M8/M12 I/O Distribution Box www.erni.com Katalog DE 074518 Catalog 074589 10/08 Ausgabe 3, 03/05 Edition www.erni.com 1 1 www.erni.com Catalog E 074589 10/08 Edition 1 M8/M12 I/O Distribution Box Table of Contents General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrical and Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 M8 Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 M12 Distribution Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Catalog E 074589 10/08 Edition 1 www.erni.com 1 M8/M12 I/O Distribution Box General Sensor/Actuator Passive Distribution Box From sensors and actuators towards control system: ERNI Electronics expands its M8/M12 product line by passive I/O distribution boxes. Complementary to M8/M12 cable assemblies and field-attachable connectors suitable for industrial use, with I/O distribution boxes ERNI offers another element of the information chain between field devices and control level. Distribution boxes bundle signals from sensors/actuators and establish uplink to the control system. The I/O modules are well accepted within industrial automation not least because they avoid parallel cabling and complex installation towards control units or switch cabinets. Instead of using numerous single cables, sensors and actuators can be directly connected in close vicinity to the machine or process. This concept is simple, efficient and cost-effective. 2Catalog E 074589 The usage of common connection technology and standard interfaces allows for: • reliable connections, • safety in the automation solution and provides for • highly available field devices. The idea of decentralized modules and a more structured installation enables sensor/actuator lines to be easily, quickly and faultlessly replaceable. Hindering cable loops are then a relict of the past. Efficient cabling minimizes downtime of machine or equipment and enables flexibility at installation and maintenance. This saves both time and money and consequently assures competitive advantages. 10/08 Edition 1 www.erni.com M8/M12 I/O Distribution Box General and Design All distribution boxes of the product range are designed for IP65/IP67 protection and hence are predestined for use in harsh and humid industrial environments. The housing – available in various port numbers – is built in a compact and robust way; fully encapsulated, it withstands vibration to a high extent. Various mounting holes allow for direct attachment on the machine and thus ensure close installation to the process. The connection to the control level is realized by a preassembled trunk cable available in different standard lengths. Designed as hybrid cable it is both power supply and data link for sensors and actuators connected to the I/O box. Catalog E 074589 10/08 Edition 1 Areas of application for sensor/actuator boxes: • Assembly and Materials Handling Equipment • Industrial Automation • Machine & Plant Engineering • Robotics • Test Equipment • Paper & Printing Industry • Packaging Industry Advantage and benefit: • standard interfaces for signal and power • compact design to close on-site installation • reduction of installation and maintenance • flexibility at upgrade of system or machine • avoiding machine downtime • constant availability of application • cost and time benefits 1 I/O ports 2 Pre-assembled trunk cable PUR/PVC; horizontal cable outlet 3 Mounting holes inline 4 Mounting holes top (M12 box) 5 Lateral mounting holes (M8 box) 6 Operation mode display (LED) 7 LEDs to display status of I/O ports 8 Identification label 9 Port numbering 10 Casted/encapsulated housing 11 Cost-effective moulded fastening thread M8/M12 www.erni.com 3 M8/M12 I/O Distribution Box Electrical and Mechanical Characteristics Type Technical Data Number