm3/h
PSK AFS6050IOL
2700704
Technical data
0.06 … 15.0
0.25 … 75.0
0.25 … 75.0
0.001 … 1,000,000
0.001 … 1,000,000
0.001 … 1,000,000
A: ±3% MV + 0.3% MRFV
A: ±3% MV + 0.3% MRFV
A: ±15% MV + 1.5% MRFV
B: ±6% MV + 0.6% MRFV
B: ±6% MV + 0.6% MRFV
B: ±15% MV + 1.5% MRFV
G 1/4
R 1/2
G 1/2
Compressed air meter
up to 225 Nm3/h
Compressed air meter
up to 700 Nm3/h
Pressure sensor
up to 10 bar
Measuring range [Nm3/h]
Pulse value [m3]
Measuring accuracy [% of final value]
Process connection
Record the following values:
• Current volumetric flow according
to ISO 2533 and DIN 1343
• Total volume used
• Temperature of the compressed
air in the monitored operating
processes
• Operating pressure (pressure
sensor)
Product designation
Order No.
PSK AFS8000IOL
2700708
PSK AFS2000IOL
2700709
PSK APS70004IOL
2700710
Technical data
Measuring range [Nm3/h], [bar]
Pulse value [m3]
Measuring accuracy [% of final value]
0.75 … 225.0
2.3 … 700.0
0.003 … 3,000,000
0.010 … 4,000,000
A: ±3% MV + 0.3% MRFV
A: ±3% MV + 0.3% MRFV
B: ±6% MV + 0.6% MRFV
B: ±6% MV + 0.6% MRFV
R1
R2
Process connection
Leckagekosten in Anlagen
8000
8.000
€
1.600
1600
1.200
1200
6000
6.000
€
800
800
4000
4.000
€
400
400
2000
2.000
€
0 €0
00
1,0
1.0
1,5
1.5
2,0
2.0
3,0
3.0
4,0
4.0
Loss [l/min]
Costs p.a. [€]
Kosten/anno [€]
Volumetric
flow
Volumenstrom
Costs
caused by leaks
Leckagekosten
Verlust [l/min]
2.000
2000
10.000
€
10,000
±0.05%
G1/4 l
Record usage, reduce costs
Costs caused by leaks* in systems
12.000
€
12,000
-1 … 10
When leaks are detected in compressed air
networks, huge potential cost savings can
usually be found. In order to not only identify
these potential savings, but also reduce usage,
all energy flow in a company must be recorded
and logged. All in all, even the smallest
consumption rates play a role. The compact
volumetric flow sensors operate according
to the calorimetric measuring principle
and therefore even detect flow rates of
0.06 Nm3/h upwards.
5,0
5.0
Equivalent
diameterLeckagestelle
of leak point[mm]
[mm]
äquiv. Durchmesser
*Example costing
PHOENIX CONTACT
19
Software for energy and power
measurement – manage resource
consumption
In conjunction with a modular controller,
the new EMwise software from Phoenix
Contact is the efficient solution for
acquiring energy data for heat, cold, air or
electricity. You can therefore keep an eye
on your resources at all times and
efficiently manage their use in your
machines and systems.
Modular controller
Class 100 modular controllers impress with
their high function density at low prices.
They support all common communication
paths, such as Ethernet, mobile phone or
fixed-line network. The controllers can be
easily extended with Inline I/O modules
and offer an integrated web server. As the
interface between the control center and
I/O level, they efficiently control the data
flow within your system.
Your advantages:
• Fast startup of multiple devices – configurations
that are created can be easily copied to other
applications
• Easy parameterization, thanks to web-based
interface
• Direct parameterization of predefined sensors
• Measured data can be logged, thanks to
SQL link
20
PHOENIX CONTACT
Easy retrofitting of central energy data acquisition
Energy data acquisition for retrofitting
is the ideal solution for any company
where energy efficiency is important –
whether in production or the company
infrastructure. With the EMwise software
you can use existing components and
retrofit comprehensive and accurate
usage data acquisition based on a modular
controller. This also means that you
can accurately attribute the measuring
points obtained to buildings and system
parts. On the one hand this means that
resources can be saved; on the other hand
if energy usage is well documented and
evidence is provided, companies can apply
for government aid.
