SAG582140001 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Issue AF, July 14, 2010 Home SYSTEM OVERVIEW Description: -48V DC @ up to 16,800 amperes Power System. This power system is designed to power a load while charging a positive grounded battery. This power system is capable of operating in a batteryless installation or off battery for maintenance purposes. This power system is designed for operation with the positive output grounded. The NETSURE™ 801NLDB (208V Input Power Bay), 801NLEB (380V/480V Input Power Bay), and 801NL-B (Distribution Bay) DC Power System is a complete integrated power system containing rectifiers, intelligent control, metering, monitoring, and distribution. This power system consists of the following components. Power Bays The system consists of one (1) Primary Power Bay and up to six (6) Secondary Power Bays. Each Power Bay can be equipped with up to twenty-four (24) Rectifier Modules. Each Power Bay contains a Monitor and Control Panel. In the Primary Power Bay, this panel houses the Meter-ControlAlarm (MCA) assembly. This panel in the Primary Power Bay also houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System. In a Secondary Power Bay, this panel can be equipped with an optional LMS Expansion CPU circuit card. (The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system.) The Monitor and Control Panel in both Primary and Secondary Power Bays contain a seven-slot card cage to house MCA alarm relay circuit cards, MCA input/output (I/O) circuit cards, and optional LMS I/O circuit cards. (If a Secondary Power Bay is to be equipped with optional LMS I/O circuit cards, it must also be equipped with the LMS Expansion CPU circuit card.) Distribution Bays The system consists of one (1) to eight (8) Distribution Bays. Each Distribution Bay provides four (4) distribution buses. Each distribution bus accepts a choice of 218-type circuit breakers and TPL-type fuses. Power Bay Page 1 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) A Distribution Bay may also be equipped with an optional distribution panel which accepts a choice of TPS/TLS-type fuseholders or Bullet Nose-type circuit breakers. Home Rectifier Modules The Rectifier Modules provide load power, battery float current, and battery recharge current during normal operating conditions. MCA (Meter-Control-Alarm) The MCA controls the operation of the Rectifier Modules and provides power system control, metering, monitoring, and alarm functions. MCA Local Control Panel: This panel is located on the front of the Primary Power Bay and contains a keypad, display, and indicators for local MCA user interface. MCA Relay Circuit Card: Each MCA relay circuit card provides six (6) sets of Form-C relay contacts for customer external alarms. These relays are user programmable for various power system alarms. Up to sixteen (16) MCA relay circuit cards can be installed in the Primary and Secondary Power Bays. The Primary Power Bay is factory equipped with two (2) MCA relay circuit cards. MCA I/O Circuit Cards: The MCA I/O circuit cards provide analog inputs/outputs and binary inputs. Up to sixteen (16) MCA I/O circuit cards can be installed in the Primary and Secondary Power Bays. Optional Integrated LMS Monitoring System The LMS Monitoring System consists of an LMS Main CPU circuit card, optional LMS Expansion CPU circuit cards, optional LMS I/O circuit cards, optional LMS Expansion Cabinet, and optional LMS Expansion Assemblies. The LMS Main CPU circuit card is mounted in the Primary Power Bay. Each Secondary Power Bay that is to be equipped with optional LMS I/O circuit cards must contain an LMS Expansion CPU circuit card. LMS Expansion Cabinets and LMS Expansion Assemblies are available that mount into customer racks and equipment. The LMS Monitoring System is factory integrated within each Power Bay, and Distribution Bay Page 2 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home requires no additional customer interconnections within the Power Bay. Simple cable connections between Power and Distribution Bays complete the interbay connections required. Separate analog, binary, and relay circuit cards do not have to be supplied for power system monitoring. Analog, binary, relay, and temperature circuit cards can be provided to monitor equipment external to the power system. The LMS input circuit cards monitor a variety of analog, binary, and temperature points external to the system. An LMS relay output circuit card is also available which provides programmable relays. These relays may be used for external alarms, or to control other equipment. The LMS Monitoring System can be accessed via a local port, a modem port (when optional modem is ordered), an optional TL1 port, and an Ethernet port (for Telnet access, optional Web access, optional SNMP access, optional TL1 access, and Email alarm reporting). The LMS Monitoring System collects data from the power system and the input circuit cards monitoring external points. The data collected is used for alarm processing and reporting, and to provide statistics. The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal, pager, Email address, via SNMP traps over Ethernet when the SNMP option is ordered, or via TL1 (over Ethernet) when the 'TL1 over Ethernet' option is ordered. TL1 is also available via a serial connection in 'direct mode'. For remote terminal or pager notification, the LMS Main CPU circuit card must be equipped with the optional modem. Two types of alarm reporting mechanisms are provided, System Alarm Reporting and Individual User Alarm Reporting. Refer to SAG586505000 for further LMS information. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system. Applications The NETSURE™ 801NLDB and 801NLEB is capable of interfacing with Vortex® Power Systems (VPS). The NETSURE™ 801NLDB and 801NLEB is capable of interfacing with legacy power systems. Refer to the wiring diagrams in the Installation Instructions (Section 6016). Refer also to Lists 64, 65, 66, and 67. Page 3 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Family: NETSURE™ Spec. No.: 582140001 Model: 801NLDB (208V Input Power Bay) 801NLEB (380V/480V Input Power Bay) 801NL-B (Distribution Bay) Input Voltage Nominal 380/480 volts AC, three phase, 50/60 Hz, with an operating range of 260 to 530 volts. Acceptable input frequency range is 45 to 65 Hz. or Nominal 208 volts AC, three phase, 50/60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 45 to 65 Hz. Output Voltage: -48 Volts DC Output Capacity: System: 16,800 Amperes, maximum (Other configurations are available. For higher amperage configurations, contact Emerson Network Power.) 2400 Amperes, nominal 100A / -48V 6000 Amperes, maximum 1500 Amperes, maximum Power Bay: Rectifier Module: Distribution Bay: Distribution Bus: (four Distribution Buses per Distribution Bay) Optional Distribution Panel: 500 Amperes, maximum (Bullet Nose Circuit Breakers and/or TLS/TPS Fuses) (one optional Distribution Panel per Distribution Bay) Agency Approval: Model 801NL-B (Distribution Bay): Listed UL 1801, NEBS Model 801NLEB (Power Bay): Listed UL 1950, NEBS Model 801NLDB (Power Bay): Lists (All): Lists (0B, 05, 13, 21, 50, 63, 64, 65, 66, 67, 70, 71): Framework Type: Power Bay: Width: Depth: Height: Access: Distribution Bay: Width: Depth: Height: Listed UL 1950 NEBS Seismic Rated (Zone 4) Box Framework 24.375 Inches 30 Inches 84 Inches Front and Rear Access for Installation and Maintenance, Front for Operation. 31.375 Inches 30 Inches 84 Inches Page 4 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Access: SAG582140001 Issue AF, July 14, 2010 Front and Rear Access for Installation and Maintenance, Front for Operation. Home Maximum Number of Power Bays per System: 7 Maximum Number of Distribution Bays per System: 8 Control: Microprocessor Color: Gray List Options: 380/480VAC Input Option, 208VAC Input Option, Primary Power Bay (2 AC Input Feeds), Primary Power Bay (6, 12 or 24 AC Input Feeds), Secondary Power Bay (2 AC Input Feeds), Secondary Power Bay (6, 12 or 24 AC Input Feeds), Distribution Bay, Rectifier Module (208V), Rectifier Module (380/480V), Optional LMS Main CPU Circuit Card (Primary Power Bay) (Refer to SAG586505000 for additional LMS options.), Optional LMS Expansion CPU Circuit Card (Secondary Power Bays), Interface Kit to a 582121900 Power System, Interface Kit to a 582121901 Power System, Interface Kit to a Vortex Power System, Interface Kit to a Model 1231H Legacy Power System, MCA Alarm Relay Circuit Card, MCA Analog Input/Output and Binary Input Circuit Card, (24) Position Bullet-Nose Circuit Breaker/Fuse Panel Accessory Options: Seismic Anchor Kit, Seismic Anchor Isolation Kit, Main Battery Termination Bars (MBTB’s), Distribution Devices, Wiring Components, Battery Charge Temperature Compensation Probe, Replacement MCA Network Cable, Replacement LMS Network Cable, Replacement Modules and Circuit Cards Environment: 0C to +40C (+32F to +104F) Configurations: Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars (MBTB’s). Emerson Network Power Services has standard MBTB’S in 4000, 6000, 10000, and 16000 ampere capacities. The ultimate plant capacity is determined by the capacity of the MBTB’S. Plant can be configured for distributed applications by bay-to-bay cabling up to 9600 amperes. Page 5 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home 582140001 Power Bays List 0A: 380/480VAC Plant Input List 04: Primary Power Bay (2 AC Input Feeds) (Includes Circuit Breakers, One per Two Rectifier Modules) List 0B: 208VAC Plant Input List 05: Primary Power Bay (12 or 24 AC Input Feeds) AC Input Termination Panel and Optional AC Input Breakers List 06: Primary Power Bay (6 Input Feeds) 480V only. List 12: Secondary Power Bay (2 AC Input Feeds) (Includes Circuit Breakers, One per Two Rectifier Modules) (see Monitor and Control Diagram) List 13: Secondary Power Bay (12 or 24 AC Input Feeds) List 14: Secondary Power Bay (6 Input Feeds) 480V only. Rectifier Module Mounting Positions See Also System Overview Table of Contents Ordering Information List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation List 21: Rectifier Module (208VAC Input) List 22: Rectifier Module (380/480VAC Input) Front View Page 6 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 582140001 Distribution Bays List 16: Distribution Bay Blank Panel or List 0C: Bullet Fuse/Circuit Breaker Panel Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options) Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options) (see Monitor and Control Diagram) Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options) Distribution Bus (see Distribution Devices in ACCESSORY DESCRIPTIONS Section for distribution options) Front door removed in illustration for clarity. Front View Page 7 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home 582140001 Power Bays Monitor and Control Diagram Battery Charge Temperature Compensation Probe Connector P/O List 4 and 5: MCA Circuit Card (Primary Bay) P/O List 12 and 13: ROUTER Circuit Card (Secondary Bay) Front View List 50: Optional LMS Main CPU Circuit Card or List 63: Optional LMS Expansion CPU Circuit Card Available MCA Input/Output (I/O) Circuit Cards List 70: MCA Customer Alarm Relay Circuit Card (Six [6] Form-C Contacts) Refer to SAG586505000 for additional LMS options. List 71: MCA Analog Input/Output and Binary Input Circuit Card 582140001 Distribution Bays Monitor and Control Diagram P/O Lists 16: ROUTER Circuit Card Page 8 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 TABLE OF CONTENTS Ordering Information System Overview Picture List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation SYSTEM OVERVIEW.................................................................................................................................................1 582140001 Power Bays .......................................................................................................................................6 582140001 Distribution Bays..............................................................................................................................7 582140001 Power Bays Monitor and Control Diagram ....................................................................................8 582140001 Distribution Bays Monitor and Control Diagram ..........................................................................8 TABLE OF CONTENTS.............................................................................................................................................9 ORDERING INFORMATION....................................................................................................................................11 List Options........................................................................................................................................................11 Accessory Options............................................................................................................................................13 LIST DESCRIPTIONS ..............................................................................................................................................14 List 0A: 380/480VAC Plant Input Voltage .....................................................................................................14 List 0B: 208VAC Plant Input Voltage ............................................................................................................14 List 04: Primary Power Bay (2 AC Input Feeds) ...........................................................................................14 List 05: Primary Power Bay (12 or 24 AC Input Feeds) ................................................................................15 List 06: Primary Power Bay (6 AC Input Feeds) ...........................................................................................16 List 12: Secondary Power Bay (2 AC Input Feeds) ......................................................................................17 List 13: Secondary Power Bay (12 or 24 AC Input Feeds) ...........................................................................18 List 14: Secondary Power Bay (6 AC Input Feeds) ......................................................................................19 List 16: Distribution Bay ................................................................................................................................20 List 21: Rectifier Module, 208V Input ............................................................................................................20 List 22: Rectifier Module, 380/480V Input .....................................................................................................20 List 50: Optional LMS Main CPU Circuit Card (Primary Power Bay)............................................................21 List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power Bays) ............................................21 List 64: Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU................................21 List 65: Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000 ......................22 List 66: Interface Kit to a Vortex Power System without a DGU or LMS1000 ..............................................22 List 67: Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers ......................................23 List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card..............................................................23 List 71: MCA I/O Circuit Card P/N 524550....................................................................................................23 List 0C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel .......................................................................25 ACCESSORY DESCRIPTIONS...............................................................................................................................26 Seismic Anchor Kit, P/N 545387 ......................................................................................................................26 Seismic Anchor Isolation Kit, P/N 545388 ......................................................................................................26 Main Battery Termination Bars (MBTB’s) .......................................................................................................26 Distribution Device and Load Lug Locations.................................................................................................26 Distribution Devices..........................................................................................................................................30 218 Circuit Breaker Assemblies .....................................................................................................................30 TPL Fuses and Fuseholder Assemblies ........................................................................................................34 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses .......................37 Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C............................................................41 Replacement Alarm, Reference, and Control Fuses......................................................................................42 Fuseblock Located in Bay’s Left Center ........................................................................................................42 Input and Alarm Fuse on Optional Bullet Nose-Type 10-Position GMT Fuse Module, P/N 509128 .............43 Wiring Components ..........................................................................................................................................44 Page 9 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Load Distribution Wire Sizes and Lugs Selection (Distribution Bay) .............................................................44 Power Bay DC Output Cable Sizes and Lugs Selection................................................................................48 Distribution Bay DC Input Cable Sizes and Lugs Selection...........................................................................50 Power Bay Frame Grounding Wire Sizes and Lugs Selection ......................................................................52 Distribution Bay Frame Grounding Wire Sizes and Lugs Selection...............................................................53 AC Input (12 or 24 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 5 and 13 .................................................................................................................................54 AC Input (6 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 6 and 14 .................................................................................................................................57 AC Input (2 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 4 and 12 ................................................................................................................................63 External Alarm, Reference, and Control Wire Sizes - Power Bays ...............................................................66 Optional Battery Charge Temperature Compensation Probe for Digital Compensation...........................67 Replacement/Additional MCA Network Cable ................................................................................................68 Replacement/Additional LMS Network Cable.................................................................................................68 Replacement Modules and Circuit Cards .......................................................................................................69 SPECIFICATIONS....................................................................................................................................................70 1. System ...........................................................................................................................................................70 1.1 DC Operating Voltage ..............................................................................................................................70 1.2 Environmental Ratings .............................................................................................................................70 1.3 Compliance Information ...........................................................................................................................71 1.4 Local Controls and Indicators...................................................................................................................71 2. Distribution Bay ............................................................................................................................................72 2.1 DC Ratings ...............................................................................................................................................72 3. Rectifier Module (Model R48-5800, Spec. No. 1R485800) .........................................................................72 3.1 DC Output Ratings ...................................................................................................................................72 3.2 AC Input Ratings ......................................................................................................................................75 3.3 Environmental Ratings .............................................................................................................................76 3.4 Standard Features....................................................................................................................................78 4. Rectifier Module (Model R48-5800L, Spec. No. 1R485800L).....................................................................83 4.1 DC Output Ratings ...................................................................................................................................83 4.2 AC Input Ratings ......................................................................................................................................86 4.3 Environmental Ratings .............................................................................................................................87 4.4 Standard Features....................................................................................................................................89 5. MCA ................................................................................................................................................................94 5.1 Standard Features....................................................................................................................................94 6. Optional LMS Monitoring System .............................................................................................................105 PHYSICAL SIZE INFORMATION ..........................................................................................................................106 Floor Hole Drilling Pattern Dimensions - Power Bays.................................................................................106 Floor Hole Drilling Pattern Dimensions - Distribution Bays .......................................................................106 Overall Dimensions - Primary and Secondary Power Bays........................................................................107 Overall Dimensions - Distribution Bays........................................................................................................108 Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet) ...................................................................................................109 RELATED DOCUMENTATION..............................................................................................................................110 REVISION RECORD ..............................................................................................................................................111 Page 10 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home ORDERING INFORMATION List Options Order the following by the items Part Number as specified in the following table. When viewing electronically, click on the link to jump to the detailed description page. List Number Part Number 0A 5821400010A Specifies 380/480VAC Plant Input. 