SAG582127000 System Application Guide Spec. No. 582127000 (Model 721NPBB) Issue M, June 22, 2015 Home SYSTEM OVERVIEW Description: -48 VDC @ up to 4000 Amperes Power System The NetSure™ 721NPBB DC Power System is a complete integrated power system containing -48 VDC rectifiers or converters, optional +24 VDC converters, intelligent control, metering, monitoring, and distribution. This power system is designed to power a load while charging a positive grounded battery. This power system is capable of operating in a batteryless installation or off battery for maintenance purposes. The power system is designed for operation with the positive output grounded. This system consists of the following components. • Distribution Cabinet The system always includes a minimum of one distribution cabinet, which provides DC distribution through fuses and/or circuit breakers. The distribution cabinet is factory mounted in the relay rack or shipping brackets specified when ordered. Four different sizes of distribution cabinets are available to accept from one (1) to four (4) distribution panels. A variety of distribution panels are available that provide load distribution, battery distribution, and dual voltage load distribution for use with +24 VDC converters. These distribution panels are configured to accept either bullet nose type circuit breakers and TPS/TLS fuseholders, TPH fuses, TPL-B fuses, or GJ/218 circuit breakers. The distribution cabinet may be equipped with low voltage load disconnect (LVLD), low voltage battery disconnect (LVBD), and manual battery disconnect. • Controller The controller controls the operation of the rectifier and converter modules. The controller also provides power system control, metering, monitoring, and alarm functions. ACU+ (Advanced Control Unit Plus) Controller: The controller provides power system control (including optional low voltage battery disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier control (including a charge control function), converter control, metering functions, monitoring functions, and local/remote alarm functions. The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe(s). Temperature probe(s) may also be designated to monitor ambient temperature and/or battery temperature. The controller also provides data acquisition, system alarm management, and advanced battery and energy management. The controller contains an LCD display and keypad for local access. The controller provides Ethernet connection and supports software upgrade via its USB port. It also comes with a comprehensive web page and SNMP capability for remote system management. Refer to the ACU+ Controller Instructions (UM1M820BNA or UM1M820DNA400) for more information. NCU (NetSure Control Unit): The NCU Controller provides power system control (including optional low voltage battery disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier control (including a charge control function), converter control, metering functions, monitoring functions, and local/remote alarm functions. The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe(s). Temperature probe(s) may also be designated to monitor ambient temperature and/or battery temperature. The controller also provides data acquisition, system alarm management, and advanced battery and energy management. The controller contains a color LCD display and keypad for local access. The controller provides an Ethernet port and comes with comprehensive webpages for remote access. The controller has SNMP capability for remote system management. Page 1 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) The controller supports software upgrade via its USB port. Refer to the NCU Controller Instructions (UM1M830BNA) for more information. • • Home Module Mounting Shelf (Spec. No. 588705000) The system may contain one or more Spec. No. 588705000 module mounting shelves, each of which houses up to six (6) rectifier modules or six (6) converter modules. Refer to Power Data Sheet PD588705000 for more information. • Rectifier Modules (for use in Spec. No. 588705000) The system may contain rectifier modules; which provide load power, battery float current, and battery recharge current during normal operating conditions. Refer to the Rectifier Instructions (UM1R483500E) for more information. • Converter Modules (for use in Spec. No. 588705000) The system may contain converter modules; which provide load power, battery float current, and battery recharge current during normal operating conditions. Refer to the Converter Instructions (UM1C400483500E) for more information. Module Mounting Shelf (Spec. No. 588705300) The system may contain one or more Spec. No. 588705300 module mounting shelves, each of which houses rectifier modules and optional DC-DC converter modules. Refer to Power Data Sheet PD588705300 for more information. • Rectifier Modules (for use in Spec. No. 588705300) The system contains rectifier modules; which provide load power, battery float current, and battery recharge current during normal operating conditions. Refer to the Rectifier Instructions (UM1R482000E3) for more information. • Optional DC-DC Converter Modules (for use in Spec. No. 588705300) Where +24 VDC load power is also required, DC-DC converter modules are available. Refer to the Converter Instructions (UM1C48241500) for more information. Main Bay Supplemental Bay Main Bay (E/W Spec. No. 588705000 Module Mounting Shelves) Supplemental Bay (E/W Spec. No. 588705300 Module Mounting Shelves) Page 2 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home General Specifications See detailed specifications on page 115. Family: System Spec. No.: System Model: System AC Input Voltage: System DC Input Voltage: System Output Capacity: System: Bay: Distribution Panel: 588705000 Shelf Ratings: 1R483200 Rectifier Rating: 1R483200E Rectifier Rating: 1R483500E Rectifier Rating: 1C400483500E Converter Rating: 588705300 Shelf Ratings: 1R482000E3 Rectifier Rating: 1C48241500 Converter Rating: System Agency Approval: Framework Type: Mounting Width: Mounting Depth: Distribution Cabinet: 588705000 Module Mounting Shelf: 588705300 Module Mounting Shelf: Battery Tray: Access: Supplemental Bay(s) Available: Control: Color: Environment: NetSure™ 582127000 721NPBB 582127000 List 40, 41, 42: Nominal 208 VAC / 240 VAC, single phase, 50/60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 45 to 65 Hz. 582127000 List 45, 46, 47: Input voltage range of 260 VDC to 400 VDC (when used with 588705000). 4000 A, maximum 2000 A @ -48 VDC, maximum (when used with 588705000) 1500 A @ -48 VDC and 930 A @ +24 VDC, maximum (when used with 588705300) 600 A, maximum See PD588705000. See UM1R483500E. See UM1R483500E. See UM1R483500E. See UM1C400483500E. See PD588705300. See UM1R482000E. See UM1C48241500. UL 1801 Listed (“c UL”), NEBS Relay Rack 23 Inches, nominal 20.09 Inches 17.5 Inches 20.09 Inches 22.5 Inches Front for Installation, Operation, and Maintenance Two Microprocessor Bay and Module Faceplates: Textured Gray Module Mounting Shelf and Module Bodies: Bright Zinc Plating -40 °C to +40 °C (-40 °F to +104 °F) Page 3 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) TABLE OF CONTENTS SYSTEM OVERVIEW................................................................................................................................................. 1 MAIN COMPONENTS ILLUSTRATIONS .................................................................................................................. 8 582127000 ............................................................................................................................................................. 8 582127000 ............................................................................................................................................................. 9 582127000 ........................................................................................................................................................... 10 LIST DESCRIPTIONS (582127000) ........................................................................................................................ 11 List Numbers (582127000) ................................................................................................................................ 11 List 1: Main Bay Common Equipment (Power and Distribution) ................................................................... 11 st List 2: 1 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located In-Line with Main Bay ....................................................................................................................... 12 nd List 3: 2 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located In-Line with Main Bay ....................................................................................................................... 14 List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover ......................................................... 15 st List 5: 1 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located Remote from Main Bay..................................................................................................................... 15 nd List 6: 2 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located Remote from Main Bay..................................................................................................................... 17 List 21: One-Row Distribution Cabinet .......................................................................................................... 18 List 22: Two-Row Distribution Cabinet .......................................................................................................... 19 List 23: Three-Row Distribution Cabinet ....................................................................................................... 19 List 24: Four-Row Distribution Cabinet ......................................................................................................... 20 List 29: Top Shield for Distribution Cabinet ................................................................................................... 20 List 30: Module Mounting Shelf Interface Components (for Spec. No. 58870500021, 58870500022, 58870500031, 58870500032) ........................................................................................................................ 20 List 31: Module Mounting Shelf Field Expansion Kit (for Spec. No. 58870500022, 58870500031, 58870500032) ................................................................................................................................................ 21 List 32: Module Mounting Shelf Interface Components (for Spec. No. 588705300) .................................... 22 List 33: Module Mounting Shelf Field Expansion Kit (for Spec. No. 588705300) ......................................... 22 List 34: Module Mounting Shelf Interface Components (for Spec. No. 58870500040, 58870500041, 58870500042) ................................................................................................................................................ 23 List 35: Module Mounting Shelf Field Expansion Kit (for Spec. No. 58870500041, 58870500042) ............. 23 List 40: Front Access AC Input Termination Assembly (1 AC Feed per 1 Rectifier, Single Phase, 15 Shelves) ...................................................................................................................................................... 24 List 41: Front Access AC Input Termination Assembly (1 AC Feed per 2 Rectifiers, Single Phase, 1-5 Shelves) ................................................................................................................................................... 24 List 42: Front Access AC Input Termination Assembly (1 AC Feed per 3 Rectifiers, 3-Phase, 1-5 Shelves) ......................................................................................................................................................... 24 List 45: Front Access DC Input Termination Assembly (1 DC Feed per 1 Converter, 1-5 Shelves) ............ 25 List 46: Front Access DC Input Termination Assembly (1 DC Feed per 2 Converters, 2 or 4 Shelves) ......................................................................................................................................................... 25 List 47: Front Access DC Input Termination Assembly (1 DC Feed per 3 Converters, 1-5 Shelves) .......... 25 List 60: Converter Interface Components (for Spec. No. 588705300).......................................................... 26 List 90: Optional Battery Shunt, 800 A .......................................................................................................... 26 List 91: Optional Battery Shunt, 2000 A ........................................................................................................ 27 List 92: Optional Battery Shunt, 2500 A ........................................................................................................ 27 List 93: Optional Battery Tray, Pre-Cabled ................................................................................................... 28 Single Voltage Distribution Panels .................................................................................................................. 29 List AA: -48 V Distribution Panel (with Return Busbar) and List AB: -48 V Distribution Panel (without Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse Positions ............................................. 29 List AC: -48 V Distribution Panel (with Return Busbar) and List AD: -48 V Distribution Panel (without Return Busbar), (4) GJ/218 Circuit Breaker Positions ..................................................................... 30 List AE: -48 V Distribution Panel, (2) TPH Fuse Positions (without Shunts) (without Return Busbar) ......... 31 List AF: -48 V Distribution Panel, (2) TPH Fuse Positions (with Shunts) (without Return Busbar) .............. 32 Page 4 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List AG: -48 V Distribution Panel, (4) TPH Fuse Positions (without Shunts) (without Return Busbar) ......... 33 List AH: -48 V Distribution Panel, (4) TPH Fuse Positions (with Shunts) (without Return Busbar) .............. 34 List AJ: -48 V Distribution Panel, (4) TPL-B Fuse Positions (without Shunts) (without Return Busbar) ........................................................................................................................................................... 35 List AK: -48 V Distribution Panel, (4) TPL-B Fuse Positions (with Shunts) (without Return Busbar) ........... 36 Dual Voltage Distribution Panels ..................................................................................................................... 37 List DA: -48 V / +24 V Distribution Panel, (17) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and (4) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ........................................................................................................................................................... 37 List DB: -48 V / +24 V Distribution Panel, (13) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and (8) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ........................................................................................................................................................... 38 List DC: -48 V / +24 V Distribution Panel, (9) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and (12) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ........................................................................................................................................................... 39 List DD: -48 V / +24 V Distribution Panel, (5) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and (16) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ........................................................................................................................................................... 40 Battery Disconnect Distribution Panels .......................................................................................................... 41 List BA: Battery Disconnect Distribution Panel (with Return Busbar) and List BB: Battery Disconnect Distribution Panel (without Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse Battery Disconnect Positions ......................................................................................................................... 41 List BC: Battery Disconnect Distribution Panel (with Return Busbar) and List BD: Battery Disconnect Distribution Panel (without Return Busbar), (4) GJ/218 Circuit Breaker Battery Disconnect Positions ...................................................................................................................................... 42 List BE: Battery Disconnect Distribution Panel, (2) TPH Fuse Battery Disconnect Position (without Shunts) (without Return Busbar) .................................................................................................................... 43 List BF: Battery Disconnect Distribution Panel, (2) TPH Fuse Battery Disconnect Positions (with Shunts) (without Return Busbar) .................................................................................................................... 44 List BG: Battery Disconnect Distribution Panel, (4) TPH Fuse Battery Disconnect Positions (without Shunts) (without Return Busbar) ...................................................................................................... 45 List BH: Battery Disconnect Distribution Panel, (4) TPH Fuse Battery Disconnect Positions (with Shunts) (without Return Busbar) .................................................................................................................... 46 Return Bar Panel ............................................................................................................................................... 47 List GA: Return Bar Panel ............................................................................................................................. 47 Battery Disconnect Contactors........................................................................................................................ 48 List CA: 600 A Battery Disconnect Contactor ............................................................................................... 48 List CB: 1200 A Battery Disconnect Contactor ............................................................................................. 48 List CC: 2000 A Battery Disconnect Contactor ............................................................................................. 48 Low Voltage Disconnect Options .................................................................................................................... 49 List LB: Low Voltage Battery Disconnect (LVBD) ......................................................................................... 49 List LL: Low Voltage Load Disconnect (LVLD) ............................................................................................. 49 Manual Battery Disconnect Option.................................................................................................................. 49 List MB: Manual Battery Disconnect ............................................................................................................. 49 ACCESSORY DESCRIPTIONS ............................................................................................................................... 50 Controller ........................................................................................................................................................... 50 ACU+ (Advanced Control Unit Plus) Controller, P/N 1M820DNA.................................................................. 50 NCU (NetSure Control Unit) Controller, P/N 1M830DNA .............................................................................. 50 NCU Controller 2nd Ethernet Port Kits ........................................................................................................... 51 NCU Controller 2nd Ethernet Port Add-On Kit, P/N 559252 .......................................................................... 51 NCU Controller 2nd Ethernet Port Retrofit Kit, P/N 559251 .......................................................................... 51 Optional EIB (Controller Extended Interface Board), P/N 548120 ................................................................ 52 Optional SM-DU+ Shunt Monitoring, P/N 548078 ........................................................................................... 52 In-Line Fuse and Resistor Pigtail Kits ............................................................................................................. 52 1 A In-Line Fuse Pigtail Kit, P/N 431300200 .................................................................................................. 52 Page 5 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) 1 A In-Line Fuse Pigtail Kit, P/N 431300300 .................................................................................................. 