PC
Modular controller
with I/O modules
Flow meter
Energy meters
PSC's pulse counter
PSC's synchronization pulse
Compressed air meter
Load relay
Three performance classes – suitable for every area of application
Program and
configuration memory
Program and
configuration memory
Program and
configuration memory
ILC 131 ETH modular controller
ILC 131 ETH modular controller
ILC 191 ME/AN modular controller
Function
Evaluation of
digital pulse inputs
Evaluation of
digital and analog signals
Evaluation of digital and analog signals,
communication via Modbus
Designation
SD FLASH 2GB
EMWISE IMPULS
SD FLASH 2GB
EMWISE IMP ANALOG
SD FLASH 2GB
EMWISE EXTENDED
For up to 16 digital signals
For up to 16 digital and
6 analog signals
For up to 16 digital and 6 analog signals,
EMpro energy meters, M-bus counters,
M-bus level converters, IO-Link
sensors
2701745
2701746
2701747
Description
System requirements
Signals
Order No.
PHOENIX CONTACT
21
AC/DC current transducers –
current measurement for all waveforms
MCR current transducers can be used to
measure direct and alternating currents of
any waveform. Choose between adjustable
devices for precise mapping of small
measuring ranges up to 55 A or compact
devices in graded measuring ranges for
measuring high currents up to 600 A.
Flexible signal conditioning
Current transducers up to
55 A AC/DC
For high currents
Current transducers
up to 600 A AC/DC
Your advantages:
• Distributed use, thanks to compact
dimensions
• Variable mounting – on DIN rail or
mounting plate
• Easy wiring, thanks to COMBICON plug-in
connection terminal blocks
• For insulated conductors up to 32 mm in
diameter
22
PHOENIX CONTACT
Your advantages:
• Quick basic configuration via DIP switches
• Advanced configuration and diagnostic
options via software
• Optimum mapping of the measuring range,
thanks to programmable upper and lower
limits
• Limit value alarm – via relay or transistor
output
Product overview: MCR current transducers for direct and alternating currents
MCR current transducers in the range of 0 ... 11 A
and 0 ... 55 A operate according to the principle of
true r.m.s. measurement. They therefore process
all waveforms regardless of the form factor.
If desired, they can also be supplied readyconfigured in accordance with your data.
For additional information on current measurement and
true r.m.s. value measurement, please refer to page 23.
For DC/AC and distorted currents
0 ... 11 A
programmable and configurable
For DC/AC and distorted currents
0 ... 55 A
programmable and configurable
Configurable, with switching output
Order No.
MCR-S-1-5-UI-SW-DCI
2814650
MCR-S-10-50-UI-SW-DCI
2814663
Standard item, with switching output
Order No.
MCR-S-1-5-UI-SW-DCI-NC
2814731
MCR-S10-50-UI-SW-DCI-NC
2814744
Configurable, without switching output
Order No.
MCR-S-1-5-UI-DCI
2814634
MCR-S-10-50-UI-DCI
2814647
MCR-S-1-5-UI-DCI-NC
2814715
MCR-S10-50-UI-DCI-NC
2814728
Standard item, without switching output Order No.
Technical data
Current measurement
Frequency range
Connection method
0 … 11 A AC/DC
0 … 55 A AC/DC
(programmable, configurable)
(programmable, configurable)
15 … 400 Hz
15 … 400 Hz
Screw connection
Push-through connection, Ø 10.5 mm
Output signal (current output)
0 … 20 mA / 4 … 20 mA
0 … 20 mA / 4 … 20 mA
Output signal (voltage output)
0 … 5 V / 1 … 5 V / 0 … 10 V / 2 … 10 V / -5 … 5 V / - 10 … 10 V
0 … 5 V / 1 … 5 V / 0 … 10 V / 2 … 10 V / - 5 … 5 V / - 10 … 10 V
20 … 30 V DC
20 … 30 V DC
Supply voltage UB
Maximum transmission error
Ambient temperature range
< 0.5%
< 0.5%
(of nominal range value under nominal conditions)
(of nominal range value under nominal conditions)
- 20 … +60°C
- 20°C … +60°C
For DC/AC and distorted currents
0 … 300 A
Voltage output
For DC/AC and distorted currents
0 … 600 A
Current output
MCR current transducers in the range of
0 ... 300 A and 0 ... 600 A operate according to
the principle of true r.m.s. measurement. They
therefore process all waveforms regardless of the
form factor.