0B 5821400010B Specifies 208VAC Plant Input. 04 58214000104 One (1) 2400A Primary Power Bay (2 AC Input Feeds). Note: Expands both left and right. Includes Circuit Breakers (One per Two Rectifier Modules). 05 58214000105 One (1) 2400A Primary Power Bay (12 or 24 AC Input Feeds). Note: Expands both left and right. 06 58214000112 One (1) 2400A Primary Power Bay (6 AC Input Feeds). 58214000112 One (1) 2400A Secondary Power Bay (2 AC Input Feeds). Note: Expands both left and right. Includes Circuit Breakers (One per Two Rectifier Modules). Expansion to List 4. 13 58214000113 One (1) 2400A Secondary Power Bay (12 or 24 AC Input Feeds). Note: Expands both left and right. Expansion to List 5. 14 58214000113 One (1) 2400A Secondary Power Bay (6 AC Input Feeds). 16 58214000116 One (1) 6000A Distribution Bay. Note: Expands both left and right. 21 58214000121 Model R48-5800L Rectifier Module (100A), 208VAC Input 22 58214000122 Model R48-5800 Rectifier Module (100A), 380/480VAC Input 50 58214000150 Optional LMS Main CPU Circuit Card (Primary Power Bay) 63 58214000163 Optional LMS Expansion CPU Circuit Card (Secondary Power Bays) 64 58214000164 Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU 65 58214000165 Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000 66 58214000166 Interface Kit to a Vortex Power System without a DGU or LMS1000 67 58214000167 Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers 70 58214000170 Optional MCA Customer Alarm Relay Circuit Card (6 Form-C Contacts) 71 58214000171 Optional MCA Analog Input/Output and Binary Input Circuit Card 12 Description Page 11 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 List Number 0C System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Part Number Description 5821400010C 24 Position Bullet-Nose Circuit Breaker/Fuse Panel. (One per List 16) (The List C Circuit Breaker/Fuse Panel requires distribution position #12 in the Bus #1 Distribution Panel. Also, distribution position #36 in the Bus #3 Distribution Panel must remain empty.) When installed, bay can be loaded with up to (46) 218 Circuit Breakers or TPL Fuses, and (24) Bullet Nose Circuit Breakers or TLS/TPS Fuses. Page 12 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Accessory Options Order the following by the items Part Number as specified in the following table. When viewing electronically, click on the link to jump to the detailed description page. Description Part Number Seismic Anchor Kit Seismic Anchor Isolation Kit Main Battery Termination Bars (MBTB’s) 218 Circuit Breaker Assemblies TPL Fuses and Fuseholder Assemblies Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders with TLS/TPS Fuses Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C See ACCESSORY DESCRIPTIONS Section Replacement Alarm, Reference, and Control Fuses Wiring Components Optional Battery Charge Temperature Compensation Probe Replacement/Additional MCA Network Cables Replacement/Additional LMS Network Cables Page 13 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home LIST DESCRIPTIONS List 0A: 380/480VAC Plant Input Voltage Features Specifies 380/480VAC Plant Input Voltage. List 0B: 208VAC Plant Input Voltage Features Specifies 208VAC Plant Input Voltage. List 04: Primary Power Bay (2 AC Input Feeds) Features Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. Provides twenty-four (24) Rectifier Module mounting positions. Provides an AC input termination panel that accepts two (2) AC input branch circuits, one (1) per twelve (12) Rectifier Module mounting positions. A 60A AC input circuit breaker rated for 65kA interrupting capacity is provided for each pair of rectifier positions in the List B Bay. A 30A AC input circuit breaker rated for 22kA interrupting capacity is provided for each pair of rectifier positions in the List A Bay. Provides the MCA Assembly and Local MCA Control Panel. Provides mounting for optional LMS Main CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts Side cover panels are factory installed on both sides of the bay. Restrictions Only one (1) Primary Bay per power system required. Ordering Notes 1) Specify List A (380/480VAC Input) or List B (208VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section. 5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. 6) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “AC Input” lugs as required per AC Input (Dual AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. Page 14 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 8) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. Home 9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67. List 05: Primary Power Bay (12 or 24 AC Input Feeds) Features Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. Provides twenty-four (24) Rectifier Module mounting positions. Provides an AC input termination panel that accepts twenty-four (24) AC input branch circuits [one (1) per Rectifier Module mounting position] or twelve (12) AC input branch circuits [one (1) per two Rectifier Module mounting positions]. The bay ships with the 12 Feed option installed. Provides the MCA Assembly and Local MCA Control Panel. Provides mounting for optional LMS Main CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts. Side cover panels are factory installed on both sides of the bay. Restrictions Only one (1) Primary Bay per power system required. Ordering Notes 10) Specify List A (380/480VAC Input) or List B (208VAC Input). 11) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 12) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 13) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section. 14) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. 15) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 16) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 17) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 18) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67. Page 15 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) List 06: Primary Power Bay (6 AC Input Feeds) Home Features Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. Provides twenty-four (24) Rectifier Module mounting positions. Provides an AC input termination panel that accepts six (6) AC input branch circuits [one (1) per four Rectifier Module mounting positions]. Provides the MCA Assembly and Local MCA Control Panel. Provides mounting for optional LMS Main CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts. Side cover panels are factory installed on both sides of the bay. Restrictions Only one (1) Primary Bay per power system required. 480V only. Ordering Notes 1) Specify List A (480VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS section. 5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000. 6) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “AC Input Ground” lugs as required per AC Input Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67. Page 16 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 List 12: Secondary Power Bay (2 AC Input Feeds) Home Features Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. Provides twenty-four (24) Rectifier Module mounting positions. Provides an AC input termination panel that accepts two (2) AC input branch circuits, one (1) per twelve (12) Rectifier Module mounting positions. A 60A AC input circuit breaker rated for 65kA interrupting capacity is provided for each pair of rectifier positions in the List B Bay. A 30A AC input circuit breaker rated for 22kA interrupting capacity is provided for each pair of rectifier positions in the List A Bay. Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay. Provides mounting for optional LMS Expansion CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. MCA Network bay interconnect cable provided (Qty. 1 P/N 514642). Ordering Notes 1) Specify List A (380/480VAC Input) or List B (208VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 6) Order “AC Input” lugs as required per AC Input (Dual AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements. 9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels. Page 17 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) List 13: Secondary Power Bay (12 or 24 AC Input Feeds) Home Features Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. Provides twenty-four (24) Rectifier Module mounting positions. Provides an AC input termination panel that accepts twenty-four (24) AC input branch circuits [one (1) per Rectifier Module mounting position] or twelve (12) AC input branch circuits [one (1) per two Rectifier Module mounting positions]. The bay ships with the 12 Feed option installed. Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay. Provides mounting for optional LMS Expansion CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. MCA Network bay interconnect cable provided (Qty. 1 P/N 514642). Ordering Notes 1) Specify List A (380/480VAC Input) or List B (208VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 6) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements. 9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels. Page 18 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 List 14: Secondary Power Bay (6 AC Input Feeds) Home Features Provides common equipment for one (1) Power Bay rated for up to 2400 amperes. Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework. Provides twenty-four (24) Rectifier Module mounting positions. Provides an AC input termination panel that accepts six (6) AC input branch circuits [one (1) per four Rectifier Module mounting positions]. Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay. Provides mounting for optional LMS Expansion CPU circuit card. Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. MCA Network bay interconnect cable provided (Qty. 1 P/N 514642). Restrictions 480V only. Ordering Notes 1) Specify List A (480VAC Input). 2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22 (380/480VAC Input). 3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71. 4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 6) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements. 9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels. Page 19 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home List 16: Distribution Bay Features Provides common equipment for one (1) Distribution Bay rated for up to 6000 amperes. Mounted in a 7'0"H x 31.375"W x 30"D seismic rated (Zone 4) box framework. Provides forty-eight (48) distribution device mounting positions. Provides four (4) buses of distribution. Each bus contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay. MCA Network bay interconnect cable provided (P/N 514644). Ordering Notes 1) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section. 2) Order load distribution lugs as required per Load Distribution Wire Sizes and Lugs Selection (Distribution Bay) in the ACCESSORY DESCRIPTIONS section. 3) Order “Distribution Bay DC Input” lugs as required per Distribution Bay DC Input Cable Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 4) Order “Distribution Bay Frame Grounding” lugs as required per Distribution Bay Frame Grounding Wire Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section. 5) Order one (1) “Twenty-Four (24) Position Bullet-Nose Circuit Breaker/Fuse Panel” per Distribution Bay as required per List C. 6) If a different length MCA Network cable is required, order per Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements. 7) Side cover panels are factory installed on one side of the bay. In installations where a Distribution Bay is placed by itself, order (2) P/N 528633 side cover panels for the other side. List 21: Rectifier Module, 208V Input Features Model R48-5800L, Spec. No. 1R485800L, 100A / 48 volt rectifier module. Restrictions For use in List B bays only. Ordering Notes 1) Order List 21 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier Modules. List 22: Rectifier Module, 380/480V Input Features Model R48-5800, Spec. No. 1R485800, 100A / 48 volt rectifier module. Restrictions For use in List A bays only. Page 20 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Ordering Notes 1) Order List 22 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier Modules. List 50: Optional LMS Main CPU Circuit Card (Primary Power Bay) Features Provides the LMS Monitoring System. Refer to SAG586505000 for further information. Restrictions The LMS Monitoring System Main CPU circuit card is mounted in the Primary Power Bay only. Ordering Notes 1) Order the optional LMS Monitor if increased monitoring capabilities are required. Order the LMS Main CPU circuit card (List 50) for the Primary Power Bay. Order the LMS Expansion CPU circuit card (List 63) for Secondary Power Bays that are to be equipped with LMS I/O circuit cards. 2) Order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. Note that an LMS Network cable is factory provided with List 63. 3) This List option only provides the LMS CPU circuit card for the Primary Power Bay, additional LMS options must be ordered separately per SAG586505000. List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power Bays) Features Allows LMS I/O cards to be installed in Secondary Power Bays. LMS Network bay interconnect cable provided (Qty. 1 P/N 514639). Restrictions The LMS Monitoring System Expansion CPU circuit cards are mounted in Secondary Power Bays (required only if LMS I/O circuit cards are to be installed in the same bay). Ordering Notes 1) Order the LMS Expansion CPU circuit card for Secondary Power Bays that are to be equipped with LMS I/O circuit cards. List 64: Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU Features Provides the following... LMS Dual MCA Interface Software Option LMS Gateway Software Option P/N 526843 50’ LMS Dual MCA Option Cable P/N 545783 50’ LMS Gateway Port Null Modem Cable LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be integrated with an existing Power System. Specifically, List 64 allows the MCA in Spec. No. 582140001 to interface with the MCA in a Spec. No. 582121900 via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information. Page 21 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home LMS Gateway Software Option allows the LMS to emulate a “dumb” RS-232 asynchronous terminal interface. Specifically, List 64 enables user input through either a local or remote LMS port to be directed to a DGU connected to the LMS Gateway port. Refer to the LMS documentation for further information. Restrictions Operation of Energy Management is disabled with this option installed. The Gateway port is provided via the port located on the front of the LMS CPU circuit card installed in the Spec. No. 582140001 Primary Bay. Ordering Notes 1) Order as required. List 65: Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000 Features Provides the following... LMS Dual MCA Interface Software Option P/N 506153 LMS Expansion CPU Card P/N 514641 150’ Echelon Cable P/N 526843 50’ LMS Dual MCA Option Cable LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be integrated with an existing Power System. Specifically, List 65 allows the MCA in Spec. No. 582140001 to interface with the MCA in Spec. No. 582121901 via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information. Restrictions Operation of Energy Management is disabled with this option installed. The Main LMS CPU card in 582121901 must be replaced with the Expansion LMS CPU card (P/N 506153) provided with List 65. Ordering Notes 1) Order as required. List 66: Interface Kit to a Vortex Power System without a DGU or LMS1000 Features Provides the following... LMS Dual MCA Interface Software Option P/N 526843 50’ LMS Dual MCA Option Cable LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be integrated with an existing Power System. Specifically, List 66 allows the MCA in Spec. No. 582140001 to interface with the MCA in a Vortex Power System via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information. Restrictions Operation of Energy Management is disabled with this option installed. Ordering Notes 1) Order as required. Page 22 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home List 67: Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers Features Provides the following... LMS Gateway Software Option P/N 545783 50’ LMS Gateway Port Null Modem Cable Two (2) P/N 506336 LMS 4-Input Universal Analog Cards One (1) P/N 506334 LMS 8-Input Binary Card LMS Gateway Software Option allows the LMS to emulate a “dumb” RS-232 asynchronous terminal interface. Specifically, List 67 enables user input through either a local or remote LMS port to be directed to a DGU (in the legacy plant) connected to the LMS Gateway port. Refer to the LMS documentation for further information. The analog and binary DGU I/O cards provide monitoring of the legacy system’s rectifiers Restrictions LMS Channels must be configured. Ordering Notes 1) Order as required. List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card Features Provides six relays each with one set of Form-C relay contacts. These relays are used for alarm applications and can be programmed by the user. Refer to the "Specifications" section of this document for further information. Plugs into any slot in 7-position card cage in Primary and Secondary Power Bays. User maps relay closure to any or multiple programmable alarm functions. Restrictions Relay contacts rated for 2A at 30 volts DC. The system may contain up to 16 MCA Relay circuit cards. Ordering Notes 1) Order one (1) List 70 relay circuit card for every six (6) customer relay contacts to be provided by the MCA. List 71: MCA I/O Circuit Card P/N 524550 Features Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. Refer to the "Specifications" section of this document for further information. Plugs into any slot in 7-position card cage in Primary and Secondary Power Bays. Restrictions The system may contain up to 16 MCA I/O circuit cards. Page 23 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Only one (1) P/N 524550 card can be installed per bay. Analog input and output rating = 0-50mv DC. Binary input rating = dry contact. Analog inputs should be protected by a 49.9 ohm resistor. Recommended to use current limiting resistors to protect binary input wiring. Ordering Notes 1) Order optional MCA I/O circuit cards as required. 2) Use of the “Alternate Current Limit” feature requires that an MCA I/O circuit card be installed. Page 24 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 List 0C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel Home Features Provides twenty-four (24) Bullet Nose Device positions. Accepts a choice of TLS/TPS-type fuseholders, Bullet Nose-Type circuit breakers, or Bullet NoseType GMT Fuse Modules. The List C Fuse/Circuit Breaker Panel is equipped with one (1) shunt for all distribution positions for MCA load current measurements. Optional List C Bullet Nose Device Panel Refer also to Bullet Nose-Type Circuit Breakers and Bullet NoseType Fuseholders e/w TLS/TPS Fuses and Optional Bullet NoseType 10-Position GMT Fuse Module for List C. Restrictions Each Distribution Bay can be equipped with only one (1) List C panel. The List C Circuit Breaker/Fuse Panel requires distribution position #12 in the Bus #1 Distribution Panel. Also, distribution position #36 in the Bus #3 Distribution Panel must remain empty. Front door removed in illustration for clarity. Current monitoring for the List C Fuse/Circuit Breaker Panel is for the complete panel. Circuit Breakers and/or fuses are not individually monitored. When installed, bay can be loaded with up to (46) 218 Circuit Breakers or TPL Fuses, and (24) Bullet Nose Circuit Breakers or TLS/TPS Fuses. The List C Circuit Breaker/Fuse Panel is rated for a maximum continuous load of 500 amps. The total load combination of List C and Distribution Panel #1 cannot exceed 1500A. Ordering Notes 1) Order as required. 