52 1 A In-Line Fuse Pigtail Kit, P/N 535135 ........................................................................................................ 53 49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424227900 .................................................................................. 53 49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228000 .................................................................................. 53 49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228100 .................................................................................. 53 Optional Temperature Probes .......................................................................................................................... 53 Optional SM-Temp Temperature Concentrator, P/N 547490 ......................................................................... 54 Rectifiers ............................................................................................................................................................ 55 Rectifier Module, P/N 1R483500E ................................................................................................................. 55 Rectifier Module, P/N 1R483200E ................................................................................................................. 55 Rectifier Module, P/N 1R483200.................................................................................................................... 55 Rectifier Module, P/N 1R482000E3 ............................................................................................................... 55 Converters .......................................................................................................................................................... 56 DC-DC Converter Module, P/N 1C400483500E ............................................................................................ 56 DC-DC Converter Module, P/N 1C48241500 ................................................................................................ 56 Module Mounting Position Blank Cover Panel, P/N 21140440 ..................................................................... 56 Converter Interface Components (for Spec. No. 588705300) ....................................................................... 57 Relay Racks and Shipping Brackets ............................................................................................................... 58 Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries .......................................... 59 Batteries ............................................................................................................................................................. 60 Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits ............................................ 61 Optional Battery Tray Front Battery Cover Kits ............................................................................................. 62 Crimp Lugs ......................................................................................................................................................... 63 Standard Crimp Lug Tables ........................................................................................................................... 63 Special Application Crimp Lug / Strap Combination Table ............................................................................ 64 Lug Adapters ..................................................................................................................................................... 65 Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 520989.................................... 65 Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 522786.................................... 65 Lug Adapter Busbar Kit for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 534449 .......... 65 Busbar for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514717 .......................................... 65 Lug Adapter Busbar Kit for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514714 ................ 66 Lug Hardware Kits ............................................................................................................................................. 66 1/4-20 Hardware Kit, P/N 541084 .................................................................................................................. 66 3/8-16 Hardware Kit, P/N 548184 .................................................................................................................. 66 3/8-16 Hardware Kit, P/N 548185 .................................................................................................................. 66 Battery Busbar Extension Kit (P/N 554541) .................................................................................................... 67 Battery Landing Busbar Kit (P/N 553584) ....................................................................................................... 67 Battery Landing Busbar Kit (P/N 555478) ....................................................................................................... 67 Distribution Devices .......................................................................................................................................... 68 Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e/w TPS/TLS Fuses ....................... 68 Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 550224, (6) GMT Fuse Positions ......................................................................................................................................................... 73 GMT Type Load Distribution Fuses ............................................................................................................... 74 GJ/218 Type Circuit Breakers ........................................................................................................................ 75 TPH Type Fuses ............................................................................................................................................ 76 TPL-B Type Fuses ......................................................................................................................................... 77 Replacement Alarm, Reference, and Control Fuses...................................................................................... 78 Replacement Assemblies ................................................................................................................................. 78 Replacement Bay-to-Bay Interconnect Cable ................................................................................................ 78 RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING ILLUSTRATIONS ..................................................................................................................................................... 79 Relay Rack Frame Grounding Requirements ................................................................................................. 79 AC Input .............................................................................................................................................................. 80 Page 6 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List 40, 41, 42 when used with 588705000 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC) ...................................................................................................................................................... 80 AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List 40, 41, 42 when used with 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC) ...................................................................................................................................................... 83 AC Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with 588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC) .......... 86 400V DC Input .................................................................................................................................................... 89 DC Input Branch Circuit Protection and Wire Size Selection for DC Input Termination Assembly List 45, 46, 47 when used with 588705000 Module Mounting Shelves with Converters (input voltage range: 260V DC to 400V DC) ......................................................................................................................... 89 400V DC Input Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with 588705000 Module Mounting Shelves with Converters ................................................................ 92 Field Installed Module Mounting Shelves ....................................................................................................... 95 Input Branch Circuit Protection, Wire Size Selection, and Wiring Illustration (when wiring to Field Installed Module Mounting Shelves) .............................................................................................................. 95 External Alarm, Reference, Monitoring ........................................................................................................... 95 External Alarm, Reference, Monitoring, and Control Wire Sizes ................................................................... 95 External Alarm, Reference, Monitoring, and Control Illustrations .................................................................. 95 Load Distribution ............................................................................................................................................. 103 Load Distribution Wire Sizes and Lugs Selection ........................................................................................ 103 Load Distribution (Distribution Panels) Illustrations ..................................................................................... 104 Load Distribution Wiring (Optional Bullet Nose 6-Position GMT Fuse Block) Illustration ............................ 104 Battery Input .................................................................................................................................................... 105 Battery Input Wire Sizes and Lugs Selection ............................................................................................... 105 Battery Input Illustrations .............................................................................................................................. 106 Wire Size and Lug Selection Tables for Load and Battery Connections to TPS/TLS Fuses and Bullet Nose Type Circuit Breakers ................................................................................................................ 111 Wire Size and Lug Selection Tables for Load and Battery Connections to TPH Fuses, TPL-B Fuses, and GJ/218 Type Circuit Breakers or Battery Branch Circuits ...................................................... 113 SPECIFICATIONS.................................................................................................................................................. 115 1. System ......................................................................................................................................................... 115 1.1 Output Ratings ....................................................................................................................................... 115 1.2 Input Ratings .......................................................................................................................................... 115 1.3 Environmental Ratings........................................................................................................................... 115 1.4 Compliance Information ......................................................................................................................... 115 1.5 IB2 and EIB (Controller Interface Board) Ratings ................................................................................. 116 2. Module Mounting Assembly ...................................................................................................................... 116 3. Rectifier........................................................................................................................................................ 116 4. Converter ..................................................................................................................................................... 116 5. Controller ..................................................................................................................................................... 116 MECHANICAL SPECIFICATIONS ........................................................................................................................ 117 Overall Dimensions ......................................................................................................................................... 117 List 21 (One-Row Distribution Cabinet) ....................................................................................................... 118 List 22 (Two-Row Distribution Cabinet) ....................................................................................................... 119 List 23 (Three-Row Distribution Cabinet) ..................................................................................................... 120 List 24 (Four-Row Distribution Cabinet) ....................................................................................................... 121 List 93 (Battery Tray) .................................................................................................................................... 122 Weights ............................................................................................................................................................. 123 RELATED DOCUMENTATION .............................................................................................................................. 126 BATTERY MANUFACTURER INFORMATION .................................................................................................... 126 REVISION RECORD .............................................................................................................................................. 127 Page 7 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home MAIN COMPONENTS ILLUSTRATIONS 582127000 FRONT ACCESS AC TERMINATION ASSEMBLY COMMON EQUIPMENT List 1: Main Bay st List 2: 1 Supplemental Bay, In-Line w/ Main Bay nd List 3: 2 Supplemental Bay, In-Line w/ Main Bay st List 5: 1 Supplemental Bay, Remote Location nd List 6: 2 Supplemental Bay, Remote Location DISTRIBUTION CABINET (4-Row Cabinet Shown) List 24 (4-Row) List 23 (3-Row) List 22 (2-Row) List 21 (1-Row) List 40: 1 VAC Feed per 1 Rectifier (1-5 Shelves), Single Phase List 41: 1 VAC Feed per 2 Rectifiers (1-5 Shelves), Single Phase List 42: 1 VAC Feed per 3 Rectifiers (1-5 Shelves), 3-Phase Distribution Row 4 Distribution Row 3 Distribution Row 2 Distribution Row 1 Controller (Main Bay) 1M820DNA or 1M830DNA SM-DU (Supplemental Bays): (located behind blank panel) DISTRIBUTION PANELS Single Voltage Distribution Panels Battery Disconnect Distribution Panels Return Bar Panel BATTERY DISCONNECT CONTACTORS List CA: 600A List CB: 1200A List CC: 2000A LOW VOLTAGE DISCONNECT OPTIONS List LB: Low Voltage Battery Disconnect (LVBD) List LL: Low Voltage Load Disconnect (LVLD) List 30: Module Mounting Shelf Interface Module Mounting Shelf: 58870500021, 58870500022, 58870500031, or 58870500032 Other Options List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover List 29: Distribution Cabinet Top Shield List 31: Module Mounting Shelf Field Expansion Kit List 90: Battery Shunt, 800A List 91: Battery Shunt, 2000A List 92: Battery Shunt, 2500A List MB: Manual Battery Disconnect Rectifier Module: 1R483500E or 1R483200E or 1R483200 List 93: Optional Battery Tray Page 8 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) 582127000 COMMON EQUIPMENT List 1: Main Bay st List 2: 1 Supplemental Bay, In-Line w/ Main Bay nd List 3: 2 Supplemental Bay, In-Line w/ Main Bay st List 5: 1 Supplemental Bay, Remote Location nd List 6: 2 Supplemental Bay, Remote Location DISTRIBUTION CABINET (4-Row Cabinet Shown) List 24 (4-Row) List 23 (3-Row) List 22 (2-Row) List 21 (1-Row) FRONT ACCESS DC TERMINATION ASSEMBLY List 45: 1 VDC Feed per 1 Converter (1-5 Shelves) List 46: 1 VDC Feed per 2 Converters (2 or 4 Shelves) List 47: 1 VDC Feed per 3 Converters (1-5 Shelves) Distribution Row 4 Distribution Row 3 Home DISTRIBUTION PANELS Single Voltage Distribution Panels Battery Disconnect Distribution Panels Return Bar Panel Distribution Row 2 Distribution Row 1 Controller (Main Bay) 1M820DNA or 1M830DNA SM-DU (Supplemental Bays): (located behind blank panel) BATTERY DISCONNECT CONTACTORS List CA: 600A List CB: 1200A List CC: 2000A LOW VOLTAGE DISCONNECT OPTIONS List LB: Low Voltage Battery Disconnect (LVBD) List LL: Low Voltage Load Disconnect (LVLD) List 34: Module Mounting Shelf Interface Module Mounting Shelf: 58870500040, 58870500041, or 58870500042 Other Options List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover List 29: Distribution Cabinet Top Shield List 35: Module Mounting Shelf Field Expansion Kit List 90: Battery Shunt, 800A List 91: Battery Shunt, 2000A List 92: Battery Shunt, 2500A List MB: Manual Battery Disconnect Converter Module: 1C400483500E List 93: Optional Battery Tray Page 9 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 582127000 COMMON EQUIPMENT List 1: Main Bay st List 2: 1 Supplemental Bay, In-Line w/ Main Bay nd List 3: 2 Supplemental Bay, In-Line w/ Main Bay st List 5: 1 Supplemental Bay, Remote Location nd List 6: 2 Supplemental Bay, Remote Location DISTRIBUTION CABINET (4-Row Cabinet Shown) List 24 (4-Row) List 23 (3-Row) List 22 (2-Row) List 21 (1-Row) System Application Guide Spec. No. 582127000 (Model 721NPBB) FRONT ACCESS AC TERMINATION ASSEMBLY List 40: 1 VAC Feed per 1 Rectifier (1-5 Shelves), Single Phase List 41: 1 VAC Feed per 2 Rectifiers (1-5 Shelves), Single Phase List 42: 1 VAC Feed per 3 Rectifiers (1-5 Shelves), 3-Phase Distribution Row 4 Distribution Row 3 Distribution Row 2 Distribution Row 1 Controller (Main Bay) 1M820DNA or 1M830DNA SM-DU (Supplemental Bays): (located behind blank panel) Home DISTRIBUTION PANELS Single Voltage Distribution Panels Dual Volage Distribution Panels Battery Disconnect Distribution Panels Return Bar Panel BATTERY DISCONNECT CONTACTORS List CA: 600A List CB: 1200A List CC: 2000A LOW VOLTAGE DISCONNECT OPTIONS List LB: Low Voltage Battery Disconnect (LVBD) List LL: Low Voltage Load Disconnect (LVLD) List 32: Module Mounting Shelf Interface Module Mounting Shelf: 588705300 Rectifier Module: 1R482000E3 Other Options List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover List 29: Distribution Cabinet Top Shield List 33: Module Mounting Shelf Field Expansion Kit List 90: Battery Shunt, 800A List 91: Battery Shunt, 2000A List 92: Battery Shunt, 2500A List MB: Manual Battery Disconnect Optional DC-DC Converter Module: 1C48241500 List 60: DC-DC Converter Option List 93: Optional Battery Tray Page 10 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home LIST DESCRIPTIONS (582127000) List Numbers (582127000) List 1: Main Bay Common Equipment (Power and Distribution) Features ♦ Provides common equipment for one “power and distribution” bay rated for up to 2000 amperes of distribution. ♦ Accepts one (1) distribution cabinet (options are 1-row, 2-row, 3-row, or 4-row cabinet). ♦ Accepts one (1) Controller. ♦ Includes the IB2 controller interface board. Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves). or Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves). Restrictions When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly, refer to the restrictions under these list descriptions. Ordering Notes 1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS. 2) Order one (1) List 21, 22, 23, or 24 distribution cabinet. a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”, “Dual Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS. b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS. c) Order one (1) ACU+ controller, P/N 1M820DNA or NCU controller, P/N 1M830DNA. d) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. e) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. f) Order a distribution cabinet top shield as required per List 29. g) Order a battery shunt as required per List 90, 91, or 92. 3) 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031, 58870500032). a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf 58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks, 58870500022, 58870500031, 58870500032). b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 4) 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042). ♦ Page 11 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf 58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041, 58870500042). b) Order converter modules as required, P/N 1C400483500E. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 5) 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33. Order module mounting shelf(s) per PD588705300. a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module mounting shelves with AC input cable assemblies, see PD588705300). b) Order rectifier modules as required, P/N 1R482000E3. c) Order optional converter interface components per List 60. d) Order optional DC-DC converter modules as required, P/N 1C48241500. 