BCI-Motors BCI motor – the complete drive solution with a design made to order Technical Information Apart from providing exceptional value for money, the mechanically commutated internal rotor BCI In brief and straight to the point motors provide everything expected in a genuine ebm-papst motor: – Designed for 12, 24, 40 and 60 V DC Reliable technology with reliable development and application services, as well as accessories to – Service life 3.000 hrs for nominal operation suit your specific needs from drives, to brakes, to speed sensors. – Operation in both directions of rotation The new DC motors operate with special economic efficiency in industrial automation, robotics, – Radio interference suppression optionally on mechanical and plant engineering, in chemical and medical engineering, in laboratory equipment, house automation as well as in the textile and printing industries. request – Temperature class B, VDE 0530 – Protection class IP 40, optionally higher The modern armature design with an 8- or 12-piece commutator and special carbon qualities guarantee flawless, durable service. The brush unit for the commutation is mounted on a special pcb. BCI motors are designed in line with EMC regulations and where additional EMC screening is required additional components for interference suppression can be mounted on the same PCB. The permanent magnet BCI motors can be used within a wide range of speeds. Thanks to their minimal cogging torque, they are excellently suitable for lower speeds and provide exceptionally smooth running characteristics. In addition, with their high overload capacity in short-time operation, BCI motors offer excellent dynamic properties. BCI motors are equipped with high-quality precision ball-bearings with long-term lubrication. The closed ball-bearings are additionally protected against carbon dust by covers on both sides. This reduces the wear, consequently increasing the service life. Industry standard zinc diecast flanges with mounting holes in several pitch circles ensure ease of assembly of the motor. Mounting by using blind holes and self threading screws. Shoulders on both sides of the shaft and a special bearing system are designed to protect the armature system against excessive axial load. High axial forces on the shaft no longer inevitably lead to the destruction of the motor. 2 Contents The versatile range of BCI motors consists of three lines with diameters of 42 mm, 52 mm and 63 mm, each in two overall lengths. In addition to worm gears, spur gears and planetary gears, the extensive system range includes components such as magnetic sensors, encoders and brakes. Based on this complex drive solutions for almost all drive applications can be realized. BCI-Motor – BCI 42 – BCI 52 – BCI 63 4 6 8 BCI-Gear Motor – BCI 42 Gear Motor – BCI 52 Gear Motor – BCI 63 Gear Motor 10 14 16 BCI-Brake – BCI-Spring brake 22 BCI-Sensor – BCI-Magnetic sensor PMG – BCI-Encoder HEDS 23 24 Adresses 25 3 BCI-Motor BCI 42.25 – – – – – – – DC motor with ferrite permanent magnets. Mechanical commutation through 8-piece collector. Closed steel motor housing with zinc diecast bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal Data Type BCI 42.25 12 V DC 24 V DC 40 V DC 60 V DC Nominal speed min-1 3300 3300 3450 3450 Nominal torque mNm 38 38 38 38 Nominal output power W 13 13 14 14 Nominal current A 1.80 0.85 0.55 0.35 Nominal efficiency approx. % 60 64 66 66 Free-running speed min-1 4200 4200 4200 4200 Free-running current A 0.30 0.19 0.11 0.07 Starting torque mNm 200 210 230 230 Starting current A 7.6 4.0 2.6 1.7 Rotor moment of inertia gcm2 74 74 74 74 Mass kg 0.4 0.4 0.4 0.4 931 4225 002 931 4225 001 931 4225 003 931 4225 004 42 39±0,1 32 30 7 (2 70±0,5 30° ø22 _ 0,04 ø39±0,1 ø36 ø32 ø19,05 ø5 g5 x) 20 ±0,3 ø22 -0,04 0 H1 45° 3, 2,8 H (4x 10 ) Order No. ø (2 2,3 x) H FR ° 60 60° FA 2 ±0,1 2 ±0,1 10 [min-1] Motor curves for 24 V A 4000 2,0 n = f (M) 3000 1,5 2000 1,0 Max. permissible shaft load FA – axial load 30 N FR – radial load 60 N, 20 mm from motor flange Blind holes for self threading screws according to DIN 7500 I = f (M) 1000 S 0,5 0 S 4 20 40 60 80 100 mNm Electrical connection Direction of rotation, clockwise as viewed onto the drive shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated 3,7 H10 (4x) (6,5 deep) 2,8 H10 (4x) (6,5 deep) BCI-Motor BCI 42.40 – – – – – – – DC motor with ferrite permanent magnets. Mechanical commutation through 8-piece collector. Closed steel motor housing with zinc diecast bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal Data Type BCI 42.40 42.25 12 V DC 24 V DC 40 V DC 60 V DC Nominal speed min-1 3150 3100 3175 3100 Nominal torque mNm 57 57 57 57 Nominal output power W 19 18.5 19 18.5 Nominal current A 2.5 1.2 0.7 0.45 Nominal efficiency approx. % 64 65 68 67 Free-running speed min 3850 3600 3700 3670 Free-running current A 0.27 0.17 0.11 0.07 Starting torque mNm 330 360 390 390 Starting current A 11.2 5.9 4.0 2.5 Rotor moment of inertia gcm2 115 115 115 115 Mass kg 0.5 0.5 0.5 0.5 931 4240 002 931 4240 001 931 4240 003 931 4240 004 -1 42 39±0,1 32 30 7 (2 85±0,5 30° ø22 _ 0,04 ø39±0,1 ø36 ø32 ø19,05 ø5 g5 x) 20 ±0,3 ø22 -0,04 0 H1 45° 3, 2,8 H (4x 10 ) Order No. ø (2 2,3 x) H FR ° 60 60° FA 2 ±0,1 2 ±0,1 10 3,7 H10 (4x) (6,5 deep) 2,8 H10 (4x) (6,5 deep) [min-1] Motor curves for 24 V A 4000 2,0 Max. permissible shaft load FA – axial load 30 N FR – radial load 60 N, 20 mm from motor flange n = f (M) 3000 1,5 2000 1,0 Blind holes for self threading screws according to DIN 7500 I = f (M) 1000 S 0,5 0 S 20 40 60 80 100 mNm Electrical connection Direction of rotation, clockwise as viewed onto the drive shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated 5 BCI-Motor BCI 52.30 – – – – – – – DC motor with ferrite permanent magnets. Mechanical commutation through 12-piece collector. Closed steel motor housing with zinc diecast bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal Data Type BCI 52.30 12 V DC 24 V DC 40 V DC 60 V DC Nominal speed