Highly compact signal conditioners with plug-in connection technology MINI Analog Pro Easier than ever but as slim as before MINI Analog Pro offers the easiest installation and startup with minimum space requirements. MINI Analog Pro is the first 6 mm signal conditioner range with plug-in connection technology. Easily accessible terminal points and current measurement during operation make your work easier than ever. Your advantages • Easy installation, thanks to easily accessible terminal points, power bridging, and plug-in connection terminal blocks • Measure current signals during operation, without disconnecting current loops • Set parameters in a versatile way: via DIP switch, software or a MINI Analog Pro app • Easy to maintain, thanks to large-surface marking areas, status LEDs, and group error messaging • Optimum signal quality, thanks to the latest in switching technology and safe electrical isolation • Suitable for all applications: from cost-effective standard signal conditioners right through to multifunctional device types 2 PHOENIX CONTACT MINI Analog Pro product overview Analog IN/Analog OUT • Universal signal conditioners • Standard signal conditioners • Repeater power supplies • Passive isolators Page 10 – 11 Temperature • Universal temperature transducers for resistance thermometers and thermocouples Page 12 Frequency • Universal analog frequency measuring transducers Page 12 Potentiometers • Potiposition transducers with automatic potentiometer detection Page 12 Digital IN • Signal conditioners for NAMUR sensors and floating contacts Page 12 Limit values • Limit value switch with relay PDT output Page 12 Accessories • Constant voltage/constant current source • Supply components • Fault monitoring module • Marking material • Set consisting of current transformer for retrofitting, Rogowski coil, and measuring transducer Page 13–14 Unique in the 6 mm class FASTCON Pro plug-in connection terminal blocks: with either screw or push-in connection technology. Universal use thanks to international approval package: PHOENIX CONTACT 3 The easiest installation and startup in a confined space The design with frontal connection and operating elements saves space between the cable ducts. Even in the smallest spaces, the conductors can be fed in, in any sequence, regardless of whether they begin with wiring at the point of input, output or supply. Now it's within your reach All connection and operating elements are easy to access and view from the front. Further information on MINI Analog Pro: Simply type a web code into the search field on our website. Web code: #0492 4 PHOENIX CONTACT Your advantages with MINI Analog Pro Easy installation Fast power bridging and group error messaging Measure current signals during operation The FASTCON Pro connection terminal blocks can even be inserted and removed independently as part of a device network. The robust direct insertion ensures that the contact quality remains consistently high, even after frequent use. Easy power bridging with the DIN rail connector simplifies wiring, system extension or module replacement during operation. In addition, benefit from group error messaging in multi-channel applications. Measure current signals during operation and integrate your current measuring device into the signal circuit, without having to disconnect it. With just one measurement, you can record the entire current loop, from the sensor to the controller. + 70 °C - 40 °C Easy startup and service Easy maintenance Optimum signal quality for every application Interrupt the signal and supply circuit in the event of service and startup in no time at all, by setting the FASTCON Pro connection terminal blocks to the disconnect position. The