2) Also order distribution fuses, circuit breakers, and/or Bullet Nose-Type 10-Position GMT Fuse Modules as required per Distribution Devices in the ACCESSORY DESCRIPTIONS section. Page 25 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home ACCESSORY DESCRIPTIONS Seismic Anchor Kit, P/N 545387 Features Provides four (4) Relay Rack Seismic Mounting Anchors, P/N 216821200. Ordering Notes 1) Order Seismic Anchor Kit, P/N 545387, as required. Seismic Anchor Isolation Kit, P/N 545388 Features Provides four (4) bushings, P/N 124866 (one per seismic anchor) and one (1) insulator, P/N 112490. Ordering Notes 1) Order Seismic Isolation Anchor Kit, P/N 545388, as required. Main Battery Termination Bars (MBTB’s) Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars (MBTB’s). Emerson Network Power Services has standard MBTB’S in 4000, 6000, 10000, and 16000 ampere capacities. The ultimate plant capacity is determined by the capacity of the MBTB’S. Refer to the EA3434-41xx Series MBTB’s drawings. Distribution Device and Load Lug Locations Each Distribution Bay has four (4) distribution buses. Each distribution bus has twelve (12) fuse/circuit breaker device mounting positions. Note that the various fuse/circuit breaker devices require different number of mounting positions, as detailed in the following sections. Note also that each distribution bus is divided into half, and each half MUST be populated with distribution devices as shown in the following illustration, without skipping any distribution device mounting positions within each half. This allows automatic monitoring of each position and allows the controller to located all distribution positions. The load side of each fuse/circuit breaker mounting position is bused to the rear of the bay. Each fuse/circuit breaker device requires a load lug adapter plate kit that mounts to the appropriate load side busbars at the rear of the bay (except 1-pole devices). Load return leads are terminated outside the bay to customer provided return busbars. Page 26 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 13 Top Half 12 Bus #1 Distribution Device Mounting Location Bottom Half Bottom Half Bus #2 Distribution Device Mounting Location 7 6 18 19 1 24 Bottom Half 37 Top Half Top Half 36 Bus #3 Distribution Device Mounting Location Top Half Bus #4 Distribution Device Mounting Location 31 30 42 43 25 48 Bottom Half Front View Door removed in illustration for clarity. Note: On the right side, each half of each bus MUST be populated with distribution devices from top-to-bottom, without skipping any distribution device mounting positions within each half. Note: On the left side, each half of each bus MUST be populated with distribution devices from bottom-to-top, without skipping any distribution device mounting positions within each half. This allows automatic monitoring of each position and allows the controller to located all distribution positions. Load Lug Adapter Plates are Mounted on the Rear of the Bay Page 27 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Rear View Rear View Rear cover panels removed in illustration for clarity. to Distribution: Bus #2 Position #13 to Distribution: Bus #1 Position #12 to Distribution: Bus #2 Position #18 to Distribution: Bus #1 Position #7 to Distribution: Bus #2 Position #19 to Distribution: Bus #1 Position #6 to Distribution: Bus #2 Position #24 to Distribution: Bus #1 Position #1 to Distribution: Bus #4 Position #37 to Distribution: Bus #3 Position #36 to Distribution: Bus #4 Position #42 to Distribution: Bus #3 Position #31 to Distribution: Bus #4 Position #43 to Distribution: Bus #3 Position #30 to Distribution: Bus #4 Position #48 to Distribution: Bus #3 Position #25 Page 28 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 1-Position Devices (Load Busbars with NO Lug Adapters Installed) (see Note 6) 3-Position Lug Adapter Kit P/N 529131 (see Notes 2, 3, 4, 5) 4-Position Lug Adapter Kit P/N 534420 (see Notes 2, 3, 4) 2-Position Lug Adapter Kit P/N 529132 (see Notes 1, 3, 4, 5) Notes: 1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs. 2. Lug adapter accepts a maximum of (4) 750 kcmil lugs. 3. Lugs are not part of the kit, shown for illustration only. 4. Bay busbars are not part of the kit, shown for illustration only. 5. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. 6. Maximum lug width (without using an adapter plate) is 1.250 inches. Page 29 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Distribution Devices See Distribution Device and Load Lug Locations at the beginning of this section for illustrations of distribution device and load lug mounting locations. 218 Circuit Breaker Assemblies Features Each circuit breaker assembly is equipped with a shunt for MCA load current measurements. Bolts into bay's distribution device mounting positions. Load lug busbars and adapter plates provide 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. Restrictions Load should not exceed 80% of device rating. Refer to Table 1 for required distribution bus mounting positions. Each distribution bus is divided into half. Each half MUST be populated with distribution devices as shown in the illustrations at the beginning of this section, without skipping any distribution device mounting positions within each half. Four (4) position devices can only be installed in the 1st four or last four positions within each half of a distribution bus. This is because the lug adapter plate for four (4) position devices can only be installed in positions starting with the load busbar tops even with each other (not staggered). Divide distribution equally between rows. Refer to the illustrations in this section for lug and wire size restrictions. Load return leads are terminated outside the bay to customer provided return busbars. Ordering Notes 1) Order circuit breaker assemblies and load lug adapter kits per Table 1. 2) See Table 9 for recommended load distribution wire sizes and lugs. Page 30 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Ampere Rating No. of Poles Required Distribution Bus Mounting Positions 100 125 150 175 200 225 250 300 350 400 450 500 600 800 1 1 1 1 1 1 1 2 2 2 3 3 3 4 1 1 1 1 1 1 1 2 2 2 3 3 3 4 Circuit Breaker Part Number Electrical Trip1 (White Handle) Electrical/ Mechanical Trip2 (Black Handle) 513766 513768 513770 513772 513774 513776 513778 513780 513782 513784 513786 513788 513790 513792 513767 513769 513771 513773 513775 513777 513779 513781 513783 513785 513787 513789 513791 513793 Lug Adapter Kit Part Number (Qty 1) not required not required not required not required not required not required not required 529132 529132 529132 529131 529131 529131 534420 See Table 9 for recommended load distribution wire sizes and lugs. Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Table 1 218 Circuit Breaker Assemblies Page 31 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Lug Adapter Kit NO LUG ADAPTER KIT REQUIRED 1-Pole 218 Circuit Breakers Assemblies Lug Adapter Kit 3/8" Clearance Hole 1.000" 2-Pole 218 Circuit Breaker Assemblies 2-Position Lug Adapter Kit P/N 529132 (see Notes 1, 2, 3, 4) Notes: 1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs. 2. Lugs are not part of the kit, shown for illustration only. 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Page 32 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Lug Adapter Kit 1.000" 3-Pole 218 Circuit Breaker Assemblies 3/8" Clearance Hole 3-Position Lug Adapter Kit P/N 529131 (see Notes 1, 2, 3, 4) Lug Adapter Kit 1.000" 3/8" Clearance Hole 4-Position Lug Adapter Kit P/N 534420 (see Notes 1, 2, 3, 5) 4-Pole 218 Circuit Breaker Assemblies Notes: 1. Lug adapter accepts a maximum of (4) 750 kcmil lugs. 2. Lugs are not part of the kit, shown for illustration only. 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. 5. Can only be installed in positions starting with busbar tops even with each other (not staggered). Page 33 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home TPL Fuses and Fuseholder Assemblies Features Each fuseholder assembly is equipped with a shunt for MCA load current measurements. Bolts into bay's distribution device mounting positions. Load lug busbars and adapter plates provide 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. Restrictions Load should not exceed 80% of device rating. Refer to Table 2 for required distribution bus mounting positions. Each distribution bus is divided into half. Each half MUST be populated with distribution devices as shown in the illustrations at the beginning of this section, without skipping any distribution device mounting positions within each half. Divide distribution equally between rows. Refer to the illustrations in this section for lug and wire size restrictions. Load return leads are terminated outside the bay to customer provided return busbars. Ordering Notes 1) Order fuses, the appropriate fuseholder assembly for each fuse, and load lug adapter kits per Table 2. 2) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse, and one (1) P/N 248898700 safety fuse cover. 3) See Table 9 for recommended load distribution wire sizes and lugs. Ampere Rating Required Distribution Bus Mounting Positions 70 80 100 150 200 225 250 300 400 500 600 800 2 2 2 2 2 2 2 2 2 2 2 3 Part Number Fuse Fuseholder Assembly 248251500 248252000 248252600 248253300 248254000 248254500 248255000 248255700 248257000 248258000 248259000 102901 514403 514403 514403 514403 514403 514403 514403 514403 514403 514403 514403 514404 Lug Adapter Kit Part Number (Qty. 1) 529132 529132 529132 529132 529132 529132 529132 529132 529132 529132 529132 529131 For each fuse ordered, also order: one (1) P/N 248610301 alarm fuse (GMT-18/100A), and one (1) P/N 248898700 safety fuse cover (GMT-X). See Table 9 for recommended load distribution wire sizes and lugs. Table 2 TPL Fuses and Fuseholder Assemblies Page 34 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Lug Adapter Kit 3/8" Clearance Hole 1.000" 2-Position Lug Adapter Kit P/N 529132 (see Notes 1, 2, 3, 4) TPL Fuse GMT-18/100A Alarm Fuse and GMT-X Safety Fuse Cover Fuseholder Assembly P/N 514403 Notes: 1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs. 2. Lugs are not part of the kit, shown for illustration only. 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Page 35 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Lug Adapter Kit TPL Fuse GMT-18/100A Alarm Fuse and GMT-X Safety Fuse Cover Fuseholder Assembly P/N 514404 1.000" 3/8" Clearance Hole 3-Position Lug Adapter Kit P/N 529131 (see Notes 1, 2, 3, 4) Notes: 1. Lug adapter accepts a maximum of (4) 750 kcmil lugs. 2. Lugs are not part of the kit, shown for illustration only. 3. Bay busbars are not part of the kit, shown for illustration only. 4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered. Page 36 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses Home Features Installs in the optional List C Fuse/Circuit Breaker Panel. Load lugs are connected to busbars provided on the List C Fuse/Circuit Breaker Panel. These busbars provide 1/4-20 threaded holes on 5/8" centers for installation of customer provided two-hole lugs. Load return leads are terminated outside the bay to customer provided return busbars. Restrictions Load should not exceed 80% of device rating. Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the List C Fuse/Circuit Breaker Panel. Maximum size of wire to be connected to a single lug position is 2 AWG. Maximum lug width is 0.610. Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4”. Load return leads are terminated outside the bay to customer provided return busbars. Ordering Notes 1) Order circuit breakers per Table 3. 2) Order fuses per Table 4. 3) For each fuse ordered, also order (1) Bullet Nose-Type Fuseholder P/N 117201. Note: Fuseholder P/N 117201 also includes... (1) Alarm Fuse P/N 248610301 and (1) Safety Fuse Cover P/N 248898700. 4) See Table 8 for recommended load distribution wire sizes and lugs. Page 37 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Ampere Rating 1 3 5 10 15 20 25 30 35 40 45 50 60 70 75 80 100 125 150 (see Caution below) 200 (see Caution below) 250 (see Caution below) Part Number Number of Poles (and mounting positions required in the List C Fuse/Circuit Breaker Panel) Electrical Trip1 (White Handle) Electrical/ Mechanical Trip2 (Black Handle) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 102272 102273 102274 102275 102276 102277 102278 102279 102280 102281 121998 102282 102283 102284 102285 121996 102286 516991 101596 101597 101598 101599 101600 101601 101602 101603 101604 101605 121997 101606 101607 101608 101609 121995 101610 516838 2 516993 516839 2 121831 121832 3 121835 121836 See Table 8 for recommended load distribution wire sizes and lugs. Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the List C Fuse/Circuit Breaker Panel. Table 3 Bullet Nose-Type Circuit Breakers Page 38 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Ampere Rating Part Number Bussmann P/N Littelfuse P/N 3 5 6 10 15 20 25 30 40 50 60 70 80 90 100 248230900 248231000 248231200 248231500 248231800 248232100 248232400 248232700 248233300 248233900 248234200 248234500 118413 118414 118415 TPS-3 TPS-5 TPS-6 TPS-10 TPS-15 TPS-20 TPS-25 TPS-30 TPS-40 TPS-50 TPS-60 TPS-70 ---- TLS003 TLS005 TLS006 TLS010 TLS015 TLS020 TLS025 TLS030 TLS040 TLS050 TLS060 TLS070 TLS080 TLS090 TLS100 For each fuse ordered, also order a Bullet Nose-Type Fuseholder P/N 117201. Fuseholder P/N 117201 also includes... (1) P/N 248610301 alarm fuse (GMT-18/100A), and (1) P/N 248898700 safety fuse cover (GMT-X). See Table 8 for recommended load distribution wire sizes and lugs. Table 4 Bullet Nose-Type Fuseholders (TLS/TPS Fuses) Page 39 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Note: Load leads are connected to load busbars. These busbars provide 1/4-20 threaded holes on 5/8" centers for installation of customer provided two-hole lugs. Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4". GMT-18/100A Alarm Fuse and GMT-X Safety Fuse Cover TLS/TPS Fuse Assembled View Bullet Nose-Type Fuseholder Bullet Nose-Type Circuit Breaker Bullet Nose-Type Fuseholder, P/N 117201 Page 40 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C Features Installs in the optional List C Fuse/Circuit Breaker Panel. Provides 10 GMT fuse positions. (1/4A to 15A GMT Alarm-Type Fuses). Screw clamp type load and load return terminals provided. Includes ten dummy fuses equipped with safety fuse covers. Includes 35A input fuse and associate alarm fuse. Restrictions 30A maximum capacity per block. Terminal block wire size capacity: 24 to 14 AWG. Requires five (5) bullet device mounting positions. When used for power distribution, load should not exceed 80% of device rating, except 10 and 15 Amp fuses, for which load should not exceed 70% of device rating. P/N 509128 GMT Fuse Module Ordering Notes 1) Order optional Bullet Nose-Type 10-Position GMT Fuse Module (P/N 509128) as required. 2) Order GMT fuses as required per Table 5. 3) See “Replacement Alarm, Reference, and Control Fuses” and Table 7 for ordering replacement input fuse and associated alarm fuse. Ampere Rating Part Number Fuse Color 18/100 GMT-A 1/4 1/2 3/4 1-1/3 2 3 5 7-1/2 10 15 Replacement Safety Fuse Cover Replacement Dummy Fuse 248610301 248610200 248610300 248610500 248610700 248610800 248610900 248611000 248611300 248611200 248611500 --VIOLET RED BROWN WHITE ORANGE BLUE GREEN BLACK-WHITE RED-WHITE RED-BLUE 102774 --- 248872600 --- Table 5 Bussmann GMT-Type Fuses Page 41 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Replacement Alarm, Reference, and Control Fuses Fuseblock Located in Bay’s Left Center Features Alarm, reference, and control fuses are located on the fuseblock mounted in the left center of the Power Bays and Distribution Bays. These fuses are not available for customer connected loads. Note also that distribution fuses also contain alarm-type fuses as detailed in the previous sections of this document. Ordering Notes 1) Order replacement fuses as required per Table 6 (Replaceable Alarm, Reference, and Control Fuses). ASSEMBLY DESIG. TYPE PART NO. 3 SAN-O AX-1 248609200 -- -- -- 3 SAN-O AX-1 248609200 -- SAN-O SAX-1 248898600 3 SAN-O AX-1 248609200 3 SAN-O AX-1 248609200 3 SAN-O AX-1 248609200 -- -- 248898600 FA Fuse Alarm 18/100A -- Safety Fuse Cover -- SAN-O SAX-1 Bussmann GMT-18/100A Bussmann GMT-X F2 F3 -F1 F2 Distribution Bays F3 Distribution Fuseholder Alarm Fuse SIZE (Amperes) LMS CPU Circuit Card Input Power -MCA/Router Circuit Card Input Power Safety Fuse Cover Router Circuit Card Input Power Distribution Bus Monitoring Circuit Cards Input Power (Bus #1 and #2) Distribution Bus Monitoring Circuit Cards Input Power (Bus #3 and #4) Safety Fuse Cover F1 Power Bays FUNCTION 248610301 248898700 Table 6 Replaceable Alarm, Reference, and Control Fuses Page 42 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Input and Alarm Fuse on Optional Bullet Nose-Type 10-Position GMT Fuse Module, P/N 509128 Home Features Located on the optional Bullet Nose-Type 10-Position GMT Fuse Module (P/N 509128) is an input fuse. If this fuse opens, an alarm type fuse also opens to activate the fuse alarm circuit. The alarm-type fuse is located in fuse position #11 on the Fuse Module. Restrictions These fuses are not available for customer connected loads. Ordering Notes 1) Order replacement fuses as required per Table 7. Ampere Rating 35 0.18 Safety Fuse Cover (Bussmann GMT-Y) Part Number 110982 248610301 102774 Table 7 Replacement Input Fuse and Associated Alarm Fuse on Bullet Nose-Type 10-Position GMT Fuse Module P/N 509128 Page 43 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Wiring Components Load Distribution Wire Sizes and Lugs Selection (Distribution Bay) Features Load distribution leads are connected as described in the section titled Distribution Devices under "Accessory Descriptions". For lug mounting hole size and spacing dimensions, refer to the illustrations in the section titled Distribution Devices under "Accessory Descriptions". Restrictions All lugs for customer connections must be ordered separately. Ordering Notes 1) The type of distribution device determines the load lug hole size and spacing requirements. The rating of the distribution device determines the wire size requirements. For wire size and lug selection; refer to Table 8 and Table 9 (Load Side). (Load return leads are terminated outside the bay to customer provided return busbars.) 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Page 44 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Fuse/Circuit Breaker Amperage 1, 3, 5, 6, 10A 15A 20A 25A 30A 35A 40A 45A 50A 60A 70A 75A 80A 90A 100A 125A 150A 200A 250A Lug Recm 90C Wire Size (1) 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG Loop Length (feet) (2) 37 (3, 4) 58 (3, 4) 93 (3, 4) -- -- -- -- 24 (3, 4) -------------- 39 (3, 4) 29 (3, 4) ------------- 62 (3, 4) 46 (3, 4) 37 (3, 4) 31 (3, 4) ----------- -74 (3, 4) 59 (3, 4) 49 (3, 4) 42 (3, 4) 37 (3, 4) 33 (3, 4) 29 (3, 4) ------- --94 (3, 4) 78 (3, 4) 67 (3, 4) 59 (3, 4) 52 (3, 4) 47 (3, 4) 39 (3, 4) 33 (3) 31 (3) ---- ----107 (3, 4) 94 (3, 4) 83 (3, 4) 75 (3, 4) 62 (3, 4) 53 (3, 4) 50 (3, 4) 47 (3, 4) 41 (3) -- --------99 (3, 4) 85 (3, 4) 79 (3, 4) 74 (3, 4) 66 (3, 4) 59 (3, 4) Two Pole Devices. Use Load Lug Adapter Plate P/N 513700, Kit P/N 520891 (kit includes mtg. hardware) and select Wire Sizes and Lugs per Table 9. Three Pole Devices. Use Load Lug Adapter Plate P/N 514676, Kit P/N 534703 (kit includes mtg. hardware) and select Wire Sizes and Lugs per Table 9. Recommended Crimp Lug (5) 245342300 245342300 245342300 245390200 245346700 245346800 245346900 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. Table 8 Recommended Load Distribution Wire Size and Lug Selection for TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load Side) Page 45 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Recm 90C Wire Size (1) Fuse/ Circuit Breaker Amperage 6 AWG 70A 33 (3) 80A 100A 125A 150A 175A 200A 225A 250A 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil Loop Length (feet) (2) --------- 53 (3, 4) 85 (3, 4) 135 (3, 4) -- -- -- -- -- -- (3, 4) 74 (3, 4) (3, 4) -- -- -- -- -- -- 59 (3, 4) -- 47 -------- 47 (3) ------ 118 95 (3, 4) 76 (3, 4) 63 (3, 4) ----- 119 (3, 4) 95 (3, 4) 79 (3, 4) 68 (3, 4) -- -- -- -- 120 (3, 4) -- -- -- -- 100 (3, 4) -- -- -- -- -- -- -- -- -- ---- 86 (3, 4) 75 (3, 4) 67 (3) -- 108 (3, 4) 95 (3, 4) 84 (3, 4) 76 (3) 112 (3, 4) 100 (3, 4) 90 (3, 4) 120 (3, 4) -- 108 (3, 4) 126 (3, 4) Recommended Crimp Lug (5) Lug 245349900 245350000 245348200 245347100 245347200 245347300 245347400 245347500 245347600 245347700 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 9 (cont'd on next page) Recommended Load Distribution Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) Page 46 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Recm 90C Wire Size (1) Fuse/ Circuit Breaker Amperage 2/0 AWG 300A -- -- -- 350A 68 (3, 4) (2) Wires 86 (3, 4) (2) Wires 75 (3, 4) (2) Wires 67 (3) (2) Wires 108 (3, 4) (2) Wires 95 (3, 4) (2) Wires 84 (3, 4) (2) Wires 76 (3) (2) Wires 150 (3, 4) (2) Wires 128 (3, 4) (2) Wires 112 (3, 4) (2) Wires 100 (3, 4) (2) Wires 90 (3, 4) (2) Wires 4/0 AWG 250 kcmil -- 500A -- 600A -- -- -- -- -- 84 (3) (3) Wires 800A 300 kcmil 350 kcmil 400 kcmil 90 (3) 105 (3, 4) 120 (3, 4) -- 90 (3) 103 (3) -- -- -- -- -- 126 (3, 4) (2) Wires -- 105 (3, 4) (2) Wires 120 (3, 4) (2) Wires 118 (3, 4) (3) Wires 135 (3, 4) (3) Wires 245347700 (per cable) 245347800 (per cable) Loop Length (feet) (2) 400A 450A 3/0 AWG -- 120 (3, 4) (2) Wires 108 (3, 4) (2) Wires 90 (3) (2) Wires 135 (3, 4) (3) Wires 101 (3, 4) (3) Wires Recommended Crimp Lug (5) Lug 245347200 (per cable) 245347300 (per cable) 245347400 (per cable) 245347500 (per cable) 245347600 (per cable) 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 9 (cont'd from previous page) Recommended Load Distribution Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) Page 47 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Power Bay DC Output Cable Sizes and Lugs Selection Features 3/8” clearance holes on 1" centers are provided for installation of customer provided DC output cables terminated in two-hole lugs. These are accessed from the rear of each Power Bay. For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Maximum size of wire to be connected to a single lug position is 750 kcmil (2 per lug position). Maximum lug width, 1.937 inches. Ordering Notes 1) DC output cable size varies depending on power requirements, therefore no specific information is provided for cable size. Refer to Table 10 for recommended cable sizes and lugs at rated maximum bay output (2400 amperes). When making connections, observe correct polarity. 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Ambient Operating Temperature (1) 30°C 40°C Loop Length (2) (Ft) Recm 90C Wire Size (1, 2) Recommended Crimp Lug (3) 140 140 168 (5) 750 kcmil (5) 750 kcmil (6) 750 kcmil 245392000 1 Cable sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire rated at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended cable sizes are sufficient to restrict voltage drop to 1.0 volt or less at rated full output current of the bay for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 10 Recommended Power Bay DC Output Cable Size and Lug Selection Page 48 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 3/8" Clearance Hole (21) 2.00" 1.00" 1.25" DC Output Negative Busbar (-) (Supply -48V Bus) DC Output Positive Busbar (+) (Ground Return Bus) Rear Cover Panel Removed in Illustration Rear View Power Bay Page 49 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Distribution Bay DC Input Cable Sizes and Lugs Selection Features 3/8” clearance holes on 1" centers are provided for installation of customer provided DC input cables terminated in two-hole lugs. These are accessed from the rear of each Distribution Bay. For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Maximum size of wire to be connected to a single lug position is 750 kcmil (2 per lug position). Maximum lug width, 2.000 inches. Ordering Notes 1) DC input cable size varies depending on power requirements, therefore no specific information is provided for cable size. Refer to Table 11 for recommended cable sizes and lugs at rated maximum bay load (6000 amperes). When making connections, observe correct polarity. 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Ambient Operating Temperature (1) 30°C 40°C Loop Length (2) (Ft) Recm 90C Wire Size (1, 2) Recommended Crimp Lug (3) 112 112 157 (10) 750 kcmil (10) 750 kcmil (14) 750 kcmil 245392000 1 Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire rated at 90C conductor temperature operating in ambients of 30C and 40C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at rated full load output current of the bay for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 11 Recommended Distribution Bay DC Input Cable Size and Lug Selection Page 50 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 3/8" Clearance Hole (22) 2.031" DC Input (Supply -48V) 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" Rear View Distribution Bay Page 51 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Power Bay Frame Grounding Wire Sizes and Lugs Selection Home Features 1/4” clearance holes on 5/8" centers are provided for installation of customer provided two-hole lugs, as shown in the following illustration. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. The recommended frame grounding wire size is 6 AWG. Recommended lug P/N 245346700. 1/4" clearance holes on 5/8" centers are provided for installation of customer provided two-hole lug. 1/4" clearance holes on 5/8" centers are provided for installation of customer provided two-hole lug. Top View Power Bay Page 52 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Distribution Bay Frame Grounding Wire Sizes and Lugs Selection SAG582140001 Issue AF, July 14, 2010 Home Features 1/4” clearance holes on 5/8" centers are provided for installation of customer provided two-hole lugs, as shown in the following illustration. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. The recommended frame grounding wire size is 6 AWG. Recommended lug P/N 245346700. 1/4" clearance holes on 5/8" centers are provided for installation of customer provided two-hole lug. 1/4" clearance holes on 5/8" centers are provided for installation of customer provided two-hole lug. Top View Distribution Bay Page 53 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) AC Input (12 or 24 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 5 and 13 Home Features 3/8-16 studs on 1” centers are provided for installation of customer provided two-hole AC Input lugs. 1/4-20 studs are provided for installation of customer provided two-hole AC equipment grounding lugs. For AC input wiring, refer to the illustration provided in this section. Restrictions Twelve (12) or twenty-four (24) AC input feeds are required in Lists 5 and 13 only. 24 Feeds, 208VAC, List B w/ List 5 or 13: Three feeds per conduit and one ground per conduit. Customer must provide a 25A high inrush circuit breaker overcurrent protection device in each AC input feed. 24 Feeds, 380/480VAC, List A w/ List 5 or 13: Three feeds per conduit and one ground per conduit. Customer must provide a 15A high inrush circuit breaker overcurrent protection device in each AC input feed. 12 Feeds, 208VAC, List B w/ List 5 or 13: Two feeds per conduit and one ground per conduit. Customer must provide a 50A high inrush circuit breaker overcurrent protection device in each AC input feed. 12 Feeds, 380/480VAC, List A w/ List 5 or 13: Two feeds per conduit and one ground per conduit. Customer must provide a 30A high inrush circuit breaker overcurrent protection device in each AC input feed. All lugs for equipment grounding connections must be ordered separately. Customer needs to supply lug mounting hardware. Ordering Notes 1) Refer to Table 12 for recommended AC input wire and conduit sizes, branch circuit protection, and equipment grounding lugs. Page 54 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 24 Feeds Input Voltage Input Current Overcurrent Protection (1) 40°C Ambient Temperature (2) Wire AWG (2) (3) Conduit Size (in.) THWN - 75°C Wire - Individual Feed Three Rectifiers (9 Current and 1 Ground Wire) per Conduit 480V 380V 208V 7.8A 10A 18A 15A 15A 25A 14 14 10 1/2 1/2 3/4 THHN - 90°C Wire - Individual Feed Three Rectifiers (9 Current and 1 Ground Wire) per Conduit 480V 380V 208V 7.8A 10A 18A 15A 15A 25A 14 14 10 1/2 1/2 3/4 Recommended Equipment Grounding Wire Crimp Lugs Wire AWG 14 10 8 Crimp Lug P/N (4) 245359650 245342300 245346600 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 75°C and 90°C conductor temperature; operating in an ambient of 40C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 3 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. When aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Single-hole lug, 1/4” bolt clearance hole. Table 12 Recommended AC Input Wire and Conduit Size, and Lug Selection (24 AC Input Feeds, 1 per Rectifier Module) Page 55 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 12 Feeds Input Voltage Input Current Overcurrent Protection (1) 40°C Ambient Temperature (2) Wire AWG (2) (3) Conduit Size (in.) THWN - 75°C Wire - Individual Feed Four Rectifiers (6 Current and 1 Ground Wire) per Conduit 480V 380V 208V 15.6A 20A 35.8A 20A 25A 50A 12 10 6 1/2 3/4 1 THHN - 90°C Wire - Individual Feed Four Rectifiers (6 Current and 1 Ground Wire) per Conduit 480V 380V 208V 15.6A 20A 35.8A 20A 25A 50A 12 10 6 1/2 3/4 1 Recommended Equipment Grounding Wire Crimp Lugs Wire AWG 8 6 Crimp Lug P/N (4) 245346600 245346500 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 75°C and 90°C conductor temperature; operating in an ambient of 40C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 3 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. When aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Single-hole lug, 1/4” bolt clearance hole. Table 13 Recommended AC Input Wire and Conduit Size, and Lug Selection (12 AC Input Feeds, 1 per 2 Rectifier Modules) Page 56 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) AC Input (6 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 6 and 14 SAG582140001 Issue AF, July 14, 2010 Home Features 3/8-16 studs on 1” centers are provided for installation of customer provided two-hole AC Input lugs. 1/4-20 studs are provided for installation of customer provided two-hole AC equipment grounding lugs. For AC input wiring, refer to the illustration provided in this section. Restrictions Six (6) AC input feeds are required in Lists 6 and 14 only. 6 Feeds, 480V, List A w/ List 6 or 14: One feed per conduit and one ground per conduit. Customer must provide a 40-50A high inrush circuit breaker overcurrent protection device in each AC input feed. All lugs for equipment grounding connections must be ordered separately. Customer needs to supply lug mounting hardware. Ordering Notes Refer to Table 12 for recommended AC input wire and conduit sizes, branch circuit protection, and equipment grounding lugs. Page 57 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 6 Feeds Input Voltage Input Current Overcurrent Protection (1) 40°C Ambient Temperature (2) Wire AWG (2) (3) Conduit Size (in.) THWN - 75°C Wire - Individual Feed Four Rectifiers (6 Current and 1 Ground Wire) per Conduit 480V 480V 31A 31A 40A 50A 8 6 3/4 3/4 THHN - 90°C Wire - Individual Feed Four Rectifiers (6 Current and 1 Ground Wire) per Conduit 480V 480V 31A 31A 40A 50A 8 6 3/4 3/4 Recommended Equipment Grounding Wire Crimp Lugs Wire AWG 8 6 Crimp Lug P/N (4) 245346600 245346500 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 75°C and 90°C conductor temperature; operating in an ambient of 40C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 3 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. When aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Single-hole lug, 1/4” bolt clearance hole. Table 14 Recommended AC Input Wire and Conduit Size, and Lug Selection (6 AC Input Feeds, 1 per 4 Rectifier Modules) Page 58 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home See Detail A (12 Feeds) Six (6) 1.125" openings for 3/4" conduit. Two (2) conduit plates with 2.5", 1.75", and 1.125" knock-outs for 2", 1.5", and 3/4" conduit. Six (6) 1.75" openings for 1.5" conduit (under plate). See Detail B (24 Feeds) See Detail C (6 Feeds) Top View Power Bay Front cover panel removed in illustration Note: Rectif i er nu mbring is for c e wiring identif i ation only. s The MCA identif i esrectif i er f dif erently. Rectif i er #1Mounting Slot Rectif i er #2 Mounting Slot Rectif i er #3 Mounting Slot Rectif i er #4 Mounting Slot Rectif i er #5 Mounting Slot Rectif i er #6 Mounting Slot Rectif i er #7 Mounting Slot Rectif i er #8 Mounting Slot Rectif i er #9 Mounting Slot Rectif i er #10 Mounting Slot Rectif i er #11 Mounting Slot Rectif i er #12 Mounting Slot Rectif i er #13 Mounting Slot Rectif i er #14 Mounting Slot Rectif i er #15 Mounting Slot Rectif i er #16 Mounting Slot Rectif i er #17 Mounting Slot Rectif i er #18 Mounting Slot Rectif i er #19 Mounting Slot Rectif i er #20 Mounting Slot Rectif i er #21 Mounting Slot Rectif i er #22 Mounting Slot Rectif i er #23 Mounting Slot Rectif i er #24 Mounting Slot Front View Power Bay Page 59 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Detail A 380/480VAC (List A) or 208VAC (List B) 3 Phase, 50/60Hz (12 AC Input Feeds, 1 per 2 Rectifier Modules) Equipment Grounding (1/4-20 Studs on 1" Centers) AC Input (3/8-16 Studs on 1" Centers) Phase A Phase B Phase C Rectifier #1 & #2 Mounting Slot Phase A Phase B Phase C Rectifier #5 & #6 Mounting Slot Phase A Phase B Phase C Rectifier #9 & #10 Mounting Slot Phase A Phase B Phase C Rectifier #13 & #14 Mounting Slot Phase A Phase B Phase C Rectifier #17 & #18 Mounting Slot Phase A Phase B Phase C Rectifier #21 & #22 Mounting Slot Rectifier #3 & #4 Phase A Phase B Mounting Slot Phase C Rectifier #7 & #8 Phase A Mounting Slot Phase B Phase C Rectifier #11 & #12 Phase A Mounting Slot Phase B Phase C Rectifier #15 & #16 Phase A Phase B Mounting Slot Phase C Phase A Rectifier #19 & #20 Phase B Mounting Slot Phase C Phase A Rectifier #23 & #24 Phase B Mounting Slot Phase C Ensure jumper busbars are installed. Refer to the Installation Instructions (Section 6016). Page 60 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Detail B 380/480VAC (List A) or 208VAC (List B) 3 Phase, 50/60Hz (24 AC Input Feeds, 1 per Rectifier Module) Equipment Grounding (1/4-20 Studs on 1" Centers) AC Input (3/8-16 Studs on 1" Centers) Rectifier #1 Phase A Phase B Mounting Slot Phase C Rectifier #3 Phase A Phase B Mounting Slot Phase C Phase A Rectifier #5 Phase B Mounting Slot Phase C Rectifier #7 Phase A Mounting Slot Phase B Phase C Rectifier #9 Phase A Mounting Slot Phase B Phase C Rectifier #11 Phase A Mounting Slot Phase B Phase C Rectifier #13 Phase A Mounting Slot Phase B Phase C Rectifier #15 Phase A Phase B Mounting Slot Phase C Rectifier #17 Phase A Phase B Mounting Slot Phase C Phase A Rectifier #19 Phase B Mounting Slot Phase C Phase A Rectifier #21 Phase B Mounting Slot Phase C Phase A Rectifier #23 Phase B Mounting Slot Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Phase A Phase B Phase C Rectifier #2 Mounting Slot Rectifier #4 Mounting Slot Rectifier #6 Mounting Slot Rectifier #8 Mounting Slot Rectifier #10 Mounting Slot Rectifier #12 Mounting Slot Rectifier #14 Mounting Slot Rectifier #16 Mounting Slot Rectifier #18 Mounting Slot Rectifier #20 Mounting Slot Rectifier #22 Mounting Slot Rectifier #24 Mounting Slot Ensure jumper busbars are NOT installed. Refer to the Installation Instructions (Section 6016). Page 61 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home Detail C 380/480VAC(List A) or 208VAC(List B) 3 Phase, 50/60Hz (24ACInput Feeds, 1 per Rectifier Module) Equipment Grounding (1/4-20 Studs on 1" Centers) ACInput (3/8-16 Studs on 1" Centers) PhaseA Rectifier #1, #2, #3  Phase B Mounting Slot Phase C PhaseA Phase B Rectifier #5, #6, 7  Phase C Mounting Slot PhaseA Rectifier #9, #10, #11 & #12 Phase B Mounting Slot Phase C PhaseA Rectifier #13, #14, #15  Phase B Mounting Slot Phase C Rectifier #13, #14, #15  PhaseA Phase B Mounting Slot Phase C PhaseA Rectifier #21, #22, #23  Phase B Phase C Mounting Slot Ensure jumper busbars are NOTinstalled. Refer to the Installation Instructions (Section 6016). Page 62 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) AC Input (2 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs Selection Lists 4 and 12 SAG582140001 Issue AF, July 14, 2010 Home Features 3/8-16 studs on 1” centers are provided for installation of customer provided two-hole AC Input lugs. 1/4-20 studs are provided for installation of customer provided two-hole AC equipment grounding lugs. For AC input wiring, refer to the illustration provided in this section. Restrictions Two (2) AC input feeds are required in Lists 4 and 12 only. One feed per conduit and one ground per conduit. 2 Feeds, 208VAC, List B w/ List 4 or 12: Customer must provide a 300A high inrush circuit breaker overcurrent protection device in each AC input feed. 2 Feeds, 380VAC, List A w/ List 4 or 12: Customer must provide a 150A high inrush circuit breaker overcurrent protection device in each AC input feed. 2 Feeds, 480VAC, List A w/ List 4 or 12: Customer must provide a 125A high inrush circuit breaker overcurrent protection device in each AC input feed. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Ordering Notes 1) Refer to Table for recommended AC input wire and conduit sizes, branch circuit protection, and lugs. Page 63 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Input Voltage Input Current Overcurrent Protection (1) 40°C Ambient Temperature (2) Wire AWG (2) (3) Conduit Size (in.) THWN - 75°C Wire - Dual Feed Twelve Rectifiers (3 Current and 1 Ground Wire) per Conduit 480V 380V 208V 91A 115A 212A 125A 150A 300A 1/0 1/0 300 kcmil 1-1/2 1-1/2 2-1/2 THHN - 90°C Wire - Dual Feed Twelve Rectifiers (3 Current and 1 Ground Wire) per Conduit 480V 380V 208V 91A 115A 212A 125A 150A 300A 2 1/0 300 kcmil 1-1/2 1-1/2 2-1/2 Recommended Crimp Lugs Wire AWG 1/0 350 kcmil Crimp Lug P/N (4) 245347100 245347700 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 75°C and 90°C conductor temperature; operating in an ambient of 40C, was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 3 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. When aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Two-hole lug, 3/8” bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 15 Recommended AC Input Wire and Conduit Size, and Lug Selection (2 AC Input Feeds, 1 per 12 Rectifier Modules) Page 64 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 380/480VAC (List A) or 208VAC (List B) 3 Phase, 50/60Hz (2 AC Input Feeds, 1 per 12 Rectifier Modules) Odd Numbered Rectifier Mounting Slots Even Numbered Rectifier Mounting Slots C B A A B C Equipment Grounding (1/4-20 Studs on 1" Centers) AC Input (3/8-16 Studs on 1" Centers) Front cover panel removed in illustration Six (6) 1.125" openings for 3/4" conduit. Two (2) conduit plates with 2.5", 1.75", and 1.125" knock-outs for 2", 1.5", and 3/4" conduit. Six (6) 1.75" openings for 1.5" conduit (under plate). Top View Power Bay CB1 CB7 CB2 CB8 CB3 CB9 CB4 CB10 CB5 CB11 Note: Rectifier numbering is for wiring identification only. The MCA identifies rectifiers differently. CB6 CB12 Rectifier #1 Mounting Slot Rectifier #2 Mounting Slot Rectifier #3 Mounting Slot Rectifier #4 Mounting Slot Rectifier #5 Mounting Slot Rectifier #6 Mounting Slot Rectifier #7 Mounting Slot Rectifier #8 Mounting Slot Rectifier #9 Mounting Slot Rectifier #10 Mounting Slot Rectifier #11 Mounting Slot Rectifier #12 Mounting Slot Rectifier #13 Mounting Slot Rectifier #14 Mounting Slot Rectifier #15 Mounting Slot Rectifier #16 Mounting Slot Rectifier #17 Mounting Slot Rectifier #18 Mounting Slot Rectifier #19 Mounting Slot Rectifier #20 Mounting Slot Rectifier #21 Mounting Slot Rectifier #22 Mounting Slot Rectifier #23 Mounting Slot Rectifier #24 Mounting Slot Front View Power Bay Page 65 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home External Alarm, Reference, and Control Wire Sizes - Power Bays Features External Alarm, Reference, and Control connections are made to TB1 on the MCA circuit card and TB1 on the MCA Customer Alarm Relay Circuit Cards. Terminals Recm Wire Size Capacity Type 28 to 16 AWG Screw Clamp 22 AWG for Loop Lengths Up to 200 ft. 18-20 AWG for Loop Lengths Over 200 ft. Table 16 Recommended Alarm, Reference, and Control Wire Size (TB1 on MCA Circuit Card) (TB1 on MCA Customer Alarm Relay Circuit Card) MCA Circuit Card (Primary Power Bay only) MCA Customer Alarm Relay Circuit Cards and/or LMS Input/Output (I/O) Circuit Cards. TB1 18 1 10 9 1 10 TB1 MCA Circuit Card P/N 509478 (Primary Bay) MCA Customer Alarm Relay Circuit Card P/N 514348 (Primary and/or Secondary Bays) Page 66 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Optional Battery Charge Temperature Compensation Probe for Digital Compensation Features This system can be used with a Battery Charge Temperature Compensation Probe. This probe must be mounted near the battery to sense battery ambient temperature. The probe connects to and allows the MCA to automatically increase or decrease the output voltage of the system to maintain battery float current as battery ambient temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained. Refer to the "Specifications" section of this document for further information. Temperature Curve: The following figure details a user defined, via the MCA, Temperature Compensation Probe Curve. Ordering Notes 1) Order one Battery Charge Temperature Compensation Probe per power system. Part No. 107021 has a 25-foot long cord. Part No. 106824 has a 100 foot-long cord. Decreasing Voltage Increasing MAX W/T Adjustable from Float to 58.5V max.* SLOPE Adjustable from 0.0 V / °C to 0.2 V / °C FLOAT Determines Float Mode Output Voltage at 25°C. Adjustable from 47.0V to 58.0V max.* MIN W/T Adjustable from Float to 44V * Maximum setting is automatically limited to 1.0 volt less than HVSD setting. Decreasing Temperature Increasing +25°C (+77°F) Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe Page 67 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Replacement/Additional MCA Network Cable Home Features MCA bay-to-bay interconnect cable. Connects between bay expansion ports located on the bay's MCA (Primary Power Bay) and Router (Secondary Power Bays and Distribution Bays) circuit cards. Cable identification color is yellow. Restrictions Maximum combined cable length must not exceed 125 feet. Ordering Notes 1) For a replacement or additional cable, order the proper length cable from those listed below. P/N 514642 (3 feet) (factory provided with List 9 and 10) P/N 514643 (4 feet) P/N 514644 (6 feet) (factory provided with List 16) P/N 524726 (15 feet) P/N 514645 (25 feet) P/N 514646 (50 feet) P/N 514647 (100 feet) Replacement/Additional LMS Network Cable Features LMS bay-to-bay interconnect cable. Connects between the bay's LMS Echelon expansion ports. Also connects the LMS System to LMS Expansion Cabinets and Assemblies, if furnished. Cable identification color is blue. Restrictions Refer to SAG586505000 (LMS System Application Guide) for maximum LMS network cabling length. Ordering Notes 1) For a replacement or additional cable, order the proper length cable from those listed below. P/N 524409 (5 inches) P/N 509070 (6 inches) P/N 528520 (10 inches) P/N 509071 (15 inches) P/N 524410 (2 feet) P/N 514639 (3 feet) (factory provided with List 63) P/N 509900 (4 feet) P/N 514640 (25 feet) P/N 514641(150 feet) Page 68 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Replacement Modules and Circuit Cards Ordering Notes 1) Refer to the following table. Item Rectifier Module, 208VAC Input Rectifier Module, 380/480VAC Input Rectifier Module Fan MCA Circuit Card (Primary Power Bay) Router Circuit Card (Secondary Power Bay and Distribution Bays) Distribution Monitoring Circuit Card (Distribution Bays) LMS Primary CPU Circuit Card (Primary Power Bay) LMS Expansion CPU Circuit Card (Secondary Power Bay) MCA Customer Alarm Relay Circuit Card MCA I/O Circuit Card Part Number Order via List 21 Order via List 22 32010109 509478 509509 524982 Order via List 50 Order via List 63 Order via List 70 Order via List 71 Page 69 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home SPECIFICATIONS 1. SYSTEM 1.1 1.2 DC Operating Voltage 1.1.1 Nominal: -48Vdc. 1.1.2 Range: -42Vdc to -60Vdc. Environmental Ratings Note: See also ‘Environmental Ratings’ in the Rectifier Module section. 1.2.1 Operating Ambient Temperature Range: 0°C to +40°C (+32°F to +104°F). 1.2.2 Storage Ambient Temperature Range: -40°C to +65°C (-40°F to +149°F). 1.2.3 Humidity: This system is capable of operating in an ambient relative humidity range of 0% to 95%, noncondensing. 1.2.4 Altitude: The maximum operating ambient temperature should be derated by 10°C at an elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet, derate the maximum operating ambient temperature linearly. 1.2.5 Heat Dissipation: With Rectifier Module output adjusted to 54.48 volt DC at rated full load and nominal input voltage. No. of Rectifier Modules Power Bay Output Current (Amperes) 1 24 100 2400 BTU/Hr (Typical) 1R485800 Rectifier 1R485800L Rectifier 1472 35328 1739 41726 1.2.6 Ventilation Requirements: The Rectifier Modules are fan cooled and utilize front to back forced ventilation. The Power Bays must be mounted so ventilating openings are not blocked and temperature of the air entering the Rectifier Module shelf does not exceed the Operating Ambient Temperature Range stated above. 1.2.7 Audible Noise: The audible noise does not exceed the following when measured at any point two feet from any vertical surface of a Power Bay and five feet from the floor using a Sound Level Meter conforming to ANSI S1.4. 1.2.8 No. of Rectifier Modules Audible Noise 1 24 50 dBA 60 dBA EMI/RFI Suppression: Rectifier Modules operating in a Power Bay conform to the requirements of FCC rules Part 15, Subpart B, Class A for Radiated and Conducted emissions limits. Page 70 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) 1.2.9 SAG582140001 Issue AF, July 14, 2010 Surge Protection: Compliance with EN61000-4-5 Installation Class 4, and capable of withstanding surges per ANSI/IEEE C 62.41-1991 Category B across the input terminals. Home Note: This level of protection is a widely used standard for telecommunications power equipment. As with all such equipment, it is the end user's responsibility to provide an adequately sized Surge Suppression Device at the commercial power service entrance of the building that reduces all incoming surges to levels below the classes/categories stated for the equipment. 1.2.10 ESD Protection: Complies with EN61000-4-2 Level 4 (8kV contact). 1.2.11 Electrical Fast Transient / Burst Immunity: Complies with EN61000-4-4 Level 4. 1.2.12 Mounting: This Power System is intended only for installation in a Restricted Access Location on or above a non-combustible surface. Typical industry standards recommend minimum aisle space clearance of 2'6" for the front of the relay rack and 2' for the rear of the relay rack. 1.3 Compliance Information 1.3.1 Safety Compliance (A) Model 801NLEB and 801NLDB (Power Bay): This unit meets the requirements of UL 60950, Standard for Information Technology Equipment, and is UL Listed as a power supply for use in Telephone, Electronic Data Processing or Information Processing Equipment. (B) Model 801NL-B (Distribution Bay): This power board is UL Listed as a DC Power Distribution Center for Communications Equipment. 