6) Order battery trays as required per List 93. a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS. b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required. c) Order “Optional Battery Tray Front Battery Cover Kits” as required. st List 2: 1 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located In-Line with Main Bay Features ♦ Provides common equipment for one bussed “power and distribution or distribution only” bay rated for up to 2000 amperes of distribution. Includes interbay power busbars and communications cable. ♦ Mounts to either left or right side of List 1 Main Bay. ♦ Accepts one (1) distribution cabinet (options are 3-row or 4-row cabinet). ♦ Includes SM-DU (provides bay interface to the system controller). Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves). or Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves). Restrictions When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly, refer to the restrictions under these list descriptions. Will not accept List 21 and 22 distribution cabinet. (List 21 and 22 are not provided with connection points for interbay busbars.) Will not accept List 60 converter interface components. Will not accept dual voltage distribution panels. Order maximum of one (1) List 2 or List 5 per Power System. Cannot be used when List 5 is ordered. Order List 2 or List 5, not both. Rear access required for installation of inter-bay busbars. If low voltage disconnect (List LL or List LB) is to be included, the Main Bay (List 1) of the system must also have low voltage disconnect (List LL or List LB). Ordering Notes 1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS. 2) Order one (1) List 23 or 24 distribution cabinet. ♦ Page 12 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) 3) 4) 5) 6) Home a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS. b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS. c) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. e) Order a distribution cabinet top shield as required per List 29. f) If distribution only, order a bottom rear distribution cabinet cover per List 4. g) Order a battery shunt as required per List 90, 91, or 92. 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031, 58870500032). a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf 58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks, 58870500022, 58870500031, 58870500032). b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042). a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf 58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041, 58870500042). b) Order converter modules as required, P/N 1C400483500E. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33. Order module mounting shelf(s) per PD588705300. a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module mounting shelves with AC input cable assemblies, see PD588705300). b) Order rectifier modules as required, P/N 1R482000E3. c) Order optional converter interface components per List 60. d) Order optional DC-DC converter modules as required, P/N 1C48241500. Order battery trays as required per List 93. a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS. b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required. c) Order “Optional Battery Tray Front Battery Cover Kits” as required. Page 13 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) nd List 3: 2 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located In-Line with Main Bay Features Home ♦ Provides common equipment for one bussed “power and distribution or distribution only” bay rated for up to 2000 amperes of distribution. Includes interbay power busbars and communications cable. ♦ Mounts to either left or right side of List 2 Supplemental Bay. ♦ Accepts one (1) distribution cabinet (options are 3-row or 4-row cabinet). ♦ Includes SM-DU (provides bay interface to the system controller). Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves). or Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves). Restrictions When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly, refer to the restrictions under these list descriptions. Will not accept List 21 and 22 distribution cabinet. (List 21 and 22 are not provided with connection points for interbay busbars.) Will not accept List 60 converter interface components. Will not accept dual voltage distribution panels. Order maximum of one (1) List 3 or List 6 per Power System. Cannot be used when List 6 is ordered. Order List 3 or List 6, not both. Rear access required for installation of inter-bay busbars. If low voltage disconnect (List LL or List LB) is to be included, the Main Bay (List 1) of the system must also have low voltage disconnect (List LL or List LB). Ordering Notes 1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS. 2) Order one (1) List 23 or 24 distribution cabinet. a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS. b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS. c) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. e) Order a distribution cabinet top shield as required per List 29. f) If distribution only, order a bottom rear distribution cabinet cover per List 4. g) Order a battery shunt as required per List 90, 91, or 92. 3) 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031, 58870500032). a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf 58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks, 58870500022, 58870500031, 58870500032). b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200. ♦ Page 14 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 4) 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042). a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf 58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041, 58870500042). b) Order converter modules as required, P/N 1C400483500E. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 5) 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33. Order module mounting shelf(s) per PD588705300. a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module mounting shelves with AC input cable assemblies, see PD588705300). b) Order rectifier modules as required, P/N 1R482000E3. c) Order optional converter interface components per List 60. d) Order optional DC-DC converter modules as required, P/N 1C48241500. 6) Order battery trays as required per List 93. a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS. b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required. c) Order “Optional Battery Tray Front Battery Cover Kits” as required. List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover Features Bottom rear cover shield for use when a supplemental bay is configured for “distribution only” (no module mounting shelf). Restrictions Module mounting shelf(s) cannot be mounted in a bay when List 4 is installed. Ordering Notes 1) Order when a supplemental distribution bay is configured for “distribution only” (no module mounting shelf). ♦ st List 5: 1 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located Remote from Main Bay Features ♦ Provides common equipment for one remote “power and distribution or distribution only” bay rated for up to 2000 amperes of distribution. Includes interbay communications cabling. ♦ Accepts one (1) distribution cabinet (options are 1-row, 2-row, 3-row, or 4-row cabinet). ♦ Includes SM-DU (provides bay interface to the system controller). ♦ Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves). or Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves). Page 15 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Restrictions When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly, refer to the restrictions under these list descriptions. Will not accept List 60 converter interface components. Will not accept dual voltage distribution panels. Order maximum of one (1) List 2 or List 5 per Power System. Cannot be used when List 2 is ordered. Order List 2 or List 5, not both. Interbay power cabling is not included, and must be separately provided per site requirements. If low voltage disconnect (List LL or List LB) is to be included, the Main Bay (List 1) of the system must also have low voltage disconnect (List LL or List LB). Ordering Notes 1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS. 2) Order one (1) List 21, 22, 23, or 24 distribution cabinet. a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS. b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS. c) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. e) Order a distribution cabinet top shield as required per List 29. f) If distribution only, order a bottom rear distribution cabinet cover per List 4. g) Order a battery shunt as required per List 90, 91, or 92. 3) 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031, 58870500032). a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf 58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks, 58870500022, 58870500031, 58870500032). b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 4) 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042). a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf 58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041, 58870500042). b) Order converter modules as required, P/N 1C400483500E. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 5) 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33. Order module mounting shelf(s) per PD588705300. Page 16 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module mounting shelves with AC input cable assemblies, see PD588705300). b) Order rectifier modules as required, P/N 1R482000E3. c) Order optional converter interface components per List 60. d) Order optional DC-DC converter modules as required, P/N 1C48241500. 6) Order battery trays as required per List 93. a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS. b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required. c) Order “Optional Battery Tray Front Battery Cover Kits” as required. Home nd List 6: 2 Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located Remote from Main Bay Features ♦ Provides common equipment for one remote “power and distribution or distribution only” bay rated for up to 2000 amperes of distribution. Includes interbay communications cabling. ♦ Accepts one (1) distribution cabinet (options are 1-row, 2-row, 3-row, or 4-row cabinet). ♦ Includes SM-DU (provides bay interface to the system controller). Accepts up to six (6) module mounting shelves Spec. No. 588705000 (including expansion shelves). or Accepts up to six (6) module mounting shelves Spec. No. 588705300 (including expansion shelves). Restrictions When the system is equipped with a List 40, 41, 42, 45, 46, or 47 front access Input Termination Assembly, refer to the restrictions under these list descriptions. Will not accept List 60 converter interface components. Will not accept dual voltage distribution panels. Order maximum of one (1) List 3 or List 6 per Power System. Cannot be used when List 3 is ordered. Order List 3 or List 6, not both. Interbay power cabling is not included, and must be separately provided per site requirements. If low voltage disconnect (List LL or List LB) is to be included, the Main Bay (List 1) of the system must also have low voltage disconnect (List LL or List LB). Ordering Notes 1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” under ACCESSORY DESCRIPTIONS. If required, order relay rack transition plates per “Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries” under ACCESSORY DESCRIPTIONS. 2) Order one (1) List 21, 22, 23, or 24 distribution cabinet. a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect panels, and/or return bar panel as required per “Single Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS. b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery Disconnect Contactors” and “Low Voltage Disconnect Options” under LIST DESCRIPTIONS. c) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. e) Order a distribution cabinet top shield as required per List 29. f) If distribution only, order a bottom rear distribution cabinet cover per List 4. g) Order a battery shunt as required per List 90, 91, or 92. ♦ Page 17 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home 3) 588705000 Rectifier Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 30. Order field expansion module mounting shelf(s) per List 31. Order module mounting shelf(s) per PD588705000 (choices are 58870500021, 58870500022, 58870500031, 58870500032). a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting shelf 58870500021 ordered (or order module mounting shelves with AC line cords or terminal blocks, 58870500022, 58870500031, 58870500032). b) Order rectifier modules as required, P/N 1R483500E, 1R483200E, or 1R483200. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 4) 588705000 Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705000 as required per List 34. Order field expansion module mounting shelf(s) per List 35. Order module mounting shelf(s) per PD588705000 (choices are 58870500040, 58870500041, 58870500042). a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting shelf 58870500040 ordered (or order module mounting shelves with terminal blocks, 58870500041, 58870500042). b) Order converter modules as required, P/N 1C400483500E. c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. 5) 588705300 Rectifier/Converter Option: Order interface components for module mounting shelf(s) Spec. No. 588705300 as required per List 32. Order field expansion module mounting shelf(s) per List 33. Order module mounting shelf(s) per PD588705300. a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 (or order module mounting shelves with AC input cable assemblies, see PD588705300). b) Order rectifier modules as required, P/N 1R482000E3. c) Order optional converter interface components per List 60. d) Order optional DC-DC converter modules as required, P/N 1C48241500. 6) Order battery trays as required per List 93. a) Order batteries as required per “Batteries” under ACCESSORY DESCRIPTIONS. b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required. c) Order “Optional Battery Tray Front Battery Cover Kits” as required. List 21: One-Row Distribution Cabinet Features ♦ Accepts one (1) distribution panel. ♦ Rated for up to 600 amperes of distribution. Restrictions For use in List 1, List 5, and List 6 bays. Cannot be ordered with List 1 if it is to be used with a List 2. Not available for List 2 and List 3 bays (no interbay busbar landings available). Battery disconnect panels cannot be ordered for use in a List 21. Ordering Notes 1) Order one (1) distribution panel as required per “Single Voltage Distribution Panel” and “Dual Voltage Distribution Panel” under LIST DESCRIPTIONS. 2) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. 3) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. Page 18 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) 4) Order battery contactor, battery shunt, and low voltage disconnect options as required. Home List 22: Two-Row Distribution Cabinet Features ♦ Accepts up to two (2) total distribution panels, battery disconnect distribution panels, and/or return bar panel. ♦ Rated for up to 1200 amperes of distribution. Restrictions For use in List 1, List 5, and List 6. Cannot be ordered with List 1 if it is to be used with a List 2. Not available for List 2 and List 3 bays (no interbay busbar landings available). Ordering Notes 1) Order up to two (2) distribution panels as required per “Single Voltage Distribution Panel”, “Dual Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS. 2) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. 3) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. 4) Order battery contactor, battery shunt, and low voltage disconnect options as required. List 23: Three-Row Distribution Cabinet Features ♦ Accepts up to three (3) total distribution panels, battery disconnect distribution panels, and/or return bar panel. ♦ Rated for up to 1800 amperes of distribution. Restrictions For use in List 1, List 2, List 3, List 5, and List 6. Ordering Notes 1) Order up to three (3) distribution panels as required per “Single Voltage Distribution Panel”, “Dual Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS. 2) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. 3) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. 4) Order battery contactor, battery shunt, and low voltage disconnect options as required. Page 19 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 24: Four-Row Distribution Cabinet Features ♦ Accepts up to four (4) total distribution panels, battery disconnect distribution panels, and/or return bar panel. ♦ Rated for up to 2000 amperes of distribution. Restrictions For use in List 1, List 2, List 3, List 5, and List 6. Ordering Notes 1) Order up to four (4) distribution panels as required per “Single Voltage Distribution Panel”, “Dual Voltage Distribution Panel”, “Battery Disconnect Distribution Panel”, and “Return Bar Panel” under LIST DESCRIPTIONS. 2) Order fuses and/or circuit breakers as required per “Distribution Devices” under ACCESSORY DESCRIPTIONS. 3) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Wiring Notes” under ACCESSORY DESCRIPTIONS. 4) Order battery contactor, battery shunt, and low voltage disconnect options as required. List 29: Top Shield for Distribution Cabinet Features Plastic shield covers all wiring access openings in top of distribution cabinet. Individual cutouts can be removed for wiring as required for specific installation. Ordering Notes 1) Where closed top cover is required, order one (1) List 29 for each List 21, 22, 23, and 24 ordered. ♦ List 30: Module Mounting Shelf Interface Components (for Spec. No. 58870500021, 58870500022, 58870500031, 58870500032) Features ♦ Provides components to add one (1) to five (5) module mounting shelf(s) (Spec. No. 58870500021, 58870500022, 58870500031, 58870500032) to a Main or Supplemental Bay. Refer to Power Data Sheet PD588705000 for module mounting shelf information. Restrictions Includes 'module mounting shelf-to-power system/distribution cabinet' interconnect components only. The module mounting shelf(s) must be ordered separately (choices are 58870500021, 58870500022, 58870500031, 58870500032). Each bay (when used with a List 40 or 42) can be equipped with a maximum of five (5) module mounting shelves (see List 31 for expansion shelves). Each bay (when used with a List 41) can be equipped with either two (2) or four (4) module mounting shelves (see List 31 for expansion shelves). Ordering Notes 1) Order one (1) List 30 per module mounting shelf(s) Spec. No. 588705000 to be installed in the bay For ♦ For For Use w/ 1 -Ro w Firs t Use Cab w/ 2 Use w/ 3 - -Ro w or 4 --R ow Cab ine t Ca b ine t inet Set for Sec Use ond w/ ( Set 1) M for Use odule Mo w/ ( Thir unt 2) M dS ing odu et f She or U le M lf se oun w/ ( Fou ting 3 rth )M She Set odu lves for Use le Mou ntin w Fift / (4 gS hS )M helv et f or U odule es Mo se u w/ ( 5) M nting S h odu le M elves oun ting She lves Page 20 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home with these interconnect components (one to five) and specify the number of rows in the distribution cabinet so correct busbars can be provided. 2) Order module mounting shelf(s) as required per PD588705000 (choices are 58870500021, 58870500022, 58870500031, 58870500032). (58870500021 required when List 40, 41, or 42 ordered with the system.) 3) Order rectifier modules as required per P/N 1R483500E, 1R483200E, or 1R483200. 4) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. List 31: Module Mounting Shelf Field Expansion Kit (for Spec. No. 58870500022, 58870500031, 58870500032) Features Provides busbars and mounting hardware to tie the DC output busbars in a field installed module mounting shelf Spec. No. 58870500022, 58870500031, 58870500032 to the system’s DC busbars or between two (2) module expansion Shelf Mounting Hardware shelves. Restrictions Maximum of two (2) List 31 per bay. AC inputs MUST be wired directly to the expansion shelf(s). Ordering Notes 1) Order List 31 for a module mounting shelf Spec. No. 588705000 to be added in the field. Interconnecting Busbars 2) Order a module mounting shelf as required per PD588705000 (choices are 58870500022, 58870500031, 58870500032). Busbar Mounting Hardware 3) Order rectifier modules as required per P/N 1R483500E, 1R483200E, or 1R483200. 4) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. ♦ Page 21 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 32: Module Mounting Shelf Interface Components (for Spec. No. 588705300) Features ♦ Provides components to add one (1) to five (5) module mounting shelf(s) (Spec. No. 588705300) to a Main or Supplemental Bay. For Use w/ (1) Rectifier Shelf Refer to Power Data Sheet PD588705300 for module mounting shelf information. Restrictions For Use w/ (2) Rectifier Shelves Includes 'module mounting shelf-to-power system/distribution cabinet' interconnect components only. For Use w/ 1-Row Cabinet The module mounting shelf(s) must be ordered separately. Refer to List 60 if converters are to be used in the module mounting shelf (main bay only). For Use w/ (3) Rectifier Shelves Each bay (when used with a List 40 or 42) can be equipped with a maximum of five (5) module mounting shelves (see For Use w/ 2-Row Cabinet List 33 for expansion shelves). Each bay (when used with a List 41) can be equipped with either two (2) or four (4) mounting shelves (see List 33 for expansion shelves). For Use w/ (4) Rectifier Shelves Ordering Notes 1) Order one (1) List 32 per module mounting shelf(s) For Use w/ 3- or 4- Row Cabinet Spec. No. 588705300 to be installed in the bay with these interconnect components (one to five) and specify the number of rows in the distribution cabinet so correct busbars can be provided. 