For additional information on current measurement and
true r.m.s. value measurement, please refer to page 23.
Input current range: 0 … 100 A
Order No.
MCR-SL-CUC-100-U
2308108
MCR-SL-CUC-100-I
2308027
Input current range: 0 … 200 A
Order No.
MCR-SL-CUC-200-U
2308205
MCR-SL-CUC-200-I
2308030
Input current range: 0 … 300 A
Order No.
MCR-SL-CUC-300-U
2308302
Input current range: 0 … 400 A
Order No.
MCR-SL-CUC-300-I
2308043
MCR-SL-CUC-400-I
2308072
Input current range: 0 … 500 A
Order No.
MCR-SL-CUC-500-I
2308085
Input current range: 0 … 600 A
Order No.
MCR-SL-CUC-600-I
2308098
Technical data
Current measurement
Frequency range
Connection method
0 … 100 A, 200 A, 300 A
0 … 100 A, 200 A, 300 A, 400 A, 500 A, 600 A
20 … 6000 Hz
20 … 6000 Hz
Cable fit, Ø 32 mm
Cable fit, Ø 32 mm
0 … 10 V
4 … 20 mA
20 … 30 V DC
20 … 30 V DC
Maximum transmission error
< ±1% (of final value)
< ±1% (of final value)
Ambient temperature range
- 40 … +65°C
- 40 … +65°C
Output signal
Supply voltage UB
PHOENIX CONTACT
23
AC current transducers –
for sinusoidal and non-sinusoidal
alternating currents
MCR current transducers can also be used
to acquire distorted alternating currents
and convert them into a standard analog
signal. There are two product ranges:
an adjustable version with a variable
supply concept or a version with a hinged
Rogowski sensor for easy installation and
retrofitting.
Adjustable and
flexible supply
Current transducers
up to 12 A
Convenient
installation
Current transducers
up to 200 A
Your advantages:
• Uninterrupted installation with hinged
sensor
• Current measurement without shunt,
thanks to Rogowski sensor
• Easy wiring, thanks to plug-in connection
terminal blocks
• Mounting on DIN rail or mounting plate
24
PHOENIX CONTACT
Your advantages:
• Input and output signal set
via DIP switch
• Versions for worldwide use with wide range
input
• 24 V supply via DIN rail connector
• Operating state diagnostics via LED on the
front
• Protection against disturbances, thanks to
three-way electrical isolation
Product overview: MCR current transducers for alternating currents
MCR current transducers in the range of 0 ... 5 A
and 0 ... 12 A operate according to the principle of
true r.m.s. measurement. They therefore process
all waveforms regardless of the form factor.
For additional information on current measurement and
true r.m.s. value measurement, please refer to page 23.
For sinusoidal alternating currents
up to 0 ... 5 A/0 ... 12 A
(configurable)
For sinusoidal and non-sinusoidal
alternating currents up to 0 ... 200 A,
with voltage output (...-U),
with current output, loop-powered (...-I-LP)
Type
Order No.
MACX MCR-SL-CAC-5-I
2810612
MCR-SL-S-100-U
2813457
Type
Order No.
MACX MCR-SL-CAC-5-I-UP
2810625
MCR-SL-S-100-I-LP
2813486
Type
Order No.
MACX MCR-SL-CAC-12-I-UP
2810638
Type
Order No.