of Pins Coding Connection Cable Specification Jacket material Jacket color Jacket diameter Wire insulation Flex. conductor diameter Temperature range (cable) Bending cycles Bending radius Resistance Materials Core / parts of housing Insulation body Contact Contact finish, mating area Gasket Standard M8 IEC 61076-2-101/-104 IEC 61076-2-101/-104 IEC 61076-2-101/-104 4 x, 6 x, 8 x, 10 x Sockets A Screw locking M8x1 (max. tightening torque 0.4 Nm) PUR/PVC grey (RAL 7040) 4 x 3pin: 7.6 mm 4 x 4pin: 9.2 mm 6 x 3pin: 8.5 mm 6 x 4pin: 9.5 mm 8 x 3pin: 9.2 mm 8 x 4pin: 10.4 mm 10 x 3pin: 9.3 mm 10 x 4pin: 11.3 mm PVC Power supply: 2 x 0.75 mm I/O’s: 0.34 mm -30/80 °C (fixed installation) -5/80 °C (flexible installation) PA6T/66 TPU 2 min. 2 Mio. at max. 2 m/s A Screw locking M12x1 (max. tightening torque 0.6 Nm) PUR/PVC grey (RAL 7040) 4 x 4pin: 7.4 mm 4 x 5pin: 8.1 mm 8 x 4pin: 8.1 mm 8 x 5pin: 10.0 mm PVC Power supply: 3 x 0.75 mm I/O’s: 0.34 mm -30/80 °C (fixed installation) -5/70 °C (flexible installation) 2 2 4 x, 8 x Sockets 4, 5 3, 4 M12 2 min. 2 Mio. at max. 2 m/s min. 10 x cable diameter min. 10 x cable diameter - very good resistance to oil, gas and chemicals - abrasion resistant, hydrolysis resistant - drag chain capable TPU, PA6 CuNi2Si HV160U 1.0 µm CuNi, 0.5 µm Pd, 0.1 µm Au 4Catalog E 074589 10/08 TPU, PA6 PA6 TPU CuNi2Si HV160U 0.8 µm Au Edition 1 www.erni.com M8/M12 I/O Distribution Box Electrical and Mechanical Characteristics Type Electrical Data Voltage rating Contact resistance Insulation resistance Input current per LED Vibration, sine Shock, halfsine Product-approvals Protection class Pollution degree UL flammability Insulation category UL Catalog E 074589 M8 4 x, 6 x, 8 x, 10 x Sockets IEC 60512 test 6d IEC 60512 test 6c IEC 60529 UL94 IEC 60664-1 10/08 10 A 0.8 kV max. 5 mΩ min. 1000 MΩ 1.5 mA (white) 4.1 mA (yellow) 7.0 mA (green) 5 – 500 Hz 10 g 30 g 11 ms IP65, IP67 (mated and locked) 3 UL/CSA Edition 1 max. 2 A HB III www.erni.com M12 4 x, 8 x Sockets 24 V DC (18-30 V DC) 24 V DC (18-30 V DC) Current rating per contact Total current Dielectric strength Standard max. 4 A 10 A 0.8 kV max. 5 mΩ min. 1000 MΩ 4 mA 5 – 500 Hz 10 g 50 g 11 ms IP65, IP67 (mated and locked) 3 UL/CSA HB III 5 M8/M12 I/O Distribution Box M8 Distribution Box •4-, 6-, 8- and 10-port design •3-pin and 4-pin sockets •M8x1 screw locking •Protection class IP65/IP67 •LED display for operation and port signals •Removable identification label on individual ports •PUR/PVC cable in standard lengths of 3 m, 5 m, 10 m, 15 m; suitable for use in drag chains •UL/CSA approved •Housing features - high abrasion and wear resistance - flexible at low temperatures - highly resistant to oil and lubricants - fully encapsulated for excellent vibration resistance Dimensional Drawing 11,75 20,5 35 4, 5 4, 5 46 42,4 A 30 4 ,5 4, 5 46 4 6 8 10 Steckplätze No. of Ports 90 109 132 155 A All dimensions in mm. 6Catalog E 074589 10/08 Edition 1 www.erni.com M8/M12 I/O Distribution Box M8 Distribution Box Schematic Diagram for 3-pin Versions Steckplätze / ports Schematic Diagram for 4-pin Versions Steckplätze / ports Wire Configurations 3-pin Versions (1 signal per port) Port 1-10 1-10 1 2 3 4 5 6 7 8 9 10 Pin 1 3 4 4 4 4 4 4 4 4 4 4 Catalog E 074589 Color of Conductor brown blue white green yellow grey pink red black violet grey/pink red/blue 10/08 4-pin Versions (2 signals per port) Port 1-10 1-10 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 Configuration + 24 V DC 0 V DC Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Edition 1 Pin 1 3 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 www.erni.com Color of Conductor brown blue white grey/pink green red/bue yellow white/green gray brown/green pink white/yellow red yellow/brown black white/grey violet grey/brown white/pink white/blue pink/brown brown/blue Configuration + 24 V DC 0 V DC Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 7 M8/M12 I/O Distribution Box M8 Distribution Box Ordering Information Ports No. of Pins Coding Cable Type Cable Length Part Number 4 3 A PUR/PVC 3.0 m 354855 4 4 A PUR/PVC 3.0 m 354856 6 3 A PUR/PVC 3.0 m 354857 6 4 A PUR/PVC 3.0 m 354858 8 3 A PUR/PVC 3.0 m 354859 8 4 A PUR/PVC 3.0 m 354860 10 3 A PUR/PVC 3.0 m 354861 10 4 A PUR/PVC 3.0 m 354862 Other standard cable lengths on request. 