2) Order module mounting shelf(s) as required per For Use w/ (5) Rectifier Shelves PD588705300. 3) Order rectifier modules as required per P/N 1R482000E3. 4) Order optional DC-DC converter modules as required, P/N 1C48241500 (Main Bay Only). Requires List 60 to be installed in Main Bay. ♦ List 33: Module Mounting Shelf Field Expansion Kit (for Spec. No. 588705300) Features Provides a field expansion module mounting shelf Spec. No. 588705300. Restrictions Maximum of two (2) List 33 per bay. AC inputs MUST be wired directly to the expansion shelf(s). Ordering Notes 1) Order List 33 for a module mounting shelf Spec. No. 588705300 to be added in the field. 2) Order rectifier modules as required per P/N 1R482000E3. 3) Order optional DC-DC converter modules as required, P/N 1C48241500 (Main Bay Only). Requires List 60 to be installed in Main Bay. ♦ Page 22 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 34: Module Mounting Shelf Interface Components (for Spec. No. 58870500040, 58870500041, 58870500042) Features ♦ Provides components to add one (1) to five (5) module mounting shelf(s) (Spec. No. 58870500040, 58870500041, 58870500042) to a Main or Supplemental Bay. For Use w/ 3 - or 4 --R Refer to Power Data Sheet PD588705000 for ow Cab ine module mounting shelf information. t For Restrictions Use w/ 2 -Ro wC Includes 'module mounting shelf-to-power abi net system/distribution cabinet' interconnect components For only. The module mounting shelf(s) must be ordered Use w/ 1 separately (choices are 58870500040, 58870500041, -Ro wC abin 58870500042). et Firs t Se t fo Each bay (when used with a List 45 or 47) can be r Us Sec ew ond / (1 equipped with a maximum of five (5) module mounting Set )M for odu U le M se w shelves (see List 35 for expansion shelves). oun Thir / (2 ting )M dS odu et f She or U le M Each bay (when used with a List 46) can be equipped lf se oun w/ ( Fou ting 3) M rth with either two (2) or four (4) module mounting shelves She Set odu lves for Use le Mou (see List 35 for expansion shelves). ntin w/ ( Fift gS 4) M hS helv et f or U odule es Ordering Notes Mo se u w/ ( 5) M nting S 1) Order one (1) List 34 per module mounting shelf(s) h odu le M elves oun Spec. No. 588705000 to be installed in the bay ting She lves with these interconnect components (one to five) and specify the number of rows in the distribution cabinet so correct busbars can be provided. 2) Order module mounting shelf(s) as required per PD588705000 (choices are 58870500040, 58870500041, 58870500042). (58870500040 required when List 45, 46, or 47 ordered with the system.) 3) Order converter modules as required, P/N 1C400483500E. 4) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. ♦ List 35: Module Mounting Shelf Field Expansion Kit (for Spec. No. 58870500041, 58870500042) Features Provides busbars and mounting hardware to tie the DC output busbars in a field installed module mounting shelf Spec. No. 58870500041, 58870500042 to the system’s DC busbars or between two (2) module expansion shelves. Restrictions Maximum of two (2) List 35 per bay. DC inputs MUST be wired directly to the expansion shelf(s). Ordering Notes 1) Order List 35 for a module mounting shelf Spec. No. 588705000 to be added in the field. 2) Order a module mounting shelf as required per PD588705000 (choices are 58870500041, 58870500042). 3) Order converter modules as required, P/N 1C400483500E. ♦ Shelf Mounting Hardware Interconnecting Busbars Busbar Mounting Hardware Page 23 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) 4) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the system, as desired. Home List 40: Front Access AC Input Termination Assembly (1 AC Feed per 1 Rectifier, Single Phase, 1-5 Shelves) Features Provides AC input terminal blocks for connection of single phase 208 VAC / 240 VAC input feeds for all rectifier positions in the bay. One (1) AC input feed required per one (1) rectifier position. Refer to “AC Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with 588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC)” on page 86 for specific wiring details. Restrictions For use with 58870500021 or 588705300 module mounting shelf only. Factory installed only. For initial installation only. Initial module mounting shelves are factory wired to List 40. If a field expansion module mounting shelf is added to the system, AC inputs MUST be wired directly to the shelf. Ordering Notes 1) Order either List 40, 41, or 42 for each bay (or order module mounting shelves with AC input line cords, AC input cable assemblies, or AC input terminal blocks). See PD588705000 or PD588705300. ♦ List 41: Front Access AC Input Termination Assembly (1 AC Feed per 2 Rectifiers, Single Phase, 1-5 Shelves) Features Provides AC input terminal blocks for connection of single phase 208 VAC / 240 VAC input feeds for all rectifier positions in the bay. One (1) AC input feed required per two (2) rectifier positions. Refer to “AC Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with 588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC)” on page 86 for specific wiring details. Restrictions For use with 58870500021 or 58870530001 module mounting shelves only. Factory installed only. For initial installation only. Initial module mounting shelves are factory wired to List 41. If a field expansion module mounting shelf is added to the system, AC inputs MUST be wired directly to the shelf. Ordering Notes 1) Order either List 40, 41, or 42 for each bay (or order module mounting shelves with AC input line cords, AC input cable assemblies, or AC input terminal blocks). See PD588705000 or PD588705300. ♦ List 42: Front Access AC Input Termination Assembly (1 AC Feed per 3 Rectifiers, 3-Phase, 1-5 Shelves) Features Provides AC input terminal blocks for connection of three phase 208/240 volts AC input feeds for all rectifier positions in the bay. One (1) AC input feed required per three (3) rectifier positions. Refer to “AC Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with 588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC)” on page 86 for specific wiring details. Restrictions For use with 58870500021 or 588705300 module mounting shelf only. Factory installed only. ♦ Page 24 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home For initial installation only. Initial module mounting shelves are factory wired to List 42. If a field expansion module mounting shelf is added to the system, AC inputs MUST be wired directly to the shelf. Ordering Notes 1) Order either List 40, 41, or 42 for each bay (or order module mounting shelves with AC input line cords, AC input cable assemblies, or AC input terminal blocks). See PD588705000 or PD588705300. List 45: Front Access DC Input Termination Assembly (1 DC Feed per 1 Converter, 1-5 Shelves) Features Provides DC input terminal blocks for connection of 400 volts DC input feeds for all converter positions in the bay. One (1) DC input feed required per one (1) converter position. Refer to “400V DC Input Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with 588705000 Module Mounting Shelves with Converters” on page 92 for specific wiring details. Restrictions For use with 58870500040 module mounting shelf only. Factory installed only. For initial installation only. Initial module mounting shelves are factory wired to List 45. If a field expansion module mounting shelf is added to the system, DC inputs MUST be wired directly to the shelf. Ordering Notes 1) Order either List 45, 46, or 47 for each bay (or order module mounting shelves with DC input terminal blocks). See PD588705000. ♦ List 46: Front Access DC Input Termination Assembly (1 DC Feed per 2 Converters, 2 or 4 Shelves) Features Provides DC input terminal blocks for connection of 400 volts DC input feeds for all converter positions in the bay. One (1) DC input feed required per two (2) converter positions. Refer to “400V DC Input Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with 588705000 Module Mounting Shelves with Converters” on page 92 for specific wiring details. Restrictions For use with 58870500040 module mounting shelf only. Factory installed only. For initial installation only. Initial module mounting shelves are factory wired to List 46. If a field expansion module mounting shelf is added to the system, DC inputs MUST be wired directly to the shelf. List 46 can only be used with either two (2) or four (4) module mounting shelves. Ordering Notes 1) Order either List 45, 46, or 47 for each bay (or order module mounting shelves with DC input terminal blocks). See PD588705000. ♦ List 47: Front Access DC Input Termination Assembly (1 DC Feed per 3 Converters, 1-5 Shelves) Features ♦ Provides DC input terminal blocks for connection of 400 volts DC input feeds for all converter positions in the bay. One (1) DC input feed required per three (3) converter positions. Refer to “400V DC Input Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with 588705000 Module Mounting Shelves with Converters” on page 92 for specific wiring details. Page 25 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Restrictions For use with 58870500040 module mounting shelf only. Factory installed only. For initial installation only. Initial module mounting shelves are factory wired to List 47. If a field expansion module mounting shelf is added to the system, DC inputs MUST be wired directly to the shelf. Ordering Notes 1) Order either List 45, 46, or 47 for each bay (or order module mounting shelves with DC input terminal blocks). See PD588705000. List 60: Converter Interface Components (for Spec. No. 588705300) Features Provides components to interface converters in Spec. No. 588705300 module mounting shelves to the distribution cabinet. Restrictions For Use w/ (1) Must be used in systems equipped with For Use w/ (2 Rectifier/Converter Shelf For Use w/ (3) Rectifier/Converter Shelves Spec. No. 588705300 module mounting Rectifier/Converter Shelves For Use w/ (4) shelves. Rectifier/Converter Shelves For Use w/ (5) Must be installed in main bay only. Rectifier/Converter Shelves Must be used in conjunction with a dual voltage bus distribution panel. Ordering Notes 1) Order List 60 as required. Quantity of List 60 must equal the quantity of module mounting shelf(s) Spec. No. 588705300 installed in the bay with a maximum of four (4) List 60. Note that if five (5) shelves are in the bay, the quantity of List 60 is still four (4). 2) Specify the number of module mounting shelf(s) Spec. No. 588705300 installed in the bay (one to five) so correct busbars can be provided. 3) Order up to three (3) converter modules, P/N 1C48241500, per module mounting shelf. Each List 60 allows the three right-most shelf positions (when viewed from the front) to accept either converter or rectifier modules. ♦ List 90: Optional Battery Shunt, 800 A Features ♦ Provides an 800 A battery shunt. Restrictions For use with List 21 only. Cannot be used with low voltage load disconnect (LVLD) in a List 21. Ordering Notes 1) Order as required. Page 26 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 91: Optional Battery Shunt, 2000 A Features ♦ Provides a 2000 A battery shunt. Restrictions For use with List 22 only. Ordering Notes 1) Order as required. List 92: Optional Battery Shunt, 2500 A Features ♦ Provides a 2500 A battery shunt. Restrictions For use with List 23 and 24 only. Ordering Notes 1) Order as required. Page 27 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 93: Optional Battery Tray, Pre-Cabled Features ♦ Each List 93 provides one (1) battery tray factory mounted in the 23” wide system relay rack specified when ordered. Each battery tray holds four (4) 12 V front terminal valve regulated lead acid (VRLA) batteries. Battery cabling is factory provided and connected to the system’s main busbars. Batteries are configured as one (1) 48 V string per tray. ♦ Battery trays can be ordered with or without a battery disconnect circuit breaker. When a circuit breaker is ordered, it is provided in the -48 V lead of each battery string (1 circuit breaker per tray). ♦ Battery tray dimensions are 21.3” wide X 24.4” deep. Refer to “List 93 (Battery Tray)” under PHYSICAL SIZE INFORMATION for a typical battery tray arrangement. ♦ Battery spacers included. Restrictions Designed to accommodate the batteries listed under “Batteries” in the ACCESSORY DESCRIPTIONS section. A single battery tray must mount at bottom of relay rack. Multiple battery trays must mount starting at bottom of relay rack and working upward. Factory spaces battery trays 6RU, 7RU, or 8RU apart as determined by battery selected. If no battery selected, factory spaces battery trays 8RU apart. Spacing can be increased above that required for the battery selected up to a maximum of 8RU. Cable size for each tray is 2 AWG for optional battery disconnect circuit breaker selected up to 100 A and 1/0 AWG for circuit breaker selected over 100 A or if circuit breaker is not selected. Maximum number of List 93 per relay rack is four (4). Not a stand-alone battery system. Must be used as part of a power system that includes a List 1 (List 2, List 3, List 5, or List 6) with a List 21, 22, 23, or 24 and a List 30. Ordering Notes 1) Order up to four (4) battery trays per relay rack, as required. 2) Order battery cable termination kit, one per bay. P/N 553584 for use with List 21, P/N 555478 for use with Lists 22, 23 and 24. 3) Order batteries separately. See “Batteries” in the ACCESSORY DESCRIPTIONS section. Battery cables and lugs factory provided and connected. 4) If optional battery tray battery disconnect circuit breaker is desired, order per “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” in the ACCESSORY DESCRIPTIONS section. 5) If optional battery tray front battery cover is desired, order per “Optional Battery Tray Front Battery Cover Kits” in the ACCESSORY DESCRIPTIONS section. P/N 553584 P/N 555478 Page 28 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Single Voltage Distribution Panels List AA: -48 V Distribution Panel (with Return Busbar) and List AB: -48 V Distribution Panel (without Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse Positions Features ♦ (24) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions: 3 A to 100 A TPS/TLS Type Fuses, 1 A to 300 A Bullet Nose Type Circuit Breakers, or accepts “Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block (P/N 550224)”. ♦ List AA includes a Return Busbar; List AB does not include a Return Busbar. ♦ 600 A Maximum Capacity. Restrictions Can be installed in any row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions. 225 A, 250 A, and 300 A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum lug width, 0.625 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL per panel as required. 3) List AB: To terminate load returns within the distribution cabinet, order List GA as required. 4) Order circuit breakers as required per Table 10 or Table 11. 5) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17. 6) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required. 7) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position per Table 27. 8) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20 hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points. Load Return Connections Return Busbar (not included with List AB) LOAD AND LOAD RETURN CONNECTIONS 1/4-20 Studs on 5/8” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 0.625 inches. Load Connections Page 29 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List AC: -48 V Distribution Panel (with Return Busbar) and List AD: -48 V Distribution Panel (without Return Busbar), (4) GJ/218 Circuit Breaker Positions Features ♦ (4) -48 V Load Distribution Circuit Breaker Mounting Positions: 100 A to 800 A GJ/218 Type Circuit Breakers. ♦ List AC includes a Return Busbar; List AD does not include a Return Busbar. 600 A Maximum Capacity. Maximum current rating of each landing point is 360 A. Restrictions Can be installed in any bus row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet. Maximum lug width, 1.375 inches. For an 800 A circuit breaker, load must not exceed 600 A. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL per panel as required. 3) List AD: To terminate load returns within the distribution cabinet, order List GA as required. 4) Order circuit breakers and associated jumper kits as required per Table 14. 5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. ♦ Return Busbar (not included with List AD) Load Return Connections Load Connections LOAD AND LOAD RETURN CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.375 inches. Page 30 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List AE: -48 V Distribution Panel, (2) TPH Fuse Positions (without Shunts) (without Return Busbar) Features ♦ Home (2) -48 V Distribution Fuse Mounting Positions: 70 A to 600 A TPH Type Fuses. ♦ Does NOT include Shunts. ♦ Does NOT include a Return Busbar. ♦ 600 A Maximum Capacity. Restrictions Cannot be installed in row 1 (bottom row) of a system with a List 2, 3, 5, or 6 (supplemental bay). Maximum lug width, 1.88 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL per panel as required. 3) To terminate load returns within the distribution cabinet, order List GA as required. 4) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17. 5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. Load Connections LOAD CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.88 inches. Page 31 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List AF: -48 V Distribution Panel, (2) TPH Fuse Positions (with Shunts) (without Return Busbar) Features Home ♦ (2) -48 V Distribution Fuse Mounting Positions: 70 A to 600 A TPH Type Fuses. ♦ Includes Shunts, 800 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+ (internal to the distribution cabinet). ♦ Does NOT include a Return Busbar. ♦ 600 A Maximum Capacity. Restrictions Can be installed in any row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet. Maximum lug width, 1.88 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL per panel as required. 3) To terminate load returns within the distribution cabinet, order List GA as required. 4) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17. 5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. Load Connections LOAD CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.88 inches. Page 32 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List AG: -48 V Distribution Panel, (4) TPH Fuse Positions (without Shunts) (without Return Busbar) Features ♦ Home (4) -48 V Distribution Fuse Mounting Positions: 70 A to 400 A TPH Type Fuses. ♦ Does NOT include Shunts. ♦ Does NOT include a Return Busbar. ♦ 600 A Maximum Capacity. Restrictions Cannot be installed in row 1 (bottom row) of a system with a List 2, 3, 5, or 6 (supplemental bay). Maximum lug width, 1.75 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL per panel as required. 3) To terminate load returns within the distribution cabinet, order List GA as required. 4) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17. 5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. Load Connections LOAD CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.75 inches. Page 33 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List AH: -48 V Distribution Panel, (4) TPH Fuse Positions (with Shunts) (without Return Busbar) Features Home ♦ (4) -48 V Distribution Fuse Mounting Positions: 70 A to 400 A TPH Type Fuses. ♦ Includes Shunts, 600 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+ (internal to the distribution cabinet). ♦ Does NOT include a Return Busbar. ♦ 600 A Maximum Capacity. Restrictions Cannot be installed in row 1 (bottom row) of a system with a List 2, 3, 5, or 6 (supplemental bay). Maximum lug width, 1.75 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL per panel as required. 3) To terminate load returns within the distribution cabinet, order List GA as required. 4) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17. 5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 6) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. Load Connections LOAD CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.75 inches. Page 34 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List AJ: -48 V Distribution Panel, (4) TPL-B Fuse Positions (without Shunts) (without Return Busbar) Features ♦ Home (4) -48 V Distribution Fuse Mounting Positions: 70 A to 250 A TPL-B Type Fuses. ♦ Does NOT include Shunts. ♦ Does NOT include a Return Busbar. ♦ 600 A Maximum Capacity. Restrictions Can be installed in any row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet. Maximum lug width, 1.50 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL per panel as required. 