1.3.2 NEBS Compliance (A) Model 801NLEB (Power Bay) and Model 801NL-B (Distribution Bay): Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power for NEBS compliance reports. (B) Model 801NLDB (Power Bay) (Lists 0B, 05, 13, 21, 50, 63, 64, 65, 66, 67, 70, 71): Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power for NEBS compliance reports. In order to remain compliant during a fan failure condition, the backup battery connection must be utilized to provide sufficient power to the loads for up to eight (8) hours when the system is operated at greater than 50% output power. If no backup battery connection is used, the system must operate with a redundant module installed. 1.4 Local Controls and Indicators 1.4.1 "Bay Alarm" Indicator: Located at the top center of each bay. Green = OK Red = Bay Failure Yellow (flashing) = Identified by the MCA 1.4.2 MCA Component Identification Indicator: Each MCA component (i.e. Rectifier Module, Bus Monitoring Circuit Card, Bay Router Circuit Card, MCA Relay Circuit Card) contains an ID LED Indicator. The ID indicator illuminates Green when the component is OK, Red when the component has failed, and flashing yellow when the component is identified by the MCA. 1.4.3 "Distribution Bus" Indicators: Each distribution bus contains and indicator located on a hinged door panel covering the bus's MCA Monitoring circuit card. Green = OK Red = Card Failure Yellow (flashing) = Identified by the MCA Page 71 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 1.4.4 See also ‘Local Controls and Indicators’ in the Rectifier Module, MCA, and LMS sections. Home 2. DISTRIBUTION BAY 2.1 DC Ratings 6000 amperes, maximum, per bay. 16,800 amperes, maximum, per system. 2.1.1 Bay: 2.1.2 1500 amperes, maximum. Each bay has four (4) Distribution Buses. Optional Distribution Panel: 500 amperes, maximum. One optional Distribution Panel per Distribution Bay. 2.1.3 Fuse/Circuit Breaker Mounting Positions: Each Distribution Bus contains 12 fuse/circuit breaker mounting positions which provides 48 fuse/circuit breaker mounting positions per bay. Note that some fuse/circuit breaker combinations require more than one fuse/circuit breaker mounting position. Refer to Distribution Devices under ACCESSORY DESCRIPTIONS for details. Bus: The optional Distribution Panel provides twenty-four (24) Bullet Nose Device positions. The panel accepts a choice of TLS/TPS-type fuseholders or Bullet Nose-type circuit breakers. When installed, bay can be loaded with up to (46) 218 Circuit Breakers or TPL Fuses, and (24) Bullet Nose Circuit Breakers or TLS/TPS Fuses. Note: The List C Circuit Breaker/Fuse Panel requires distribution position #12 in the Bus #1 Distribution Panel. Also, distribution position #36 in the Bus #3 Distribution Panel must remain empty. 3. RECTIFIER MODULE (MODEL R48-5800, SPEC. NO. 1R485800) 3.1 DC Output Ratings 3.1.1 Voltage: Nominal -48 volts DC, Positive Ground. (A) Without Battery Charge Temperature Compensation: Float voltage is adjustable from 47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 45.00 to 58.00 volts DC. Adjustment is made via the MCA. Both float and test/equalize voltages are factory set at 52.00 volts, unless otherwise specified. The output voltage temperature coefficient (1/°C) does not exceed 0.01% per degree centigrade from 0°C to +40°C. (B) With Battery Charge Digital Temperature Compensation Probe: With an optional battery charge digital temperature compensation probe installed, the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases, respectively. Float voltage is factory set at approximately 54.48 volts at 25C battery ambient. The float and test/equalize voltage range is the same as without battery charge temperature compensation. Using battery and equipment manufacturers’ recommendations, the user selects the following temperature compensation curve parameters via the MCA. Refer to "Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe" in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY DESCRIPTIONS. (1) The temperature compensation slope in volts/C. Adjustable from zero to 200 millivolts/C. Adjustment is made via the MCA. Factory set at 0V/C (DIGITAL TC OFF). (2) The maximum voltage limit in volts DC. Adjustable from float up to 58.5 volts DC, but automatically limited to one volt below the High Voltage Shutdown setting. Adjustment is made via the MCA. Factory set at 56.5 volts DC. (3) The minimum voltage limit in volts DC. Adjustable from float down to 44 volts DC. Adjustment is made via the MCA. Factory set at 50.0 volts DC. Page 72 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 3.1.2 Current: One hundred amperes (100A) per Rectifier Module. 3.1.3 Output Power: 5800W @ Vout > 48VDC. 3.1.4 Output Characteristics: The relationship between output voltage and current is summarized in the following table and depicted graphically in the following illustration. Output Power Output Current Output Voltage 5800 W 5800 W 100.0 A 121.0 A 58 VDC 48 VDC Output Voltage (V) Output Voltage vs. Output Current, Max. Output Power 5800 W 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Output Current (A) 3.1.5 Power Derating Based on Input Voltage: The Rectifier Module power varies with changes in input voltage and output voltage. It uses an advanced power limitation method. The Rectifier Module can provide its maximum rated power (5800W) as long as the input voltage is within the range of 304 to 530 VAC (hysteresis is less than 3V). Below 304 VAC (and down to 260 VAC), the Rectifier Module will continue to operate normally but will be in a power derating mode. The relationship between the output power and input voltage is illustrated in the following illustration. Note: As depicted in the following illustration, the output power will derate from 100% of the rated capacity as the input voltage drops below 304 VAC, and to 50% of the rated capacity as the input voltage falls to 260 VAC. % of max. output power Output Power vs. Input Voltage at Tamb < 45 C 120 100 80 60 40 20 0 250 275 300 325 350 375 400 425 450 475 500 525 550 Input Voltage (VAC) Page 73 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 3.1.6 Power Derating Based on Temperature: The Rectifier Module delivers full power when operating at an ambient temperature of +45C (+113F) or below. Refer to the following illustration to view the relationship between the output power and the ambient temperature. Home Other power rating values are as follows: At an ambient temperature of +50C (+122°F), the power delivered by the Rectifier Module is greater than 5400W. At an ambient temperature of +55C (+131F), the power delivered by the Rectifier Module is greater than 4640W. Output power vs. Temperature at Uin > 304 VAC % of output power 120 100 80 60 40 20 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 Temperature (C) 3.1.7 Regulation (Rectifier Module) (A) Voltage Regulation: ≤±1% (B) Load Regulation: ≤±0.5% (C) Line Regulation: ≤±0.1% (D) Overshoot at Startup: ≤±1% (E) Dynamic Response (at rated input and output voltage values): 3.1.8 Response time is ≤200 s, and the overshoot is ≤5% for load changes at 50%-25%-50% and 50%-75%-50%. Overshoot or undershoot is ≤5% and within ±1% of the regulation band, ≤4 ms at 50 s for load changes at 10%-90% and 90%-10%. Regulation (via MCA) (A) Static: The MCA controls the steady state output voltage to within ±0.5% of any voltage setting within the range of 44.0 to 58.0 volts DC for any and all combinations of load from no load to full load, input voltage, and input frequency at a constant ambient temperature. If the MCA's regulation feature is disabled for any reason, steady state regulation is ±1.0% as controlled within the Rectifier Modules. (B) Dynamic Response: For any step load change from 10% to 90% or from 90% to 10% of full rated load within 250 microseconds, shall not cause the voltage measured at the output to overshoot or undershoot more than 5% of the regulated output level within 1 millisecond. The output voltage must return and stay within the ±1% regulation band within 4 milliseconds and within the ±0.5% regulation band within 3 seconds. Page 74 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Any step change of the line voltage within the limits specified in Paragraph 3.2.1 shall not cause the output voltage to deviate outside the ±0.5% regulation band. 3.1.9 Filtering (with or without battery): Typical readings were taken at nominal input voltage, nominal output voltage, 50% load, and 25 degrees C ambient. (A) Voice Band Noise: Complies with Telcordia GR-947_CORE. (1) Typically 20.4 dBrn C-message weighting. Does not exceed 32 dBrn C. (2) Typically 0.28 millivolts psophometric. Does not exceed 1 millivolt psophometric. (B) Wide Band Noise: Complies with Telcordia GR-947_CORE. (1) Typically 55 millivolts peak-to-peak. Does not exceed 200 millivolts peak-to-peak (2) Typically 15.9 millivolts rms. Does not exceed 100 millivolts rms. 3.1.10 Hold Up Time: 10 ms (The DC voltage is allowed to decrease to 42V from 54V during the test.) 3.2 AC Input Ratings 3.2.1 Voltage: Nominal 380/480 volts AC, three phase, 50/60 Hz, with an operating range of 260 to 530 volts. Acceptable input frequency range is 45 to 65 Hz. Maximum non-destructive input voltage when rectifier is not operating: 600 VAC 3.2.2 Current: <13A @ 5800 W, and at an input voltage of 260 VAC. 3.2.3 THD (Total Harmonic Distortion): ≤5% when loaded at 50 to 100% of the rated output power. 3.2.4 Inrush Current: <150% of the rated input steady-state peak value. 3.2.5 Typical Input Data: 60 Hz input. (A) System output is initially adjusted to 54.48 volts DC as measured at the system sense points at 50% of full load and nominal input. Number of Rectifier Modules Installed Nominal Input Voltage 408 1 480 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor % Efficiency % Power Loss Watts 0 0.50 356 101 28.4 -- 101.2 25 2.23 1576 1494 94.8 89.6 155.5 50 4.15 2930 2883 98.3 92.8 208.0 75 6.14 4337 4317 99.5 92.9 307.4 100 8.18 5783 5771 99.8 92.7 423.5 110 9.01 6368 6359 99.8 92.4 483.0 0 0.56 481 98 20.3 -- 97.8 25 1.95 1619 1487 91.8 90.0 148.0 50 3.54 2944 2876 97.8 93.0 201.0 75 5.22 4338 4313 99.4 93.0 299.8 100 6.95 5776 5757 99.6 92.9 409.7 110 7.64 6354 6341 99.8 92.7 465.5 (B) Typical Power Factor: Greater than or equal to 98% for any load greater than or equal to 50% of rated full load at nominal line. Meets IEC 1000-3-2. (C) Typical Operating Efficiency: 93% at best point, 91% at full load and nominal input voltage. Page 75 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 (D) Maximum Input Current: 9.1A at 100% of full load with output adjusted to 58 volts DC as measured at the shelf output terminals, and input voltage as shown. 3.2.6 Home Typical Input Data: 50 Hz input. (A) System output is initially adjusted to 54.48 volts DC as measured at the system sense points at 50% of full load and nominal input. Number of Rectifier Modules Installed Nominal Input Voltage 323 1 380 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor % Efficiency % Power Loss Watts 0 0.36 204 99 48.8 -- 99.0 25 2.79 1558 1505 96.7 88.9 166.4 50 5.20 2910 2896 99.5 92.4 221.0 75 7.77 4347 4341 99.8 92.4 331.5 100 10.40 5818 5811 99.8 92.0 463.7 110 11.47 6418 6410 99.8 91.7 534.0 0 0.40 262 96 36.5 -- 96.0 25 2.41 1586 1497 94.3 89.4 158.3 50 4.44 2925 2886 98.7 92.7 211.0 75 6.60 4340 4324 99.6 92.8 313.5 100 8.80 5789 5781 99.8 92.5 432.7 110 9.70 6386 6378 99.8 92.2 499.8 (B) Typical Power Factor: Greater than or equal to 98% for any load greater than or equal to 50% of rated full load at nominal line. Meets IEC 1000-3-2. (C) Typical Operating Efficiency: 92.75% at best point, 91% at full load and nominal input voltage. (D) Maximum Input Current: 11.6A at 100% of full load with output adjusted to 58 volts DC as measured at the shelf output terminals, and input voltage as shown. 3.3 Environmental Ratings 3.3.1 Operating Ambient Temperature Range: -40°C to +65°C (-40°F to +149°F) (A) Full rated output power of 5800 W for temperatures -40°C to +45°C (-40°F to +113°F). (B) Power limitation for temperatures higher than +45°C (+113°F). 3.3.2 Storage Ambient Temperature Range: -40°C to +80°C (-40°F to +176°F). 3.3.3 Humidity: This system is capable of operating in an ambient relative humidity range of 0% to 95%, noncondensing. 3.3.4 Altitude: 2000 m (6560 ft) at full power (power limited for heights above 2000 m). 3.3.5 Acoustic Noise: ≤50dB(A), measured at a distance of 0.6 m from the rectifier. 3.3.6 Insulation Resistance and Dielectric Strength (A) Insulation Resistance Between the AC input and the enclosure: 20x106 Between the AC input and the DC output: 20x106 Page 76 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Between the DC output and the enclosure: 20x106 Home (B) Dielectric Strength Between the AC input and the enclosure: the leakage current is 1 mA, with no breakdown within 1 minute using an applied voltage of 2120 V. Between the AC input and the DC output: the leakage current is 1 mA, with no breakdown within 1 minute using an applied voltage of 4242 V. Between the DC output and the enclosure: the leakage current is 1 mA, with no breakdown within 1 minute using an applied voltage of 707 V. Between the DC output and the ground: the leakage current is 1 mA, with no breakdown within 1 minute using an applied voltage of 1500 V (with the varistor and filter capacitors removed before doing the test). 3.3.7 Surge Protection: Complies with IEEE C62 41-1991 Class B3, 6kV/3kA (1.2/50 s surge voltage and 8/20 s surge current). 3.3.8 Compliance Information (A) Safety and EMC: The rectifier has been recognized to meet the UL/EN/IEC 60950-2000 safety standard and is CE marked. The rectifier also meets the latest EMC requirements, as listed in the following table. Page 77 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Item Standard EN61000-4-5 Surge Immunity EFT AC Port: 4kV/2Ω 6kV/12Ω for com. DC Port: 800V/2Ω CAN Bus: 1kV diff. / 2kV com. GR-1089-CORE R4-8, R4-9, R4-24, R-25 EN 61000-4-4 AC and DC Port: 4kV CAN Bus: 1kV GR-1089-CORE O2-8 EN 61000-4-2 and Conducted immunity GR-1089-CORE Radiated immunity EN 61000-4-6 GR-1089-CORE 8kV/15kV R2-1, R2-2, R2-3, O2-4 3Vrms 0.15-80MHz R3-15, CO3-16, R3-17 10V 80-2GHz R3-11, CR3-12 Mains frequency Magnetic fields immunity EN 61000-4-8 30A/m Conducted emissions EN 55022 CFR 47 Part 15 GR-1089-CORE R3-5 (Class B) Conducted current emissions GR-1089-CORE R3-6 ESD GR-1089-CORE EN 61000-4-6 EN 55022 Radiated emissions 3.4 Class CFR 47 Part 15 GR-1089-CORE Class B Class B R3-1, R3-4 (Class B) Standard Features 3.4.1 Type of Power Conversion Circuit: High frequency. 3.4.2 Float Charging Output Mode: In this mode of operation, system output voltage is constant and output current does not exceed the current limit setting. During normal operation, the battery is not required to furnish load current and remains in a fully charged condition. The float voltage setting can be checked and/or adjusted without removing a Rectifier Module or affecting the load. One adjustment changes the output of all Rectifier Modules. Page 78 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Note: If the current demanded by the load exceeds the current limit setting of the system, the battery is required to furnish the difference in load current and begins discharging. Home Note: If the system is used with a digital battery charge temperature compensation probe, the MCA automatically adjusts system output. This ensures proper voltage to the battery as battery ambient temperature fluctuates. 3.4.3 Test/Equalize Charging Output Mode: This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery, or for recharging the battery following a commercial power failure. If the installation site does not require system equalize mode of operation, the equalize feature can be used as a test feature. System equalize voltage can be adjusted to a test voltage value. Placing the system into the test/equalize mode causes system output voltage to increase or decrease to this test voltage value. The test/equalize voltage setting can be checked and/or adjusted without removing a Rectifier Module or affecting the load. One adjustment changes the output of all Rectifier Modules. Note: If the system is used with a battery charge temperature compensation probe, typical equalize mode of operation is not used. 3.4.4 Output Mode of Operation Selection: There are four methods of placing the system from the float mode to the test/equalize mode. (A) Method 1 (Manual Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. A user must manually return the system to the float mode via the MCA interface. (B) Method 2 (Manually Initiated Timed Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. The system automatically returns to the float mode after a preset programmable time period (1-99 hours, in increments of one hour). (C) Method 3 (Automatic Test/Equalize): THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES. USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED. This feature can be enabled or disabled by a user via the MCA. The default state is disabled. The Automatic Equalize feature is a time based function that is controlled by a customer selectable multiplier and by the Battery on Discharge (BOD) alarm setpoint. The MCA’s default setting is for a multiplier of zero, which disables the Automatic Equalize feature. When the Automatic Equalize feature is enabled, if system voltage drops to less than the BOD alarm setpoint, the MCA initiates a timing cycle to measure the discharge time period. The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles. When system voltage rises to above the BOD alarm setpoint, the MCA ends the discharge timing cycle and (assuming a minimum of 15 minutes has elapsed) places the Rectifier Modules into the equalize mode for a customer selectable multiple of the discharge time period (the discharge time period includes the initial 15 minutes). The equalize time period can be set for 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. (D) Method 4 (External Test/Equalize): A user (or external equipment) places the system into the test/equalize mode by applying an external signal to the system. The system returns to the float mode when the external signal is removed. This method overrides the other three methods. Page 79 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 3.4.5 Home Input Protection: Lists 1 and 9 provide connections for twenty-four (24) AC input branch circuits (one per Rectifier Module mounting position). Lists 2 and 10 provide connections for two (2) AC input branch circuits (two per Power Bay). Customer to provide AC input branch circuit protection. (A) Input Over/Under Voltage Protection: The Rectifier Module shuts down and its protection indicator (yellow) illuminates when the input voltage is lower than 260VAC or higher than 530VAC. This condition is reported to the power system controller and the power system controller processes the alarms accordingly. (B) Input Fusing: Input fusing is provided in each Rectifier Module. This fusing is not customer replaceable. 3.4.6 Output Protection (A) Current Limiting: The maximum current delivered by the system can be programmed from 10% to 110% of total system capacity. The MCA automatically adjusts the current limit circuit on each Rectifier Module so that this value is not exceeded. If a Rectifier Module fails, the MCA automatically resets each remaining Rectifier Module's current limit point to maintain this value. The MCA also insures that the current limit circuit on any Rectifier Module is not set above 110% of its capacity. The default current limit setting is the sum of each installed Rectifier Module's output rating. If an additional Rectifier Module is added to the system, the system current limit is automatically increased by the rating of the new Rectifier Module and the new current limit value is displayed. The current limiting point can be adjusted without removing a Rectifier Module. One adjustment changes the setting of all Rectifier Modules. The current limit is factory set at 100% of rated full load, unless otherwise specified. (B) Output Fusing: Output fusing is provided in each Rectifier Module. If a fuse opens, local and remote Rectifier Module Fail Alarms activate. This fusing is not customer replaceable. (C) High Voltage Shutdown (1) Internal: If Rectifier Module output voltage exceeds an adjustable preset value, the Rectifier Module shuts down. After approximately 5 seconds, the Rectifier Module automatically restarts. If Rectifier Module output voltage again exceeds the high voltage shutdown value within 5 minutes, the Rectifier Module shuts down and locks out. Manual restart is then required. If the Rectifier Module does not experience a high voltage condition within the 5 minute time period, the restart circuit is reset. If two or more Rectifier Modules are installed in the Power Bay, or if the Power Bay is paralleled with other Power Bays, only the Rectifier Module causing the high voltage condition shuts down. The high voltage shutdown point can be checked and/or adjusted without removing a Rectifier Module. One adjustment changes the setting of all Rectifier Modules. Adjustable from 56.0 to 59.0 volts DC. Factory set at 57.50 volts, unless otherwise specified. (2) Remote: See Paragraph 4.1.14 (B). (3) Backup: If Rectifier Module output voltage exceeds a second (non-adjustable) value, the Rectifier Module shuts down and locks out regardless of load. Manual restart is then required. The fixed hardware HVSD is 59.5V (within the range of 58.5 to 60V). Page 80 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) 3.4.7 SAG582140001 Issue AF, July 14, 2010 Home High Temperature Protection: (A) When the PFC board temperature is higher than 85°C, the rectifier turns off. When the PFC board temperature is lower than 75°C, the rectifier resumes to normal operation, and the hysteresis is at least 10°C. (B) When the “ambient temperature – PFC board temperature” is higher than 5°C, the rectifier turns off. When the “ambient temperature – PFC board temperature” is lower than 2°C, the rectifier resumes to normal operation, and the hysteresis is at least 3°C. (C) When the DC board temperature is higher than 105°C, the rectifier turns off. When the DC board temperature is lower than 95°C, the rectifier resumes to normal operation, and the hysteresis is at least 10°C. 3.4.8 Fan Fault Protection: An alarm will be generated upon a fan fault. In such cases, the fault indicator (red) on the Rectifier Module front panel will flash and the Rectifier Module will also inhibit its output. Auto-recovery is enabled upon the clearing of the corresponding fault. 3.4.9 PFC Over/Under Voltage: The rectifier will shut down when its bus voltage is higher than the over voltage set point or is lower than the under voltage set point. During such conditions, the rectifier does not output any power and its protection indicator (yellow) will light up. 3.4.10 Load Sharing (via MCA): The MCA load sharing feature automatically balances the load. If the MCA's load sharing feature is disabled for any reason, pre-programmed slope control in each Rectifier Module balances the load. The MCA's load sharing feature is disabled whenever the system is in current limit, the system is delivering more than 97% capacity, or the system is delivering less than 3% capacity. Active Load Sharing (Rectifier Module): The Rectifier Module uses advanced digital active load sharing technology that maintains balancing to within ±3A. The difference in the average current between rectifiers is <±3A for loads in the 10 to 100% range. 