wiring remains the same. Large-surface marking areas enable full loops to be marked with standard marking material, despite the compact design. All status and error displays are constantly visible and provide you with an instant overview on site. The latest transmission technology and safe electrical isolation with 3 kV test voltage ensure optimum signal quality, even under extreme temperatures. Multifunctional product types and a supply of 9.6 to 30 V enable flexible use. PHOENIX CONTACT 5 Always the right product for your signal processing MINI Analog Pro offers you the right product for all standard signal processing applications: from cost-effective standard signal conditions with fixed functions right through to freely configurable universal signal conditioners with as many signal combinations as necessary. Convert high currents into analog standard signals Thanks to the two-part PACT RCP4000A-UIRO measuring system, you can convert alternating currents of up to 4000 A directly into the widest range of analog standard signals. Install the handy Rogowski coil easily on busbars and round conductors, without having to disassemble system parts. The downstream measuring transducer can be freely configured both at the signal input as well as the signal output. 6 PHOENIX CONTACT Numerous parameterization options Easy standard configuration without additional adjustment Extended configuration and monitoring via PC Information and configuration irrespective of location The standard functions can be easily adjusted via DIP switch. The calibrated measuring range switchover guarantees consistent accuracy without additional adjustment. For extended functionality, you can easily configure the multifunctional modules from your PC with standalone software or via FDT/DTM. In addition, you can monitor your process data using the monitoring function. All MINI Analog Pro modules have an NFC interface for wireless communication with your Android smartphone. Without any need for accessories, benefit from the many functionalities of the MINI Analog Pro app and configure the modules directly on site, for example in the event of servicing. Smart configuration and monitoring with the MINI Analog Pro app Download the free MINI Analog Pro app to your smartphone or tablet. Depending on the mobile terminal device and product type, the application offers various functionalities: 1) Calling module information 2) Calling DIP switch setting help 3) Configuration of the multifunctional modules • Via NFC with your Android device, without any need for further accessories • Via Bluetooth with your Android or iOS device and the Bluetooth adapter 4) Monitoring and optimization of process data in the multifunctional modules • Via Bluetooth with your Android or iOS device and the Bluetooth adapter Thanks to the Bluetooth adapter, you can communicate conveniently with the multifunctional modules using your Android or iOS device PHOENIX CONTACT 7 Optimum signal quality State-of-the-art switching technology High contact quality The connection terminal blocks make contact by means of robust direct insertion. There are no metal pins that can be damaged. Safe electrical isolation MINI Analog offers the latest transmission technology and safe electrical isolation between the input, output, and supply, with 3 kV test voltage. Flexible supply The extended supply voltage range from 9.6 V DC to 30 V DC ensures a high level of availability and enables flexible use, for example in 12 V applications. Hot, cold? No problem. Quality from a single source – made in Germany The wide operating temperature range from - 40°C to + 70 °C enables use even under extreme ambient conditions. It is only when the smallest details are taken into