MCR-SL-S-200-U
2813460
MCR-SL-S-200-I-LP
2813499
Technical data
0 … 1 A/0 … 5 A
Current measurement
0 … 50 / 75 / 100 A (…-S-100-U and …S-100-I-LP)
(configurable, …-5-I and …-5-I-UP)
0 … 5 A / 0…12 A (configurable, …12-I-UP)
Frequency range
Connection method
Output signal
Supply voltage UB
0 … 100 / 150 / 200 A (…-S-200-U and …S-200-I-LP)
45 … 65 Hz
30 … 6000 Hz
Screw connection
Cable fit, Ø 18.5 mm
0 ... 20 mA/4 ... 20 mA (configurable)
0 … 5 V / 0 … 10 V (…-U); 4 … 20 mA (…-I-LP)
19.2 … 30 V DC (…5-I)
20 … 30 V DC
19.2 … 253 V AC/DC (…-UP versions)
< 0.5%
Maximum transmission error
< 1% (of final value)
(of nominal range value under nominal conditions)
Ambient temperature range
-20 … +65°C
-20 … +60°C
Passive current transducer for
sinusoidal alternating currents
0 ... 1 A/0 ... 5 A loop-powered
Current protector
for sinusoidal alternating currents
0 … 16 A AC
Passive current transducer for sinusoidal alternating
currents of 0 ... 1 A/0 ... 5 A
• Loop-powered
• 1 A AC and 5 A AC measuring ranges,
reconnectable
The current protector converts sinusoidal
alternating currents of up to 16 A AC to binary
switching signals.
• Freely selectable switching point
• Relay PDT output
• Adjustable switching hysteresis
• 3-way isolation
• Adjustable operating/closed-circuit current behavior
Type
Order No.
2814359
MCR-SLP-1-5-UI-0
2864464
MCR-SL-S-16-SP-24
Technical data
Current measurement
Frequency range
Connection method
Output signal
Response delay
Supply voltage UB
0 … 1 A / 0 … 5 A (reconnectable)
0 … 16 A AC
45 … 60 Hz
45 … 65 Hz
Screw connection
Push-through connection, Ø 4.2 mm
0 … 10 V / 0 … 20 mA
Relay output: 1 PDT
–
Typically 0.1 … 10 s (adjustable via potentiometer)
Loop-powered
20 … 30 V DC
Maximum transmission error
< 0.5% (of final value)
–
Ambient temperature range
-25 … +60°C
-25 … +65°C
PHOENIX CONTACT
25
Photovoltaic string monitoring –
utilize solar electricity efficiently
Detect errors – increase efficiency:
photovoltaic systems should achieve
maximum energy yield within the shortest
possible time.
SOLARCHECK provides reliable
information regarding the state of your
photovoltaic system. You can therefore
respond to errors in individual strings
directly and take appropriate
countermeasures.
Your advantages:
• Low costs and wiring effort, as an additional power supply unit is not
required in the device connection box
• Design flexibility for string boxes, thanks to 4 and 8-channel versions
• Space-saving installation, thanks to the compact design
• Easy integration in monitoring systems, thanks to Modbus RTU
communication
• Monitoring of remote indication contacts by means of an additional
digital input
• Flexible expansion, thanks to optional voltage measurement
of up to 1500 V DC
26
PHOENIX CONTACT
Communication module
The communication module collects the
values from the measuring modules and, as a
Modbus slave, forwards them to your central
control system. It is also used to supply
the measuring modules in the field. The
communication module is simply integrated
into an existing network as a Modbus RTU
device.
Current measuring modules
Voltage measuring module
In a measuring module just 22.5 mm wide,
the characteristic data of your PV systems
is determined on a contact-free basis with
the aid of Hall sensors and forwarded to
the communication module. 4 and 8-channel
versions are available.
With the voltage measuring module you can
measure DC voltages up to 1500 V. The
module is suitable for measuring in both
grounded and isolated PV systems. You can
also flexibly use the voltage measurement
outside the monitoring system as a simple
analog device.
PV string monitoring couldn't be
easier with SOLARCHECK
Lead the power cables quickly and easily
through the openings in the measuring module.
The 2-wire communication cable is also used
to supply the measuring modules with power.
This means that you can supply up to eight
measuring modules with one communication
module – without an additional power supply.
With a width of just 22.5 mm, the narrow
measuring module bundles the cables in a
confined space. This saves space in your control
cabinet. Combine 4 and 8-channel current
measuring modules to tailor the system to your
application.
16-channel current measurement with space-saving installation
PHOENIX CONTACT
27
Monitoring photovoltaic strings
The measuring system can be used to measure up to eight direct currents and one DC voltage value at the same time. The complete
system enables you to operate eight measuring modules on one communication module. The two-wire communication cable is also
used to supply the measuring modules with power. Only one central power supply is therefore required on the communication module
for this configuration.