3) To terminate load returns within the distribution cabinet, order List GA as required. 4) Order fuses as required per Table 16. Order replacement alarm fuses (18/100 A) per Table 17. 5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 6) Order lug hardware kit (P/N 548185) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (nuts, flat washers, and lock washers), enough for eight (8) lug landing points. Load Connections LOAD CONNECTIONS 3/8-16 Studs on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.5 inches. Page 35 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List AK: -48 V Distribution Panel, (4) TPL-B Fuse Positions (with Shunts) (without Return Busbar) Features Home ♦ (4) -48 V Distribution Fuse Mounting Positions: 70 A to 250 A TPL-B Type Fuses. ♦ Includes Shunts, 300 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+ (internal to the distribution cabinet). ♦ Does NOT include a Return Busbar. ♦ 600 A Maximum Capacity. Restrictions Can be installed in any row 1-4 of a 1-, 2-, 3-, or 4-row distribution cabinet. Maximum lug width, 1.50 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL per panel as required. 3) To terminate load returns within the distribution cabinet, order List GA as required. 4) Order fuses as required per Table 16. Order replacement alarm fuses (18/100 A) per Table 17. 5) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 6) Order lug hardware kit (P/N 548185) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (nuts, flat washers, and lock washers), enough for eight (8) lug landing points. Load Connections LOAD CONNECTIONS 3/8-16 Studs on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.5 inches. Page 36 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Dual Voltage Distribution Panels List DA: -48 V / +24 V Distribution Panel, (17) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and (4) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) Features ♦ (17) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions: (4) +24 V Load Distribution Fuse / Circuit Breaker Mounting Positions: 3 A to 100 A TPS/TLS Type Fuses, 1 A to 300 A Bullet Nose Type Circuit Breakers. ♦ Includes a Return Busbar. 600 A Maximum Total Capacity: 600 A Maximum -48 V Distribution Capacity. 256 A Maximum +24 V Distribution Capacity. Restrictions Cannot be used in a supplemental bay. Limit two (2) dual voltage distribution panels (List DA, DB, DC, or DD) per power system. If two dual voltage distribution panels are ordered, they must be mounted in adjacent rows and must be the same List Number. Can be installed in rows 1 to 2 of a 1-, 2-, 3-, or 4-row distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions. 225 A, 250 A, and 300 A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum lug width, 0.625 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL (for 48 V positions) as required. 3) Order circuit breakers as required per Table 10 or Table 11. 4) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17. 5) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required. 6) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position per Table 27. 7) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20 hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points. ♦ LOAD AND LOAD RETURN CONNECTIONS 1/4-20 Studs on 5/8” Centers (Customer must supply Load Return or order additional Connections hardware) Maximum Lug Width: 0.625 inches. +24 Distr V ibutio n -48V D istrib utio n Load Connections Page 37 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List DB: -48 V / +24 V Distribution Panel, (13) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and (8) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) Features ♦ (13) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions: (8) +24 V Load Distribution Fuse / Circuit Breaker Mounting Positions: 3 A to 100 A TPS/TLS Type Fuses, 1 A to 300 A Bullet Nose Type Circuit Breakers. ♦ Includes a Return Busbar. Home 600 A Maximum Total Capacity: 600 A Maximum -48 V Distribution Capacity. 500 A Maximum +24 V Distribution Capacity. Restrictions Cannot be used in a supplemental bay. Limit two (2) dual voltage distribution panels (List DA, DB, DC, or DD) per power system. If two dual voltage distribution panels are ordered, they must be mounted in adjacent rows and must be the same List Number. Can be installed in rows 1 to 2 of a 1-, 2-, 3-, or 4-row distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions. 225 A, 250 A, and 300 A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum lug width, 0.625 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL (for 48 V positions) as required. 3) Order circuit breakers as required per Table 10 or Table 11. 4) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17. 5) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required. 6) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position per Table 27. 7) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20 hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points. ♦ LOAD AND LOAD RETURN CONNECTIONS 1/4-20 Studs on 5/8” Centers (Customer must supply Load Return or order additional Connections hardware) Maximum Lug Width: 0.625 inches. +24V Distr ibuti on -48V D Load Connections istrib ution Page 38 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List DC: -48 V / +24 V Distribution Panel, (9) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and (12) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) Features ♦ (9) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions: (12) +24 V Load Distribution Fuse / Circuit Breaker Mounting Positions: 3 A to 100 A TPS/TLS Type Fuses, 1 A to 300 A Bullet Nose Type Circuit Breakers. ♦ Includes a Return Busbar. Home 600 A Maximum Total Capacity: 576 A Maximum -48 V Distribution Capacity. 500 A Maximum +24 V Distribution Capacity. Restrictions Cannot be used in a supplemental bay. Limit two (2) dual voltage distribution panels (List DA, DB, DC, or DD) per power system. If two dual voltage distribution panels are ordered, they must be mounted in adjacent rows and must be the same List Number. Can be installed in rows 1 to 2 of a 1-, 2-, 3-, or 4-row distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions. 225 A, 250 A, and 300 A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum lug width, 0.625 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL (for 48 V positions) as required. 3) Order circuit breakers as required per Table 10 or Table 11. 4) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17. 5) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required. 6) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position per Table 27. 7) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20 hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points. ♦ LOAD AND LOAD RETURN CONNECTIONS 1/4-20 Studs on 5/8” Centers (Customer must supply Load Return or order additional Connections hardware) Maximum Lug Width: 0.625 inches. +24V Distr ibutio n -48V Load Connections Distr ibutio n Page 39 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List DD: -48 V / +24 V Distribution Panel, (5) -48 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) and (16) +24 V Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) Features ♦ (5) -48 V Load Distribution Fuse / Circuit Breaker Mounting Positions: (16) +24 V Load Distribution Fuse / Circuit Breaker Mounting Positions: 3 A to 100 A TPS/TLS Type Fuses, 1 A to 300 A Bullet Nose Type Circuit Breakers. ♦ Includes a Return Busbar. Home 600 A Maximum Total Capacity: 320 A Maximum -48 V Distribution Capacity. 500 A Maximum +24 V Distribution Capacity. Restrictions Cannot be used in a supplemental bay. Limit two (2) dual voltage distribution panels (List DA, DB, DC, or DD) per power system. If two dual voltage distribution panels are ordered, they must be mounted in adjacent rows and must be the same List Number. Can be installed in rows 1 to 2 of a 1-, 2-, 3-, or 4-row distribution cabinet. Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions. 225 A, 250 A, and 300 A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum lug width, 0.625 inches. Ordering Notes 1) Specify row for panel location(s). 2) Order low voltage load disconnect List LL (for 48 V positions) as required. 3) Order circuit breakers as required per Table 10 or Table 11. 4) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17. 5) Order 6-position GMT fuse block P/N 550224 and fuses per Table 13 as required. 6) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position per Table 27. 7) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20 hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points. ♦ LOAD AND LOAD RETURN CONNECTIONS 1/4-20 Studs on 5/8” Centers (Customer must supply Load Return or order additional Connections hardware) Maximum Lug Width: 0.625 inches. +24V Distr ibutio n -48 Distr V ibuti on Load Connections Page 40 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Battery Disconnect Distribution Panels Home List BA: Battery Disconnect Distribution Panel (with Return Busbar) and List BB: Battery Disconnect Distribution Panel (without Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse Battery Disconnect Positions Features ♦ (24) -48 V Battery Disconnect Fuse / Circuit Breaker Mounting Positions: 3 A to 100 A TPS/TLS Type Fuses, 1 A to 300 A Bullet Nose Type Circuit Breakers. ♦ List BA includes a Return Busbar; List BB does not include a Return Busbar. ♦ 600 A Maximum Capacity. Restrictions Cannot be used with List 21. Must be installed in top row only (limit one battery disconnect distribution panel per distribution cabinet). Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the highest capacity and working to the lowest capacity. 125 A, 150 A, 175 A, and 200 A circuit breakers occupy two mounting positions. 225 A, 250 A, and 300 A circuit breakers occupy three mounting positions. Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Maximum lug width, 0.625 inches. Ordering Notes 1) Order circuit breakers as required per Table 10 or Table 11. 2) Order fuses as required per Table 12. Also order one (1) P/N 117201 bullet nose type fuseholder per fuse ordered. Order replacement alarm fuses (18/100 A) per Table 17. 3) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position per Table 27. 4) Order lug hardware kit (P/N 541084) as required. Lug hardware kit provides thirty-two (32) sets of 1/4-20 hardware (nuts, flat washers, and lock washers), enough for sixteen (16) lug landing points. BATTERY AND BATTERY RETURN CONNECTIONS 1/4-20 Studs on 5/8” Centers Maximum Lug Width: 0.625 inches. (Customer must supply or order additional hardware) Return Busbar (not included with List BB) Battery Return Connections Battery Connections Page 41 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List BC: Battery Disconnect Distribution Panel (with Return Busbar) and List BD: Battery Disconnect Distribution Panel (without Return Busbar), (4) GJ/218 Circuit Breaker Battery Disconnect Positions Features ♦ (4) -48 V Battery Disconnect Circuit Breaker Mounting Positions: 100 A to 800 A GJ/218 Type Circuit Breakers. ♦ List BC Includes a Return Busbar; List BD does not include a Return Busbar. Home 600 A Maximum Capacity. Maximum current rating of each landing point is 360 A. Restrictions Cannot be used with List 21. Must be installed in top row only (limit one battery disconnect panel per distribution cabinet). Maximum lug width, 1.375 inches. For an 800 A circuit breaker, load must not exceed 600 A. Ordering Notes 1) Order circuit breakers and associated jumper kits as required per Table 14. 2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. ♦ BATTERY AND BATTERY RETURN CONNECTIONS 3/8-16 Captive Nuts on 1” Centers Battery (Customer must supply Connections or order additional Battery Return hardware) Connections Maximum Lug Width: 1.375 inches. Return Busbar (not included with List BD) Page 42 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List BE: Battery Disconnect Distribution Panel, (2) TPH Fuse Battery Disconnect Position (without Shunts) (without Return Busbar) Features ♦ (2) -48 V Battery Disconnect Fuse Mounting Positions: 70 A to 600 A TPH Type Fuses. ♦ Does NOT include Shunts. ♦ Does NOT include a Return Busbar. Home ♦ 1200 A Maximum Capacity. Restrictions Cannot be used with List 21. Must be installed in top row only (limit one battery disconnect panel per distribution cabinet). Maximum lug width, 1.88 inches. Ordering Notes 1) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17. 2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. BATTERY CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional Battery hardware) Connections Maximum Lug Width: 1.88 inches. Page 43 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List BF: Battery Disconnect Distribution Panel, (2) TPH Fuse Battery Disconnect Positions (with Shunts) (without Return Busbar) Features Home ♦ (2) -48 V Battery Disconnect Fuse Mounting Positions: 70 A to 600 A TPH Type Fuses. ♦ Includes Shunts, 800 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+ (internal to the distribution cabinet). ♦ Does NOT include a Return Busbar. ♦ 1200 A Maximum Capacity. Restrictions Cannot be used with List 21. Must be installed in top row only (limit one battery disconnect panel per distribution cabinet). Maximum lug width, 1.88 inches. Ordering Notes 1) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17. 2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. BATTERY CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional Battery hardware) Connections Maximum Lug Width: 1.88 inches. Page 44 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List BG: Battery Disconnect Distribution Panel, (4) TPH Fuse Battery Disconnect Positions (without Shunts) (without Return Busbar) Features ♦ (4) -48 V Battery Disconnect Fuse Mounting Positions: 70 A to 400 A TPH Type Fuses. ♦ Does NOT include Shunts. ♦ Does NOT include a Return Busbar. Home ♦ 1200 A Maximum Capacity. Restrictions Cannot be used with List 21. Must be installed in top row only (limit one battery disconnect panel per distribution cabinet). Maximum lug width, 1.75 inches. Ordering Notes 1) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17. 2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. BATTERY CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply Battery or order additional Connections hardware) Maximum Lug Width: 1.75 inches. Page 45 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List BH: Battery Disconnect Distribution Panel, (4) TPH Fuse Battery Disconnect Positions (with Shunts) (without Return Busbar) Features Home ♦ (4) -48 V Battery Disconnect Fuse Mounting Positions: 70 A to 400 A TPH Type Fuses. ♦ Includes Shunts, 600 A / 25 mV. Each shunt is equipped with 10’ jumpers for connection to monitoring device. If the system is equipped with an SM-DU+, the leads are trimmed and connected to the SM-DU+ (internal to the distribution cabinet). ♦ Does NOT include a Return Busbar. ♦ 1200 A Maximum Capacity. Restrictions Cannot be used with List 21. Must be installed in top row only (limit one battery disconnect panel per distribution cabinet). Maximum lug width, 1.75 inches. Ordering Notes 1) Order fuses as required per Table 15. Order replacement alarm fuses (1/4 A) per Table 17. 2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position per Table 28. 3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. BATTERY CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional Battery hardware) Connections Maximum Lug Width: 1.75 inches. Page 46 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Return Bar Panel List GA: Return Bar Panel Features ♦ Return bar panel for use with distribution panels when internal load returns are required. ♦ 1200 A Maximum Capacity. Restrictions Cannot be used in a 1- row distribution cabinet. Can be installed in any row 1-4 of a 2-, 3-, or 4-row distribution cabinet. Maximum lug width, 1.38 inches. Ordering Notes 1) Specify row for panel location(s). 2) To terminate load and/or battery returns within the distribution cabinet, order List GA as required. 3) Order lug hardware kit (P/N 548184) as required. Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware (bolts, flat washers, and lock washers), enough for eight (8) lug landing points. Load and/or Battery Return Connections LOAD AND/OR BATTERY RETURN CONNECTIONS 3/8-16 Captive Nuts on 1” Centers (Customer must supply or order additional hardware) Maximum Lug Width: 1.38 inches. Page 47 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Battery Disconnect Contactors List CA: 600 A Battery Disconnect Contactor Features ♦ Provides a battery disconnect contactor which is mounted within the main bay distribution cabinet. Restrictions Main bay only. Must be used with List LB, MB, or both. For use with List 21 only. Can only use LVLD or LVBD on List 21, not both. Ordering Notes 1) Order as required. List CB: 1200 A Battery Disconnect Contactor Features ♦ Provides a battery disconnect contactor which is mounted within the main bay distribution cabinet. Restrictions Main bay only. Must be used with List LB, MB, or both. For use with List 22, 23, or 24 only. If used in List 23 or 24, system capacity is reduced to 1200 A. Ordering Notes 1) Order as required. List CC: 2000 A Battery Disconnect Contactor Features ♦ Provides a battery disconnect contactor which is mounted within the main bay distribution cabinet. Restrictions Main bay only. Must be used with List LB, MB, or both. For use with List 22, 23, or 24 only. Ordering Notes 1) Order as required. Page 48 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Low Voltage Disconnect Options List LB: Low Voltage Battery Disconnect (LVBD) Features ♦ Adds Low Voltage Battery Disconnect (LVBD) to the system. Adds LVD Driver circuit card P/N 540972 or LVD Driver Lite circuit card P/N 547873 to the main bay distribution cabinet. Restrictions Must be used with List CA, CB, or CC. Installed in main bay only. Ordering Notes 1) Order if low voltage battery disconnect (LVBD) is required. 2) Can be combined with manual battery disconnect (List MB) if required. ♦ List LL: Low Voltage Load Disconnect (LVLD) Features ♦ Adds low voltage load disconnect (LVLD) to a distribution panel. Adds LVD Driver circuit card P/N 540972 (main bay) / 547702 (supplemental bay) or LVD Driver Lite circuit card P/N 547873 (main bay) / 547874 (supplemental bay) to a distribution cabinet, one per distribution cabinet. Restrictions Must be used with List AA through AK and DA through DD. Ordering Notes 1) Order low voltage load disconnect (LVLD) per load distribution panel (one per row) as required. Specify by row. ♦ Manual Battery Disconnect Option List MB: Manual Battery Disconnect Features ♦ Adds manual battery disconnect to the system. ♦ Adds manual disconnect circuit card P/N 540973 to the system. Restrictions Must be used with List CA, CB, or CC. Installed in main bay only. Ordering Notes 1) Order if manual battery disconnect is required. 2) Can be combined with low voltage battery disconnect (List LB) if required. Page 49 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home ACCESSORY DESCRIPTIONS Controller ACU+ (Advanced Control Unit Plus) Controller, P/N 1M820DNA Features ♦ Provides one (1) Model M820DNA, Spec. No. 1M820DNA system controller. Factory programmed with the configuration file required for the system configuration ordered. Note: For custom ACU+ configurations, contact Emerson. Restrictions Only one (1) controller per power system is required. Mounts in the main bay (List 1) distribution cabinet. Cannot be installed in a List 2, List 3, List 5, or List 6 supplemental bay. Ordering Notes 1) Order one (1) controller (P/N 1M820DNA or 1M830DNA) per power system. 2) Order optional EIB (Controller Extended Interface Board) as required, P/N 548120. 3) Order optional SM-DU+ Shunt Monitoring (P/N 548078) for any fuse panel with shunts (Lists AF, AH, AK, BF, or BH) or any GJ/218 panels (Lists AC, AD, BC, or BD) that are equipped with shunted breakers. (The SM-DU+ is factory-wired to the shunts.) 4) Order up to four (4) optional temperature probes for ambient and battery temperature monitoring, as required. The temperature probe(s) may also be used for the battery charge temperature compensation feature and BTRM (Battery Thermal Runaway Management). Refer to “Optional Temperature Probes” for additional information. 5) Order optional supervisory modules as desired (shipped loose). ♦ • SM-TEMP (Supervisory Module for Temperature Probes). Note: A system can have up to (8) SM-Temp modules for a total of sixty-eight (68) temperature probes that can be used in the power system for ambient and battery monitoring. NCU (NetSure Control Unit) Controller, P/N 1M830DNA Features ♦ Provides one (1) Model M830DNA, Spec. No. 1M830DNA system controller. Factory programmed with the configuration file required for the system configuration ordered. Note: For custom NCU configurations, contact Emerson. Restrictions Only one (1) controller per power system is required. Mounts in the main bay (List 1) distribution cabinet. Cannot be installed in a List 2, List 3, List 5, or List 6 supplemental bay. Cannot be used with DC-DC Converter Modules P/N 1C400483500E. Ordering Notes 1) Order one (1) controller (P/N 1M830DNA or 1M820DNA) per power system. 