account that you can be sure the quality is right. For this reason, we develop and manufacture all the components for the MINI Analog Pro ourselves. In our own plastic, metal part, and SMD manufacturing plants, we produce high-quality signal conditioners that are “made in Germany”. Yet another advantage: short deliver times, even when ordering large quantities. + 70 °C - 40 °C MINI Analog Pro signal conditioners function safely and reliably even at - 40°C 8 PHOENIX CONTACT Modern production processes ensure high quality and short delivery times Flexible and simple power supply Easy power bridging with the DIN rail connector simplifies wiring, system extension or even module replacement during operation. 2) Power IN 1) Power IN Power module The DIN rail connector gives you three device supply options: Power IN 1) Direct DC supply to any MINI Analog Pro module: • For up to 16 MINI Analog Pro modules • No additional accessories required other than the DIN rail connector 2) Via a supply module with the same shape: • For up to 115 MINI Analog Pro modules • Also allows redundant supply and supply monitoring 2) Power IN 3) Via the system power supply with wide range input from 85 V AC right through to 264 V AC: • When a DC supply is not available • For up to 60 MINI Analog Pro modules Power supply Power IN 3) Power IN Convenient error evaluation with fault monitoring Fault monitoring is a modular solution for convenient error evaluation in multi-channel applications. Depending on the module type, the following errors can be indicated by means of a group error message: • • • • • Measuring range overshot Measuring range undershot Open circuit Short circuit Module error It is also possible to detect and indicate the failure of a supply voltage at the power terminal. The modularity is distinguished by the error evaluation which can be freely adjusted, both on the device side and in the evaluation module. Error message contact Fault monitoring module Power IN Power module Power IN Group error message for up to 115 devices Power supply monitoring PHOENIX CONTACT 9 MINI Analog Pro product overview Analog IN/Analog OUT Analog IN/Analog OUT Analog IN/Analog OUT U,I U,I IN OUT NFC IN U,I U,I OUT NFC U IN FM POWER FM POWER Universal 4-way signal conditioner with relay contact, configurable U OUT NFC FM POWE R 3-way signal conditioner, configurable 3-way signal conditioner, with fixed signal combinations IN 0 … 24 mA (can be set freely) 0 … 12 V (can be set freely) Can be set via DIP switch, software or app 0 … 20 mA, 4...20 mA, -20...20 mA, 0 … 5 V, 1 … 5 V, -5 … 5 V, 0 … 10 V, 2 … 10 V, -10 … 10 V, 0 … 20 V, 4 … 20 V, -20 … 20 V, 0 … 24 V, 4.8 … 24 V, -24 … 24 V, 0 … 30 V, 6 … 30 V, -30 … 30 V Can be set via DIP switch 0 … 20 mA, 4 … 20 mA; IN = OUT OUT 0 … 21 mA (can be set freely), 0 … 10.5 V (can be set freely) With fault signaling Supports fault monitoring Can be set via DIP switch, software or app 0 … 20 mA, 4 … 20 mA, 0 … 5 V, 1 … 5 V, -5 … 5 V, 0 … 10 V, 2 … 10 V, -10 … 10 V Supports fault monitoring Can be set via DIP switch 0 … 20 mA, 4 … 20 mA; IN = OUT Supports fault monitoring Screw connection MINI MCR-2-UNI-UI-UIRO *) 2902026 MINI MCR-2-UI-UI *) 2902037 MINI MCR-2-I-I 2901998 Push-in connection MINI MCR-2-UNI-UI-UIRO-PT *) 2902028 MINI MCR-2-UI-UI-PT *) 2902040 MINI MCR-2-I-I-PT 2901999 Analog IN/Analog OUT Analog IN/Analog OUT Analog IN/Analog OUT IN U U OUT NFC U IN I OUT NFC U IN FM POWER FM POWE R 3-way signal conditioner, with fixed signal combinations 3-way signal conditioner, with fixed signal combinations I OUT 3-way signal conditioner, with fixed signal combinations IN 0 … 10 V, -10 … 10 V; IN = OUT 0 … 10 V 0 … 10 V OUT 0 … 10 V, -10 … 10 V; IN = OUT Supports fault