Modular controller
Measuring module for current
(4 strings)
Data cables
Solar cables
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
STOP
RUN/PROG
RESET
PRG
1.1
2.1
1.1
2.1
1.1
2.1
1.1
2.1
1.2
2.2
1.2
2.2
1.2
2.2
1.2
2.2
1.3
2.3
1.3
2.3
1.3
2.3
1.3
2.3
1.4
2.4
1.4
2.4
1.4
2.4
1.4
2.4
Measuring module for current
(8 strings)
LINK
PV field
Modbus
Measuring module for current
(8 strings)
Communication module
(for up to 8 measuring modules)
Measurement and
control technology
Measuring module
for voltage
Automation and visualization
PV field
String
combiner box
Inverter station
Modular controller
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
STOP
RUN/PROG
RESET
PRG
1.1
2.1
1.1
2.1
1.1
2.1
1.1
2.1
1.2
2.2
1.2
2.2
1.2
2.2
1.2
2.2
1.3
2.3
1.3
2.3
1.3
2.3
1.3
2.3
1.4
2.4
1.4
2.4
1.4
2.4
1.4
2.4
LINK
Measuring module
for string current
Communication module
(for up to 8 measuring modules)
Measuring module
for voltage
Power supply
Use continuous production data acquisition and data management to increase the
efficiency and yield of your PV system.
Automation and visualization tools from Phoenix Contact enable worldwide networking
of free-standing systems. This enables you to acquire and evaluate data at all times. The
open register structure of the Solarcheck system enables quick and easy integration in
your individual software environment.
28
PHOENIX CONTACT
Product overview: SOLARCHECK PV string monitoring
The modular Solarcheck monitoring system
consists of various devices for current and
voltage measurement and an associated
communication module.
Current measuring module,
20 A DC, 8-channel
Type
Order No.
2903241
SCK-M-I-8S-20A
Extension module, 4-channel,
current measurement, 20 A DC
2903242
SCK-M-I-4S-20A
Technical data
0 … 20 A
0 … 20 A
-1 A ... 0 A
-1 A ... 0 A
Via SCK-C-MODBUS module
Via SCK-C-MODBUS module
Current measurement
Reverse current detection
Supply voltage UB
45 mA
45 mA
0.02%/K (from T > 25°C)
0.02%/K (from T > 25°C)
Maximum transmission error
< 1%
< 1%
Degree of protection
IP20
IP20
- 20 … +70°C
- 20 … +70°C
Communication module
RS-485 (Modbus RTU)
Voltage measuring module
0…1500 V DC
Internal power consumption
Temperature coefficient
Ambient temperature range
Type
Order No.
2901674
SCK-C-MODBUS
2903591
SCK-M-U-1500V
Technical data
Voltage measurement
Interfaces
Serial transmission speed
Supply voltage UB
Internal power consumption
Temperature coefficient
Maximum transmission error
Degree of protection
Ambient temperature range
–
0 … 1500 V DC
–
Output signal 2 … 10 V
RS-485 Modbus RTU
–
9.6 / 14.4 / 19.2 / 38.4 kbps
–
24 V DC (-10% ... +25%)
Via SCK-M-I module or separate
12 mA
35 mA
–
< 0.03%/K (from T > 25°C)
–
< 1% (after additional adjustment)
IP20
IP20
-20…+70°C
-20…+70°C
PHOENIX CONTACT
29
Voltage transducers
MCR voltage transducers can be used to
acquire DC and AC voltages in various
signal ranges and convert them into
standard analog signals.
Your advantages:
• Bidirectional output signals
• Precise mapping of the measuring result,
thanks to graded voltage ranges
• ZERO/SPAN adjustment ±20%
• High operational reliability, thanks to 3-way
electrical isolation
Product overview: MCR voltage transducers
For DC voltages
0 ... ±660 V DC
Order No.