3.4.11 Startup Time: The Rectifier Module has two startup modes: (A) Normal Soft Start Time: The duration from the time when the rectifier is powered on to the time when the rectifier provides output voltage is 8s. (B) Current Walk-In: The rise time of the rectifier output voltage is 8s at 90% of the rated load, and the maximum time is 90s at 100% of the rated load. 3.4.12 Hot Swappable: The Rectifier Module is designed to be plug-and-play. The Rectifier Module can be inserted or removed from a live DC power system with no damage. When the Rectifier Module is plugged into the system, the system output voltage will not be affected. 3.4.13 Cooling: Each Rectifier Module contains a fan for forced convection cooling. 3.4.14 Fan Control: When the PFC bus voltage is within a normal range, the built-in processor adjusts the fan’s speed according to the Rectifier Module’s internal temperature and output current. For example, a higher temperature or output current will increase the fan speed. Above 45°C at full load, the fan operates at full speed. When the PFC bus voltage is abnormal, such as very low bus voltage, the fan turns off. 3.4.15 Communication Failure: The Rectifier Module’s protection indicator (yellow) will flash should it experience a communication failure. The failure information will be reported to the Controller and the Controller will process the failure accordingly. During a communication failure, in order to protect the battery, the Rectifier Module output voltage will automatically adjust to 53.5 V (this is a default value which can be modified using the Controller). The Rectifier Module will revert to normal operation once normal communication is restored. 3.4.16 Unbalance of Rectifier Module Output Current: When the output current of the Rectifier Modules in a DC power system is unbalanced, the Rectifier Module having the unbalanced output current will be identified automatically and its protection indicator (yellow) will turn on. Page 81 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 The failure information will be reported to the Controller and the Controller will process the failure accordingly. Home 3.4.17 Paralleling: This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage. 3.4.18 Monitoring Function: The Rectifier Module has a built-in advanced DSP that monitors and controls the operation of the Rectifier Module. The DSP also communicates with the Controller in real time through the CAN bus. The following table lists the different commands and information exchanged between the Rectifier Module and the Controller. Commands / signals that can be received by the Rectifier Module from the Controller. Information gathered by the Controller from the Rectifier Module. Turn on/off Input voltage Current walk-in on/off Output voltage HVSD reset Output current Current limit adjustment Current limit setting Voltage regulation Temperature Over voltage setting On/off status Fault alarms, such as: HVSD Fan fail Protection alarms, such as: Input voltage protection Inner DC bus voltage protection High temperature protection Thermal derating AC derating AC fail Unbalanced output current Address Code Date SW version HW version 3.4.19 Dimensions: Millimeters: 87.5 (Height) X 243.5 (Width) X 371.5 (Depth). Inches: 3.44 (Height) X 9.59 (Width) X 14.63 (Depth). 3.4.20 Weight: < 8 kg (17.6 lbs). 3.4.21 Local Status and Alarm Indicators: Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 6017) for a complete description. (A) Power (Green) (B) Protection (Yellow) Page 82 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home (C) Alarm (Red) (D) A 10-segment Green LED is located on the front panel to represent output current, each segment represents 10A. 4. RECTIFIER MODULE (MODEL R48-5800L, SPEC. NO. 1R485800L) 4.1 DC Output Ratings 4.1.1 Voltage: Nominal -48 volts DC, Positive Ground. (A) Without Battery Charge Temperature Compensation: Float voltage is adjustable from 47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 45.00 to 58.00 volts DC. Adjustment is made via the MCA. Both float and test/equalize voltages are factory set at 52.00 volts, unless otherwise specified. The output voltage temperature coefficient (1/°C) does not exceed 0.01% per degree centigrade from 0°C to +40°C. (B) With Battery Charge Digital Temperature Compensation Probe: With an optional battery charge digital temperature compensation probe installed, the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases, respectively. Float voltage is factory set at approximately 54.48 volts at 25C battery ambient. The float and test/equalize voltage range is the same as without battery charge temperature compensation. Using battery and equipment manufacturers’ recommendations, the user selects the following temperature compensation curve parameters via the MCA. Refer to "Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe" in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY DESCRIPTIONS. (1) The temperature compensation slope in volts/C. Adjustable from zero to 200 millivolts/C. Adjustment is made via the MCA. Factory set at 0V/C (DIGITAL TC OFF). (2) The maximum voltage limit in volts DC. Adjustable from float up to 58.5 volts DC, but automatically limited to one volt below the High Voltage Shutdown setting. Adjustment is made via the MCA. Factory set at 56.5 volts DC. (3) The minimum voltage limit in volts DC. Adjustable from float down to 44 volts DC. Adjustment is made via the MCA. Factory set at 50.0 volts DC. 4.1.2 Current: One hundred amperes (100A) per Rectifier Module. 4.1.3 Output Power: 5800W @ Vout > 48VDC. 4.1.4 Output Characteristics: The relationship between output voltage and current is summarized in the following table and depicted graphically in the following illustration. Output Power Output Current Output Voltage 5800 W 5800 W 100.0 A 121.0 A 58 VDC 48 VDC Page 83 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Output voltage vs. output current, max. output power 5800 W Output voltage (V) 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 Output current (A) 4.1.5 Power Derating Based on Input Voltage: The Rectifier Module power varies with changes in input voltage and output voltage. It uses an advanced power limitation method. The Rectifier Module can provide its maximum rated power (5800W) as long as the input voltage is within the range of 176 to 264 VAC (hysteresis is less than 3V). Below 176 VAC (and down to 145 VAC), the Rectifier Module will continue to operate normally but will be in a power derating mode. The relationship between the output power and input voltage is illustrated in the following illustration. Note: As depicted in the following illustration, the output power will derate from 100% of the rated capacity as the input voltage drops below 176 VAC, and to 50% of the rated capacity as the input voltage falls to 145 VAC. % of max. output power Output power vs. input voltage at Tamb < 45 C 120 100 80 60 40 20 0 140 150 160 170 180 190 200 210 220 230 240 250 260 270 Input voltage (VAC) 4.1.6 Power Derating Based on Temperature: The Rectifier Module delivers full power when operating at an ambient temperature of +45C (+113F) or below. Refer to the following illustration to view the relationship between the output power and the ambient temperature. Other power rating values are as follows: At an ambient temperature of +50C (+122°F), the power delivered by the Rectifier Module is greater than 5400W. Page 84 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home At an ambient temperature of +55C (+131F), the power delivered by the Rectifier Module is greater than 4640W. Output power vs. Temperature at Uin > 166 VAC % of output power 120 100 80 60 40 20 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 Temperature (C) 4.1.7 Regulation (Rectifier Module) (A) Voltage Regulation: ≤±1% (B) Load Regulation: ≤±0.5% (C) Line Regulation: ≤±0.1% (D) Overshoot at Startup: ≤±1% (E) Dynamic Response (at rated input and output voltage values): 4.1.8 Response time is ≤200 s, and the overshoot is ≤5% for load changes at 50%-25%-50% and 50%-75%-50%. Overshoot or undershoot is ≤5% and within ±1% of the regulation band, ≤4 ms at 50 s for load changes at 10%-90% and 90%-10%. Regulation (via MCA) (A) Static: The MCA controls the steady state output voltage to within ±0.5% of any voltage setting within the range of 44.0 to 58.0 volts DC for any and all combinations of load from no load to full load, input voltage, and input frequency at a constant ambient temperature. If the MCA's regulation feature is disabled for any reason, steady state regulation is ±1.0% as controlled within the Rectifier Modules. (B) Dynamic Response: For any step load change from 10% to 90% or from 90% to 10% of full rated load within 250 microseconds, shall not cause the voltage measured at the output to overshoot or undershoot more than 5% of the regulated output level within 1 millisecond. The output voltage must return and stay within the ±1% regulation band within 4 milliseconds and within the ±0.5% regulation band within 3 seconds. Any step change of the line voltage within the limits specified in Paragraph 3.2.1 shall not cause the output voltage to deviate outside the ±0.5% regulation band. 4.1.9 Filtering (with or without battery): Typical readings were taken at nominal input voltage, nominal output voltage, 50% load, and 25 degrees C ambient. (A) Voice Band Noise: Complies with Telcordia GR-947_CORE. (1) Typically 23 dBrn C-message weighting. Does not exceed 32 dBrn C. (2) Typically 0.335 millivolts psophometric. Does not exceed 1 millivolt psophometric. Page 85 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home (B) Wide Band Noise: Complies with Telcordia GR-947_CORE. (1) Typically 45.4 millivolts peak-to-peak. Does not exceed 200 millivolts peak-to-peak (2) Typically 15.9 millivolts rms. Does not exceed 100 millivolts rms. 4.1.10 Hold Up Time: 10 ms (The DC voltage is allowed to decrease to 42V from 54V during the test.) 4.2 AC Input Ratings 4.2.1 Voltage: Nominal 208 volts AC, three phase, 50/60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 45 to 65 Hz. Maximum non-destructive input voltage when rectifier is not operating: 600 VAC 4.2.2 Current: <18A @ 5800 W, and at an input voltage of 176 VAC. 4.2.3 THD (Total Harmonic Distortion): ≤5% when loaded at 50 to 100% of the rated output power. 4.2.4 Inrush Current: <150% of the rated input steady-state peak value. 4.2.5 Typical Input Data: 60 Hz input. (A) System output is initially adjusted to 54.48 volts DC as measured at the system sense points at 50% of full load and nominal input. Number of Rectifier Modules Installed Nominal Input Voltage 176 1 208 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor % Efficiency % Power Loss Watts 0 0.4135 128.32 111.48 76.9 0.78 110.6 25 5.139 1579.5 1522.7 96.9 89.12 165.62 50 9.571 2929 2922 99.7 92.03 232.82 75 14.476 4408 4405 99.9 91.43 377.6 100 19.651 5957 5950 99.8 91.04 509.4 110 21.68 6562 6552 99.8 90.09 578.4 120 21.89 6620 6608 99.8 89.17 638.1 0 0.3972 142.76 110.25 78.4 0.79 109.4 25 4.333 1570 1526 97.2 88.93 168.97 50 8.114 2930 2903 99.2 92.62 214.34 75 12.142 4371 4365 99.8 91.80 357.7 100 16.38 5873 5870 99.9 91.32 509.4 110 18.127 6489 6487 99.9 91.08 578.4 120 18.283 6545 6542 99.9 90.02 638.1 (B) Typical Power Factor: Greater than or equal to 99.2% for any load greater than or equal to 50% of rated full load at nominal line. Meets IEC 1000-3-2. (C) Typical Operating Efficiency: 92.62% at best point, 90.25% at full load and nominal input voltage. (D) Maximum Input Current: 21.92A at 100% of full load with output adjusted to 58 volts DC as measured at the shelf output terminals, and input voltage as shown. Page 86 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) 4.2.6 SAG582140001 Issue AF, July 14, 2010 Home Typical Input Data: 50 Hz input. (A) System output is initially adjusted to 54.48 volts DC as measured at the system sense points at 50% of full load and nominal input. Number of Rectifier Modules Installed Nominal Input Voltage 176 1 208 Percent of Full Load Input Current (Amperes) Input VA Input Watts Power Factor % Efficiency % Power Loss Watts 0 0.4278 131.7 119.85 76.1 1.27 118.3 25 5.112 1569.8 1522.7 96.9 89.13 165.47 50 9.577 2930 2922 99.7 92.04 232.72 75 14.472 4409 4405 99.9 91.43 377.38 100 19.64 5957 5950 99.8 91.04 532.93 110 21.82 6601 6590 99.8 90.47 627.86 120 21.86 6613 6602 99.8 89.98 661.18 0 0.3572 136.7 106.8 76.3 0.62 106.14 25 4.347 1573.1 1527.6 97.9 88.8 171.07 50 8.112 2926 2905 99.2 92.55 216.43 75 12.154 4371 4365 99.6 91.79 358.42 100 16.383 5872 5869 99.9 91.41 504.2 110 18.125 6488 6485 99.9 90.48 617.14 120 18.271 6541 6537 99.9 90.08 648.52 (B) Typical Power Factor: Greater than or equal to 99.2% for any load greater than or equal to 50% of rated full load at nominal line. Meets IEC 1000-3-2. (C) Typical Operating Efficiency: 92.55% at best point, 90.08% at full load and nominal input voltage. (D) Maximum Input Current: 21.89A at 100% of full load with output adjusted to 58 volts DC as measured at the shelf output terminals, and input voltage as shown. 4.3 Environmental Ratings 4.3.1 Operating Ambient Temperature Range: -40°C to +65°C (-40°F to +149°F) (A) Full rated output power of 5800 W for temperatures -40°C to +45°C (-40°F to +113°F). (B) Power limitation for temperatures higher than +45°C (+113°F). 4.3.2 Storage Ambient Temperature Range: -40°C to +80°C (-40°F to +176°F). 4.3.3 Humidity: This system is capable of operating in an ambient relative humidity range of 0% to 95%, noncondensing. 4.3.4 Altitude: 2000 m (6560 ft) at full power (power limited for heights above 2000 m). 4.3.5 Acoustic Noise: ≤50dB(A), measured at a distance of 0.6 m from the rectifier. 4.3.6 Insulation Resistance and Dielectric Strength (A) Insulation Resistance Between the AC input and the enclosure: 20x106 Between the AC input and the DC output: 20x106 Page 87 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Between the DC output and the enclosure: 20x106 Home (B) Dielectric Strength Between the AC input and the enclosure: the leakage current is 1 mA, with no breakdown within 1 minute using an applied voltage of 2120 V. Between the AC input and the DC output: the leakage current is 1 mA, with no breakdown within 1 minute using an applied voltage of 4242 V. Between the DC output and the enclosure: the leakage current is 1 mA, with no breakdown within 1 minute using an applied voltage of 707 V. Between the DC output and the ground: the leakage current is 1 mA, with no breakdown within 1 minute using an applied voltage of 1500 V (with the varistor and filter capacitors removed before doing the test). 4.3.7 Surge Protection: Complies with IEEE C62 41-1991 Class B3, 6kV/3kA (1.2/50 s surge voltage and 8/20 s surge current). 4.3.8 Compliance Information (A) Safety and EMC: The rectifier has been recognized to meet the UL/EN/IEC 60950-2000 safety standard and is CE marked. The rectifier also meets the latest EMC requirements, as listed in the following table. Page 88 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Item Standard EN61000-4-5 Surge Immunity EFT AC Port: 4kV/2Ω 6kV/12Ω for com. DC Port: 800V/2Ω CAN Bus: 1kV diff. / 2kV com. GR-1089-CORE R4-8, R4-9, R4-24, R-25 EN 61000-4-4 AC and DC Port: 4kV CAN Bus: 1kV GR-1089-CORE O2-8 EN 61000-4-2 and Conducted immunity GR-1089-CORE Radiated immunity EN 61000-4-6 GR-1089-CORE 8kV/15kV R2-1, R2-2, R2-3, O2-4 3Vrms 0.15-80MHz R3-15, CO3-16, R3-17 10V 80-2GHz R3-11, CR3-12 Mains frequency Magnetic fields immunity EN 61000-4-8 30A/m Conducted emissions EN 55022 CFR 47 Part 15 GR-1089-CORE R3-5 (Class B) Conducted current emissions GR-1089-CORE R3-6 ESD GR-1089-CORE EN 61000-4-6 EN 55022 Radiated emissions 4.4 Class CFR 47 Part 15 GR-1089-CORE Class B Class B R3-1, R3-4 (Class B) Standard Features 4.4.1 Type of Power Conversion Circuit: High frequency. 4.4.2 Float Charging Output Mode: In this mode of operation, system output voltage is constant and output current does not exceed the current limit setting. During normal operation, the battery is not required to furnish load current and remains in a fully charged condition. The float voltage setting can be checked and/or adjusted without removing a Rectifier Module or affecting the load. One adjustment changes the output of all Rectifier Modules. Page 89 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Note: If the current demanded by the load exceeds the current limit setting of the system, the battery is required to furnish the difference in load current and begins discharging. Home Note: If the system is used with a digital battery charge temperature compensation probe, the MCA automatically adjusts system output. This ensures proper voltage to the battery as battery ambient temperature fluctuates. 4.4.3 Test/Equalize Charging Output Mode: This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery, or for recharging the battery following a commercial power failure. If the installation site does not require system equalize mode of operation, the equalize feature can be used as a test feature. System equalize voltage can be adjusted to a test voltage value. Placing the system into the test/equalize mode causes system output voltage to increase or decrease to this test voltage value. The test/equalize voltage setting can be checked and/or adjusted without removing a Rectifier Module or affecting the load. One adjustment changes the output of all Rectifier Modules. Note: If the system is used with a battery charge temperature compensation probe, typical equalize mode of operation is not used. 4.4.4 Output Mode of Operation Selection: There are four methods of placing the system from the float mode to the test/equalize mode. (A) Method 1 (Manual Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. A user must manually return the system to the float mode via the MCA interface. (B) Method 2 (Manually Initiated Timed Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. The system automatically returns to the float mode after a preset programmable time period (1-99 hours, in increments of one hour). (C) Method 3 (Automatic Test/Equalize): THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES. USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED. This feature can be enabled or disabled by a user via the MCA. The default state is disabled. The Automatic Equalize feature is a time based function that is controlled by a customer selectable multiplier and by the Battery on Discharge (BOD) alarm setpoint. The MCA’s default setting is for a multiplier of zero, which disables the Automatic Equalize feature. When the Automatic Equalize feature is enabled, if system voltage drops to less than the BOD alarm setpoint, the MCA initiates a timing cycle to measure the discharge time period. The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles. When system voltage rises to above the BOD alarm setpoint, the MCA ends the discharge timing cycle and (assuming a minimum of 15 minutes has elapsed) places the Rectifier Modules into the equalize mode for a customer selectable multiple of the discharge time period (the discharge time period includes the initial 15 minutes). The equalize time period can be set for 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. (D) Method 4 (External Test/Equalize): A user (or external equipment) places the system into the test/equalize mode by applying an external signal to the system. The system returns to the float mode when the external signal is removed. This method overrides the other three methods. Page 90 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) 4.4.5 SAG582140001 Issue AF, July 14, 2010 Home Input Protection: Lists 1 and 9 provide connections for twenty-four (24) AC input branch circuits (one per Rectifier Module mounting position). Lists 2 and 10 provide connections for two (2) AC input branch circuits (two per Power Bay). Customer to provide AC input branch circuit protection. (A) Input Over/Under Voltage Protection: The Rectifier Module shuts down and its protection indicator (yellow) illuminates when the input voltage is lower than 260VAC or higher than 530VAC. This condition is reported to the power system controller and the power system controller processes the alarms accordingly. (B) Input Fusing: Input fusing is provided in each Rectifier Module. This fusing is not customer replaceable. 4.4.6 Output Protection (A) Current Limiting: The maximum current delivered by the system can be programmed from 10% to 110% of total system capacity. The MCA automatically adjusts the current limit circuit on each Rectifier Module so that this value is not exceeded. If a Rectifier Module fails, the MCA automatically resets each remaining Rectifier Module's current limit point to maintain this value. The MCA also insures that the current limit circuit on any Rectifier Module is not set above 110% of its capacity. The default current limit setting is the sum of each installed Rectifier Module's output rating. If an additional Rectifier Module is added to the system, the system current limit is automatically increased by the rating of the new Rectifier Module and the new current limit value is displayed. The current limiting point can be adjusted without removing a Rectifier Module. One adjustment changes the setting of all Rectifier Modules. The current limit is factory set at 100% of rated full load, unless otherwise specified. (B) Output Fusing: Output fusing is provided in each Rectifier Module. If a fuse opens, local and remote Rectifier Module Fail Alarms activate. This fusing is not customer replaceable. (C) High Voltage Shutdown (1) Internal: If Rectifier Module output voltage exceeds an adjustable preset value, the Rectifier Module shuts down. After approximately 5 seconds, the Rectifier Module automatically restarts. If Rectifier Module output voltage again exceeds the high voltage shutdown value within 5 minutes, the Rectifier Module shuts down and locks out. Manual restart is then required. If the Rectifier Module does not experience a high voltage condition within the 5 minute time period, the restart circuit is reset. If two or more Rectifier Modules are installed in the Power Bay, or if the Power Bay is paralleled with other Power Bays, only the Rectifier Module causing the high voltage condition shuts down. The high voltage shutdown point can be checked and/or adjusted without removing a Rectifier Module. One adjustment changes the setting of all Rectifier Modules. Adjustable from 56.0 to 59.0 volts DC. Factory set at 57.50 volts, unless otherwise specified. (2) Remote: See Paragraph 4.1.14 (B). (3) Backup: If Rectifier Module output voltage exceeds a second (non-adjustable) value, the Rectifier Module shuts down and locks out regardless of load. Manual restart is then required. The fixed hardware HVSD is 59.5V (within the range of 58.5 to 60V). Page 91 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 4.4.7 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home High Temperature Protection: (A) When the PFC board temperature is higher than 85°C, the rectifier turns off. When the PFC board temperature is lower than 75°C, the rectifier resumes to normal operation, and the hysteresis is at least 10°C. (B) When the “ambient temperature – PFC board temperature” is higher than 5°C, the rectifier turns off. When the “ambient temperature – PFC board temperature” is lower than 2°C, the rectifier resumes to normal operation, and the hysteresis is at least 3°C. (C) When the DC board temperature is higher than 105°C, the rectifier turns off. When the DC board temperature is lower than 95°C, the rectifier resumes to normal operation, and the hysteresis is at least 10°C. 4.4.8 Fan Fault Protection: An alarm will be generated upon a fan fault. In such cases, the fault indicator (red) on the Rectifier Module front panel will flash and the Rectifier Module will also inhibit its output. Auto-recovery is enabled upon the clearing of the corresponding fault. 