monitoring 0 … 20 mA Supports fault monitoring 4 … 20 mA Supports fault monitoring Screw connection MINI MCR-2-U-U 2902042 MINI MCR-2-U-I0 2902022 MINI MCR-2-U-I4 2902029 Push-in connection MINI MCR-2-U-U-PT 2902043 MINI MCR-2-U-I0-PT 2902023 MINI MCR-2-U-I4-PT 2902030 *) 10 PHOENIX CONTACT Versions can also be ordered pre-configured ex-works NFC FM POWER The module can be snapped onto the DIN rail connector. MINI Analog Pro product overview Analog IN/Analog OUT IN U I OUT NFC Analog IN/Analog OUT IN U I OUT NFC Analog IN/Analog OUT POWER FM POWER FM POWER 3-way signal conditioner, with fixed signal combinations I IN 3-way signal conditioner, with fixed signal combinations OUT I NFC FM POWER Repeater power supply, HART-transparent IN 0 … 20 mA 4 … 20 mA Isolator operation: 0 … 20 mA, 4 … 20 mA; IN = OUT Repeater power supply operation 4 … 20 mA; IN = OUT OUT 0 … 10 V Supports fault monitoring 0 … 10 V Supports fault monitoring 0 … 20 mA, 4 … 20 mA; IN = OUT Supports fault monitoring Screw connection MINI MCR-2-I0-U 2902000 MINI MCR-2-I4-U 2902002 MINI MCR-2-RPSS-I-I 2902014 Push-in connection MINI MCR-2-I0-U-PT 2902001 MINI MCR-2-I4-U-PT 2902003 MINI MCR-2-RPSS-I-I-PT 2902015 Analog IN/Analog OUT Analog IN/Analog OUT Analog IN/Analog OUT IN IN POWER I I OUT NFC POWER IN POWER Input loop-powered 2-way isolator, 1-channel I I OUT I I OUT NFC Input loop-powered 2-way isolator, 2-channel IN U,I I POWER OUT Output loop-powered 2-way isolator IN 0 … 20 mA, 4 … 20 mA; IN = OUT 2 x 0 … 20 mA, 4 … 20 mA; IN = OUT 0 … 2 mA up to 0 … 40 mA (16 ranges) Unipolar and bipolar: 0 … 50 mV up to 0 … 30 V (58 ranges) Can be set via DIP switch OUT 0 … 20 mA, 4 … 20 mA; IN = OUT 2 x 0 … 20 mA, 4 … 20 mA; IN = OUT 4 … 20 mA Screw connection MINI MCR-2-I-I-ILP 2901994 MINI MCR-2-2I-2I-ILP 2901996 MINI MCR-2-UI-I-OLP 2902061 Push-in connection MINI MCR-2-I-I-ILP-PT 2901995 MINI MCR-2-2I-2I-ILP-PT 2901997 MINI MCR-2-UI-I-OLP-PT 2902063 Module information NFC • Call module information DIP switch setting help NFC • Call module information • DIP switch setting help NFC Configuration • Call module information • DIP switch setting help • Module configuration • Bluetooth communication PHOENIX CONTACT 11 MINI Analog Pro product overview Temperature Temperature Frequency f U,I IN OUT NFC IN U,I OUT NFC IN FM POWER FM POWER Universal measuring transducer for resistance thermometers, configurable OUT U, I NFC FM POWER Universal measuring transducer for thermocouples, configurable Analog frequency transducer/limit value switch, configurable IN 2-, 3- or 4-wire IEC 751: Pt100, Pt200, Pt500, Pt1000 GOST 6651-2009: Pt100, Pt1000, Cu50, Cu100, Cu53 JIS C1604-1997: Pt100, Pt1000 DIN 43760: Ni100, Ni1000 -200°C …+ 850°C (depending on the sensor) Linear resistance: 0 … 4 kΩ Can be set via DIP switch, software or app IEC 584-1: B, E, J, K, N, R, S, T DIN 43710: L, U GOST 8.585: A-1, A-2, A-3, M, L -250°C …+2500°C (depending on the sensor) Can be set via DIP switch, software or app 0 … 24 mA (can be set freely), 0 … 12 V (can be set freely) Can be set via DIP switch, software or app OUT 0 … 21 mA (can be set freely), 0 … 10.5 V (can be set freely) With fault signaling Supports fault monitoring Can be set via DIP switch, software or app 0 … 21 mA (can be set freely), 0 … 10.5 V (can be set freely) With fault signaling Supports fault monitoring Can be set via DIP switch, software or app Frequency output: 0 … 10 kHz (can be set freely) PWM output: 0 … 100% Switching output: 1 N/O contact transistor output (F/PWM output can also be used as a second switching output) Can be set via DIP switch, software or app Screw connection MINI MCR-2-RTD-UI *) 2902049 MINI MCR-2-TC-UI *) 2902055 MINI MCR-2-UI-FRO *) 2902031 Push-in connection