Type
For sinusoidal AC voltages
0 ... 440 V AC
2811116
MCR-VDC-UI-B-DC
MCR-VAC-UI-O-DC
2811103
Technical data
Voltage measurement/resistance
Resistance
ZERO/SPAN adjustment
Frequency range
Output signal
Bipolar: 0 … 24 / 36 / 54 / 80 / 120 / 170 / 250 / 370 / 550 V DC
0 … 24 / 36 / 54 / 80 / 120 / 170 / 250 / 370 V AC
24 / 36 / 54 / 80 / 120 / 170 / 250 / 370 / 550 k Ω
24 / 36 / 54 / 80 / 120 / 170 / 250 / 370 k Ω
±20% / ±20%
±20% / ±20%
–
45 … 400 Hz
- 10 … 10 V / - 20 … 20 mA
0 … 10 V / 0 … 20 mA / 4 … 20 mA
18.5 … 30.2 V DC
18.5 … 30.2 V DC
Maximum transmission error
< 1% (of final value)
< 1.5% (of final value)
Ambient temperature range
- 25 … +50°C
- 25 … +60°C
Supply voltage UB
30
PHOENIX CONTACT
Basics of current acquisition
r.m.s. value acquisition according to the transformer principle (RMS)
According to Faraday's law of induction,
a magnetic flux which changes over time
produces an induced voltage at the terminals
of a coil. A circuit arrangement consisting
of two electrically isolated but magnetically
coupled circuits is known as a transformer.
This is one of the simplest and most
commonly used methods of current transfer.
r.m.s. value acquisition according to the
transformer principle (RMS)
True r.m.s. value acquisition according to the Rogowski principle (TRMS)
The Rogowski principle is a special
method used to measure sinusoidal and
non-sinusoidal alternating currents in a
transformer. A non-ferrous induction coil
(air-core coil), known as the Rogowski coil,
measures the magnetic voltage along a closed
circumference around a live conductor. The
output signal of the Rogowski coil is then
conditioned so as to obtain an exact replica
of the primary current.
True r.m.s. value acquisition according to the
Rogowski principle (TRMS)
True r.m.s. value acquisition with a Hall sensor (TRMS)
The magnetic flux generated by the primary
current IP is condensed in the magnetic
circuit and measured in the air gap using a
Hall sensor. The output signal of the Hall
sensor is then conditioned so that an exact
replica of the primary current is obtained.
True r.m.s. value acquisition with a Hall sensor
(TRMS)
Mean-value generation
r.m.s value
(root mean square value)
The r.m.s. value of an alternating current
corresponds to the steady-state value that
results from the instantaneous values of this
current. This steady-state value generates the
same thermal work in an ohmic resistor as a
direct current of identical magnitude.
The term “true r.m.s. value” also means that
distorted, direct, and pulsating currents
can be acquired. Here, the measuring
transducer is compatible with any waveform.
For a sinusoidal alternating current this
means:
Irms =
IS
√2
U rms =
US
√2
Arithmetic mean value
The arithmetic mean value is used to
measure direct currents or filter a DC
component out from a pulsating current.
Applying the arithmetic mean value to a
symmetrical alternating current would result
in a measured value of “0”.
The arithmetic mean value enables direct
currents to be made available at the output
in the form of standard analog signals. The
polarity can be evaluated by means of a
bipolar output signal.
IS
Irms
Iavg
Arithmetic mean value
For a 230 V/50 Hz power grid, this results
in the following with regard to the voltage
levels:
U rms
US
U avg
= 230 V
= 325 V
=
0V
PHOENIX CONTACT
31
Always up-to-date, always available to you. Here
you'll find everything on our products, solutions
and service:
phoenixcontact.net
Product range
• Industrial communication technology
• Industrial Ethernet
• Installation and mounting material
• Lighting and signaling
• Marking and labeling
• Measurement and control technology
• Modular terminal blocks
• Monitoring
• PCB terminal blocks and
PCB connectors
• Power supply units and UPS
• Protective devices
• Relay modules
• Sensor/actuator cabling
• Software
• Surge protection and interference filters
• System cabling for controllers
• Tools
• Wireless data communication
PHOENIX CONTACT GmbH & Co. KG
32825 Blomberg, Germany
Phone: +49 (0) 52 35 3-00
Fax:
+49 (0) 52 35 3-4 12 00
phoenixcontact.net
IF 02-13.000.L3
MNR 52000840/2014-02-15/01
Printed in Germany
© PHOENIX CONTACT 2014
• Cables and wires
• Connectors
• Controllers
• Electronics housing
• Electronic switchgear and
motor control
• Fieldbus components and systems
• Functional safety
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