min-1 3450 3600 3800 3880 Nominal torque mNm 100 100 100 100 Nominal output power W 36 37.5 40 41 Nominal current A 4.75 2.30 1.40 0.95 Nominal efficiency approx. % 65 68 71 72 Free-running speed min-1 4200 4200 4200 4200 Free-running current A 0.48 0.30 0.17 0.12 Starting torque mNm 550 650 750 790 Starting current A 20.8 12.0 8.8 5.9 Rotor moment of inertia gcm2 230 230 230 230 Mass kg 0.9 0.9 0.9 0.9 931 5230 002 931 5230 001 931 5230 003 931 5230 004 3, 7 (4 H1 x) 0 Order No. -0,1 2,8 ) (2x 25±0,3 52 49±0,1 36 ø25 _ 0,04 ø25 _ 0,04 FA 45° 49 ±0,1 36 32 ø19,05 ø6 g5 95±0,5 FR ø (4 2,3 x) H 2 ±0,1 22,5° 2 ±0,1 45° 10 [min-1] Motor curves for 24 V A 4000 8,0 n = f (M) 3000 6,0 2000 4,0 Max. permissible shaft load FA – axial load 90 N FR – radial load 130 N, 20 mm from motor flange Blind holes for self threading screws according to DIN 7500 I = f (M) 1000 S 2,0 0 S 6 50 100 150 200 250 mNm Electrical connection Direction of rotation, clockwise as viewed onto the drive shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated 3,7 H10 (4x ) (7 deep) BCI-Motor BCI 52.60 – – – – – – – DC motor with ferrite permanent magnets. Mechanical commutation through 12-piece collector. Closed steel motor housing with zinc diecast bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal Data Type BCI 52.60 12 V DC 24 V DC 40 V DC 60 V DC Nominal speed min-1 2900 3100 3400 3350 Nominal torque mNm 170 170 170 170 Nominal output power W 52 55 61 60 Nominal current A 6.8 3.4 2.0 1.3 Nominal efficiency approx. % 66 68 77 78 Free-running speed min 3800 3500 3700 3670 Free-running current A 0.60 0.30 0.20 0.13 Starting torque mNm 800 980 1400 1400 Starting current A 27.6 16.0 15.2 9.7 Rotor moment of inertia gcm2 460 460 460 460 Mass kg 1.1 1.1 1.1 1.1 931 5260 002 931 5260 001 931 5260 003 931 5260 004 -1 3, 7 (4 H1 x) 0 Order No. -0,1 2,8 ) (2x 25±0,3 52 49±0,1 36 ø25 _ 0,04 ø25 _ 0,04 FA 45° 49 ±0,1 36 32 ø19,05 ø6 g5 125±0,5 FR ø (4 2,3 x) H 2 ±0,1 22,5° 2 ±0,1 45° 3,7 H10 (4x ) (7 deep) 10 [min-1] Motor curves for 24 V A 4000 8,0 Max. permissible shaft load FA – axial load 90 N FR – radial load 130 N, 20 mm from motor flange n = f (M) 3000 6,0 2000 4,0 I = f (M) 2,0 S 1000 0 S 50 100 150 200 250 mNm Blind holes for self threading screws according to DIN 7500 Electrical connection Direction of rotation, clockwise as viewed onto the drive shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated 7 BCI-Motor BCI 63.25 – – – – – – – DC motor with ferrite permanent magnets. Mechanical commutation through 12-piece collector. Closed steel motor housing with zinc diecast bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal Data Type BCI 63.25 12 V DC 24 V DC 40 V DC 60 V DC Nominal speed min-1 3150 3150 3500 3300 Nominal torque mNm 140 140 140 140 Nominal output power W 45 46 52 48.5 Nominal current A 5.4 2.7 1.8 1.1 Nominal efficiency approx. % 70 72 73 73 Free-running speed min 3600 3600 3800 3600 Free-running current A 0.6 0.3 0.2 0.15 Starting torque mNm 840 1100 1100 1100 Starting current A 28.0 17.5 12.0 7.4 Rotor moment of inertia gcm2 400 400 400 400 Mass kg 1.2 1.2 1.2 1.2 931 6325 002 931 6325 001 931 6325 003 931 6325 004 FA 22,5° 22° FR 3,7 H10 (10x) 45° 95±0,5 ø25 -0,04 2,3 H10 (4x) ø25 _ 0,04 ø8 g5 25±0,3 59,7±0,1 49 40 36 3,7 63 48 36 19,05 22,5° Order No. H1 0 (7d (8x ) eep ) -1 2 ±0,1 2 ±0,1 4,65 (7 d H10 (4 eep ) x) [min-1] Motor curves for 24 V A 4000 8,0 n = f (M) 3000 6,0 2000 4,0 Max. permissible shaft load FA – axial load 150 N FR – radial load 150 N, 20 mm from motor flange Blind holes for self threading screws according to DIN 7500 I = f (M) 1000 S 2,0 0 S 8 100 200 300 400 500 mNm Electrical connection Direction of rotation, clockwise as viewed onto the drive shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated BCI-Motor BCI 63.55 – – – – – – – DC motor with ferrite permanent magnets. Mechanical commutation through 12-piece collector. Closed steel motor housing with zinc diecast bearing flanges. Operation in both directions of rotation. Service life 3.000 hrs for continuous operation (S1). Insulation class B. Protection class IP 40, optionally higher. Nominal Data Type BCI 63.55 42.25 12 V DC 24 V DC 40 V DC 60 V DC Nominal speed min-1 3200 3300 3500 3400 Nominal torque mNm 240 270 270 270 Nominal output power W 80 93 100 97 Nominal current A 9.0 4.9 3.2 1.95 Nominal efficiency approx. % 75 79 79 82 Free-running speed min 3600 3600 3600 3600 Free-running current A 0.9 0.4 0.3 0.2 Starting torque mNm 1900 2550 2900 3100 Starting current A 63.0 40.0 28.8 19.7 Rotor moment of inertia gcm2 750 750 750 750 Mass kg 1.7 1.7 1.7 1.7 931 6355 002 931 6355 001 931 6355 004 931 6355 003 63 48 36 19,05 22° FR 3,7 H10 (10x) 45° 3,7 FA ø25 -0,04 2,3 H10 (4x) 125±0,5 22,5° ø25 _ 0,04 ø8 g5 25±0,3 59,7±0,1 49 40 36 22,5° Order No. H1 0 (7d (8x ) eep ) -1 2 ±0,1 2 ±0,1 4,65 (7 d H10 (4 eep ) x) [min-1] Motor curves for 24 V A 4000 8,0 Max. permissible shaft load FA – axial load 150 N FR – radial load 150 N, 20 mm from motor flange n = f (M) 3000 6,0 2000 4,0 Blind holes for self threading screws according to DIN 7500 I = f (M) 1000 S 2,0 0 S 100 200 300 400 500 mNm Electrical connection Direction of rotation, clockwise as viewed onto the drive shaft Cable length 300 ± 30 from motor Cable length 7 ± 2 stripped and tin-coated 9 BCI-Motor BCI 42.25 A Spur gearbox BCI-42.25-A 39 0.9 38.6 : 1 BCI-42.25-A 65 0.9 65.2 : 1 BCI-42.25-A 82 0.9 BCI-42.25-A 106 BCI-42.25-A 140 Order No. 941 4225… i Nm min-1 kg 3 1.1 85 0.7 …140 3 1.5 51 0.7 …141 82.8 : 1 3 2.3 40 0.7 …142 0.9 106.1 : 1 3 2.6 31 0.7 …143 0.9 140.8 : 1 3 3.2 23 0.7 …144 BCI-42.25-A 191 0.9 191.9 : 1 4 4.7 17 0.7 …145 BCI-42.25-A 252 0.9 252.6 : 1 4 6.2 13 0.7 …146 Gear stages Mass A Nominal speed Gear ratio Type DC motor with multi-stage spur gearbox. Gear housing made of zinc diecast. Gearbox output shaft with needle-bearing. Flatline design optimized for short installation length. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Nominal torque Nominal Data Nominal current – – – – – – – 24 V DC Output shaft load FA: max. permissible axial load 50 N FR: max. permissible radial load 300 N 25 ±0,5 15+0,5 9,1 9 –0,1 17 30° H1 ,7 ø3 ) (2x 0 2±0,1 27,2±0,3 ø36 70 ±0,5 27±0,1 4,5 15 ±0,5 54±0,2 ø42 15° 0,5x45° ø2,8 H 10 (4x) ø32 64 30° 48,2 ±0,2 M4 (4x) 7 deep ø2,3 H10 (2x) ø19,05 10 15,4 ±0,2 20,4 a Str 53 0 18 30 WG A 2x ø5 g5 : nd FA 88 0 ±3 ø22 -0,04 d ø10 h7 2 7± plate tin ø22 ±0,05 FR BCI-Motor BCI 42 C Spur gearbox Nominal current Gear ratio Type A ii Order No. 941 4240… Nominal Data 2 0.6 176 0.7 …230 BCI-42.40-C 18 1.25 18.8 : 1 2 0.9 165 0.8 …230 23.4 : 1 2 0.7 141 0.7 …231 BCI-42.40-C 23 1.25 23.4 : 1 2 1.1 132 0.8 …231 BCI-42.25-C 26 0.9 26.8 : 1 2 0.8 123 0.7 …232 BCI-42.40-C 26 1.25 26.8 : 1 2 1.3 116 0.8 …232 BCI-42.25-C 30 0.9 30.6 : 1 2 0.9 108 0.7 …233 BCI-42.40-C 30 1.25 30.6 : 1 2 1.5 101 0.8 …233 BCI-42.25-C 37 0.9 37.5 : 1 2 1.1 88 0.7 …234 BCI-42.40-C 37 1.25 37.5 : 1 2 1.8 83 0.8 …234 BCI-42.25-C 53 0.9 53.2 : 1 3 1.5 62 0.7 …235 BCI-42.40-C 53 1.25 53.2 : 1 3 2.3 58 0.8 …235 BCI-42.25-C 67 0.9 67.8 : 1 3 1.9 49 0.7 …236 BCI-42.40-C 67 1.25 67.8 : 1 3 2.9 46 0.8 …236 BCI-42.25-C 92 0.9 92.7 : 1 3 2.5 36 0.7 …237 BCI-42.40-C 92 1.25 92.7 : 1 3 4.0 33 0.8 …237 BCI-42.25-C 142 0.9 142.5 : 1 3 3.9 23 0.7 …238 BCI-42.40-C 142 1.25 142.5 : 1 3 6.1 22 0.8 …238 BCI-42.25-C 222 0.9 222 : 1 4 5.5 15 0.8 …239 BCI-42.40-C 222 1.25 222 : 1 4 8.5 14 0.9 …239 BCI-42.25-C 296 0.9 296 : 1 4 7.3 11 0.8 …240 BCI-42.40-C 296* 1.00 296 : 1 4 9.0 11 0.9 …240 BCI-42.25-C 432* 0.8 432 : 1 4 9.0 8 0.8 …241 BCI-42.40-C 432* 0.70 432 : 1 4 9.0 7 0.9 …241 -1 -1Nm Nm Nm min min Mass Mass 18.8 : 1 0.9 Nominal speed 0.9 BCI-42.25-C 23 Nominal torque BCI-42.25-C 18 -1-1 Nm kg Nm Nm min min kg Gear stages ii Nominal speed A Nominal torque Typ Type Gear stages Gear ratio Order No. 941 4225… DC motor with multi-stage spur gearbox. Gear housing made of zinc diecast. Gearbox output shaft with combined sleeve-/needle-bearing. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Nominal current – – – – – – 24 V DC kg kg * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current according to the value specified in the table. Output shaft load Motor lengths (mm) FA: max. permissible axial load 40 N FR: max. permissible radial load 120 N Type L1 L2 BCI 42.25 70 ± 0.5 110.5 ± 1 BCI 42.40 85 ± 0.5 125.5 ± 1 2 7± lated p tin- L2 15±0,5 5,1±0,1 3 18 ø3,7 (2x) H10 10 15° ,3 H ø2 ) (2x ø2,8 H10 (4x) ø19 +0,4 ø8 h7 7 - 0,1 30° FA M4 (4x ) (10 deep) ø5 g5 ø19,05 61 50,6±0,2 25,3 ±0,1 5,1±0,1 L1 69,3 40,5 ±0,3 21,5 ±0,2 ø32 20 +0,5 ø 22 _ 0,04 0 ±3 WG 300 : 2x A nd Stra ø36 25±0,5 50,6 ±0,2 ø42 FR 17 2 ±0,1 11 BCI-Motor BCI 42 PX Planetary gearbox …136 BCI-42.40-PX 42-9 1.25 9:1 0.7 …137 BCI-42.40-PX 52-17 1.25 17 : 1 2 3.2 32 0.7 …138 BCI-42.40-PX 42-38 1.25 2 6.3 16 0.7 …139 BCI-42.40-PX 42-54 BCI-42.40-PX 52-72 Gear lengths PX 42 L1 L2 one stage L2 two stages BCI 42.25 70 ± 0.5 35.3 50.8 BCI 42.40 85 ± 0.5 35.3 kg 1 0.5 344 0,7 1 0.9 182 0.9 …136 38 : 1 2 0.8 81 0.8 …167 1.25 54 : 1 2 2.6 57 0.8 …168 1.25 72 : 1 2 3.4 43 1.0 …137 BCI-42.40-PX 52-102 1.25 102 : 1 2 4.7 30 1.0 …138 BCI-42.40-PX 52-204 1.25 204: 1 2 9.4 15 1.0 …139 L2 25±0,5 50.8 16 12,5 2 3,5 2 Strands AWG 18 …166 15 ±0,5 300 ±30 off motor 7±2 tin-plated 15° 2 o 5g5 ø8 h7 ø25 h8 ø42 L1 -PX 42 FR Output shaft load FA: max. permissible axial load 150 N FR: max. permissible radial load 250 N min-1 15° Motor lengths (mm) Type Order No. 941 4240… 0.6 46 Mass 194 Nominal speed 204 : 1 0.6 2.2 Nominal torque 0.9 1 2 Nm 34 BCI-42.25-PX 42-204 kg Gear stages 102 : 1 i min-1 ø42 0.9 Gear ratio BCI-42.25-PX 42-102 A Nm 22±00,04 72 : 1 Nominal current 17 : 1 0.9 Order No. 941 4225… 0.9 BCI-42.25-PX 42-72 Type Mass BCI-42.25-PX 42-17 Nominal Data Nominal speed i Type DC motor with planetary gearbox PX 42 and PX 52. Robust zinc diecast housing in modular construction. Grease lubrication for maintenance free operation. Output shaft with combinated needle- / ball bearings. Optimized helical gearing for long service life and quiet running in the first stage. Nominal torque Gear ratio A Nominal Data Gear stages Nominal current – – – – – 24 V DC FA 4x M3 (8 deep) Keyway DIN6885 - A3x3x16 L1 L2 Gear lengths PX 52 Type L2 one stage L1 70 ± 0.5 41.9 60.2 BCI 42.40 85 ± 0.5 41.9 60.2 15±0,5 300 ±30 off motor L2 two stages BCI 42.25 4x M4 (8 deep) 25±0,5 16 2 Strands AWG 18 12,5 2 3 ø52 ø32h8 ø12h7 FR -PX 52 30° 7±2 tin-plated 2 ø5g5 ø22±00,04 ø42 Motor lengths (mm) 36 FA Output shaft load FA: max. permissible axial load 500 N FR: max. permissible radial load 350 N 12 Keyway DIN6885 - A4x4x16 4x M5 (8 deep) 40 BCI-Motor BCI 42.40 SA Worm gearbox Mass kg 1033 2.2 1.1 …150 443 3.6 1.1 …151 0.38 295 3.4 1.1 …152 15 : 1 0.48 207 3.1 1.1 …153 21 : 1 0.55 148 3.4 1.1 …154 1.25 30 : 1 0.67 103 3.6 1.1 …155 BCI-42.40-SA 40 1.25 40 : 1 0.78 78 3.9 1.1 …156 BCI-42.40-SA 68 1.25 68 : 1 1.32 46 3.5 1.1 …157 Nominal torque Nm Gear ratio min-1 Nominal Data Nominal current max. permissible output torque Order No. 941 4240… DC motor with worm gearbox. Gear housing made of zinc diecast. Gearbox output shaft with ball-bearings. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Nominal speed – – – – – – 24 V DC Type A i Nm BCI-42.40-SA 3 1.25 3:1 0.14 BCI-42.40-SA 7 1.25 7:1 0.28 BCI-42.40-SA 10 1.25 10.5 : 1 BCI-42.40-SA 15 1.25 BCI-42.40-SA 21 1.25 BCI-42.40-SA 30 Other shaft dimensions and shaft output on the right or on both sides on request. Output shaft load 136 46,5 ø38 25 FA 26 x) 45° (4 32 36 39±0,1 0 H1 7 3, 40 61 ø5 g5 ø18 47,6 FR 2 ±0,1 60 2,8 1 M4x8 (4x) 12,5 40 50 ° ) (2 x 25 38 0 1 M3x8 (4x) TK ø24,6 H1 ø8 h6 85±0,5 15 M4x8 (4x) 12,5 ø 42 ø 39±0,1 ø 22 _ 0,04 23 23,5 2 2,5x10 (4x) TKø32 FA: max. permissible axial load 40 N FR: max. permissible radial load 40 N 13 BCI-Motor BCI 52.60 PX Planetary gearbox BCI-52.60-PX 42-3 3.5 3.2 : 1 1 0.5 975 1.3 …300 BCI-52.60-PX 42-5 3.5 5:1 1 0.8 620 1.3 …301 BCI-52.60-PX 52-9 3.5 9:1 1 1.4 344 1.5 …320 BCI-52.60-PX 42-21 3.5 21.3 : 1 2 2.9 146 1.4 …302 BCI-52.60-PX 42-30 3.5 30 : 1 2 4.1 103 1.4 …303 BCI-52.60-PX 52-38 3.5 38.3 : 1 2 5.2 81 1.6 …321 BCI-52.60-PX 52-54 3.5 54 : 1 2 7.4 57 1.6 …322 Gear lengths PX 42 Mass i Nominal speed A Nominal torque Type Gear stages Nominal Data Gear ratio Order No. 941 5260… DC motor with planetary gearbox PX 42 and PX 52. Robust zinc diecast housing in modular construction. Grease lubrication for maintenance free operation. Output shaft with combinated needle- / ball bearings. Optimized helical gearing for long service life and quiet running in the first stage. Nominal current – – – – – 24 V DC Nm min-1 kg L2 125 ±0,5 L2 one stage L2 two stages 25 ±0,5 2 Strands AWG 18 16 3,5 ø6 g5 -PX 42 15° ø52 FA: max. permissible axial load 150 N FR: max. permissible radial load 250 N o 42 o 25 h8 o 8 h7 Output shaft load 2 FR 20° 2 0 0,04 12,5 300 ±30 off motor 7±2 tin-plated 34 50.8 ø25± 35.3 15 ±0,5 FA 4x M3 (8 deep) Keyway DIN6885 - A3x3x16 L2 25±0,5 125 ±0,5 FA: max. permissible axial load 500 N FR: max. permissible radial load 350 N 14 -PX 52 2 ø52 o 52 Output shaft load 15±0,5 ø6g5 ø25± 00,04 FR 60.2 o 32 h8 o 12h7 41.9 2 Strands AWG 18 12,5 3 3 L2 one stage L2 two stages 4x M4 (8 deep) 300 ±30 off motor 7±2 tin-plated 16 Gear lengths PX 52 36 FA Keyway DIN6885 - A4x4x16 4x M5 (8 deep) 40 BCI-Motor BCI 52 SA Worm gearbox …150 BCI-52.60-SA 3 2.9 3 : 1 0.31 1167 2.2 1.7 …150 3.6 1.5 …151 BCI-52.60-SA 7 2.9 7 : 1 0.71 500 3.6 1.7 …151 BCI-52.30-SA 10 2.2 10.5 : 1 0.63 314 3.4 1.5 …152 BCI-52.60-SA 10 2.9 10.5 : 1 1.07 333 3.4 1.7 …152 BCI-52.30-SA 15 2.2 15 : 1 0.90 220 3.1 1.5 …153 BCI-52.60-SA 15 2.9 15 : 1 1.53 233 3.1 1.7 …153 BCI-52.30-SA 21 2.2 21 : 1 1.26 157 3.4 1.5 …154 BCI-52.60-SA 21 2.9 21 : 1 2.14 167 3.4 1.7 …154 BCI-52.30-SA 30 2.2 30 : 1 1.80 110 3.6 1.5 …155 BCI-52.60-SA 30 2.9 30 : 1 3.06 117 3.6 1.7 …155 BCI-52.30-SA 40 2.2 40 : 1 2.40 83 3.9 1.5 …156 BCI-52.60-SA 40* 2.8 40 : 1 3.90 88 3.9 1.7 …156 BCI-52.30-SA 68* 1.9 68 : 1 3.50 49 3.5 1.5 …157 BCI-52.60-SA 68* 1.5 68 : 1 3.50 51 3.5 1.7 …157 i Nm min-1 Nm kg Order No. 941 5260… 1.5 514 BCI-52.30-SA 7 A Mass 2.2 7 : 1 0.42 BCI-52.30-SA 3 Type Nominal speed Mass 3 : 1 0.18 1200 2.2 i Nominal torque max. permissible output torque 2.2 A Gear ratio Nominal speed kg Type Nominal Data Nominal current Nominal torque Nm Gear ratio min-1 Nominal current Nm Nominal Data max. permissible output torque DC motor with worm gearbox. Gear housing made of zinc diecast. Gearbox output shaft with ball-bearings. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Order No. 941 5230… – – – – – – 24 V DC * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current according to the value specified in the table. BCI 52.30 95 ± 0.5 146 BCI 52.60 125 ± 0.5 176 L2 46,5 45° ø38 23,5 15 2 12,5 L1 26 2,5x10deep (4x) TK = ø32 23 Other shaft dimensions and shaft output on the right or on both sides on request. 4xM4x8 25 FA ) 12,5 38 40 (4x) M4x8deep ,1 61 40 ø6 g5 M3x8deep (4x) TK = ø24,6 4x 1 0( 25 H1 1 2 ±0,1 p 0 ee H1 2 d 3 +0, , 2 ,3 3 3,7 ø18 h6 ø18 47,6 ø25 -0,04 FR 2,8-0 x) (4 52 L2 36 49 ±0,1 L1 32 Type 22,5° 7±2 tin-plated Motor lengths (mm) FA: max. permissible axial load 40 N FR: max. permissible radial load 40 N 300±30 off motor Output shaft load Strand: 2x AWG18 50 15 BCI-Motor BCI 63 B Spur gearbox Nm Order No. 941 6355… Mass i Nominal speed A Nominal torque Type Gear stages Gear ratio Order No. 941 6325… min-1 kg Nominal Data Nominal current Nm DC motor with multi-stage spur gearbox. Gear housing made of zinc diecast. Gearbox output shaft with needle-bearing. Flatline design optimized for short installation length. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Mass i Nominal speed A Nominal torque Gear ratio Type Gear stages Nominal Data Nominal current – – – – – – – 24 V DC min-1 kg BCI-63.25-B 303 2.7 303.6 : 1 4 27.8 10 1.8 …190 BCI-63.55-B 8 4.9 8.3 : 1 3 1.6 402 2.2 …190 BCI-63.25-B 454* 1.9 454 : 1 4 30.0 7 1.8 …191 BCI-63.55-B 12 4.9 12.3 : 1 3 2.4 268 2.2 …191 BCI-63.25-B 687* 1.9 687 : 1 4 30.0 5 1.8 …192 BCI-63.55-B 18 4.9 18 : 1 3 3.5 183 2.2 …192 BCI-63.25-B 1028* 0.9 1028.7 : 1 4 30.0 3 1.8 …193 BCI-63.55-B 27 4.9 27.6 : 1 3 5.4 120 2.2 …193 BCI-63.55-B 40 4.9 40.3 : 1 3 7.9 82 2.2 …194 BCI-63.55-B 64 4.9 64 : 1 3 12.6 52 2.2 …195 BCI-63.55-B 101 4.9 101.8 : 1 3 20.0 32 2.2 …196 BCI-63.55-B 136* 4.5 136.5 : 1 3 25.0 24 2.2 …197 BCI-63.55-B 189* 3.3 25.0 18 2.2 …198 189 : 1 3 * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current according to the value specified in the table. Motor lengths (mm) FA: max. permissible axial load 50 N FR: max. permissible radial load 150 N Type L BCI 63.25 95 ± 0.5 BCI 63.55 125 ± 0.5 25 ±0,5 20+0,5 9 – 0,1 17 7±2 tin- pla te d Output shaft load 67,9 22 ±0,1 128 133 22,5° 22 ,5° 10 H ,7 ø3 x) 0 1 ( 90 ±0,1 Stra ø2,3 H10 (4x) ø25 -0,04 FA ø8 5g ø10 h7 AW G nd: 2x 300 ± 30 18 33 28 ±0,1 FR ø19,05 ø36 9,9 0,5x45° 35 ±0,1 15±0,5 70 ±0,2 80 7d x1 81 p ee ø63 L M4 ø48 2 ±0,1 27,2±0,5 ) x (6 16 BCI-Motor BCI 63 D Spur gearbox Nm Order No. 941 6355… Mass i Nominal speed A Nominal torque BCI-63.25-D 11 Type Gear stages 9.2 : 1 Gear ratio 7.8 : 1 2.7 Nominal Data Nominal current 2.7 BCI-63.25-D 9 Order No. 941 6325… BCI-63.25-D 7 DC motor with multi-stage spur gearbox. Gear housing made of zinc diecast. Gearbox output shaft with combined sleeve-/needle-bearing. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Mass i Nominal speed A Nominal torque Gear ratio Type Gear stages Nominal Data Nominal current – – – – – – 24 V DC min-1 kg Nm min-1 kg 2 0.9 401 1.6 …160 BCI-63.55-D 7 4.9 7.8 : 1 2 1.7 420 2.1 2 1.0 342 1.6 …161 BCI-63.55-D 9 4.9 9.2 : 1 2 2.0 359 2.1 …251 2.7 11.1 : 1 2 1.3 284 1.6 …162 BCI-63.55-D 11 4.9 11.1 : 1 2 2.4 297 2.1 …252 BCI-63.25-D 13 2.7 13.8 : 1 2 1.6 228 1.6 …163 BCI-63.55-D 13 4.9 13.8 : 1 2 3.0 239 2.1 …253 BCI-63.25-D 18 2.7 18.4 : 1 2 2.1 171 1.6 …164 BCI-63.55-D 18 4.9 18.4 : 1 2 4.0 179 2.1 …254 BCI-63.25-D 22 2.7 22.0 : 1 2 2.5 143 1.6 …165 BCI-63.55-D 22 4.9 22.0 : 1 2 4.8 150 2.1 …255 BCI-63.25-D 27 2.7 27.6 : 1 2 3.1 114 1.6 …166 BCI-63.55-D 27 4.9 27.6 : 1 2 6.0 120 2.1 …256 BCI-63.25-D 41 2.7 41.3 : 1 3 4.2 76 1.6 …167 BCI-63.55-D 41 4.9 41.3 : 1 3 8.1 80 2.1 …257 BCI-63.25-D 67 2.7 67.3 : 1 3 6.8 47 1.6 …168 BCI-63.55-D 67* 3.5 67.3 : 1 3 9.0 49 2.1 …258 BCI-63.25-D 117* 2.1 117.1 : 1 3 9.0 27 1.6 …169 BCI-63.55-D 117* 2.0 117.1 : 1 3 9.0 28 2.1 …259 BCI-63.25-D 165* 1.5 165.8 : 1 3 9.0 19 1.6 …170 BCI-63.55-D 165* 1.5 165.8 : 1 3 9.0 20 2.1 …260 …250 * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current according to the value specified in the table. Motor lengths (mm) FA: max. permissible axial load 50 N FR: max. permissible radial load 150 N Type L BCI 63.25 95 ± 0.5 BCI 63.55 125 ± 0.5 7±2 tinplate d Output shaft load 38±0,3 75 50,6 ±0,2 25,3 20 +0,5 ° 70 5 ±0,1 21,5 ±0,2 13,5 22,5 FA ø25 -0,04 ø8 g5 FR 25±0,2 ø10 h7 9 0,1 17 50,6 ±0,2 25+0,5 3 Stra nd: 00 ±3 0 2x A WG 18 ø 63 ø 48 ø36 ø19,05 10 H ,7 ø3 x) (10 4xM4 10 deep 2 22,5° L 15 ø2, (4x 3 H10 ) 17 BCI-Motor BCI 63 E Spur gearbox Order No. 941 6355… BCI-63.25-E 40 Mass BCI-63.25-E 31 ii Nominal speed 2.7 AA Nominal torque BCI-63.25-E 23 Type Type Gear stages 18.4 : 1 Gear ratio 15.5 : 1 2.7 Nominal Data Nominal current 2.7 BCI-63.25-E 18 Order No. 941 6325… BCI-63.25-E 15 DC motor with multi-stage spur gearbox. Gear housing made of zinc diecast. Gearbox output shaft with combined sleeve-/needle-bearing. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Mass i Nominal speed A Nominal torque Gear ratio Type Gear stages Nominal Data Nominal current – – – – – – 24 V DC Nm min-1 kg 2 1.7 204 1.6 …171 BCI-63.55-E 15 4.9 15.5 : 1 2 3.4 213 2.1 …144 2 2.1 171 1.6 …172 BCI-63.55-E 18 4.9 18.4 : 1 2 4.0 179 2.1 …145 23.1 : 1 2 2.6 136 1.6 …173 BCI-63.55-E 23 4.9 23.1 : 1 2 5.0 143 2.1 …146 2.7 31.1 : 1 2 3.5 101 1.6 …174 BCI-63.55-E 31 4.9 31.1 : 1 2 6.8 106 2.1 …147 2.7 40.1 : 1 2 4.5 79 1.6 …175 BCI-63.55-E 40 4.9 40.1 : 1 2 8.7 82 2.1 …148 BCI-63.25-E 55 2.7 55.0 : 1 3 5.6 57 1.7 …176 BCI-63.25-E 70 2.7 70.4 : 1 3 7.2 45 1.7 …177 BCI-63.25-E 92 2.7 92.3 : 1 3 9.4 34 1,7 …178 BCI-63.25-E 142 2.7 142 : 1 3 14.4 22 1.7 …179 BCI-63.25-E 184* 2.2 184.4 : 1 3 15.0 17 1.7 …180 BCI-63.25-E 274* 1.5 274.6 : 1 3 15.0 12 1.7 …181 Nm Nm min min-1-1 Nm kg kg * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current according to the value specified in the table. Motor lengths (mm) FA: max. permissible axial load 50 N FR: max. permissible radial load 150 N Type L BCI 63.25 95 ± 0.5 BCI 63.55 125 ± 0.5 25±0,5 20 +0,5 30 -0.4 66,5±0,2 33,25±0,1 ø3,7 H10 (10x) 80 83,5 15 ±0,1 FA 66,5 ±0,2 33,25±0,1 FR ø5 g5 ø17,5 ø10 h7 9 -0,1 M5 (4x) 17 deep 17 ø25 -0,04 22,5° Stra nd: ø63 ø48 ø36 ø19,05 2x A 0 ±30 WG 18 7±2 tin- plate d Output shaft load 2 ±0,1 ø2,3 H10 (4x) 22,5° 41,5 ±0,3 L 15 80 83,5 Motorcentre 18 BCI-Motor BCI 63 PX Planetary gearbox 1 1.5 185 1.6 …131 BCI-63.55-PX 52-3 4.9 3.2 : 1 2 5.9 44 1.7 …132 BCI-63.55-PX 52-5 4.9 5.0 : 1 Order No. 941 6355… Mass i Nominal speed A min-1 kg Nominal torque Type Nm Gear stages Gear ratio 17 : 1 1.6 72.3 : 1 Nominal Data Nominal current 1.9 BCI-63.25-PX 63-72* Order No. 941 6325… BCI-63.25-PX 63-17* DC motor with planetary gearbox PX 52 and PX 63. Robust zinc diecast housing in modular construction. Grease lubrication for maintenance free operation. Output shaft with combinated needle- / ball bearings. Optimized helical gearing for long service life and quiet running in the first stage. Mass i Nominal speed A Nominal torque Gear ratio Type Gear stages Nominal Data Nominal current – – – – – 24 V DC Nm min-1 kg 1 0.8 1038 2.1 …300 1 1.2 660 2.1 …301 BCI-63.25-PX 63-102* 1.6 102 : 1 2 8.3 31 1.7 …133 BCI-63.55-PX 63-9 4.9 9.0 : 1 1 2.2 367 2.1 …135 BCI-63.25-PX 63-204* 1.6 204 : 1 2 16.5 15 1.7 …134 BCI-63.55-PX 52-21 4.9 21.3 : 1 2 4.6 155 2,2 …302 BCI-63.55-PX 52-30 4.9 30.0 : 1 2 6.5 110 2.2 …303 BCI-63.55-PX 63-38 4.9 38.3 : 1 2 8.3 86 2.2 …136 BCI-63.55-PX 63-54 4.9 54.0 : 1 2 11.8 61 2.2 …137 * Attention: Compliance with the max. permitted gear output torque must be ensured by an external limitation of the motor current according to the value specified in the table. L2 two stages BCI 63.25 95 ± 0.5 41.9 60.2 BCI 63.55 125 ± 0.5 41.9 60.2 Output shaft load L2 25 ±0,5 3 L1 15±0,5 300±30 off motor 7±2 tin-plated 16 2 Strands AWG 18 12,5 3 -PX 52 FR 22,5° 2 ø52 L2 one stage o 8g5 ø25± 00,04 Gear lengths PX 52 L1 o 52 o 32h8 o 12h7 Motor lengths (mm) Type FA FA: max. permissible axial load 500 N FR: max. permissible radial load 350 N 4x M5 (8 deep) Keyway DIN6885 - A4x4x16 L1 28 L1 L2 one stage L2 two stages BCI 63.25 95 ± 0.5 45.8 67.2 BCI 63.55 125 ± 0.5 45.8 67.2 5 3 FR -PX 63 22,5° o 63 Type 2 Strands AWG 18 19 o 15 h7 Gear lengths PX 63 o 63 o 40 h8 Motor lengths (mm) 15 ±0,5 300±30 off motor 7±2 tin-plated 2 o 8g5 ø25± 00,04 L2 39±0,5 40 FA Output shaft load FA: max. permissible axial load 500 N FR: max. permissible radial load 350 N Keyway DIN6885 - A5x5x28 4x M5 (8 deep) 52 19 BCI-Motor BCI 63 SB Worm gearbox BCI-63.25-SB 2 2.7 2.5 : 1 0.30 1260 9 2.5 BCI-63.25-SB 7 2.7 7:1 0.77 450 10 2.5 BCI-63.25-SB 10 2.7 10 : 1 1.02 315 10 BCI-63.25-SB 15 2.7 15 : 1 1.45 210 BCI-63.25-SB 20 2.7 20 : 1 1.79 158 BCI-63.25-SB 30 2.7 30 : 1 2.23 BCI-63.25-SB 55 2.7 55 : 1 BCI-63.25-SB 75 2.7 75 : 1 kg A i Nm …230 BCI-63.55-SB 2 4.9 2.5 : 1 0.57 1320 9 3.0 …230 …231 BCI-63.55-SB 7 4.9 7:1 1.49 471 10 3.0 …231 2.5 …232 BCI-63.55-SB 10 4.9 10 : 1 1.97 330 10 3.0 …232 11 2.5 …233 BCI-63.55-SB 15 4.9 15 : 1 2.79 220 11 3.0 …233 10 2.5 …234 BCI-63.55-SB 20 4.9 20 : 1 3.46 165 10 3.0 …234 105 10 2.5 …235 BCI-63.55-SB 30 4.9 30 : 1 4.29 110 10 3.0 …235 3.54 57 10 2.5 …236 BCI-63.55-SB 55 4.9 55 : 1 6.83 60 10 3.0 …236 3.26 42 7 2.5 …237 BCI-63.55-SB 75 4.9 75 : 1 6.28 44 7 3.0 …237 Motor lengths (mm) FA: max. permissible axial load 80 N FR: max. permissible radial load 120 N Type L BCI 63.25 95 ± 0.5 BCI 63.55 125 ± 0.5 63 48 36 ø19,05 Nominal speed Type Output shaft load 15 min-1 Nm Order No. 941 6355… kg Mass Mass min-1 Nm max. permissible output torque max. permissible output torque Nm Nominal torque Nominal speed i Gear ratio Nominal torque A Nominal Data Nominal current Gear ratio Type DC motor with worm gearbox. Gear housing made of zinc diecast. Gearbox output shaft with ball-bearings. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Order No. 941 6325… Nominal Data Nominal current – – – – – – 24 V DC 84 27 80 65 50 h8 2,5 27,5 5 22,5° FA Keyway DIN 6885 - A4x4x20 ø5,5 3, 0 22 ,5° H1 ) 0x (1 Strand: 2x AWG18 7±2plated tin- 300 0 ±3 off to mo r 45° 7 ø2,3 H 10 (4x) 20 62 ø44 ø8 g5 ø25 -0,04 ø12 h6 FR 37 L 2 ±0,1 15 ±0,5 27 8 BCI-Motor BCI 63 SC Worm gearbox Nominal speed …240 BCI-63.55-SC 2 4.9 2.5 : 1 0.55 1320 9 3.0 …240 …241 BCI-63.55-SC 7 4.9 7:1 1.42 471 10 3,0 …241 2.5 …242 BCI-63.55-SC 10 4.9 10 : 1 1.84 330 10 3.0 …242 11 2.5 …243 BCI-63.55-SC 15 4.9 15 : 1 2.60 220 11 3.0 …243 10 2.5 …244 BCI-63.55-SC 20 4.9 20 : 1 3.19 165 10 3.0 …244 9 2.5 …245 BCI-63.55-SC 24 4.9 24 : 1 3.11 138 9 3.0 …245 2.5 …246 BCI-63.55-SC 30 4.9 30 : 1 3.80 110 10 3.0 …246 2.5 …247 BCI-63.55-SC 55 4.9 55 : 1 5.84 60 10 3.0 …247 …248 BCI-63.55-SC 75 4.9 75 : 1 5.27 44 7 3.0 …248 Nm BCI-63.25-SC 2 2.7 2.5 : 1 0.28 1260 9 2.5 BCI-63.25-SC 7 2.7 7:1 0.74 450 10 2.5 BCI-63.25-SC 10 2.7 10 : 1 0.95 315 10 BCI-63.25-SC 15 2.7 15 : 1 1.34 210 BCI-63.25-SC 20 2.7 20 : 1 1.65 158 BCI-63.25-SC 24 2.7 24 : 1 1.61 131 BCI-63.25-SC 30 2.7 30 : 1 1.97 105 10 BCI-63.25-SC 55 2.7 55 : 1 3.08 57 10 75 : 1 2.73 42 7 2.5 min-1 Nm Mass i Nominal speed Order No. 941 6355… Nominal torque min-1 Nm A kg Motor lengths (mm) FA: max. permissible axial load 100 N FR: max. permissible radial load 150 N Type L BCI 63.25 95 ± 0.5 BCI 63.55 125 ± 0.5 kg Other shaft dimensions and shaft output on the right or on both sides on request. tin- plate d Output shaft load Mass Gear ratio Nm Type 2,7 max. permissible output torque Nominal current i Nominal torque A Gear ratio Type Nominal current Nominal Data Nominal Data BCI-63.25-SC 75 DC motor with worm gearbox. Gear housing made of zinc diecast. Gearbox output shaft with ball-bearings. Grease lubrication for maintenance free operation. Service life 3.000 hrs for continuous operation (S1). Other voltages available on request. Order No. 941 6325… max. permissible output torque – – – – – – 24 V DC 7±2 50 ± 0,1 40 ± 0,1 36 ± 0,1 ø25-0,04 3,5 00 x AW ±30 G1 8 3,5 ø 10 h6 nd: 2 ø 25 -0,04 ø 8 g5 ø 25 -0,04 50 ±0,1 40 ±0,1 45° M4x8 deep (4x) 22,5° (4x) 10 H 2,3 FA 30 30 ±0,1 3,7x8 deep (4x) Stra FR 86 56 M4x8 deep (4x) 3 15 63 ø48 ø36 ø19,5 22 ,5° 3, 7 H 10 (1 0x Woodruff key 3x5 DIN 688A ) 35 36 L 2 ±0,1 15 28 21 BCI-Brake 24 V DC – The spring applied brakes are single-disc brakes with two friction surfaces. – The braking torque is generated by compression springs. – The brake is released electromagnetically. Braking occurs when the supply voltage is switched of. – Protection class IP 00. – Insulation class F. Nominal Data Type BFK 457-01 BFK 457-02 BFK 457-03 Nominal power* W 5.0 6.6 9.0 Nominal torque of brake** Nm 0.12 0.25 0.50 12.5 Engagement time ms 11.0 8.0 Disengagement time ms 17 17 18 Maximum speed min-1 5000 5000 5000 Weight kg 0.20 0.25 0.40 d mm 37.0 47.0 56.0 L1 mm 31.3 31.0 31.8 L2 mm 35.3 37.0 38.0 BCI 42 BCI 52 BCI 63 Motor Series*** * Nominal power of the coil at 24 V DC and 20° C.. ** Nominal torque of brake, referring to a speed of 100 rpm. *** Brake for motors and worm gear motors available on request. Available at short notice for all other designs. B-side of motor 400 ±20 7 ±2 ød (openings Leads) L1 L2 22 Note: Only one accessory component (brake or sensor) can be mounted onto a motor at a time. BCI-Sensor BCI Magnetic sensor PMG 2-2, PMG 2-4, PMG 2-12 – Magnetic sensor for DC motors. – The sensor is designed for speed monitoring, speed control and positioning in combination with appropriate electronics. – The sensor operates contact-free and free from wear by means of 2 Hall sensors. The sensors are positioned around a magnet and generate two rectangular pulse signals with a phase shift of 90°. – The sensor unit is assembled to the motor, electrical connection via leads. – Protection class IP 40. Nominal Data Type PMG 2-2, PMG 2-4, PMG 2-12 No. of pulses Z 2,4 and 12 pulses per revolution (chanel A and B) Output signal A, B 2 rectangular pulses 90 ° ± 15 °, for 12 pulses ± 25° electr. phase shift Pulse ratio High signal : low signal = 180° : 180° ± 10°, for 12 pulses ± 25° electr. phaseshift Slope Output load current rise ≤ 400 ns (U = 12 V DC, RL = 820 Ω ) fall ≤ 400 ns (U = 12 V DC, CL = 20 pF ) Iload ≤ 12 mA (U = 12 V DC) Design Open-collector-output stage with internal pull-up resistor Supply voltage: UB = 4.5 to 24 V DC (reverse polarity protected) Output amplitude: U LOW ≤ 0.4 V (at 12 V DC +20 mA) Electr. connection 4 single strands AWG 24, 500 ≤ 30 mm long Stripped and tin-plated ends 7 ± 2 mm Connection table colour red: UB= +5 V ... 24 V I yellow: A channel I black: GND I green: B channel Temperature range -20°C bis +80 °C Weight 0.03 kg Channel A Channel B 90° electrical phase shift PMG 2-2 PMG 2-4 PMG 2-12 BCI 42.25 931 4225 200 931 4225 201 931 4225 202 BCI 42.40 931 4240 200 931 4240 201 931 4240 202 BCI 52.30 931 5230 200 931 5230 201 931 5230 202 BCI 52.60 931 5260 200 931 5260 201 931 5260 202 BCI 63.25 931 6325 200 931 6325 201 931 6325 202 BCI 63.55 931 6355 200 931 6355 201 931 6355 202 PMG for worm gear motors available on request. Available at short notice for all other designs. Electronics pulse diagram when shaft rotates clockwise (viewed onto motor shaft) 18 ø Type 500 ±30 42 7 ±2 Note: Only one accessory component (brake or sensor) can be mounted onto a motor at a time. 45° 4 Leads AWG 24 Lead ends stripped and tin-plated B-side of motor 23 BCI-Sensor Encoder HEDS 5500 – Optoelectronic 2-channel incremental encoder. A resolution of max. 2.048 increments per revolution is attained by appropriate evaluation in an external control. – The encoder works contact-free and free from