MINI MCR-2-RTD-UI-PT *) 2902052 MINI MCR-2-TC-UI-PT *) 2905249 MINI MCR-2-UI-FRO-PT *) 2902032 Potentiometer Digital IN Limit values IN R U,I OUT NFC FM POWER OUT IN FM POWER Potentiometer measuring transducer, configurable NAMUR signal conditioner, configurable IN U,I OUT NFC FM POWER Limit value switch, configurable IN 3-wire potentiometer 100 Ω … 100 kΩ Automatic detection Can be set via DIP switch, software or app NAMUR proximity sensors Floating switch contacts Switch contacts with resistance circuit Can be set via DIP switch 0 … 24 mA (can be set freely) 0 … 12 V (can be set freely) Can be set via DIP switch, software or app OUT 0 … 21 mA (can be set freely) 0 … 10.5 V (can be set freely) With fault signaling Supports fault monitoring Can be set via DIP switch, software or app 2 N/O contact transistor outputs 1 output, can be used either for signal duplication or error messaging Can be set via DIP switch 1 PDT relay Switching threshold can be set via DIP switch, software or app Screw connection MINI MCR-2-POT-UI *) 2902016 MINI MCR-2-NAM-2RO 2902004 MINI MCR-2-UI-REL *) 2902033 Push-in connection MINI MCR-2-POT-UI-PT *) 2902017 MINI MCR-2-NAM-2RO-PT 2902005 MINI MCR-2-UI-REL-PT *) 2902035 *) 12 PHOENIX CONTACT Versions can also be ordered pre-configured ex-works The module can be snapped onto the DIN rail connector. MINI Analog Pro product overview Accessories POWER IN Accessories ICC POWER POWER IN UCV Accessories IN OUT FM OUT NFC POWER MONITORING POWER IN PTB FM POWER POWER FM IN OUT Constant voltage/constant current source OUT Power terminal Fault monitoring module For redundant supply on the DIN rail connector Inputs: 9.9 … 30 V DC Output: max. 3.2 A; 9.6 … 29.7 V DC Monitoring of the supply possible in combination with fault monitoring Fault monitoring module for evaluation and group error messaging in the fault monitoring system Monitoring of supply voltages of MINI MCR-2-PTB(-PT) power terminals Description Constant voltage/constant current source for potentiometers, measuring bridges, encoders, etc. Input: 9.6…30 V DC Output: 10 V / 8.75 V / 7.5 V / 6.25 V / 5 V / 3.75 V / 2.5 V / 1.25 V / 20 mA / 17.5 mA / 15 mA /12.5 mA / 10 mA / 7.5 mA / 5 mA / 2.5 mA Can be set via DIP switch Screw connection MINI MCR-2-CVCS 2902064 MINI MCR-2-PTB 2902066 MINI MCR-2-FM-RC 2904504 Push-in connection MINI MCR-2-CVCS-PT 2902065 MINI MCR-2-PTB-PT 2902067 MINI MCR-2-FM-RC-PT 2904508 Accessories IN 1:1 OUT NFC Feed-through terminal block 1:1 connection Description Feed-through terminal block for 1:1 forwarding of signals that are already electrically isolated in the MINI Analog Pro group Order configuration Order your desired device configuration easily and flexibly: Screw connection • Use the order key from the catalog • User-guided e-shop MINI MCR-2-TB 2902068 www.phoenixcontact.net/products Push-in connection Module information NFC • Call module information DIP switch setting help NFC • Call module information • DIP switch setting help NFC Configuration • Call module information • DIP switch setting help • Module configuration • Bluetooth communication PHOENIX CONTACT 13 Accessories for MINI Analog Pro DIN rail connector ME 6,2 TBUS-2 1,5/5-ST-3,81 GY Order No.: 2695439 • Gray, for two MINI Analog Pro modules each ME 17,5 TBUS 1,5/5-ST-3,81 GN Order No.: 2709561 • Green, for MINI-SYS system power supply (2 required) Marking labels UCT-EM (30x5) Order No. 0801505 UCT-EM (30x5) CUS Order No. 0801589 UCT-EM (30x5) YE Order No. 0830340 UC-EMLP (15x5) Order No. 0819301 UC-EMLP (15x5) CUS Order No. 0824550 • For snapping or sticking onto module cover • Can be marked with THERMOMARK CARD or BLUEMARK printer • Marking field: 30 x 5 mm/15 x 5 mm 14 PHOENIX CONTACT System power supply