8Catalog E 074589 10/08 Edition 1 www.erni.com M8/M12 I/O Distribution Box M12 Distribution Box •4- and 8-port design •4-pin and 5-pin sockets, A coded •M12x1 screw locking •Protection class IP65/IP67 •LED display for operation and port signals •Removable identification label on individual ports •PUR/PVC cable in standard lengths of 3 m, 5 m, 10 m, 15 m; suitable for use in drag chains •UL/CSA approved •Housing features - high abrasion and wear resistance - flexible at low temperatures - highly resistant to oil and lubricants - fully encapsulated for excellent vibration resistance Dimensional Drawing 4,5 4,5 5 73 A 17 9 33 32 39 50 4 8 90 140 Steckplätze No. of Ports A All dimensions in mm. Catalog E 074589 10/08 Edition 1 www.erni.com 9 M8/M12 I/O Distribution Box M12 Distribution Box Schematic Diagram for 4- and 5-pin Versions Steckplätze / ports Wire Configurations 4-pin Versions (1 signal per port) Port Pin Color of Conductor 1-8 1 brown 1-8 3 blue 1-83 green/yellow 1 4 white 2 4 green 3 4 yellow 4 4 grey 5 4 pink 6 4 red 7 4 black 8 4 violet 5-pin Versions (2 signals per port) Configuration + 24 V DC 0 V DC PE Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 Signal 1 10Catalog E 074589 Port Pin Color of Conductor 1-8 1 brown 1-8 3 blue 1-83 green/yellow 1 4 white 1 2 grey/pink 2 4 green 2 2 red/blue 3 4 yellow 3 2 white/green 4 4 grey 4 2 brown/green 5 4 pink 5 2 white/yellow 6 4 red 6 2 yellow/brown 7 4 black 7 2 white/grey 8 4 violet 8 2 gray/brown 10/08 Edition 1 Configuration + 24 V DC 0 V DC PE Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 Signal 1 Signal 2 www.erni.com M8/M12 I/O Distribution Box M12 Distribution Box Ordering Information Ports No. of Pins Coding Cable Type Cable Length Part Number 4 4 A PUR/PVC 3.0 m 354851 4 5 A PUR/PVC 3.0 m 354853 8 4 A PUR/PVC 3.0 m 354852 8 5 A PUR/PVC 3.0 m 354854 Other standard cable lengths on request. Catalog E 074589 10/08 Edition 1 www.erni.com 11 M8/M12 I/O Distribution Box Accessories M8 cable assembly, straight or angled, 3- and 4-pin M12 cable assembly, straight or angled, 4- and 5-pin M8 field-attachable connector (IDC), straight, 3- and 4-pin M12 field-attachable connector (IDC), straight, 4-pin Adapter T-Coupler 12Catalog E 074589 10/08 Edition 1 www.erni.com Member www.erni.com Catalog Katalog D E 074589 074518 Ausgabe 09/08 3, 03/05 www.erni.com Edition 1 13 ERNI Electronics GmbH & Co. KG Seestrasse 9 73099 Adelberg/Germany Tel +49 7166 50-0 Fax +49 7166 50-282 [email protected] Europe ERNI Electronics, Inc. 2201 Westwood Ave Richmond, VA 23230/USA Tel +1 804 228-4100 Fax +1 804 228-4099 [email protected] North America ERNI Asia Holding Pte Ltd. Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Tel +65 6 555 5885 Fax +65 6 555 5995 [email protected] Asia South America Australia Africa Japan Canada Mexico New Zealand www.erni.com © ERNI Electronics GmbH & Co. KG 2008 • Printed in Germany. A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI ®, MicroStac ®, MicroSpeed ®, MiniBridge ®, MaxiBridge ®, ERmet ®, ERmet ZD ®, ERbic ® and ERNIPRESS ® are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG. 14 Katalog D Catalog E 074589 074518 Ausgabe 09/08 3, 03/05 www.erni.com Edition 1