2) If the NCU Controller (1M830DNA) is ordered, order a “2nd Ethernet Port Add-On Kit” P/N 559252 if required. For retrofitting into older bays, order “2nd Ethernet Port Retrofit Kit” P/N 559251. 3) Order optional EIB (Controller Extended Interface Board) as required, P/N 548120. ♦ Page 50 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home 4) Order optional SM-DU+ Shunt Monitoring (P/N 548078) for any fuse panel with shunts (Lists AF, AH, AK, BF, or BH) or any GJ/218 panels (Lists AC, AD, BC, or BD) that are equipped with shunted breakers. (The SM-DU+ is factory-wired to the shunts.) 5) Order up to four (4) optional temperature probes for ambient and battery temperature monitoring, as required. The temperature probe(s) may also be used for the battery charge temperature compensation feature and BTRM (Battery Thermal Runaway Management). Refer to “Optional Temperature Probes” for additional information. 6) Order optional supervisory modules as desired (shipped loose). • SM-TEMP (Supervisory Module for Temperature Probes). Note: A system can have up to (8) SM-Temp modules for a total of sixty-eight (68) temperature probes that can be used in the power system for ambient and battery monitoring. NCU Controller 2nd Ethernet Port Kits NCU Controller 2nd Ethernet Port Add-On Kit, P/N 559252 Features Provides the IB4 board with a second Ethernet port. The Ethernet port located on the NCU Controller’s front panel can be used to connect a computer directly to the NCU. The Ethernet port located on the IB4 board can be used to connect the NCU to your Local Area Network (LAN). Restrictions For use only with NCU controller, not the ACU+ controller. Factory installed in a main bay if initially ordered with the power system. Field installable only into a main bay if initially ordered with the NCU controller. Ordering Notes 1) If a second Ethernet port is required, order kit P/N 559252. For field upgrade of systems originally configured with the ACU+ controller, order kit P/N 559251. The field upgrade must also include the NCU controller replacing the ACU+ controller. ♦ NCU Controller 2nd Ethernet Port Retrofit Kit, P/N 559251 Features ♦ Provides a complete control module assembly that allows an IB4 board to be connected to the NCU in an older main bay. Provides the IB4 board with a second Ethernet port. The Ethernet port located on the NCU Controller’s front panel can be used to connect a computer directly to the NCU. The Ethernet port located on the IB4 board can be used to connect the NCU to your Local Area Network (LAN). Restrictions Field installable only into a main bay if initially ordered with the ACU+ controller. The field upgrade must also include the NCU controller replacing the ACU+ controller. Ordering Notes 1) For field upgrade of systems originally configured with the ACU+ controller, order kit P/N 559251. The field upgrade must also include the NCU controller replacing the ACU+ controller. ♦ Page 51 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Optional EIB (Controller Extended Interface Board), P/N 548120 Home Features ♦ Provides additional connection points for temperature probes, voltage and current inputs, and programmable relay outputs. The base system contains interface board IB2 which provides eight (8) programmable form C- relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs. The EIB option provides five (5) programmable form-C relay outputs, two (2) temperature inputs, three (3) shunt inputs. and eight (8) battery midpoint inputs. Restrictions Only one (1) EIB per power system. Must be installed in the main bay. Ordering Notes 1) Order by P/N 548120 as required. Must be ordered if ordering converters. Also order up to two (2) additional temperature probes, as desired. See “Optional Temperature Probes”. 2) Refer to “In-Line Fuse and Resistor Pigtail Kits” on page 52 for in-line resistor pigtails for use with shunt inputs and in-line fuse pigtails for use with battery midpoint inputs. ♦ Optional SM-DU+ Shunt Monitoring, P/N 548078 Features ♦ Provides twenty-five (25) shunt monitoring inputs. Ordering Notes 1) Order optional SM-DU+ Shunt Monitoring for any fuse panel with shunts (Lists AF, AH, AK, BF, or BH) or any GJ/218 panels (Lists AC, AD, BC, or BD) that are equipped with shunted breakers. (The SM-DU+ is factory-wired to the shunts.) Order by P/N 548078 as required. 2) Refer to “In-Line Fuse and Resistor Pigtail Kits” on page 52 for in-line resistor pigtails for use with shunt inputs and in-line fuse pigtails for use with battery midpoint inputs. In-Line Fuse and Resistor Pigtail Kits In-line fuse kits should be used for connecting to battery or bus potentials for use with the digital inputs on the IB2 Interface Board and the battery midpoint/block voltage inputs on the EIB Extended Interface Board. Inline resistor kits should be used for connecting to shunts for use with the EIB Extended Interface Board and SMDU+ Shunt Interface Board. 1 A In-Line Fuse Pigtail Kit, P/N 431300200 Features ♦ In-line fuse pigtail kit with 3/8” ring lug. Ordering Notes 1) Order Kit P/N 431300200, as required. 1 A In-Line Fuse Pigtail Kit, P/N 431300300 Features ♦ In-line fuse pigtail kit with 5/16” ring lug. Page 52 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Ordering Notes 1) Order Kit P/N 431300300, as required. 1 A In-Line Fuse Pigtail Kit, P/N 535135 Features ♦ In-line fuse pigtail kit with a splice connector, 3/8” ring lug, and 1/4” ring lug. Ordering Notes 1) Order Kit P/N 535135, as required. 49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424227900 Features ♦ In-line resistor pigtail kit with 3/8” ring lug. Ordering Notes 1) Order Kit P/N 424227900, as required. 49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228000 Features ♦ In-line resistor pigtail kit with a splice connector. Ordering Notes 1) Order Kit P/N 424228000, as required. 49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228100 Features ♦ In-line resistor pigtail kit with 5/16” ring lug. Ordering Notes 1) Order Kit P/N 424228100, as required. Optional Temperature Probes Features ♦ Up to two (2) temperature probes can be connected to the IB2 (Controller Interface Board). Up to two (2) additional temperature probes can be connected to the optional EIB (Controller Extended Interface Board). Any combination of the four (4) temperature probes can be programmed to monitor ambient temperature and/or battery temperature. A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature, or the battery charge temperature compensation feature can be programmed to use the average or highest value of all battery temperature probes. The battery charge temperature compensation feature allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained. A temperature probe set to monitor battery temperature can also be used for the BTRM (Battery Thermal Runaway Management) feature. The BTRM feature lowers output voltage when a high temperature condition exists to control against battery thermal runaway. ♦ The temperature sensor end of the probe contains a tab with a 5/16” clearance hole for mounting. ♦ Temperature probes can also be used with the optional SM-Temp Temperature Concentrator. Restrictions A temperature probe programmed to monitor battery temperature should be mounted on the negative post of a battery cell to sense battery temperature. A temperature probe used for battery charge temperature Page 53 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home compensation or BTRM (Battery Thermal Runaway Management) should also be mounted on the negative post of a battery cell. A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location, away from direct sources of heat or cold. Ordering Notes 1) Order temperature probes as required. Note that each temperature probe consists of two pieces which plug together to make a complete probe (see the following illustration). For a complete temperature probe, order one (1) P/N 552992 (10.3 meters) or one (1) P/N 556155 (3.3 meters). If additional length is required, order temperature probe extension cable P/N 04119122 (10 meters). 2) If more probes are desired, order one or more SM-Temp Temperature Concentrator, P/N 547490. See SM-Temp Temperature Concentrator. to Temp Probe or Temp Probe Extension to Controller Interface Board P/N 04119122 (10 meter length, approx. 33 feet) optional Temp Probe Extension Cable P/N 552823 (10 meter length, approx. 33 feet) Temp Probe Controller Side Cable or P/N 556154 (3 meter length, approx. 10 feet) Temp Probe Controller Side Cable Temp Probe Kits P/N 552992 (includes P/Ns 552822 and 552823) P/N 556155 (includes P/Ns 552822 and 556154) P/N 552822 (0.3 meter length, approx. 1 feet) Temp Probe with Short Cable Optional SM-Temp Temperature Concentrator, P/N 547490 Features ♦ Allows for multiple temperature probes to be used for ambient temperature monitoring, battery temperature monitoring, temperature compensation, and/or BTRM (Battery Thermal Runaway Management). ♦ Provides (8) temperature probe inputs per SM-Temp. ♦ Can cascade up to (8) SM-Temp modules, connecting up to sixty-four (64) temperature probes. The SM-Temp Concentrator is connected at the end of the Controller’s CAN Bus. Via the CAN Bus, the controller reads each temperature probe from each SM-Temp Concentrator. Restrictions Requires ACU+ version 3.02 or later when SM-Temp is connected into the ACU+ CAN Bus. Ordering Notes 1) Order SM-Temp Temperature Concentrator, P/N 547490, as required. 2) Order up to (8) temperature probes for each concentrator. See “Optional Temperature Probe” above. ♦ Page 54 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Rectifiers Rectifier Module, P/N 1R483500E Features ♦ Provides one (1) Model R48-3500e, Spec. No. 1R483500E, 3500 watt / -48 volt rectifier module. ♦ Refer to the Rectifier Instructions (UM1R483500E) for more information. Restrictions For use in Spec. No. 58870500021, 58870500022, 58870500031, 58870500032 rectifier module mounting shelf. Ordering Notes 1) Order by P/N 1R483500E as required. Each Spec. No. 588705000 rectifier module mounting shelf holds up to six (6) rectifier modules. Rectifier Module, P/N 1R483200E Features ♦ Provides one (1) Model R48-3200e, Spec. No. 1R483200E, 3200 watt / -48 volt rectifier module. ♦ Refer to the Rectifier Instructions (UM1R483500E) for more information. Restrictions For use in Spec. No. 58870500021, 58870500022, 58870500031, 58870500032 rectifier module mounting shelf. Ordering Notes 1) Order by P/N 1R483200E as required. Each Spec. No. 588705000 rectifier module mounting shelf holds up to six (6) rectifier modules. Rectifier Module, P/N 1R483200 Features ♦ Provides one (1) Model R48-3200, Spec. No. 1R483200, 3200 watt / -48 volt rectifier module. ♦ Refer to the Rectifier Instructions (UM1R483500E) for more information. Restrictions For use in Spec. No. 58870500021, 58870500022, 58870500031, 58870500032 rectifier module mounting shelf. Ordering Notes 1) Order by P/N 1R483200 as required. Each Spec. No. 588705000 rectifier module mounting shelf holds up to six (6) rectifier modules. Rectifier Module, P/N 1R482000E3 Features ♦ Provides one (1) Model R48-2000e3, Spec. No. 1R482000E3, 2000 watt / -48 volt rectifier module. ♦ Refer to the Rectifier Instructions (UM1R482000E3) for more information. Restrictions For use in Spec. No. 588705300 module mounting shelf. Page 55 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Ordering Notes 1) Order by P/N 1R482000E3 as required. Each Spec. No. 588705300 module mounting shelf holds up to six (6) rectifier modules. Home Converters DC-DC Converter Module, P/N 1C400483500E Features ♦ Provides one (1) Model C400/48-3500e, Spec. No. 1C400483500E, 3500 watt / 400 to -48 volt DC-DC converter module. Refer to the Converter Instructions (UM1C400483500E) for more information. Restrictions For use in Spec. No. 58870500040, 58870500041, 58870500042 module mounting shelf. Ordering Notes 1) Order by P/N 1C400483500E as required. Each Spec. No. 588705000 module mounting shelf holds up to six (6) converter modules. ♦ DC-DC Converter Module, P/N 1C48241500 Features ♦ Provides one (1) Model C48/24-1500, Spec. No. 1C48241500, 1500 watt / -48 V to +24 V converter module. Refer to the Converter Instructions (UM1C48241500) for more information. Restrictions For use in Spec. No. 588705300 module mounting shelf. Converters can be installed in main bay only. Must be used with List 60. Ordering Notes 1) Order by P/N 1C48241500 as required. Each Spec. No. 588705300 module mounting shelf holds up to three (3) converter modules (far right three mounting positions as viewed from the front). ♦ Module Mounting Position Blank Cover Panel, P/N 21140440 Features ♦ Covers one (1) unused module mounting position. Restrictions For use in Spec. No. 588705000 module mounting shelf. Ordering Notes 1) Order by P/N 21140440 as required. Order a module mounting position blank cover panel for each empty module mounting position in the system, as desired. Page 56 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Converter Interface Components (for Spec. No. 588705300) Features Provides components to interface converters in Spec. No. 588705300 module mounting shelves to the distribution cabinet. For Use w/ (1) Restrictions For Use w/ (2 Rectifier/Converter Shelf For Use w/ (3) Rectifier/Converter Shelves Rectifier/Converter Shelves Must be used in systems equipped with For Use w/ (4) Spec. No. 588705300 module mounting Rectifier/Converter Shelves For Use w/ (5) shelves. Rectifier/Converter Shelves Must be installed in main bay only. Must be used in conjunction with a dual voltage bus distribution panel. Ordering Notes 1) Order the components listed in Table 1 to add converter capability to a system in the field that was not originally ordered with the List 60 Converter Option. 2) Order up to three (3) converter modules, P/N 1C48241500, per module mounting shelf. ♦ Component Part Number Converter Jumper 556228 Quantity Order one (1) per rectifier/converter shelf in the system, up to a maximum of four (4). 555264 when there are five (5) rectifier/converter shelves in the system. 555730 when there are four (4) rectifier/converter shelves in the system. +24 V Busbar 555733 when there are three (3) rectifier/converter shelves in the system. Order one (1) from the part numbers listed. 555736 when there are two (2) rectifier/converter shelves in the system. 555739 when there are one (1) rectifier/converter shelves in the system. 1/4-20 x 3/4” Bolt 1/4-20 x 1” Bolt 227640400 227640600 Order two (2) per converter jumper ordered. Order two (2) per converter jumper ordered. 1/4” Flat Washer 214110100 Order six (6) per converter jumper ordered. 1/4” Lock Washer 215111100 Order four (4) per converter jumper ordered. 1/4-20 Nut 228557100 Order two (2) per converter jumper ordered. Table 1 Page 57 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Relay Racks and Shipping Brackets Features ♦ The system is factory mounted to the relay rack or shipping brackets specified when ordered. ♦ Relay racks (except P/N 541340) are 23” standard mounting with 3” deep uprights. P/N 541340 is 23” standard mounting with 6” deep upright. When ordered with shipping brackets, the system is mounted on shipping brackets bolted to a shipping skid. The shipping brackets can mount a system up to 22U high. Ordering Notes 1) Order from relay racks and shipping brackets listed in Table 2. ♦ Part Number Size Available Mounting Positions (1RU = 1-3/4”) Notes 509638 509639 Shipping Brackets 22RU -- 543159 21.625”H x 24.376”W x 15”D 11RU Seismic (Notes 1 and 2) 543151 25.656”H x 24.376”W x 15”D 13RU Seismic (Notes 1 and 2) 543152 27.406”H x 24.376”W x 15”D 14RU Seismic (Notes 1 and 2) 543153 36.156”H x 24.376”W x 15”D 19RU Seismic (Notes 1 and 2) 543154 39.656”H x 24.376”W x 15”D 21RU Seismic (Notes 1 and 2) 543155 43.156”H x 24.376”W x 15”D 23RU Seismic (Notes 1 and 2) 543156 51.906”H x 24.376”W x 15”D 28RU Welded 543157 71.156”H x 24.376”W x 15”D 39RU Welded 543161 72.000”H x 24.375”W x 15”D 37RU Welded 543162 84.000”H x 24.375”W x 15”D 45RU Welded 541340 84.000”H x 25.800”W x 18”D 45RU Seismic (Notes 1 and 2) 547862 85.750”H x 24.375”W x 15”D 46RU Welded 543163 90.000”H x 24.375”W x 15”D 48RU Welded 543164 96.000”H x 24.375”W x 15”D 51RU Welded Note 1: Complies with Bellcore Seismic Zone 4 requirements. Note 2: Seismic (Zone 4) compliant ONLY when system DOES NOT contain any of the following components: List 93 Battery Tray. Table 2 Available Relay Racks and Shipping Brackets Page 58 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries Home Features ♦ Transition Plate Kits can be ordered to mount relay rack P/Ns 543151, 543152, 543153, 543154, 543155, or 543156 on top of GNB Absolyte IIP batteries. Each kit consists of two transition plates with three hole patterns and hardware (3/8") to mount the plates to the above listed relay racks. Customer must supply hardware to mount the transition plates to the battery. Restrictions Used with relay rack P/Ns 543151, 543152, 543153, 543154, 543155, or 543156 only. Ordering Notes 1) Order P/N 509819 for a Transition Plate Kit to mount relay rack on top of a GNB 3-100A19, GNB 3-100A27, or GNB 3-100A33 battery. 2) Order P/N 514596 for a Transition Plate Kit to mount relay rack on top of a GNB 6-90A09 battery. 3) Order P/N 514880 for a Transition Plate Kit to mount relay rack on top of a GNB 3-100A21, GNB 3-100A25, or GNB 3-100A31 battery. ♦ Transition Plates Page 59 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Batteries Restrictions For use in List 93 battery trays. Ordering Notes 1) Order batteries from Table 3, as required. Manufacturer* Manufacturer P/N Emerson P/N (12 V Module) Capacity (A-Hr) Dimension WxLxH (Inches) (per 12 V Module) Min Tray Spacing (RU) Weight (lb) (per 12V Module) Lug Kit 2 AWG Lug Kit 1/0 AWG C&D TEL12-105F 514368 100 4.94 x 22.51 x 9.00 6 84.9 528234 528235 C&D TEL12-160F 140456 157 4.95 x 22.01 x 11.14 7 115 528236 528237 C&D TEL12-180F -- 181 4.95 x 22.01 x 12.60 8 131 528236 528237 C&D TEL12-210F 554579 202 4.90 x 22.00 x 12.80 8 132 528236 528237 Deka 12AVR-150ET 122018 150 4.90 x 22.00 x 11.75 8 115 528234 528235 Deka 12AVR-170ET 541381 170 4.91 x 22.16 x 12.60 8 120 528234 528235 Deka HR5500ET -- 152 4.90 x 22.00 x 11.75 8 120 528234 528235 Douglas DSN12-110F -- 110 4.92 x 22.05 x 8.94 6 86.4 528234 528235 Douglas DSN12-170F 127691 171 4.92 x 22.05 x 12.60 8 129.6 528234 528235 Douglas DST12-170F -- 170 4.96 x 21.97 x 12.64 8 132 528234 528235 Enersys 12TX105F -- 100 4.90 x 22.10 x 9.30 6 105.8 528234 528235 Enersys 12V100F -- 100 4.90 x 22.00 x 9.00 6 104.7 528234 528235 Enersys 12V155FS 122010 155 4.90 x 22.10 x 11.10 7 125.6 528234 528235 Enersys 12V170F -- 170 4.90 x 22.10 x 12.40 8 147.7 528234 528235 Enersys 12VF105F -- 107 4.90 x 22.10 x 9.30 6 101.4 528234 528235 Enersys 12VX100F -- 100 4.90 x 22.00 x 9.00 6 104.7 528234 528235 Enersys SBS 170F -- 170 4.90 x 22.10 x 11.10 7 115.7 528234 528235 Enersys SBS 190F -- 190 4.90 x 22.10 x 12.40 8 132.3 528234 528235 FIAMM 12FAT100 -- 100 4.96 x 21.97 x 9.06 6 90.39 528234 528235 FIAMM 12FAT125 -- 125 4.96 x 21.97 x 10.67 7 110.23 528234 528235 FIAMM 12FAT155 -- 155 4.96 x 21.97 x 12.64 8 132.28 528234 528235 FIAMM 12UMTX100FT -- 100 4.96 x 21.97 x 9.06 6 83.6 528234 528235 FIAMM 12UMTX110FT -- 110 4.96 x 21.97 x 9.06 6 90.39 528234 528235 FIAMM 12UMTX140FT -- 140 4.96 x 21.97 x 10.67 7 110 528234 528235 FIAMM 12UMTX155FT -- 155 4.96 x 21.97 x 12.64 8 129.8 528234 528235 FIAMM 12UMTX170FT -- 170 4.96 x 21.97 x 12.64 8 132 528234 528235 FIAMM 12UMTX180FT -- 180 4.96 x 21.97 x 12.64 8 134 528234 528235 GNB M12V125FT 123617 125 4.88 x 22.01 x 11.14 7 104.7 528234 528235 GNB M12V155FT 112795 155 4.88 x 22.01 x 11.14 7 118.4 528234 528235 GNB M12V180FT -- 180 4.88 x 22.01 x 12.50 8 133 528234 528235 Northstar NSB110FT -- 110 4.92 x 22.05 x 8.94 6 91.3 528234 528235 Northstar NSB12-600FT -- (600W) 4.90 x 22.10 x 12.60 8 131.2 528234 528235 Northstar NSB155FT -- 148 4.92 x 22.05 x 11.14 7 131.2 528234 528235 Northstar NSB170FT 126111 171 4.92 x 22.05 x 12.60 8 131.2 528234 528235 * See Battery Manufacturer Information Table 3 Batteries and Battery Lug Kits Page 60 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits Home Features Provides a battery disconnect circuit breaker housing factory mounted on the left or right side of the List 93 battery tray. Selected circuit breaker factory installed and wired. Restrictions For use in List 93 battery trays. Factory wires battery trays with 2 AWG cables for battery disconnect circuit breaker selected up to 100 A and 1/0 AWG cables for circuit breaker selected over 100 A. Ordering Notes 1) For each battery tray, order one (1) circuit breaker from Table 4. 2) For each double-pole circuit breaker ordered, order an optional circuit breaker guard P/N 548014, if desired, to block front access to circuit breaker handle. 