wear. The resolution of the angle of rotation is effected by means of a light-emitting diode in front of a metal encoder disc and a photodiode array. – Optional: Variants with other encoder resolutions are available on request. Nominal Data Type HEDS 5500 No. of pulses Z 512 per revolution (channel A and B) Qutput signal A, B 2 rectangular-pulse signals, (90°C phase offset; TTL-compatible) Limiting frequency f 100 kHz Supply voltage UB + 5 V ± 10% Current consumption IB typ. 17 mA (max. 40 mA) Deviation of pulse width ΔP typ. 5° related of P = 90° pulse width (electrically by UB = 5 V and 25 °C ) Deviation of phase shift ΔS typ. 7° related of S = 90° phase shift between channel A and B (electrically by UB = 5 V and 25 °C ) Electrical connection AMP 103686-4 or 600442-5 Plug type Berg Molex 65039-032 / 4825-000 or 65801-034 2695 / 2759 Pim 1: Ground I 2: free I 3: A I 4: UB I 5: B Connection table P HEDS for motors and worm gear motors available on request. Available at short notice for all other designs. 2,4 V Channel A 0,4 V S electrical Channel B 30 Strand: 2x AWG18 24 7 ±2 tin-plated 12345 300 ±30 off motor 41 20,3 ±0,5 Note: Only one accessory component (brake or sensor) can be mounted onto a motor at a time. Motors Distributors spec. Motors Distributors Distributors of ebm-papst Fans Distributors Ventilator Distributors Germany ebm-papst St. Georgen GmbH & Co. KG ebm-papst Mulfingen GmbH & Co. KG ebm-papst Landshut GmbH Hermann-Papst-Straße 1 D-78112 St. Georgen Phone +49 (0) 77 24 / 81 - 0 Fax +49 (0) 77 24 / 81 - 13 09 [email protected] Bachmühle 2 D-74673 Mulfingen Phone +49 (0) 79 38 / 81 - 0 Fax +49 (0) 79 38 / 81 - 110 [email protected] Hofmark-Aich-Straße 25 D-84030 Landshut Phone +49 (0) 8 71 / 707 - 0 Fax +49 (0) 8 71 / 707 - 465 [email protected] www.ebmpapst.com www.ebmpapst.com www.ebmpapst.com Agencies Berlin Dipl.-Ing. (TH) Jens Duchow Händelstraße 7 16341 Panketal Phone +49 (0) 30 / 94 41 49 62 Fax +49 (0) 30 / 94 41 49 63 [email protected] Dortmund Dipl.-Ing. (FH) Hans-Joachim Pundt Auf den Steinern 3 59519 Möhnesee-Völlinghausen Phone +49 (0) 29 25 / 80 04 07 Fax +49 (0) 29 25 / 80 04 08 [email protected] Frankfurt Dipl.-Ing. Christian Kleffmann Dr. Hermann-Krause Straße 23 63452 Hanau Phone +49 (0) 61 81 / 18 98 12 Fax +49 (0) 61 81 / 18 98 13 [email protected] Halle Dipl.-Ing. (TU) Michael Hanning Lerchenweg 4 06120 Lieskau Phone +49 (0) 3 45 / 5 51 24 56 Fax +49 (0) 3 45 / 5 51 24 57 [email protected] Hamburg Ingenieurbüro Breuell GmbH Elektro.-Ing. Dirk Kahl Grützmühlenweg 40 22339 Hamburg Phone +49 (0) 40 / 53 80 92 10 Fax +49 (0) 40 / 53 80 92 84 [email protected] Kassel Dipl.-Ing. (FH) Ralph Brück Hoherainstraße 3 b 35075 Gladenbach Phone +49 (0) 64 62 / 40 71 10 Fax +49 (0) 64 62 / 40 71 11 [email protected] Koblenz Winfried Schaefer Hinter der Kirch 10 56767 Uersfeld Phone +49 (0) 26 57 / 16 96 Fax +49 (0) 26 57 / 16 76 [email protected] München Dipl.-Wirt-Ing. (FH) Jens Peter Steinbergweg 6 82285 Hattenhofen Phone +49 (0) 81 45 / 80 92 25 Fax +49 (0) 81 45 / 80 92 26 [email protected] Office West Matthias Bembenek Prozessionsweg 39 46286 Dorsten Phone +49 (0) 23 69 / 20 82 05 Fax +49 (0) 23 69 / 20 82 07 [email protected] Nürnberg Friedrich Klein Adlerstraße 49/1 73540 Heubach Phone +49 (0) 71 73 / 49 83 Fax +49 (0) 71 73 / 80 53 [email protected] Office South-West Thomas Schrag Mahlbergstr. 37/1 75210 Keltern Phone +49 (0) 72 36 / 98 24 07 Fax +49 (0) 72 36 / 98 24 09 [email protected] Offenburg Dipl.-Ing (FH) Ralf Braun Hubeneck 21 77704 Oberkirch Phone +49 (0) 78 02 / 98 22 52 Fax +49 (0) 78 02 / 98 22 53 [email protected] Office South-Ost Jürgen Sopejstal Kirchhoffstr. 26 90552 Röthenbach Phone +49 (0) 9 11 / 5 44 38 15 Fax +49 (0) 9 11 / 5 44 38 16 [email protected] Stuttgart Dipl.-Ing. (FH) Rudi Weinmann Mühlhaldenweg 13 73207 Plochingen Phone +49 (0) 71 53 / 92 89 80 Fax +49 (0) 71 53 / 92 89 81 [email protected] Service and Consulting Center for sales of small quantities. Ulm Günter Wilhelm Allgäuer Str. 7 89269 Vöhringen Phone +49 (0) 73 06 / 92 46 08 Fax +49 (0) 73 06 / 92 46 48 [email protected] External Support Manager drive engineering Office East Dipl.-Ing. (TU) Michael Hanning Lerchenweg 4 06120 Lieskau bei Halle Phone +49 (0) 3 45 / 5 51 24 56 Fax +49 (0) 3 45 / 5 51 24 57 [email protected] Office North Ingenieurbüro Breuell GmbH Elektro.-Ing. Dirk Kahl Grützmühlenweg 40 22339 Hamburg Phone +49 (0) 40 / 53 80 92 55 Fax +49 (0) 40 / 53 80 92 84 [email protected] North Breuell + Hilgenfeldt GmbH Grützmühlenweg 40 22339 Hamburg Phone +49 (0) 40 / 53 80 92 20 Fax +49 (0) 40 / 53 80 92 84 [email protected] Europe Austria ebm-papst Motoren & Ventilatoren GmbH Westbahnstr. 5 A-4490 Florian Phone +43 / 7224 / 66 011-0 Fax +43 / 7224 / 66 011-20 [email protected]; www.ebmpapst.at next system Vertriebsges. m.b.H. Phorusgasse 8 A-1040 Wien Phone +43 / 1 / 5 85 56 86-0 Fax +43 / 1 / 5 85 56 86-56 [email protected]; www.nextsystem.at 25 Motors Distributors spec. Motors Distributors Distributors of ebm-papst Fans Distributors Ventilators Distributors Belarus ebm-papst Bel AgmbH Prospekt Nesavisimosti 11/2 Zimmer 325, 512 BY-220050 Minsk Phone +3 75 / 17 / 2 09 95 61 Fax. +375 / 17 / 2 09 95 61 [email protected]; www.ebmpapst.ru Belgium VIBO Benelux B. V. Sales office Belgium-Luxemburg Romeinsestraat 6/0101 Research Park Haasrode B-3001 Heverlee-Leuven Phone +32 / 16 / 39 62 00 Fax +32 / 16 / 39 62 20 [email protected] www.vibobenelux.com Bulgaria ebm-papst Romania S.R.L. Str. Tirnavei Nr. 20 RO-500327 Brasov Phone +40 / 2 68 / 31 28 05 Fax +40 / 2 68 / 31 28 05 [email protected] Croatia ebm-papst Industries Kft. Mátyás u. 1/A H-2220 Vecsés Phone +36 / 29 / 55 01 90 Fax +36 / 29 / 55 01 94 [email protected]; www.ebmpapst.hu Macedonia ebm-papst Industries Kft. Mátyás u. 1/A H-2220 Vecsés Phone +36 / 29 / 55 01 90 Fax +36 / 29 / 55 01 94 [email protected]; www.ebmpapst.hu Great Britain ebm-papst UK Ltd. Chelmsford Business Park GB-Chelmsford Essex CM2 5EZ Phone +44 / 12 45 / 46 85 55 Fax +44 / 12 45 / 46 63 36 [email protected]; www.ebmpapst.co.uk Netherlands VIBO Benelux B. V. Engelseweg 127 Postbus 230 NL-5705 AC Helmond Phone +31 / 4 92 / 50 29 00 Fax +31 / 4 92 / 50 29 50 [email protected]; www.vibobenelux.com ebm-papst Automotive & Drives (UK) Ltd The Smithy, Fidlers Lane East Ilsley, Newbury Berkshire RG20 7LG Phone +44 / 87 07 / 66 51 70 Fax +44 / 87 07 / 66 51 80 A&[email protected]; www.ebmpapst.co.uk Greece Helcoma Th. Rotas & Co OE Davaki 65 GR-17672 Kallithea-Attiki Phone +30 / 2 10 / 9 51 37 05 Fax +30 / 2 10 / 9 51 34 90 [email protected]; www.helcoma.gr Hungary See also Croatia Czech Republic / Slovakia ebm-papst CZ s.r.o. Krátká 379 CZ-66461 Rajhradice u Brna Phone +4 20 / 5 / 47 23 26 16 Fax +4 20 / 5 / 47 23 26 22 [email protected]; www.ebmpapst.com Iceland RJ Engineers Stangarhyl 1A IS-110 Reykjavik Phone +354 / 567 80 30 Fax +354 / 567 80 15 [email protected]; www.rj.is Denmark Jenk ApS Vallensbækvej 21 DK-2605 Brøndby Phone +45 / 43 63 11 11 Fax +45 / 43 63 05 05 [email protected]; www.jenk.dk Ireland ebm-papst Ltd. Portlaoise Business & Technology Park Mountrath Road IRL-Portlaoise, Co. Laois Phone +353 / 8 66 43 43 Fax +353 / 8 66 43 46 [email protected]; www.ebmpapst.ie Finland ebm-papst OY Puistotie 1 FIN-02760 Espoo Phone +358 / 9 / 88 70 22 0 Fax +358 / 9 / 88 70 22 13 [email protected]; www.ebmpapst.fi 26 France ebm-papst sarl BP 62 F-67212 Obernai-Cedex Phone +33 / 820 326 266 Fax +33 / 3 / 88 67 38 83 [email protected]; www.ebmpapst.fr Italy ebm-papst S.r.l. Via Cornaggia 108 I-22076 Mozzate (Co) Phone +39 / 03 31 / 83 62 01 Fax +39 / 03 31 / 82 15 10 [email protected]; www.ebmpapst.it Norway Ziehl-ebm as P.B. 173 Holmlia N-1203 Oslo Phone +47 / 22 / 76 33 40 Fax +47 / 22 / 61 91 73 [email protected]; www.ziehl-ebm.no Poland ebm-papst Polska Sp. z o.o. ul. Annopol 4A PL-03-236 Warszawa Phone +48 / 22 / 675 78 19 Fax +48 / 22 / 676 95 87 [email protected]; www.ebmpapst.pl Portugal ebm-papst (Portugal), Lda Av. Marechal Gomes da Costa, 35 e Rua Conselheiro Emidio Navarro P-1800-255 Lisboa Phone +351 / 21 / 839 48 80 Fax +351 / 21 / 839 47 59 [email protected]; www.ebmpapst.pt Romania ebm-papst Romania S.R.L. Str. Tirnavei Nr. 20 RO-500327 Brasov Phone +40 / 2 68 / 31 28 05 Fax +40 / 2 68 / 31 28 05 [email protected] Russia ebm-papst Ural GmbH Rosa Luxemburg Strasse 59, 4-12 RU-620026 Jekaterinburg Phone +7 / 343 / 378 31 75 Fax +7 / 343 / 378 31 89 [email protected] www.ebmpapst.ur.ru ebm-papst Rus GmbH Nizhegorodskaya 32, str. 15 office 420 RU-109029 Moskau Phone +7 / 4 95 / 6 71 53 93 Fax +7 / 4 95 / 6 71 53 95 [email protected]; www.ebmpapst.ru ebm-papst Rus Saint-Petersburg´s Filial Zastavskaya 7 RU-196084 Sankt-Petersburg Phone +7 / 8 12 / 4 49 96 07 Fax +7 / 8 12 / 4 49 96 07 [email protected] Serbia & Montenegro ebm-papst Industries Kft. Mátyás u. 1/A H-2220 Vecsés Phone +36 / 29 / 55 01 90 Fax +36 / 29 / 55 01 94 [email protected]; www.ebmpapst.hu Spain ebm-papst Ibérica S.L. Avda. del Sistema Solar, 29 C/Monton de Trigo, Nr. 3 E-28830 San Fernando de Henares (Madrid) Phone +34 / 91 / 6 78 08 94 Fax +34 / 91 / 6 78 15 30 [email protected] Sweden ebm-papst AB Äggelundavägen 2 S-17562 Järfälla Phone +46 / 8 / 7 61 94 00 Fax +46 / 8 / 36 23 06 [email protected]; www.ebmpapst.se Switzerland ebm-papst AG Rütisbergstraße 1 CH-8156 Oberhasli Phone +41 / 44 / 732 20 70 Fax +41 / 44 / 732 20 77 [email protected]; www.ebmpapst.ch Omni Ray AG Im Schörli 5 CH-8600 Dübendorf Phone +41 / 44 / 8 02 28 80 Fax +41 / 44 / 8 02 28 28 [email protected]; www.omniray.ch Turkey Akantel Elektronik San. Tic. LTD. Sti. Atatürk Organize Sanayi Bölgesi 10007 SK. No.:6 TR-35620 Cigli-Izmir Phone +90 / 2 32 / 32 82 090 -91 Fax +90 / 2 32 / 32 80 270 [email protected]; www.akantel.com.tr USA ebm-papst Inc. P.O. Box 4009 100 Hyde Road USA-Farmington, CT 06034 Phone +1 / 860 / 674 15 15 Fax +1 / 860 / 674 85 36 [email protected]; www.ebmpapst.us Ukraine ebm-papst Ukraine GmbH Lepse Boulevard 4, Haus 47 Etage 5 UA-03680 Kiev Phone +38 / 0 44 / 2 06 30 91 Fax +38 / 0 44 / 2 06 30 91 [email protected]; www.ebm-papst.ua ebm-papst Automotive and Drives, Inc. 3200 Greenfield, Suite 255 Dearborn, MI 48120 Phone +1 / 313 / 406 80 80 Fax +1 / 313 / 406 80 81 [email protected]; www.ebmpapst-automotive.us Americas Argentina ebm-papst de Argentina S.A. Hernandarias 148 Lomas del Mirador 1752 Buenos Aires Phone +54 / 11 46 57-61 35 Fax +54 / 11 46 57-20 92 [email protected] Brazil ebm-papst Motores Ventiladores Ltda. Rua Francisco D´Amico, 155 Bairro Pirajussara BR-06785-290 Taboão da Serra-SP Phone +55 /11 / 41 38 50 90 Fax +55 /11 / 41 38 50 86 [email protected]; www.ebmpapst.com.br Canada ebm-papst Canada Inc. 1800 Ironstone Manor, Unit 2 CDN-Pickering, Ontario, L1W3J9 Phone +1 / 905 / 420 / 35 33 Fax +1 / 905 / 420 / 37 72 [email protected]; www.ebmpapst.ca Mexico ebm Industrial S.de R.L. de C.V. Paseo de Tamarindos 400-A-5to Piso Col. Bosques de las Lomas MEX-Mexico 05120, D.F. Phone +52 / 55 / 50 91 44 44 Fax +52 / 55 / 50 91 44 43 [email protected]; www.ebmpapst.com.mx Africa South Africa ebm-papst South Africa (Pty) Ltd. P.O. Box 3124 1119 Yacht Ave. ZA-2040 Honeydew Ext. 20 Phone +27 / 11 / 794 57 06 Fax +27 / 11 / 794 50 20 [email protected]; www.ebmpapst.co.za Asia China ebm-papst Ventilator (Shanghai) Co., Ltd. No. 418, Hua Jing Road Wai Gao Qiao Free Trade Zone No. 2001, Yang Gao (N) Road 200131 Shanghai, P.R. of China Phone +86 / 21 / 50 46 01 83 Fax +86 / 21 / 50 46 11 19 [email protected]; www.ebmpapst.com.cn/ Hong Kong ebm-papst Ventilator (Shanghai) Co., Ltd. Hong Kong Representative Office Unit Nos. 13-15, 9/F, Technology Park 18 On Lai Street, Sha Tin N.T. Hong Kong, P.R: of China Phone +852 / 21 45 / 86 78 Fax +852 / 21 45 / 76 78 [email protected] 27 M 1078GB 3.0907 Subject to technical modifications. Printed in Germany. ebm-papst St. Georgen GmbH & Co. KG Hermann-Papst-Straße 1 D-78112 ST. GEORGEN Germany Phone +49 (0) 7724 / 81-0 Fax +49 (0) 7724 / 81-1309 [email protected] www.ebmpapst.com