4.4.9 PFC Over/Under Voltage: The rectifier will shut down when its bus voltage is higher than the over voltage set point or is lower than the under voltage set point. During such conditions, the rectifier does not output any power and its protection indicator (yellow) will light up. 4.4.10 Load Sharing (via MCA): The MCA load sharing feature automatically balances the load. If the MCA's load sharing feature is disabled for any reason, pre-programmed slope control in each Rectifier Module balances the load. The MCA's load sharing feature is disabled whenever the system is in current limit, the system is delivering more than 97% capacity, or the system is delivering less than 3% capacity. Active Load Sharing (Rectifier Module): The Rectifier Module uses advanced digital active load sharing technology that maintains balancing to within ±3A. The difference in the average current between rectifiers is <±3A for loads in the 10 to 100% range. 4.4.11 Startup Time: The Rectifier Module has two startup modes: (A) Normal Soft Start Time: The duration from the time when the rectifier is powered on to the time when the rectifier provides output voltage is 8s. (B) Current Walk-In: The rise time of the rectifier output voltage is 8s at 90% of the rated load, and the maximum time is 90s at 100% of the rated load. 4.4.12 Hot Swappable: The Rectifier Module is designed to be plug-and-play. The Rectifier Module can be inserted or removed from a live DC power system with no damage. When the Rectifier Module is plugged into the system, the system output voltage will not be affected. 4.4.13 Cooling: Each Rectifier Module contains a fan for forced convection cooling. 4.4.14 Fan Control: When the PFC bus voltage is within a normal range, the built-in processor adjusts the fan’s speed according to the Rectifier Module’s internal temperature and output current. For example, a higher temperature or output current will increase the fan speed. Above 45°C at full load, the fan operates at full speed. When the PFC bus voltage is abnormal, such as very low bus voltage, the fan turns off. 4.4.15 Communication Failure: The Rectifier Module’s protection indicator (yellow) will flash should it experience a communication failure. The failure information will be reported to the Controller and the Controller will process the failure accordingly. During a communication failure, in order to protect the battery, the Rectifier Module output voltage will automatically adjust to 53.5 V (this is a default value which can be modified using the Controller). The Rectifier Module will revert to normal operation once normal communication is restored. 4.4.16 Unbalance of Rectifier Module Output Current: When the output current of the Rectifier Modules in a DC power system is unbalanced, the Rectifier Module having the unbalanced output current will be identified automatically and its protection indicator (yellow) will turn on. Page 92 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 The failure information will be reported to the Controller and the Controller will process the failure accordingly. Home 4.4.17 Paralleling: This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage. 4.4.18 Monitoring Function: The Rectifier Module has a built-in advanced DSP that monitors and controls the operation of the Rectifier Module. The DSP also communicates with the Controller in real time through the CAN bus. The following table lists the different commands and information exchanged between the Rectifier Module and the Controller. Commands / signals that can be received by the Rectifier Module from the Controller. Information gathered by the Controller from the Rectifier Module. Turn on/off Input voltage Current walk-in on/off Output voltage HVSD reset Output current Current limit adjustment Current limit setting Voltage regulation Temperature Over voltage setting On/off status Fault alarms, such as: HVSD Fan fail Protection alarms, such as: Input voltage protection Inner DC bus voltage protection High temperature protection Thermal derating AC derating AC fail Unbalanced output current Address Code Date SW version HW version 4.4.19 Dimensions: Millimeters: 87.5 (Height) X 243.5 (Width) X 371.5 (Depth). Inches: 3.44 (Height) X 9.59 (Width) X 14.63 (Depth). 4.4.20 Weight: < 8 kg (17.6 lbs). 4.4.21 Local Status and Alarm Indicators: Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 6017) for a complete description. (A) Power (Green) (B) Protection (Yellow) Page 93 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) Home (C) Alarm (Red) (D) A 10-segment Green LED is located on the front panel to represent output current, each segment represents 10A. 5. MCA 5.1 Standard Features 5.1.1 MCA Interface: You interface with the MCA locally via the MCA Control Panel located on the outside of the primary Power Bay's front door. You can also interface with the MCA via the LMS, if furnished. Note: Option switches are provided to lockout changing adjustment/configuration/calibration settings via the MCA control panel and/or via the LMS. 5.1.2 MCA Local Display: Provides digital metering of system load voltage and current, individual Rectifier Module output, and individual load shunts. Also displays system alarm messages and adjustment information, as detailed in Paragraph 4.1.13 (MCA Display). 5.1.3 MCA Meter Accuracy: ±0.01 V, ±0.005% / °C 5.1.4 MCA Universal Adjustment Circuit: Provides single point control of float output voltage, test/equalize output voltage, high voltage shutdown, and current limit adjustments. Note: If the MCA should fail, the Rectifier Modules remember the float and high voltage shutdown settings last delivered by the MCA. The current limit setting of each Rectifier Module goes to 100% of rated full load. Provides adjustments for all MCA alarm and control circuits. Adjustment ranges and factory settings as follows. All adjustments can be performed locally via the MCA Control Panel, and most can be performed remotely via the LMS (if furnished). (A) Rectifier Module Output Voltage: See Paragraph 3.1.1. (B) Rectifier Module Current Limit: See Paragraph 3.4.6 (A). (C) Rectifier Module High Voltage Shutdown: See Paragraph 3.4.6 (C). (D) System High Voltage #1 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 55.5 volts, unless otherwise specified. (E) System High Voltage #2 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 56.5 volts, unless otherwise specified. (F) Battery On Discharge Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 51.0 volts, unless otherwise specified. (G) Very Low Voltage Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 47.0 volts, unless otherwise specified. (H) Total Distribution Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (I) Distribution Group A Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (J) Distribution Group B Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. Page 94 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home (K) High Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50C to +99C. You disable the feature by selecting the setting above +99C. Factory set to off, unless otherwise specified. (L) High Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50C to +99C. You disable the feature by selecting the setting above +99C. Factory set to off, unless otherwise specified. (M) Low Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49C to +100C. You disable the feature by selecting the setting below -49C. Factory set to off, unless otherwise specified. (N) Low Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49C to +100C. You disable the feature by selecting the setting below -49C. Factory set to off, unless otherwise specified. (O) Audible Alarm Cutoff Reset Feature: Adjustable from 0 to 15 minutes, in one minute intervals. A zero setting disables the feature. Factory set at 15 minutes, unless otherwise specified. (P) Rectifier Module Sequencing: The time delay between turning individual Rectifier Modules on is adjustable from 1 to 20 seconds, or feature disabled. The Rectifier Module Sequencing feature is factory set to ‘disabled’. (Q) Timed Test/Equalize Period (also enables/disables the manually initiated timed test/equalize feature): Adjustable from 1 to 99 hours, in one hour intervals. When a value is set, the feature is enabled. You disable the feature by selecting the setting above 99. Factory set at 1 (one) hour, unless otherwise specified. (R) Automatic Test/Equalize Period (also enables/disables the automatic test/equalize feature): Adjustable from 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. Factory set at zero (0), unless otherwise specified. (S) Relay Test Seconds: Adjustable from 5 to 120 seconds, in one second intervals. Factory set at 45 seconds, unless otherwise specified. 5.1.5 MCA Audible Alarm and Audible Alarm Cutoff: The MCA contains an Audible Alarm, which is located on the MCA Control Panel. The audible alarm sounds when any alarm condition monitored by the MCA occurs. The alarm can be manually silenced (cutoff) by pressing a local pushbutton. A local indicator illuminates when the audible alarm has been cutoff. The alarm remains silenced for the current alarm condition only. If another alarm condition occurs, the audible alarm again sounds. A programmable audible alarm cutoff reset feature is provided. Once an audible alarm has been cutoff, it automatically resets (and sounds if the alarm condition is still present) after the time period programmed expires. If another alarm condition occurs, the audible alarm again sounds. 5.1.6 Remote On/Off (TR): The operation of any or all Rectifier Modules can be inhibited (TR) via the MCA Control Panel or from the LMS (if furnished). A Rectifier Module fail alarm is NOT issued. 5.1.7 MCA Alarm Logging: The MCA logs (with a date/time stamp) up to 500 recordable events. 5.1.8 Rectifier Module Sequencing: The MCA can be set to provide Rectifier Module Sequencing. When the MCA senses an “AC Power is OFF to All Rectifier Modules” alarm, it turns off all Rectifier Modules. When the “AC Power is OFF to All Rectifier Modules” alarm clears, the MCA turns on Rectifier Module #1, then turns on the other Rectifier Modules starting with Rectifier Module #2 every n seconds (n is user programmable from 1 to 20 seconds). If the MCA fails or the communication link is broken during a Rectifier Module Sequencing routine, all Rectifier Modules turn on immediately. Page 95 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 5.1.9 Home MCA Power Share Feature: The MCA Power Share feature allows you to connect the Spec. No. 582140001 Power System to an existing DC power system instead of extending or completely replacing the existing power system. The MCA Power Share feature provides for the sharing of the total load in a controlled manner. When Power Share is programmed, the MCA in the 582140001 Power System adjusts PCU output voltage per load demands to ensure proper sharing between the two systems. For further information, request Application Note AN38. 5.1.10 MCA Alternate Current Limit Feature: The MCA Alternate Current Limit feature provides a means to limit the output current of all rectifiers based on the state of an external signal. The rectifiers output current is limited to a percentage of rectifier output capacity as configured by the user. A binary input on an installed MCA I/O circuit card is used to monitor the external signal that triggers the current limiting action. 5.1.11 Local Controls: Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 6017) for a complete description. Location MCA Control Panel NAME / Description Type Function Select Up Function Select Down Function Set Enter / Move Left / Move Right Function Set Yes / + / i Function Set No / Alarm Cutoff Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch Pushbutton Switch 5.1.12 Local Status and Alarm Indicators: Refer to the "Operating Procedures" chapter in the Power System User Instructions (Section 6017) for a complete description. Location NAME / Description Type Message Display, Shows... MCA Control Panel Active Alarms or "SYSTEM OK" Various Measurement Items and Values Various Inventory Items Various Adjustment Items and Values Various Operation Items Various Configuration Items and Settings See Paragraph 4.1.13 "MCA Display" Alarm Cutoff Major Minor AC Test/EQ --- LED - yellow LED - flashing red LED - red LED - green/red LED - yellow Page 96 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 5.1.13 MCA Numbering Scheme: The MCA identifies (numbers) the components of the system as follows. MCA IDENTIFICATION NUMBER COMPONENT MCA NUMBERING SCHEME (note that each line shown below is separated with a dash in the MCA display) NOTES EXAMPLE Primary Power Bay 1 Bay # MCA/Router Primary Power Bay is #1, other bays are numbered consecutively, following the bay-tobay cabling scheme. Second Bay 2 Fifth Bay 5 Bay # Rectifier (PCU) MCA Rectifier ID# within the Bay / # of Rectifiers Installed in System Bay # MCA Relay Circuit Card Main Power Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Rectifiers are identified from 1 to 24, as they are powered-up and recognized by the MCA. Primary Power Bay, First Recognized Rectifier (w/ 36 rectifiers installed) 1-01/36 Second Bay, Third Recognized Rectifier (w/ 24 rectifiers installed) 2-03/24 Fifth Bay, Tenth Recognized Rectifier (w/ 12 rectifiers installed) 5-10/12 Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Card Position # w/in Bay Card #1 = left slot, Card #7 = right slot. Relay # w/in Card Relay # (see illustration in System Overview Chapter of the USER INSTRUCTIONS). Primary Bay, Relay Card in First Slot, Relay One on Card 1-1-1 Second Bay, Relay Card in Third Slot, Relay Four on Card 2-3-4 Fifth Bay, Relay Card in Seventh Slot, Relay Six on Card 5-7-6 Page 97 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140001 Issue AF, July 14, 2010 System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) MCA IDENTIFICATION NUMBER COMPONENT MCA NUMBERING SCHEME (note that each line shown below is separated with a dash in the MCA display) Bay # MCA I/O Circuit Card Card Position # w/in Bay NOTES Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Card #1 = left slot, Card #7 = right slot. EXAMPLE Primary Bay, I/O Card in First Slot 1-1 Second Bay, I/O Card in Third Slot 2-3 Fifth Bay, I/O Card in Seventh Slot 5-7 Fifth Bay, Top Left Bus, Set for B Designation 5-1B Distribution Bay’s Distribution Bus Bay # Primary Power Bay is #1, other bays are numbered consecutively, following the bay-tobay cabling scheme. Distribution Bus # w/in Bay (A or B Designation) Distribution Bus #1 = Top Left, Distribution Bus #2 = Top Right, Distribution Bus #3 = Bottom Left, Distribution Bus #4 = Bottom Right, A or B as set by jumper on MCA Distribution Bus Monitoring Circuit Card. Sixth Bay, Top Right Bus, Set for B Designation 6-2B Seventh Bay, Bottom Left Bus, Set for B Designation 7-3B Seventh Bay, Bottom Right Bus, Designation Not Set 7-4 Distribution Bay’s Distribution Device Type Type = Breaker or Fuse or MISC 50-73. Bay # Primary Bay is #1, other bays are numbered consecutively, following the bay-to-bay cabling scheme. Distribution Point # w/in Bay Distribution Point = 1-12 (bottom - top, Top Left Bus, Bus #1). 13-24 (top - bottom, Top Right Bus, Bus #2). 25-36 (bottom - top, Bottom Left Bus, Bus #3). 37-48 (top - bottom, Bottom Right Bus, Bus #4). Note that distribution components may take more than one mounting position, designation number is the left most mounting position. Fifth Bay, Circuit Breaker Mounted in Position One, Bus 1 Set for A Designation Breaker 5-01A Sixth Bay, Fuse Mounted in Position Thirteen, Bus 2 Designation Not Set Fuse 6-13 Note: The optional bullet-device fuse panel is displayed as MISC 50-73. Page 98 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 5.1.14 MCA Display: Presented next are illustrations from the MCA Menu Tree (Section 5886). Refer to the latest version of Section 5886 for the most recent MCA Menu Tree. Refer to the Power System User Instructions (Section 6017) for a complete description of menu items (the MCA is used in multiple platforms, some menu items may not be available as detailed in Section 6017). Page 99 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 The User navigates Lines 3 and 4 of the MCA Display using the Keypad on the MCA Control Panel. (The following indicates the actual text shown on each line of Lines 3 and 4 of the MCA Display, Line 4 also displays applicable navigation key codes, see previous page for explanation of codes.) MAIN ALARM MENU INITIALIZATION MENU A ############ WAIT ## V########### 1 2 2A B CHECK VALUES BEFORE STARTING C FLOAT SETPOINT = vv.vvV D E F TEST/EQUALIZE = vv.vvV HI VOLTAGE SHUTDOWN = vv.vvV PCU CURRENT LIMIT = aaaaaA or PCU CURRENT LIMIT POWER SHARE or PCU CURRENT LIMIT ALT. LIMIT G H I J K L M N O P Q R S T U SYSTEM HI VOLTAGE #1 = vv.vvV SYSTEM BATTERY IS ON DISCHARGE 5 SYSTEM HIGH VOLTAGE #1 ALARM 6 7 11 12 BATTERY ON DISCHARGE = vv.vvV VERY LOW VOLTAGE = vv.vvV TOTAL LOAD CURRENT = aaaaaA DISTRIBUTION GROUP A = aaaaaA 40 DISTRIBUTION GROUP B = aaaaaA HIGH TEMPERATURE #1 = ttt°C/F or NO HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 = ttt°C/F or NO HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 = ttt°C/F or NO LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 = ttt°C/F or NO LOW TEMPERATURE #2 ALARM AUDIBLE SILENT TIME = mm MINUTES or AUDIBLE ALARMS STAY SILENCED PCU SEQUENCING IS DISABLED or PCU SEQUENCING DELAY = ss SECONDS TEST EQUALIZE IS DISABLED or MANUAL TEST/EQUALIZE = hh HOURS or TEST/EQUALIZE STOP IS MANUAL or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT AUTO EQUALIZE IS DISABLED or AUTO EQUALIZE FOR ## x DISCHARGE NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE = 0.vvvV/ °C/F or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT W MAXIMUM COMPENSATION = vv.vvV X MINIMUM COMPENSATION = vv.vvV Y IT IS NOW hh:mm:ss dd-mon-yy Z READY TO START THE SYSTEM NOW? 55 66 78 88 89 AC POWER IS OFF TO ALL PCUs 1 PCU HAS FAILED or ### PCUs HAVE FAILED or NO PCUs ARE IN INVENTORY 1 DIST. PANEL HAS FAILED or ## DIST. PANELS HAVE FAILED or NO DIST. PANELS ARE IN INVENTORY 1 I/O BOARD HAS FAILED or ## I/O BOARDS HAVE FAILED or NO I/O BOARDS ARE IN INVENTORY 1 ROUTER HAS FAILED or ## ROUTERS HAVE FAILED or NO ROUTERS ARE IN INVENTORY 1 RELAY BOARD HAS FAILED or ## RELAY BOARDS HAVE FAILED or NO RELAY BOARDS ARE IN INVENTORY HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 ALARM 91 LOW TEMPERATURE #2 ALARM 93 94 95 96 97 98 99 100 19 3A, 4A, 5A, 6A ALARM LIMIT vv.vvV NOW AT vv.vvV 8 9 10 13 14 FUSE ALARM MENU F/CB/PI B#-P#A/B IS OPEN GO TO MAIN ALARM MENU GO BACK TO MENU TREE BEGINNING PCU ALARM MENU PCU B#-ID#/N# FAILURE ### REMOTE PCUS HAVE FAILED DISTRIBUTION GROUP B LOAD ALARM 102 THE DISPLAY DOES NOT RESPOND 103 GO TO FUNCTION MENU 104 GO BACK TO MENU TREE BEGINNING 25 PCU B#-ID#/N# H.V. SHUTDOWN PCU B#-ID#/N# AC LINE OFF POSITION B#-P#A/B NOT FOUND or POSITION NOT FOUND PANEL B#-P#A/B PCU B#-ID#/N# AC PHASE LOST 46 POSITION B#-P#A/B TYPE UNKNOWN PCU B#-ID#/N# POWER FACTOR PCU B#-ID#/N# DC/DC CONV. 47 26 49 DIST. PANEL B#-P#A/B A/B CHANGED 27 PCU B#-ID#/N# INHIBITED 50 DIST. PANEL B#-P#A/B PROCESSOR PCU B#-ID#/N# ON STANDBY PCU B#-ID#/N# THERMAL LIMIT 51 DIST. PANEL B#-P#A/B IS DUPLICATED 52 DIST. PANEL B#-P#A/B NO RESPONSE PCU B#-ID#/N# THERMAL STOP PCU B#-ID#/N# HIGH AMBIENT 53 28 29 30 31 GO TO MAIN ALARM MENU 32 GO BACK TO MENU TREE BEGINNING PCU B#-ID#/N# LOAD SHARE 17 33 PCU B#-ID#/N# 1 FAN SPEED 34 42 GO TO MAIN ALARM MENU 43 GO BACK TO MENU TREE BEGINNING 36 PCU B#-ID#/N# DUPLICATED 37 PCU B#-ID#/N# NO RESPONSE 38 GO TO PCU ALARM MENU 39 GO BACK TO MENU TREE BEGINNING 56 57 GO TO MAIN ALARM MENU 58 GO BACK TO MENU TREE BEGINNING 67 ROUTER ALARM MENU ROUTER B# FAILURE GO TO MAIN ALARM MENU 68 69 GO BACK TO MENU TREE BEGINNING 79 RELAY ALARM MENU RELAY BOARD B#-P# FAILURE GO TO MAIN ALARM MENU 80 81 GO BACK TO MENU TREE BEGINNING GO TO DISTRIBUTION ALARM MENU GO BACK TO MENU TREE BEGINNING I/O BOARD ALARM DETAIL MENU 59 60 61 62 63 64 65 88A, 89A, 90A, 91A 70 71 ALARM LIMIT ttt°C/F NOW AT ttt°C/F 54 PCU B#-ID#/N# 2+ FANS SPEED PCU B#-ID#/N# NO VOLT SENSE 35 I/O BOARD ALARM MENU I/O BOARD B#-P# FAILURE 48 F/CB/PI B#-P#A/B OVER CURRENT DIST. PANEL B#-P#A/B LVD FAILURE PCU B#-ID#/N# FUSE/BREAKER 16 DISTRIBUTION ALARM MENU DIST. PANEL B#-P#A/B 41 FAILURE DISTRIBUTION ALARM DETAIL MENU DIST. PANEL B#-P#A/B DISCONNECTED or 44 DIST. PANEL B#-P#A/B RECONNECT? 