3) For each battery tray ordered, order one (1) battery circuit breaker housing kit from Table 5. ♦ Ampere Rating P/N 1 Electrical/Mechanical Trip (Black Handle) 50 256694300 60 256694700 70 256695100 75 256695500 100 256695900 125 100762 150 100763 200 121810 Optional Circuit Breaker Guard No. of Poles 1-Pole 2-Pole Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical or manual trip condition. Table 4 Battery Tray Battery Disconnect Circuit Breakers Part Number Description 528500 Single Pole, Right Side Mounted 528501 Single Pole, Left Side Mounted 528502 Double Pole, Right Side Mounted 528503 Double Pole, Left Side Mounted Table 5 Battery Tray Battery Disconnect Circuit Breaker Housing Kits Page 61 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Optional Battery Tray Front Battery Cover Kits Home Features Provides a front battery cover to the List 93 battery tray. Restrictions For use in List 93 battery trays. Ordering Notes 1) Order one (1) kit per tray from Table 6, as required. ♦ Part Number Height 548020 8U 548021 7U 548022 6U Optional Battery Cover Table 6 Page 62 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Crimp Lugs Standard Crimp Lug Tables Lead Size Part Number 14 AWG to 10 AWG 245342300 8 AWG 245390200 6 AWG 245346700 4 AWG 245346800 2 AWG 245346900 Table 7 Crimp Lug Two-Hole, 1/4” Bolt Clearance Hole, 5/8” Centers Lead Size Part Number 6 AWG 245349900 4 AWG 245350000 2 AWG 245348200 1/0 AWG 245347100 2/0 AWG 245347200 3/0 AWG 245347300 4/0 AWG 245347400 250 kcmil 245347500 300 kcmil 245347600 350 kcmil 245347700 400 kcmil 245347800 500 kcmil 245347900 600 kcmil 245348000 750 kcmil 245348100 Table 8 Crimp Lug Two-Hole, 3/8” Bolt Clearance Hole, 1” Centers Page 63 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Special Application Crimp Lug / Strap Combination Table Features Home Straps two fuseholder/circuit breaker wiring positions together, and provides a crimp-type lug which allows distribution wiring up to 350 kcmil size (maximum size of wire to be connected to a single position is 2 AWG). Designed for use with 125 A and larger bullet nose-type circuit breakers or TPS/TLS-type fuses, which require at least two mounting positions. Restrictions If used with bullet nose-type circuit breakers or TPS/TLS-type fuses smaller than 125 A, an empty mounting position is required adjacent to the distribution device. Ordering Notes 1) Specify part number from Table 9 for desired lead size. ♦ Lead Size Part Number 1/0 AWG 245393500 2/0 AWG 245393600 3/0 AWG 245393700 4/0 AWG 245393800 250 kcmil 514872 350 kcmil 514873 Table 9 Special Application Crimp Lug / Strap Combination (Two-Hole Lug, 1/4” Bolt Clearance Hole, 5/8” Centers) Page 64 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Lug Adapters Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 520989 Features Provides a busbar that mounts on the two lug landing positions of a 125 A, 150 A, or 200 A bullet nose circuit breaker, and allows for use of one standard two-hole lug having 1/4" bolt clearance holes on 5/8" centers. Ordering Notes 1) Order one (1) Part No. 520989 per 125 A, 150 A, and 200 A bullet nose circuit breaker ordered, as desired. See also P/Ns 522786 and 534449 in this section. ♦ Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 522786 Features Provides a busbar that mounts on the two lug landing positions of a 125 A, 150 A, or 200 A bullet nose circuit breaker, and provides a landing for one standard two-hole lug having 3/8" bolt clearance holes on 1" centers. Ordering Notes 1) Order one (1) Part No. 522786 per 125 A, 150 A, and 200 A bullet nose circuit breaker ordered, as desired. See also P/Ns 520989 and 534449 in this section. ♦ Lug Adapter Busbar Kit for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 534449 Features Includes one (1) busbar that mounts on the two lug landing positions of a 125 A, 150 A, or 200 A bullet nose circuit breaker, and provides a landing for one standard two-hole lug having 3/8" bolt clearance holes on 1" centers. Also includes one (1) busbar that mounts on two landings of the associated ground return bar (if furnished), and provides one landing for a standard two-hole lug having 3/8" bolt clearance holes on 1" centers. All busbar and lug mounting hardware is included. Ordering Notes 1) Order one (1) Part No. 534449 per 125 A, 150 A, and 200 A bullet nose circuit breaker ordered, as desired. See also P/Ns 520989 and 522786 in this section. ♦ Busbar for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514717 Features Provides a busbar that mounts on the three lug landing positions of a 225 A through 300 A bullet nose circuit breaker, and allows for use of a Special Application Crimp Lug / Strap Combination lug listed in Table 9. Ordering Notes 1) Order one (1) P/N 514717 per 225 A through 300 A bullet nose circuit breaker ordered, as desired (see also Lug Adapter Busbar Kit for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514714 for another option). ♦ Page 65 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Lug Adapter Busbar Kit for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514714 Home Features Includes one (1) busbar that mounts on the three lug landing positions of a 225 A through 300 A bullet nose circuit breaker, and provides one landing for a standard two-hole lug having 3/8" bolt clearance holes on 1" centers. Also includes one (1) busbar that mounts on three landings of the associated ground return bar (if furnished), and provides one landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1" centers. All busbar and lug mounting hardware is included. Ordering Notes 1) Order one (1) Part No. 514714 per 225 A through 300 A bullet nose circuit breaker ordered, as desired (see also Busbar for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514717 for another option). ♦ Lug Hardware Kits 1/4-20 Hardware Kit, P/N 541084 Features Lug hardware kit provides thirty-two (32) sets of 1/4-20 hardware for bullet nose distribution panels. Kit includes (32) 1/4-20 Nuts, (32) 1/4" Flat Washers, and (32) 1/4" Lock Washers. Ordering Notes 1) Order Kit P/N 541084, as required. ♦ 3/8-16 Hardware Kit, P/N 548184 Features Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware for GJ/218 distribution panels, TPH distribution panels, return bar panels, and battery busbars. Kit includes (16) 3/8-16 x 1-1/4" Bolts, (16) 3/8" Flat Washers, and (16) 3/8" Lock Washers. Ordering Notes 1) Order Kit P/N 548184, as required. ♦ 3/8-16 Hardware Kit, P/N 548185 Features Lug hardware kit provides sixteen (16) sets of 3/8-16 hardware for TPL-B distribution panels. Kit includes (16) 3/8-16 Nuts, (16) 3/8" Flat Washers, and (16) 3/8" Lock Washers. Ordering Notes 1) Order Kit P/N 548185, as required. ♦ Page 66 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Battery Busbar Extension Kit (P/N 554541) Home Features Provides busbar extension plates and mounting hardware for extending battery busbars through the top of a distribution cabinet. Each busbar extension plate provides three pairs of clearance holes for 3/8” hardware on 1” centers. Allows back-to-back lug landing for up to six lugs per polarity. See "Battery Input Illustrations" on page 106. Ordering Notes 1) Order one (1) kit P/N 554541 per bay, as required. ♦ Battery Landing Busbar Kit (P/N 553584) Features Provides a Battery Landing Busbar Kit that attaches to the distribution cabinet’s battery busbars and hangs off the back of the cabinet. Six (6) battery landing positions are provided (per polarity) (1/4-20 x 0.875” studs on 0.625” centers). See "Battery Input Illustrations" on page 106. Restrictions For use with List 21. CANNOT be used with List 2 or List 3. Ordering Notes 1) Order one (1) kit P/N 553584 per bay, as required. ♦ Battery Landing Busbar Kit (P/N 555478) Features Provides a Battery Landing Busbar Kit that attaches to the distribution cabinet’s battery busbars and hangs off the back of the cabinet. Four (4) battery landing positions are provided (per polarity) for connection of up to eight (8) battery leads (back-to-back) (per polarity) (1/4-20 x 0.875” studs on 0.625” centers). See "Battery Input Illustrations" on page 106. Restrictions For use with Lists 22, 23, and 24. CANNOT be used with List 2 or List 3. Ordering Notes 1) Order one (1) kit P/N 555478 per bay, as required. ♦ Page 67 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Distribution Devices Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e/w TPS/TLS Fuses Features ♦ Each circuit breaker (as listed in Table 10 and Table 11) plugs into one, two, or three mounting position(s) on a distribution panel containing bullet nose type distribution positions. A single fuseholder provides for installation of a 3 A to 100 A Bussmann TPS type or Littelfuse TLS type fuse (as listed in Table 12). This fuseholder plugs into a single mounting position on a distribution panel containing bullet nose type distribution positions. This fuseholder provides a GMT-A alarm type fuse, which operates open to provide an alarm indication if the associated distribution fuse opens. Restrictions For use in Lists AA, AB, BA, BB, DA, DB, DC, and DD. Load should not exceed 80% of device rating. Install distribution devices from left to right, starting with the highest capacity and working to the lowest capacity. Caution: A circuit breaker or fuse with a rating of 100 A or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device. Ordering Notes 1) Order circuit breakers as required per Table 10 or Table 11. 2) Order fuses as required per Table 12. For each fuse ordered, also order one (1) P/N 117201 bullet nose type fuseholder. 3) See Table 27 for recommended load distribution wire sizes and lugs. 4) When ordering 125 A through 300 A circuit breakers; associated crimp lugs may be ordered from Table 9. When ordering 125 A through 200 A circuit breakers; lug adapter busbar P/N 520989, lug adapter busbar P/N 522786, or lug adapter busbar kit P/N 534449 may be ordered per circuit breaker (see Lug Adapters in this section). When ordering 225 A through 300 A circuit breakers; lug adapter busbar P/N 514714 or lug adapter busbar kit 514717 may be ordered per circuit breaker (see Lug Adapters in this section). ♦ Page 68 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Bullet Nose Fuseholder Toggle Handle Bullet Nose Circuit Breaker Rocker Handle Bullet Nose Circuit Breaker Fuseholder Body GMT-X Safety Fuse Cover (Replacement P/N 248898700) TPS/TLS Fuse Fuse Carrier GMT-18/100A Alarm Fuse (Replacement P/N 248610301) Polarizing Keyway Matches Key on Bottom of Fuse Carrier Bullet Nose Fuseholder Assembly Exploded View Bullet Nose Fuseholder Assembly (P/N 117201) includes body & carrier, alarm fuse, and alarm fuse safety cover. Page 69 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Part Number Ampere Rating Number of Poles Number of Mounting Positions Required Electrical Trip (White Handle) Electrical/ 2 Mechanical Trip (Black Handle) 1 1 1 102272 101596 3 1 1 102273 101597 1 5 1 1 102274 101598 10 1 1 102275 101599 15 1 1 102276 101600 20 1 1 102277 101601 25 1 1 102278 101602 30 1 1 102279 101603 35 1 1 102280 101604 40 1 1 102281 101605 45 1 1 121998 121997 50 1 1 102282 101606 60 1 1 102283 101607 70 1 1 102284 101608 75 1 1 102285 101609 80 1 1 121996 121995 90 1 1 138887 138888 100 1 2 102286 101610 125 2 3 516991 516838 150 2 3 516993 516839 175 2 3 144883 144884 200 2 3 121831 121832 225 3 4 144885 144886 250 3 4 121835 121836 300 3 4 149075 149076 See Table 27 for recommended load distribution wire sizes and lugs. When ordering 125 A through 300 A circuit breakers; associated crimp lugs may be ordered from Table 9. When ordering 125 A through 200 A circuit breakers; lug adapter busbar kit P/N 520989, 522786, or 534449 may be ordered per circuit breaker (see Lug Adapters in this section). When ordering 225 A through 300 A circuit breakers; lug adapter busbar kit P/N 514714 or 514717 may be ordered per circuit breaker (see Lug Adapters in this section). Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Note: Electrical Trip only circuit breakers are not typically used for battery disconnect circuit breakers. Table 10 Toggle Handle Bullet Nose Type Circuit Breakers Page 70 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Part Number Ampere Rating Number of Poles Number of Mounting Positions Required 1 1 1 142856 142878 3 1 1 142857 142879 5 1 1 142858 142880 10 1 1 142859 142881 15 1 1 142861 142882 20 1 1 142862 142883 25 1 1 142863 142884 30 1 1 142864 142885 35 1 1 142865 142886 40 1 1 142866 142887 45 1 1 142867 142888 50 1 1 142868 142889 60 1 1 142869 142890 70 1 1 142870 142891 75 1 1 142871 142892 80 100 1 1 1 2 142872 142873 142901 142902 125 2 3 142874 142903 150 2 3 142875 142904 200 2 3 142876 142905 250 3 4 142877 142906 Electrical Trip (White Handle) Electrical/ 2 Mechanical Trip (Black Handle) 1 See Table 27 for recommended load distribution wire sizes and lugs. When ordering 125 A through 250 A circuit breakers; associated crimp lugs may be ordered from Table 9. When ordering 125 through 200 A circuit breakers; lug adapter busbar kit P/N 520989, 522786, or 534449 may be ordered per circuit breaker (see Lug Adapters in this section). When ordering 250 A circuit breakers; lug adapter busbar kit P/N 514714 or 514717 may be ordered per circuit breaker (see Lug Adapters in this section). Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Note: Electrical Trip only circuit breakers are not typically used for battery disconnect circuit breakers. Table 11 Rocker Handle Bullet Nose Circuit Breakers Page 71 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Ampere Rating Part Number Bussmann P/N Littelfuse P/N 3 248230900 TPS-3 TLS003 5 248231000 TPS-5 TLS005 6 248231200 TPS-6 TLS006 10 248231500 TPS-10 TLS010 15 248231800 TPS-15 TLS015 20 248232100 TPS-20 TLS020 25 248232400 TPS-25 TLS025 30 248232700 TPS-30 TLS030 40 248233300 TPS-40 TLS040 50 248233900 TPS-50 TLS050 60 248234200 TPS-60 TLS060 70 248234500 TPS-70 TLS070 80 118413 -- TLS080 90 118414 -- TLS090 100 118415 -- TLS100 Bullet Nose Type Fuseholder P/N 117201 (Includes Fuseholder, 18/100 A GMT-A Alarm Fuse, and GMT-X Safety Fuse Cover) See Table 27 for recommended load distribution wire sizes and lugs. Table 12 Bullet Nose Type Fuseholders and TPS/TLS Fuses Page 72 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 550224, (6) GMT Fuse Positions Features ♦ Provides six (6) load distribution fuse positions (1/4 A to 15 A GMT alarm-type fuses). ♦ Single voltage distribution (-48 V or +24 V). ♦ Mounts in two (2) distribution positions of any “bullet nose” distribution panel. ♦ Screw clamp type load and load return terminals provided. Home ♦ Includes six (6) dummy fuses equipped with safety fuse covers. Restrictions Can be used in a List AA, AB, DA, DB, DC, and DD distribution panel only. Occupies two (2) bullet device mounting positions. Can only be installed in the 1-2, 3-4, 17-18, 19-20, 21-22, and 23-24 positions of the distribution panel. Terminal block wire size capacity: 24 AWG to 14 AWG. 35 A maximum capacity per block. Maximum GMT fuse size is 15 A. Ordering Notes 1) Order optional Bullet Nose Type 6-Position GMT Fuse Block (P/N 550224) as required. 2) Order fuses as required per Table 13. Page 73 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home GMT Type Load Distribution Fuses Features An optional “Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 550224” is available for additional load distribution. Restrictions When used for power distribution, load should not exceed 80% of device rating, except 10 and 15 amp fuses, for which load should not exceed 70% of device rating. Ordering Notes 1) Order fuses as required per Table 13. ♦ Ampere Rating Part Number Fuse Color 18/100 (GMT-A) 248610301 --- 1/4 248610200 VIOLET 1/2 248610300 RED 3/4 248610500 BROWN 1-1/3 248610700 WHITE 2 248610800 ORANGE 3 248610900 BLUE 5 248611000 GREEN 7-1/2 248611300 BLACK-WHITE 10 248611200 RED-WHITE 15 248611500 RED-BLUE Replacement Safety Fuse Cover (GMT-Y) 102774 --- Replacement Dummy Fuse 248872600 --- Table 13 GMT Fuses Page 74 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home GJ/218 Type Circuit Breakers Restrictions For use in Lists AC, AD, BC, and BD. Load should not exceed 80% of device rating. Refer to Table 14 for required distribution row mounting positions. Ordering Notes 1) Order circuit breakers as required per Table 14. 2) Order a jumper kit as required for each circuit breaker per Table 14. 3) See Table 28 for recommended load distribution wire sizes and lugs. GJ/218 Circuit Breakers P/N 2 Electrical Trip without Internal Shunt Breaker Mounting Kit (without Shunt) P/N Electrical/ 1 Mechanical Trip with Internal Shunt (25 mV @ full 3 rated load) P/N 2 Electrical Trip with Internal Shunt (25 mV @ full 3 rated load) Breaker Mounting Kit (with Shunt) Ampere Rating No. of Positions P/N Electrical/ 1 Mechanical Trip without Internal Shunt 100 1 256621700 256621300 503787 123580 516184 513731 125 1 256621600 256621400 503787 123631 516187 513731 150 1 256621800 256622400 503787 123632 516185 513731 175 1 256621900 256622500 503787 123633 516186 513731 200 1 256622200 256622600 503787 123634 516188 513731 225 1 256622900 256622700 503787 123635 516189 513731 250 1 256623500 256623400 503787 123636 516190 513731 300 2 256625300 103572 513961 550250 550253 554092 400 2 256626200 256626300 513961 550251 550254 554092 600 3 256628200 103571 513957 550252 550255 554093 800 4 121657 121658 554091 -- 550249 554094 See Table 28 for recommended load distribution wire sizes and lugs. 1, 2 Circuit Breaker Alarm Operation: Provides an alarm during an electrical or manual trip condition. 2 Provides an alarm during an electrical trip condition only. 3 Extended shunt leads are 22 AWG stranded wire, approximately 7-10 ft. long from exit point at bottom of distribution cabinet. Each shunt lead is equipped with a 49.9 ohm current limiting resistor. Shunt leads are factory wired to SM-DU+ (if ordered). Note: Electrical Trip only circuit breakers are not typically used for battery disconnect circuit breakers. Table 14 GJ/218 Circuit Breakers 1 Page 75 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) TPH Type Fuses Restrictions For use in Lists AE, AF, AG, AH, BE, BF, BG, and BH. Load should not exceed 80% of device rating. Ordering Notes 1) Order fuses as required per Table 15. 2) See Table 28 for recommended load distribution wire sizes and lugs. Ampere Rating Part Number 70 119437 80 119438 100 119440 150 119581 200 119582 225 119583 250 119584 300 119585 400 119586 500 119587 600 119588 Home See Table 28 for recommended load distribution wire sizes and lugs. Table 15 TPH Fuses Page 76 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home TPL-B Type Fuses Restrictions For use in Lists AJ and AK. Load should not exceed 80% of device rating. Ordering Notes 1) Order fuses as required per Table 16. 2) See Table 28 for recommended load distribution wire sizes and lugs. GMT-18/100A Alarm Fuse (P/N 248610301) and GMT-X Safety Fuse Cover (P/N 248898700) (Both are provided w/ fuseblock) Fuse Installed in Open Fuse Case (rear view) Fuseblock (P/N 516241) TPL Fuse Fuse Case Fuse Installed in Closed Fuse Case (rear view) Open Fuse Case View Ampere Rating Part Number 70 248251500 80 248252000 100 248252600 150 248253300 200 248254000 225 248254500 250 248255000 See Table 28 for recommended load distribution wire sizes and lugs. Table 16 TPL-B Fuses Page 77 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Replacement Alarm, Reference, and Control Fuses Ordering Notes 1) Order replacement fuses as required per Table 17. Assembly Distribution Panel with TPH Fuse Block(s) TPS/TLS Fuseholders (P/N 117201) Desig. Function Size (Amperes) Type Part No. FA Fuse Alarm 1/4 Bussmann GMT 248610200 -- -- -- FA Fuse Alarm 18/100 -- -- -- FA Fuse Alarm 18/100 -- -- -- TPL-B Fuseholders Safety Fuse Cover (GMT-X) Bussmann GMT-A Safety Fuse Cover (GMT-X) Bussmann GMT-A Safety Fuse Cover (GMT-X) 248898700 248610301 248898700 248610301 248898700 Table 17 Replaceable Alarm, Reference, and Control Fuses Replacement Assemblies Ordering Notes 1) Refer to the following table. Refer to the separate rectifier and converter descriptions in this section for their part numbers. Item Part Number ACU+ Controller 1M820DNA NCU Controller 1M830DNA SM-DU SMDU System Interface Circuit Card 556166 IB2 Interface Board MA4C5U31 EIB Extended Interface Board 548120 SM-DU+ with Shunt Interface Board 548078 LVD Driver Circuit Card 540972 (Main Bay) and 547702 (Supplemental Bay) LVD Driver Lite Circuit Card 547873 (Main Bay) and 547874 (Supplemental Bay) Manual Battery Disconnect Circuit Card 540973 Replacement Bay-to-Bay Interconnect Cable Ordering Notes 1) For a replacement cable, order P/N 514640 (25’ Cat5 communications cable terminated in RJ-45 connectors). Page 78 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING ILLUSTRATIONS Home Relay Rack Frame Grounding Requirements For relay rack grounding requirements, refer to the current edition of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NPFA) National Electrical Code (NEC), applicable local codes, and your specific site requirements. A customer's grounding network lead can be attached to the top of each relay rack. Provision is made for installing a lead with a two-hole lug that has 1/4" bolt clearance holes on 5/8" centers. Refer to Table 7 for lug selection. Page 79 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home AC Input AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List 40, 41, 42 when used with 588705000 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC) Refer to the following tables for recommended wire sizes and branch circuit protection. AC INPUT TO LIST 40 AC INPUT TERMINATION ASSEMBLY (Nominal 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz) Provides “1 AC Feed per 1 Rectifier” Single Phase Input Terminations (System with Spec. No. 588705000 Rectifier Shelves) Input Voltage Input (5) Current 208 VAC 17.3 A 240 VAC 15.0 A Overcurrent (1) Protection 25 A (2) 20 A 40 °C Ambient Temperature Wire (3) (4) (6) Conduit (7) (8) Size 10 AWG 3/4” 12 AWG 1/2” 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Maximum over current protection device is 30 A. 3 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Input current based on R48-3500e rectifier module. 