MINI-SYS-PS-100-240AC/24DC/1.5 Order No.: 2866983 MINI-PS-100-240AC/24DC/1.5/EX Order No. 2866653 (Ex n-capable) • Wide range input: 85 … 264 V AC (45 – 65 Hz) • Output voltage: 24 V DC ± 1% • Output current: 1.5 A at 60°C/2 A at 40°C Adhesive labels SK 5,0 WH:REEL Order No.: 0805221 • Self-adhesive marker strips, unmarked, continuous • Roll material for marking with THERMOMARK ROLL thermal transfer printer Programming adapter IFS-USB-PROG-ADAPTER Order No.: 2811271 • Programming adapter with USB interface, for programming via PC NFC-USB-PROG-ADAPTER Order No.: 2900013 • Programming adapter for wireless communication via NFC IFS-BT-PROG-ADAPTER Order No.: 2905872 • Programming adapter for wireless communication via Bluetooth Current transformer for retrofitting PACT RCP-4000A-UIRO-PT-D95 Order No.: 2906234 • Set with 300 mm coil length PACT RCP-4000A-UIRO-PT-D140 Order No.: 2906235 • Set with 450 mm coil length PACT RCP-4000A-UIRO-PT-D190 Order No.: 2906236 • Set with 600 mm coil length You can find other marking materials, printers, and printing accessories on our website: phoenixcontact.com PACT RCP-CLAMP Order No.: 2904895 • Coil holding device for busbars Isolating, converting, filtering, and amplifying – the functions at a glance Electrical isolation The most important task of a signal conditioner is the electrical isolation of signals. MINI Analog Pro offers consistent isolation of input, output, and supply. As such, ground current loops can be prevented in the event of potential differences, which would otherwise lead to a distortion of the measured process values. I1 = 20 mA I2 = 18 mA Ig = 2 mA Ground current loop Sensor 2000 mA Potential 2 Potential 1 I1 = 20 mA I2 = 20 mA Ig = 0 mA No ground current loop Sensor 0.000 mA Potential 1 Potential 2 Converting signals An advantage of signal conversion is the conversion of sensor signals into a signal that can be read by the controller. In addition, signals susceptible to interference can be converted into less sensitive signals. 4 – 20 mA 0 – 10 V Sensor Amplifying signals Signals always need to be amplified in the event that cables are long or if high loads are to be driven. It is here that the signal conditioners of the MINI Analog Pro range provide a high output power at a low input power. can only drive loads of up to 300 Ω Can amplify loads up to 600 Ω 4 – 20 mA 4 – 20 mA + 24 V DC Sensor Filtering signals U In industrial environments, interference often occurs as a result of high-frequency signals. The input filters of the MINI Analog Pro signal conditioners therefore reliably filter out such interference signals. U t 0 – 10 V t 0 – 10 V Sensor PHOENIX CONTACT 15 Always up to date, always available – find out about our products, solutions, and services here: phoenixcontact.com Product range • Installation and mounting material • Cables and lines • PCB terminal blocks and PCB connectors • Marking and labeling • Measurement and control technology • Monitoring • Terminal blocks • Relay modules • Protective devices • Sensor/actuator cabling • Software • Connectors • Controllers • Power supplies and UPS • System cabling for controllers • Surge protection and interference suppression filters • Tools • Wireless data communication PHOENIX CONTACT GmbH & Co. KG Flachsmarktstraße 8 32825 Blomberg, Germany Phone: + 49 5235 3-00 Fax: + 49 5235 3-41200 E-mail: [email protected] phoenixcontact.com IF 07-15.000.L3 MNR 52005212/2015.03.31/02 Printed in Germany © PHOENIX CONTACT 2015 • Lighting and signaling • Electronics housings • Electronic switching devices and motor control • Fieldbus components and systems • Functional Safety • HMIs and industrial PCs • I/O systems • Industrial Ethernet • Industrial communication technology