45 PCU B#-ID#/N# AC LINE LOW PCU B#-ID#/N# AC LINE HIGH 1 REMOTE PCU HAS FAILED Binary Input Customer Text Messages I/O BOARD B#-P# OVER CURRENT I/O BOARD B#-P# PROCESSOR I/O BOARD B#-P# IS DUPLICATED I/O BOARD B#-P# NO RESPONSE GO TO I/O BOARD ALARM MENU GO BACK TO MENU TREE BEGINNING ROUTER ALARM DETAIL MENU ROUTER B# REMOTE SENSE OPEN ROUTER B# INTERNAL SENSE OPEN 72 ROUTER B# PROCESSOR 73 ROUTER B# REPORTS AN ILLEGAL NODE 74 75 ROUTER B# IS DUPLICATED ROUTER B# NO RESPONSE 76 GO TO ROUTER ALARM MENU 77 GO BACK TO MENU TREE BEGINNING RELAY ALARM DETAIL MENU RELAY B#-P#-R# IS STUCK RELAY BOARD B#-P# 83 PROCESSOR RELAY BOARD B#-P# IS 84 DUPLICATED 82 MONITORING DOES NOT RESPOND 101 24 PCU ALARM DETAIL MENU PCU B#-ID#/N# EMERG. STOP 15 MINOR MONITORING ALARM(S) or Monitoring Minor LED Messages MONITORING INFORMATION or Monitoring Info LED Messages TOTAL LOAD CURRENT ALARM DISTRIBUTION GROUP A LOAD ALARM 22 23 TEMPERATURE SENSOR NO SIGNAL MAJOR MONITORING ALARM(S) or Monitoring Major LED Messages CONTROLLER FAILURE #### THE CONTROLLER IS INITIALIZING 20 21 SYSTEM HIGH VOLTAGE #2 ALARM 1 SYSTEM BREAKER OR FUSE ALARM or ### SYSTEM BREAKER & FUSE ALARMS 90 92 18 ALTERNATE CURRENT LIMIT ACTIVE SYSTEM VOLTAGE IS VERY LOW 4 SYSTEM HI VOLTAGE #2 = vv.vvV or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT V 3 EMERGENCY STOP INPUT ACTIVE HI VOLTAGE SHUTDOWN INPUT ACTIVE 99A, 100A, 101A ALARM LIMIT aaaaaA NOW AT aaaaaA 85 86 87 RELAY BOARD B#-P# NO RESPONSE GO TO RELAY ALARM MENU GO BACK TO MENU TREE BEGINNING NORMAL DISPLAY MENU or REPLACE ### PCUs? AUTO IN ### A to (Sheet 2 of 4) Page 100 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) from (Sheet 1 of 4) A FUNCTION MENU (cont'd on next page) 105 133 134 VIEW THE SYSTEM MEASUREMENTS FLOAT MODE IS ACTIVE SET TEST/EQ? or TEST/EQ MODE ACTIVE SET FLOAT? or TEST/EQUALIZE INPUT IS ACTIVE or PCU CURRENT LIMIT POWER SHARE or PCU CURRENT LIMIT ALT. LIMIT VIEW THE SYSTEM INVENTORY MEASUREMENT MENU 106 111 125 SYSTEM OUTPUT SENSE vv.vvV (REM) or SYSTEM OUTPUT SENSE vv.vvV (AVG) TOTAL SYSTEM LOAD aaaaaA TOTAL PCU OUTPUT aaaaaA or TOTAL PCU/RECTIFIER aaaaaA 130 TEMPERATURE SENSOR ttt°C/F 131 GO TO FUNCTION MENU 132 GO BACK TO MENU TREE BEGINNING INVENTORY MENU 135 B to (Sheet 3 of 4) 149 150 161 171 181 191 192 199 200 1 PCU IS REPORTING or ### PCUs ARE REPORTING or NO PCUs ARE INSTALLED 1 PCU POSITION IS EMPTY or ### PCU POSITIONS ARE EMPTY or NO PCU POSITIONS ARE EMPTY or TOTAL PCU POSITIONS = ### 1 DIST. PANEL IS REPORTING or ## DIST. PANELS ARE REPORTING or NO DIST. PANELS ARE INSTALLED 1 I/O BOARD IS REPORTING or ## I/O BOARDS ARE REPORTING or NO I/O BOARDS ARE INSTALLED 1 ROUTER IS REPORTING or ## ROUTERS ARE REPORTING or NO ROUTERS ARE INSTALLED 1 RELAY BOARD IS REPORTING or ## RELAY BOARDS ARE REPORTING or NO RELAY BOARDS ARE INSTALLED TEMPERATURE SENSOR REPORTING or NO TEMPERATURE SENSOR MONITORING IS REPORTING or NO MONITORING IS INSTALLED SENSE VOLTAGE IS REMOTE INPUT or SENSE VOLTAGE IS AVERAGED CONTROLLER ASSEMBLY ############ 210 UPDATE THE INVENTORY 211 GO TO FUNCTION MENU 212 GO BACK TO MENU TREE BEGINNING SAG582140001 Issue AF, July 14, 2010 ROUTER VOLTAGE MENU 107 108 109 110 ROUTER B# REMOTE SENSE vv.vvV ROUTER B# INTERNAL SENSE vv.vvV GO TO MEASUREMENT MENU GO BACK TO MENU TREE BEGINNING SYSTEM LOAD MENU DISTRIBUTION LOAD MENU 118 DIST. PANEL B#-P#A/B LOAD aaaaaA 119 I/O BOARD B#-P# LOAD aaaaaA 120 GO TO SYSTEM LOAD MENU 121 GO BACK TO MENU TREE BEGINNING 112 TOTAL DISTRIBUTION LOAD aaaaaA or TOTAL AUXILIARY LOAD aaaaaA 113 DISTRIBUTION GROUP A LOAD aaaaaA 122 F/CB/PI B#-P#A/B LOAD aaaaaA 114 DISTRIBUTION GROUP B LOAD aaaaaA 123 GO TO DISTRIBUTION LOAD MENU 115 REMOTE SYSTEM LOAD aaaaaA 124 GO BACK TO MENU TREE BEGINNING 116 GO TO MEASUREMENT MENU 117 GO BACK TO MENU TREE BEGINNING 139 B#-ID#/N# ASSY. ##################### PCU CURRENT MENU 140 PCU B#-ID#/N# aaaaaA B#-ID#/N# SERIAL ##################### 126 141 B#-ID#/N# BOOT ##################### 127 128 129 PCU INVENTORY DETAIL MENU RECTIFIER OUTPUT aaaaaA GO TO MEASUREMENT MENU 142 B#-ID#/N# SW VER ##################### 143 GO BACK TO MENU TREE BEGINNING PSC B#-ID# ASSEMBLY ##################### 144 PSC B#-ID# SERIAL # ##################### 145 PSC B#-ID# BOOTCODE ##################### 146 PSC B#-ID# SOFTWARE ##################### PCU INVENTORY MENU 136 DISTRIBUTION LOAD DETAIL MENU PCU B#-ID#/N# RATED aaaaaA 137 GO TO INVENTORY MENU 138 GO BACK TO MENU TREE BEGINNING 147 GO TO PCU INVENTORY DISTRIBUTION INVENTORY MENU 148 GO BACK TO MENU TREE BEGINNING 151 PANEL B#-P#A/B INCLUDES 1 POINT or PANEL B#-P#A/B INCLUDES ## POINTS DISTRIBUTION INVENTORY DETAIL MENU 154 POINT B#-P#A/B IS A F/CB/PI 152 GO TO INVENTORY MENU 155 PANEL B#-P#A/B ASSEMBLY ############ 153 GO BACK TO MENU TREE BEGINNING 156 PANEL B#-P#A/B SERIAL # ############ I/O BOARD INVENTORY MENU 157 PANEL B#-P#A/B BOOTCODE ############ 158 PANEL B#-P#A/B SOFTWARE ############ 159 GO TO DISTRIBUTION INVENTORY 160 GO BACK TO MENU TREE BEGINNING 162 I/O BOARD B#-P# IS INSTALLED 163 GO TO INVENTORY MENU 164 GO BACK TO MENU TREE BEGINNING ROUTER INVENTORY MENU 172 ROUTER B# IS INSTALLED 173 GO TO INVENTORY MENU 174 GO BACK TO MENU TREE BEGINNING RELAY INVENTORY MENU I/O BOARD INVENTORY DETAIL MENU 165 BOARD B#-P# ASSEMBLY ############ 166 BOARD B#-P# SERIAL # ############ 167 BOARD B#-P# BOOTCODE ############ 182 RELAY BOARD B#-P# IS INSTALLED 183 GO TO INVENTORY MENU 168 BOARD B#-P# SOFTWARE ############ 184 GO BACK TO MENU TREE BEGINNING 169 GO TO I/O BOARD INVENTORY MONITORING INVENTORY DETAIL MENU 170 MONITORING ASSEMBLY ##################### MONITORING SERIAL # ##################### GO BACK TO MENU TREE BEGINNING 175 193 194 ROUTER INVENTORY DETAIL MENU ROUTER B# ASSEMBLY ############ 195 MONITORING BOOTCODE ##################### 196 MONITORING SOFTWARE ##################### 177 197 GO TO INVENTORY MENU 178 GO BACK TO MENU TREE BEGINNING ROUTER B# SOFTWARE ############ 198 179 GO TO ROUTER INVENTORY 180 GO BACK TO MENU TREE BEGINNING CONTROLLER INVENTORY DETAIL MENU 201 202 203 204 205 CONTROLLER SERIAL # ##################### CONTROLLER BOOTCODE ##################### CONTROLLER SOFTWARE ##################### DISPLAY ASSEMBLY ##################### DISPLAY SERIAL # ##################### 206 DISPLAY BOOTCODE ##################### 207 DISPLAY SOFTWARE ##################### 208 GO TO INVENTORY MENU 209 GO BACK TO MENU TREE BEGINNING 176 ROUTER B# SERIAL # ############ ROUTER B# BOOTCODE ############ RELAY INVENTORY DETAIL MENU BOARD B#-P# ASSEMBLY ############ 185 186 BOARD B#-P# SERIAL # ############ 186 BOARD B#-P# BOOTCODE ############ 188 BOARD B#-P# SOFTWARE ############ 189 GO TO RELAY BOARD INVENTORY 190 GO BACK TO MENU TREE BEGINNING Page 101 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 SYSTEM ADJUSTMENT MENU 214 215 216 from (Sheet 2 of 3) B 217 213 225 218 FUNCTION MENU (cont'd from previous page) ADJUST THE SYSTEM VOLTS & AMPS 218A 219 ADJUST THE ALARM SETPOINTS 239 TURN PCUs ON OR OFF 243 CHANGE CONFIGURATION PARAMETERS 323 VERIFY TEST, ESTOP, & HVS INPUTS or TEST SHUTDOWN INPUT IS ON or EMERGENCY STOP INPUT IS ON or HI VOLTAGE SHUTDOWN INPUT IS ON 240 324 VIEW THE ALARM LOG 437 PCU B#-ID#/N# RECOGNIZED or DSM B#-P#A/B RECOGNIZED or I/O B#-P# RECOGNIZED or CRM B# RECOGNIZED or RCB B#-P# RECOGNIZED 438 241 GO TO FUNCTION MENU 242 GO BACK TO MENU TREE BEGINNING 244 CHANGE I/O BOARD PARAMETERS 251 AUDIBLE SILENT TIME = mm MINUTES or AUDIBLE ALARMS STAY SILENCED 252 253 PCU SEQUENCING IS DISABLED or PCU SEQUENCING DELAY = ss SECONDS TEST EQUALIZE IS DISABLED or MANUAL TEST/EQUALIZE = hh HOURS or TEST/EQUALIZE STOP IS MANUAL or END TEST/EQUALIZE IN hh.hh HOURS or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT 254 to (Sheet 4 of 4) 255 310 AUTO EQUALIZE IS DISABLED or AUTO EQUALIZE FOR ## x DISCHARGE or END AUTO EQUALIZE IN hhh.hh HOURS or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT DEFINE RELAY FUNCTIONS START RELAY FUNCTION TEST or TIME PER FUNCTION = hh:mm:ss or TIME PER FUNCTION NO TIMEOUT or AUTOMATICALLY TEST ALL FUNCTIONS or TEST RELAY FUNCTION A# or STOP RELAY FUNCTION TEST or TESTING FUNCTION A# = hh:mm:ss or TESTING FUNCTION A# NO TIMEOUT 311 ASSIGN RELAYS TO FUNCTIONS 315 NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE = 0.vvvV/°C/F or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT 317 MAXIMUM COMPENSATION = vv.vvV MINIMUM COMPENSATION = vv.vvV 318 NOW DISPLAYING °C/F SET TO °C/F? 319 IT IS NOW hh:mm:ss dd-mon-yy 320 ERASE THE ALARM LOG 316 ALTERNATE CURRENT LIMIT = ###% HI VOLTAGE SHUTDOWN = vv.vvV RELAY FUNCTION DEFINITION MENU 259 260 261 261A 262 263 264 265 220 221 LOSS IS POSSIBLE. GO AHEAD ANYWAY? 266 PCU CURRENT LIMIT = aaaaaA or PCU CURRENT LIMIT ALT. LIMIT or PCU CURRENT LIMIT POWER SHARE 267 268 269 270 222 100% PCU CURRENT IS aaaaaA 271 223 GO TO FUNCTION MENU 272 224 GO BACK TO MENU TREE BEGINNING ALARM ADJUSTMENT MENU SYSTEM HI VOLTAGE #1 = vv.vvV SYSTEM HI VOLTAGE #2 227 = vv.vvV 226 228 229 230 231 273 274 275 BATTERY ON DISCHARGE = vv.vvV 276 VERY LOW VOLTAGE = vv.vvV TOTAL LOAD CURRENT = aaaaaA 277 DISTRIBUTION GROUP A = aaaaaA 232 DISTRIBUTION GROUP B = aaaaaA 233 HIGH TEMPERATURE #1 = ttt°C/F or NO HIGH TEMPERATURE #1 ALARM 234 HIGH TEMPERATURE #2 = ttt°C/F or NO HIGH TEMPERATURE #2 ALARM 235 LOW TEMPERATURE #1 = ttt°C/F or NO LOW TEMPERATURE #1 ALARM 278 279 280 281 282 283 287 288 289 292 238 GO BACK TO MENU TREE BEGINNING 293 246 248 ANALOG INPUT B#-P# 50mV = aaaaaA ANALOG OUTPUT B#-P# 50mV = aaaaaA BINARY INPUT B#-P#-I# ALARM = CLOSED or BINARY INPUT B#-P#-I# ALARM = OPEN 249 GO TO CONFIGURE MENU 250 GO BACK TO MENU TREE BEGINNING 290 291 294 295 296 297 298 299 300 301 302 303 RELAY FUNCTION MENU 256 DEFINE RELAY FUNCTION A# 257 GO TO CONFIGURE MENU 304 305 GO BACK TO MENU TREE BEGINNING 306 RELAY ASSIGNMENT MENU 307 312 ASSIGN RELAY B#-P#-R# FUNCTION A# 308 313 GO TO CONFIGURE MENU 314 GO BACK TO MENU TREE BEGINNING 258 /_AC POWER IS OFF TO 2+ PCUs /_AC POWER IS OFF TO ALL PCUs /_1 PCU FAILURE ANY TYPE /_2+ PCU FAILURES ANY TYPE /_1 PCU FAILURE 'MAJOR' TYPE /_2+ PCU FAILURES 'MAJOR' TYPE /_1 PCU FAILURE 'MINOR' TYPE /_2+ PCU FAILURES 'MINOR' TYPE /_NO PCUs ARE IN INVENTORY /_1 DIST. PANEL FAILURE /_2+ DIST. PANEL FAILURES /_NO DIST. PANELS IN INVENTORY /_1 I/O BOARD FAILURE /_2+ I/O BOARD FAILURES /_NO I/O BOARDS ARE IN INVENTORY /_2+ ROUTER FAILURES 286 GO TO FUNCTION MENU 247 /_SYSTEM HIGH VOLTAGE #1 ALARM /_SYSTEM HIGH VOLTAGE #2 ALARM /_1 SYSTEM BREAKER OR FUSE ALARM /_2+ SYSTEM BREAKER & FUSE ALARMS /_AC POWER IS OFF TO 1 PCU /_1 ROUTER FAILURE 237 245 /_HI VOLTAGE SHUTDOWN INPUT ACTIVE /_ALTERNATE CURRENT LIMIT ACTIVE /_SYSTEM VOLTAGE IS VERY LOW /_SYSTEM BATTERY ON DISCHARGE 285 LOW TEMPERATURE #2 = ttt°C/F or NO LOW TEMPERATURE #2 ALARM I/O BOARD CONFIGURATION MENU ANALOG INPUT B#-P# IS DISTRIBUTION or ANALOG INPUT B#-P# IS AUXILIARY CHECKED CONDITIONS DE-ENERGIZE or CHECKED CONDITIONS ENERGIZE /_EMERGENCY STOP INPUT ACTIVE 284 236 309 /_NO ROUTERS ARE IN INVENTORY /_1 RELAY BOARD FAILURE /_2+ RELAY BOARD FAILURES /_NO RELAY BOARDS ARE IN INVENTORY /_HIGH TEMPERATURE #1 ALARM /_HIGH TEMPERATURE #2 ALARM /_LOW TEMPERATURE #1 ALARM /_LOW TEMPERATURE #2 ALARM /_TEMPERATURE SENSOR NO SIGNAL /_MAJOR MONITORING ALARM(S) /_MINOR MONITORING ALARM(S) /_All Monitoring LED Messages /_MONITORING DOES NOT RESPOND /_CONTROLLER FAILURE /_THE CONTROLLER IS INITIALIZING /_TOTAL LOAD CURRENT ALARM /_DIST. GROUP A LOAD ALARM /_DIST. GROUP B LOAD ALARM /_THE DISPLAY DOES NOT RESPOND /_TEST/EQUALIZE MODE IS ACTIVE /_THE AUDIBLE ALARM IS ACTIVE /_AUDIBLE ALARMS ARE SILENCED GO TO RELAY FUNCTION MENU GO BACK TO MENU TREE BEGINNING NETWORK ADDRESS MENU CHANGE NETWORK ADDRESSES 320B 321 GO TO FUNCTION MENU 320C 322 GO BACK TO MENU TREE BEGINNING 320D 320A POWER SHARE IS OFF TURN IT ON? or POWER SHARE IS ON TURN IT OFF? or ALT. LIMIT IS OFF TURN IT ON? or ALT. LIMIT IS ON TURN IT OFF? or TURN OFF POWER SHARE or TURN OFF ALTERNATIVE CURRENT LIMIT or TURN OFF TEMPERATURE COMPENSATION PS INITIAL CAPACITY LIMIT = ###% PS VOLTAGE OFFSET = v.vV TEST H.V. SHUTDOWN = vv.vvV CONFIGURE MENU GO BACK TO MENU TREE BEGINNING C PCU ENABLE MENU PCU B#-ID#/N# ON TURN IT OFF? or PCU B#-ID#/N# OFF TURN IT ON? FLOAT SETPOINT = vv.vvV TEST/EQUALIZE = vv.vvV ##.##.##.##.## MAC ADDRESS ###.###.###.### IP ADDRESS ###.###.###.### NET MASK 320E ###.###.###.### GATEWAY 320F VALIDATE THE ADDRESS CHANGES? or UPDATE/RESTART LMS WITH CHANGES? or THE CHANGES WERE REJECTED 320G GO TO CONFIGURE MENU 320H GO BACK TO MENU TREE BEGINNING Page 102 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 from (Sheet 3 of 4) C MCA ALARM LOG DETAIL MENU ALARM LOG MENU 325 356 dd-mon-yy hh:mm:ss / CONTROLLER 326 PCU ALARM LOG DETAIL MENU dd-mon-yy hh:mm:ss / B#-SN# 384 dd-mon-yy hh:mm:ss / PANEL B#-P#A/B 400 dd-mon-yy hh:mm:ss / I/O B#-P# 411 dd-mon-yy hh:mm:ss / ROUTER B# 425 dd-mon-yy hh:mm:ss / RELAY B#-P# 435 GO TO FUNCTION MENU 436 GO BACK TO MENU TREE BEGINNING ROUTER ALARM LOG DETAIL MENU 385 329 387 360 330 361 388 POSITION B#-P#A/B NOT FOUND or POSITION NOT FOUND PANEL B#-P#A/B 389 POSITION B#-P#A/B TYPE UNKNOWN 391 POSITION B#-P#A/B OVER CURRENT 391 ROUTER B# REMOTE SENSE OPEN 393 414 ROUTER B# INTERNAL SENSE OPEN 394 415 ROUTER B# PROCESSOR FAILURE 395 ROUTER B# REPORTS AN ILLEGAL NODE 396 419 420 421 422 ROUTER B# DOES NOT RESPOND ROUTER B# REMOTE SENSE vv.vvV ROUTER B# INTERNAL SENSE vv.vvV SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 423 GO TO ALARM LOG MENU 424 GO BACK TO MENU TREE BEGINNING 397 I/O BOARD ALARM LOG DETAIL MENU 401 402 403 405 427 RELAY B#-P#-R# IS STUCK 407 428 RELAY BOARD B#-P# PROCESSOR 408 431 432 TOTAL LOAD CURRENT aaaaaA 433 GO TO ALARM LOG MENU 434 GO BACK TO MENU TREE BEGINNING SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA GO BACK TO MENU TREE BEGINNING 406 430 DIST. PANEL B#-P#A/B NO RESPONSE 399 426 RELAY BOARD B#-P# IS DUPLICATED RELAY BOARD B#-P# NO RESPONSE SYSTEM OUTPUT SENSE vv.vvV DIST. PANEL B#-P#A/B PROCESSOR DIST. PANEL B#-P#A/B IS DUPLICATED GO TO ALARM LOG MENU RELAY BOARD B#-P# NO ALARMS 429 DIST. PANEL B#-P#A/B LVD FAILURE DIST. PANEL B#-P#A/B A/B CHANGED 398 404 RELAY ALARM LOG DETAIL MENU 328A PCU B#-SN# AC LINE OFF 413 418 328 POSITION B#-P#A/B IS OPEN 392 ROUTER B# IS DUPLICATED 358 327 359 386 412 417 357 PCU B#-SN# NO ALARMS PCU B#-SN# EMERG. STOP PCU B#-SN# H.V. SHUTDOWN ROUTER B# NO ALARMS 416 DISTRIBUTION ALARM LOG DETAIL MENU DIST. PANEL B#-P#A/B NO ALARMS DIST. PANEL B#-P#A/B DISCONNECTED I/O BOARD B#-P# NO ALARMS I/O BOARD B#-P# BINARY I# I/O BOARD B#-P# OVER CURRENT I/O BOARD B#-P# PROCESSOR I/O BOARD B#-P# IS DUPLICATED I/O BOARD B#-P# NO RESPONSE SYSTEM OUTPUT SENSE vv.vvV TOTAL LOAD CURRENT aaaaaA 409 GO TO ALARM LOG MENU 410 GO BACK TO MENU TREE BEGINNING 362 363 364 365 366 367 368 369 370 371 372 PCU B#-SN# AC LINE LOW PCU B#-SN# AC LINE HIGH PCU B#-SN# AC PHASE LOST PCU B#-SN# POWER FACTOR PCU B#-SN# DC/DC CONV. PCU B#-SN# FUSE/BREAKER PCU B#-SN# INHIBITED PCU B#-SN# ON STANDBY PCU B#-SN# THERMAL LIMIT PCU B#-SN# THERMAL STOP PCU B#-SN# HIGH AMBIENT PCU B#-SN# LOAD SHARE 331 332 333 334 335 336 337 338 339 340 SYSTEM BATTERY IS ON DISCHARGE SYSTEM HIGH VOLTAGE #1 ALARM SYSTEM HIGH VOLTAGE #2 ALARM NO PCUs ARE IN INVENTORY NO DIST. PANELS ARE IN INVENTORY NO ROUTERS ARE IN INVENTORY NO RELAY BOARDS ARE IN INVENTORY HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 ALARM 342 MAJOR MONITORING ALARM(S) 343 374 PCU B#-SN# 2+ FANS SPEED 344 376 ALTERNATE CURRENT LIMIT ACTIVE SYSTEM VOLTAGE IS VERY LOW TEMPERATURE SENSOR NO SIGNAL 373 PCU B#-SN# NO VOLT SENSE PCU B#-SN# DUPLICATED HI VOLTAGE SHUTDOWN INPUT ACTIVE 341 PCU B#-SN# 1 FAN SPEED 375 SYSTEM CONTROLLER NO ALARMS EMERGENCY STOP INPUT ACTIVE 345 MINOR MONITORING ALARM(S) Monitoring LED Messages MONITORING DOES NOT RESPOND 346 CONTROLLER FAILURE #### 347 THE CONTROLLER IS INITIALIZING 377 PCU B#-SN# NO RESPONSE 378 PCU B#-SN# TURNED ON or PCU B#-SN# TURNED OFF 379 PCU B#-SN# aaaaaA 350 380 SYSTEM OUTPUT SENSE vv.vvV 351 THE DISPLAY DOES NOT RESPOND 381 TOTAL LOAD CURRENT aaaaaA 352 SYSTEM OUTPUT SENSE vv.vvV 382 GO TO ALARM LOG MENU 353 TOTAL LOAD CURRENT aaaaaA 383 GO BACK TO MENU TREE BEGINNING 354 GO TO ALARM LOG MENU 355 GO BACK TO MENU TREE BEGINNING 348 349 TOTAL LOAD CURRENT ALARM GROUP A LOAD CURRENT ALARM GROUP B LOAD CURRENT ALARM Page 103 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home 5.1.15 External Control Circuits (A) Remote Test/Equalize: All Rectifier Modules can be placed into the test/equalize mode by applying a loop closure signal. The Rectifier Modules operate in the float mode when the loop closure signal is absent. (B) Remote High Voltage Shutdown: The high voltage shutdown circuit on all Rectifier Modules, as described in Paragraph 3.4.6 (C), can be activated by applying a loop closure signal. This feature is to be used only when the system is connected to battery. See Section 6016 (Installation Instructions) for details. (C) Rectifier Module Emergency Shutdown and Fire Alarm Disconnect: The Rectifier Modules can be inhibited by applying a loop closure signal. Manual restart is required. This feature is to be used only when the system is connected to battery. See Section 6016 (Installation Instructions) for details. (D) External "System Voltage" Meter Reading: Leads can be extended from the MCA to an external voltage source. This is the voltage source the MCA monitors for system alarms and displays as "System Output Voltage". (E) Test Input: The High Voltage Shutdown and/or Rectifier Module Emergency Stop circuits can be tested without affecting the system by applying a test loop closure signal before applying the Remote High Voltage Shutdown or Rectifier Module Emergency Shutdown loop closure signal. 5.1.16 Optional MCA Relay Circuit Card, P/N 514348: Each circuit card adds six (6) Form-C external alarm relay contacts to the system. Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. (A) Contact Rating: 2A at 30 VDC. (B) Description of Operation: The MCA provides 25 programmable function channels. Program each function channel to alarm for selected conditions, then program each external alarm relay to activate if a specific function channel alarms. MCA relays can also be programmed to activate if an LMS LED channel activates. 5.1.17 Optional MCA Input/Output (I/O) Circuit Card, P/N 524550: This I/O card provides capability for monitoring of external shunts and binary signals. Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. (A) One analog input with a range of 0-50mV can be used to provide monitoring of additional load shunt or a plant load shunt. (B) Four binary inputs can be used to monitor dry contact closures. When the “Alternate Current Limit” feature is used, binary input #4 is assigned to monitor the signal used to trigger the MCA to place the rectifiers in the Alternate Current Limit mode. (C) One analog output with a 50mV full scale output provides a value to indicate the “Total Load Current” parameter of the NPS system. The reading displayed for the NPS system parameter “Total Load Current” is derived from one of two algorithms using multiple data sources. The algorithm and its data sources used are determined by the presence and configuration of CAN I/O card(s) in the system. 1) Algorithm #1: This source is used when there are no CAN I/O cards installed OR when the configuration of all installed CAN I/O cards is set to “Distribution” mode. “Distribution” Mode Operation: “Total Load Current” = Page 104 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 NPS bay distribution node current readings, + CAN I/O card analog input readings, + LMS function channel 63 reading. Home The VPS ‘Total System Current’ reading (LMS channel A9002) will be passed to the NPS through LMS function channel sixty-three. The function channel configuration will default to provide the reading of the associated LMS channel for the VPS Total System Current. The NPS controller will include the value of LMS function channel sixty-four when summing the distribution load currents to determine its Total Load Current reading to display. (associated LMS channel A9903). Channel F63 program line is ‘F63 = A9002’ (Vortex Total Load Current). 2) Algorithm #2: This source is used when the configuration of at least one installed CAN I/O card is set to “Auxiliary” mode. “Auxiliary” Mode Operation: “Total Load Current” = Sum of CAN I/O card analog input readings (only input readings of cards configured for “Auxiliary” operation are summed), + LMS function channel 63 reading. The reading displayed for the NPS system parameter “Total Auxiliary Load” is derived from the sum of all analog input readings of CAN I/O cards configured for “Auxiliary” mode operation 6. OPTIONAL LMS MONITORING SYSTEM Refer to SAG586505000 Page 105 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home PHYSICAL SIZE INFORMATION Floor Hole Drilling Pattern Dimensions - Power Bays 0.812 Dia. (10 PLACES) 24.38 19.86 17.23 26.56 21.24 23.94 30.00 19.38 3.03 1.30 2.27 3.58 1.72 Front 3/8-16 Welded Nut (4) Floor Hole Drilling Pattern Dimensions - Distribution Bays 3/8-16 Welded Nut (4) 31.375 27.625 25.875 23.250 19.500 26.625 19.500 24.000 30.000 25.375 3.063 1.750 1.875 2.750 4.063 5.937 0.812 Dia. (8 PLACES) Front Page 106 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Overall Dimensions - Primary and Secondary Power Bays Six (6) 1.125" openings for 3/4" conduit. Two (2) conduit plates with 2.5", 1.75", and 1.125" knock-outs for 2", 1.5", and 3/4" conduit. Six (6) 1.75" openings for 1.5" conduit (under plate). 30.00 AC Input Wiring Access Opening(s). Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Bay Net: Shipping: Rectifier Net: 16.75 Shipping: 18.50 3. Finish: Gray. Top View 24.375 84.00 Left Side View Front View Right Side View Page 107 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Overall Dimensions - Distribution Bays 30.000 Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Net: Shipping: 3. Finish: Gray. Top View 31.375 84.000 Left Side View Front View Right Side View Page 108 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet) 0.25 (6.35) DIA. 0.75 (19.05) 3.00 (76.2) 0.75 (19.05) 2.25 (57.15) 300 (7,620) or 1200 (30,480) 0.35 (8.89) NOTE: All dimensions are in inches and (millimeters). Page 109 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home RELATED DOCUMENTATION System Installation Instructions: Section 6016 System User Instructions: Section 6017 Color MCA Menu Tree: Section 5886 System Equipment and Assembly Drawing: J582140001 System Schematic Diagram: SD582140001 System Wiring Diagram: T582140001 Load and Battery Lug Detail Drawings: 031110100 through 031110300 LMS Installation Instructions: Section 5879 LMS User Instructions: Section 5847 LMS System Application Guide: SAG586505000 LMS I/O Circuit Card Label Sheet: 520538 LMS Expansion Assembly Schematic Diagram: SD507606 Page 110 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide Spec. No. 582140001 (Model 801NLDB, 801NLEB, 801NL-B) SAG582140001 Issue AF, July 14, 2010 Home REVISION RECORD Issue Change Number (ECO) AA LLP211167 AB LLP211530 AC LLP212313 AD LLP213470 AE AF Description of Change Date New Rectifier is now ordered as List 22. Misc. updates. Fan Failure statement added for NEBS. LMS Dual MCA Option Added. Updates for latest MCA version. DC Operating Voltage added to Specification section. List numbers and descriptions changed to add 208V Bay and Rectifier Module. Distribution Bay busbars redesigned. List numbers added for interface to existing systems. PCU Spec. Nos. updated. AC wiring tables updated. Nomenclature “Dual Feed” changed to “2 Feeds”, and “Twin Feed” to “12 Feeds”, and “Individual Feed” to “24 Feeds”. 08/13/08 John Jasko 11/11/08 John Jasko 07/13/09 John Jasko 01/13/10 John Jasko John Jasko LLP213082 Updates for LMS Firmware 9.1 and MCA version 2.2. 04/12/10 LLP214119 Ordering Information: List option for List 6 and 14; List Description for List 06 Primary Power Bay (6 AC Input Feeds) and List 14 Secondary Power Bay (6 AC Input Feeds); Distribution Bay Frame Grounding Wire Sizes and Lugs Selection for List 6 and 14; AC Input Connections for List 6 and 14. 07/14/10 Emerson Network Power, Energy Systems, North America, Inc. 1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122 Approved Khristebelle Ilagan Rich Trifiletti Jul 15, 2010 Bram Bailey Jul 20, 2010 www.emerson.com In Canada: Emerson Electric Canada Limited 122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 637-4900 In Mexico: Emerson Network Power de Mexico, S.A. de C.V. Apartado Postal 77001 / Mexico 10 D.F., MX 11200 / (525) 576-8277 Page 111 of 111 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.