6 THHN 90°C Wire. 7 System with Four (4) Spec. No. 588705000 Rectifier Shelves: Conduit sized for six (6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 8 System with Five (5) Spec. No. 588705000 Rectifier Shelves / Shelf #6 is Expansion Shelf: Conduit sized for eight (8) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for four (4) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. Table 18 Recommended AC Input Branch Circuit Protection and Wire Size when Using List 40 “1 AC Feed per 1 Rectifier – Single Phase” AC Input Termination Assembly, System with Spec. No. 588705000 Rectifier Shelves Page 80 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home AC INPUT TO LIST 41 AC INPUT TERMINATION ASSEMBLY (Nominal 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz) Provides “1 AC Feed per 2 Rectifiers” Single Phase Input Terminations (System with Spec. No. 588705000 Rectifier Shelves) Input Voltage Input (5) Current 208 VAC 34.6 A 240 VAC 30.0 A Overcurrent (1) Protection 45 A 40 °C Ambient Temperature Wire (2) 40 A (3) (4) (6) Conduit Size (7) (8) 6 AWG 1” 8 AWG 3/4” (8) 1” (7) 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Maximum over current protection device is 60 A. 3 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Input current based on R48-3500e rectifier module. 6 THHN 90°C Wire. 7 System with Four (4) Spec. No. 588705000 Rectifier Shelves: Conduit sized for four (4) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for four (4) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 8 System with Four (4) Spec. No. 588705000 Rectifier Shelves / Shelf #5 and #6 are Expansion Shelves: Conduit sized for six (6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. Table 19 Recommended AC Input Branch Circuit Protection and Wire Size when Using List 41 “1 AC Feed per 2 Rectifiers – Single Phase” AC Input Termination Assembly, System with Spec. No. 588705000 Rectifier Shelves Page 81 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home AC INPUT TO LIST 42 AC INPUT TERMINATION ASSEMBLY (Nominal 208 VAC / 240 VAC, Three Phase, 50 Hz / 60 Hz) Provides “1 AC Feed per 3 Rectifiers” 3 Phase Input Terminations (System with Spec. No. 588705000 Rectifier Shelves) Input Voltage Input (5) Current Overcurrent (1) Protection 208 VAC 29.3 A 40 A 240 VAC 25.5 A 35 A 40 °C Ambient Temperature Wire (2) (3) (4) (6) Conduit (7) (8) Size 8 AWG 3/4” 8 AWG 3/4” 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Maximum over current protection device is 40 A. 3 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Input current based on R48-3500e rectifier module. 6 THHN 90°C Wire. 7 System with Four (4) Spec. No. 588705000 Rectifier Shelves: Conduit sized for three (3) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 8 System with Five (5) Spec. No. 588705000 Rectifier Shelves / Shelf #6 is Expansion Shelf: Conduit sized for six (6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. Table 20 Recommended AC Input Branch Circuit Protection and Wire Size when Using List 42 “1 AC Feed per 3 Rectifiers – Three Phase” AC Input Termination Assembly, System with Spec. No. 588705000 Rectifier Shelves Page 82 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List 40, 41, 42 when used with 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC) Refer to the following tables for recommended wire sizes and branch circuit protection. Home AC INPUT TO LIST 40 AC INPUT TERMINATION ASSEMBLY (Nominal 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz) Provides “1 AC Feed per 1 Rectifier” Single Phase Input Terminations (System with Spec. No. 588705300 Rectifier Shelves) 40 °C Ambient Temperature Input Voltage Input (7) Current Overcurrent (1) Protection 208 VAC 10 A 15 A 14 AWG 3/4” 240 VAC 8.8 A 15 A 14 AWG 3/4” Wire (2) (3) (4) Conduit (5) (6) Size 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 3 Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 4 THHN 90°C Wire. 5 System with Four (4) Spec. No. 588705300 Rectifier Shelves: Conduit sized for twelve (12) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 6 System with Five (5) Spec. No. 588705300 Rectifier Shelves / Shelf #6 is Expansion Shelf: Conduit sized for six (6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 7 Input current based on R48-2000e3 rectifier module. Table 21 Recommended AC Input Branch Circuit Protection and Wire Size when Using List 40 “1 AC Feed per 1 Rectifier – Single Phase” AC Input Termination Assembly, System with Spec. No. 588705300 Rectifier Shelves Page 83 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home AC INPUT TO LIST 41 AC INPUT TERMINATION ASSEMBLY (Nominal 208 VAC / 240 VAC, Single Phase, 50 Hz / 60 Hz) Provides “1 AC Feed per 2 Rectifiers” Single Phase Input Terminations (System with Spec. No. 588705300 Rectifier Shelves) Input Voltage Input (8) Current 208 VAC 20 A 240 VAC 17.5 A Overcurrent (1) Protection 40 °C Ambient Temperature Wire (3) (4) (5) Conduit (6) (7) Size 25 A (2) 10 AWG 3/4” 25 A (2) 10 AWG 3/4” 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Maximum over current protection device is 30 A. 3 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 THHN 90°C Wire. 6 System with Four (4) Spec. No. 588705300 Rectifier Shelves: Conduit sized for four (4) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for four (4) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 7 System with Four (4) Spec. No. 588705300 Rectifier Shelves / #6 are Expansion Shelves: Conduit sized for six (6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 8 Input current based on R48-2000e3 rectifier module. Table 22 Recommended AC Input Branch Circuit Protection and Wire Size when Using List 41 “1 AC Feed per 2 Rectifiers – Single Phase” AC Input Termination Assembly, System with Spec. No. 588705300 Rectifier Shelves Page 84 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home AC INPUT TO LIST 42 AC INPUT TERMINATION ASSEMBLY (Nominal 208 VAC / 240 VAC, Three Phase, 50 Hz / 60 Hz) Provides “1 AC Feed per 3 Rectifiers” 3 Phase Input Terminations (System with Spec. No. 588705300 Rectifier Shelves) Overcurrent (1) Protection 40 °C Ambient Temperature Input Voltage Input (8) Current 208 VAC 17.5 A 25 A (2) 10 AWG 240 VAC 15 A 20 A (2) 12 AWG Wire (3) (4) (5) Conduit Size (6) 1/2” (7) 3/4” 1/2” (6) (7) 1 The AC input branch circuit protective device should be of the time-delay or high inrush type. 2 Maximum over current protection device is 30 A. 3 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 4 Equipment grounding conductors must be provided with the AC input conductors supplied to the shelf. Frame ground terminals must be connected to earth ground, not power system neutral. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 THHN 90°C Wire. 6 System with Four (4) Spec. No. 588705300 Rectifier Shelves: Conduit sized for three (3) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 7 System with Five (5) Spec. No. 588705300 Rectifier Shelves / Shelf #6 is Expansion Shelf: Conduit sized for six (6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) PCUs. For operation in countries where the NEC is not recognized, follow applicable codes. 8 Input current based on R48-2000e3 rectifier module. Table 23 Recommended AC Input Branch Circuit Protection and Wire Size when Using List 42 “1 AC Feed per 3 Rectifiers – Three Phase” AC Input Termination Assembly, System with Spec. No. 588705300 Rectifier Shelves Page 85 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) AC Input Connections to AC Input Termination Assembly List 40, 41, 42 Illustration when used with 588705000 or 588705300 Module Mounting Shelves with Rectifiers (Nominal 208 VAC / 240 VAC) Home AC INPUT CONNECTIONS, 1 FEED PER 1 RECTIFIER, SINGLE PHASE (582127000 LIST 40) Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 6 5 4 3 2 1 Shelf #1 Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 6 5 4 3 2 1 Shelf #2 Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 6 5 4 3 2 1 Shelf #3 Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 6 5 4 3 2 1 Shelf #4 Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 6 5 4 3 2 1 Shelf #5 (4-Row Cabinet Shown, Others Similar) Front Door Removed in Illustration for Clarity AC Wireway Cover AC Input Connector Cover AC Wireway Cover NOTE: WIRING TO A FIELD INSTALLED SHELF IS DONE AT THE REAR OF THE SHELF. Rectifier Module (PCU) Mounting Slots Inside View Left Side Inside View Right Side GND GND GND GND RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 1 RECTIFIER (PCU) 208-240VAC, 50/60Hz, SINGLE PHASE RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 1 RECTIFIER (PCU) 208-240VAC, 50/60Hz, SINGLE PHASE SHELF 1 SHELF 1 PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 1 RECTIFIER (PCU) 208-240VAC, 50/60Hz, SINGLE PHASE RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 1 RECTIFIER (PCU) 208-240VAC, 50/60Hz, SINGLE PHASE SHELF 3 SHELF 2 SHELF 2 SHELF 3 PCU 1 PCU 2 PCU 3 PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 PCU 4 PCU 5 PCU 6 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 1 RECTIFIER (PCU) 208-240VAC, 50/60Hz, SINGLE PHASE RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 1 RECTIFIER (PCU) 208-240VAC, 50/60Hz, SINGLE PHASE SHELF 5 SHELF 4 SHELF 4 SHELF 5 PCU 1 PCU 2 PCU 3 PCU 1 PCU 2 PCU 3 PCU 4 PCU 5 PCU 6 PCU 4 PCU 5 PCU 6 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 AC 1 AC 2 Page 86 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Page 87 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home AC INPUT CONNECTIONS, 1 FEED PER 3 RECTIFIERS, THREE PHASE (582127000 LIST 42) Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 1 2 3 4 5 6 Shelf #1 Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 1 2 3 4 5 6 Shelf #2 Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 1 2 3 4 5 6 Shelf #3 Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 4 5 6 1 2 3 Shelf #4 Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 2 3 4 5 6 1 Shelf #5 (4-Row Cabinet Shown, Others Similar) Front Door Removed in Illustration for Clarity AC Wireway Cover AC Input Connector Cover AC Wireway Cover NOTE: WIRING TO A FIELD INSTALLED SHELF IS DONE AT THE REAR OF THE SHELF. Rectifier Module (PCU) Mounting Slots Inside View Left Side GND Inside View Right Side GND GND RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 3 RECTIFIERS (PCU) 208-240VAC, 50/60Hz, THREE PHASE SHELF 1 - PCUs #1 - #3 SHELF 1 - PCUs #4 - #6 A B C C SHELF 3 - PCUs #1 - #3 B SHELF 2 - PCUs #1 - #3 C A B A B C B B SHELF 3 - PCUs #4 - #6 A C B A RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 3 RECTIFIERS (PCU) 208-240VAC, 50/60Hz, THREE PHASE SHELF 4 - PCUs #4 - #6 SHELF 4 - PCUs #1 - #3 A A SHELF 2 - PCUs #4 - #6 C C RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 3 RECTIFIERS (PCU) 208-240VAC, 50/60Hz, THREE PHASE SHELF 5 - PCUs #1 - #3 B RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 3 RECTIFIERS (PCU) 208-240VAC, 50/60Hz, THREE PHASE RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 3 RECTIFIERS (PCU) 208-240VAC, 50/60Hz, THREE PHASE A GND RECTIFIER (PCU) AC INPUT FEEDS 1 FEED PER 3 RECTIFIERS (PCU) 208-240VAC, 50/60Hz, THREE PHASE C C B A SHELF 5 - PCUs #4 - #6 C B A Page 88 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home 400V DC Input DC Input Branch Circuit Protection and Wire Size Selection for DC Input Termination Assembly List 45, 46, 47 when used with 588705000 Module Mounting Shelves with Converters (input voltage range: 260V DC to 400V DC) Refer to the following tables for recommended wire sizes and branch circuit protection. DC INPUT TO LIST 45 DC INPUT TERMINATION ASSEMBLY (400 Volts DC) Provides “1 DC Feed per 1 Converter” Input Terminations (System with Spec. No. 58870500040 Converter Shelves) Input Voltage Input Current 400V DC 14.6 A (7) Overcurrent Protection 20 A 40 °C Ambient Temperature Wire (1) (2) (3) (6) (4) 12 AWG (5) 10 AWG Conduit Size (4) 3/4” (5) 1” 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Equipment grounding conductors must be provided with the DC input conductors supplied to the shelf. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 3 THHN 90°C Wire. 4 System with Four (4) Spec. No. 588705000 Converter Shelves: Conduit sized for six (6) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) converters. For operation in countries where the NEC is not recognized, follow applicable codes. 5 System with Five (5) Spec. No. 588705000 Converter Shelves: Conduit sized for twelve (12) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) converters. For operation in countries where the NEC is not recognized, follow applicable codes. 6 Maximum loop length is 100 meters (328 feet). Loop length is the sum of the lengths of the positive and negative leads. 7 14.6 A DC maximum input current @ 260V DC, 3500W output. Table 24 Recommended DC Input Branch Circuit Protection and Wire Size when Using List 45 “1 DC Feed per 1 Converter” DC Input Termination Assembly, System with Spec. No. 588705000 Converter Shelves Page 89 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home DC INPUT TO LIST 46 DC INPUT TERMINATION ASSEMBLY (400 Volts DC) Provides “1 DC Feed per 2 Converters” Input Terminations (System with Spec. No. 58870500040 Converter Shelves) Input Voltage Input Current 400V DC 29.2 A Overcurrent Protection 40 A (6) 40 °C Ambient Temperature Wire (1) (2) (3) (5) 8 AWG Conduit Size 1” (4) 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Equipment grounding conductors must be provided with the DC input conductors supplied to the shelf. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 3 THHN 90°C Wire. 4 System with Four (4) Spec. No. 588705000 Converter Shelves: Conduit sized for four (4) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for four (4) converters. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Maximum loop length is 100 meters (328 feet). Loop length is the sum of the lengths of the positive and negative leads. 6 Maximum over current protection device is 45 A at 40 °C. Table 25 Recommended DC Input Branch Circuit Protection and Wire Size when Using List 46 “1 DC Feed per 2 Converters” DC Input Termination Assembly, System with Spec. No. 588705000 Converter Shelves Page 90 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home DC INPUT TO LIST 47 DC INPUT TERMINATION ASSEMBLY (400 Volts DC) Provides “1 DC Feed per 3 Converters” Input Terminations (System with Spec. No. 58870500040 Converter Shelves) Input Voltage Input Current Overcurrent (4) Protection 400V DC 44 A 60 A 40 °C Ambient Temperature Wire (1) (2) (3) (7) 6 AWG Conduit (5) (6) Size 1” 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Equipment grounding conductors must be provided with the DC input conductors supplied to the shelf. Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 3 THHN 90°C Wire. 4 Maximum over current protection device is 70 A at 40 °C. 5 System with Four (4) Spec. No. 588705000 Converter Shelves: Conduit sized for two (2) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for three (3) converters. For operation in countries where the NEC is not recognized, follow applicable codes. 6 System with Five (5) Spec. No. 588705000 Converter Shelves: Conduit sized for four (4) current carrying conductors and one (1) ground conductor per conduit (based on NEC recommendations), for six (6) converters. For operation in countries where the NEC is not recognized, follow applicable codes. 7 Maximum loop length is 100 meters (328 feet). Loop length is the sum of the lengths of the positive and negative leads. Table 26 Recommended DC Input Branch Circuit Protection and Wire Size when Using List 47 “1 DC Feed per 3 Converters” DC Input Termination Assembly, System with Spec. No. 588705000 Converter Shelves Page 91 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home 400V DC Input Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with 588705000 Module Mounting Shelves with Converters DC INPUT CONNECTIONS, 1 FEED PER 1 CONVERTER (582127000 LIST 45) Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #1 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #2 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #3 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #4 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #5 Converter Module Mounting Slots GND (4-Row Cabinet Shown, Others Similar) Front Door Removed in Illustration for Clarity DC Wireway Cover DC Input Connector Cover DC Wireway Cover Inside View Left Side Inside View Right Side GND GND 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 1 CONVERTER SHELF 1 Conv. 1 + - CONV1 + - Conv. 1 + - - CONV1 + - CONV2 + - Conv. 1 SHELF 5 Conv. 2 + - CONV1 + - + CONV2 + - Conv. 3 - + + - Conv. 4 - + CONV3 + - - CONV1 + - + - CONV2 + - 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 1 CONVERTER SHELF 4 Conv. 3 Conv. 1 Conv. 2 CONV2 + - - + CONV3 + - - + - CONV1 + - + - CONV2 + - Conv. 3 + - Conv. 3 CONV3 + - - CONV4 + - CONV3 + - + Conv. 4 + - Conv. 4 + - CONV4 + - - CONV5 + - CONV5 + - Conv. 6 - + - CONV6 + - + - CONV6 + - + - CONV4 + - + - CONV5 + - 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 1 CONVERTER SHELF 5 Conv. 6 Conv. 4 Conv. 5 SHELF 4 Conv. 5 + + 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 1 CONVERTER SHELF 3 Conv. 6 Conv. 4 Conv. 5 SHELF 2 Conv. 5 + Conv. 5 - CONV4 + - CONV3 + - + GND 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 1 CONVERTER SHELF 1 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 1 CONVERTER SHELF 2 Conv. 3 Conv. 1 Conv. 2 SHELF 3 Conv. 2 + Conv. 2 + NOTE: WIRING TO A FIELD INSTALLED SHELF IS DONE AT THE REAR OF THE SHELF. CONV5 + - - + CONV6 + - - + - CONV4 + - + - CONV5 + - Conv. 6 + - CONV6 + - Conv. 6 + - CONV6 + - Page 92 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home DC INPUT CONNECTIONS, 1 FEED PER 2 CONVERTERS (582127000 LIST 46) Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #1 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #2 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #3 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #4 (4-Row Cabinet Shown, Others Similar) Front Door Removed in Illustration for Clarity DC Wireway Cover DC Input Connector Cover DC Wireway Cover Converter Module Mounting Slots Inside View Left Side GND Inside View Right Side GND GND Conv. 1 + CONV 1 + - Conv. 4 Conv. 3 Conv. 2 - - + CONV 2 + - + - + - CONV 1 + - Conv. 2 + - CONV 2 + - + Conv. 6 - + CONV 5 + - - CONV 6 + - 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 2 CONVERTERS SHELVES 3 AND 4 Conv. 4 Conv. 3 + Conv. 5 - CONV 4 + - CONV 3 + - 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 2 CONVERTERS SHELVES 3 AND 4 Conv. 1 GND 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 2 CONVERTERS SHELVES 1 AND 2 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 2 CONVERTERS SHELVES 1 AND 2 + NOTE: WIRING TO A FIELD INSTALLED SHELF IS DONE AT THE REAR OF THE SHELF. + - - CONV 4 + - CONV 3 + - Conv. 5 + - CONV 5 + - Conv. 6 + - CONV 6 + - Page 93 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home DC INPUT CONNECTIONS, 1 FEED PER 3 CONVERTERS (582127000 LIST 47) Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #1 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #2 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #3 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #4 Conv. 1 Conv. 2 Conv. Conv. Conv. 3 4 5 Conv. 6 Shelf #5 (4-Row Cabinet Shown, Others Similar) Front Door Removed in Illustration for Clarity DC Wireway Cover DC Input Connector Cover DC Wireway Cover NOTE: WIRING TO A FIELD INSTALLED SHELF IS DONE AT THE REAR OF THE SHELF. Converter Module Mounting Slots Inside View Left Side GND Inside View Right Side GND GND 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 3 CONVERTERS SHELF 1: Conv. #1 - #3 + GND 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 3 CONVERTERS SHELF 1: Conv. #4 - #6 - + - SHELF 1 CONV1-3 SHELF 1 CONV4-6 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 3 CONVERTERS SHELF 3: Conv. #1 - #3 SHELF 2: Conv. #1 - #3 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 3 CONVERTERS SHELF 2: Conv. #4 - #6 SHELF 3: Conv. #4 - #6 SHELF 3 CONV1-3 SHELF 2 CONV4-6 + - + - + SHELF 2 CONV1-3 - + - SHELF 3 CONV4-6 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 3 CONVERTERS SHELF 5: Conv. #1 - #3 SHELF 4: Conv. #1 - #3 400VDC CONVERTER DC INPUT FEEDS 1 FEED PER 3 CONVERTERS SHELF 4: Conv. #4 - #6 SHELF 5: Conv. #4 - #6 SHELF 5 CONV1-3 SHELF 4 CONV4-6 + - + - + SHELF 4 CONV1-3 - + - SHELF 5 CONV4-6 Page 94 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Field Installed Module Mounting Shelves Input Branch Circuit Protection, Wire Size Selection, and Wiring Illustration (when wiring to Field Installed Module Mounting Shelves) Refer to Power Data Sheet PD588705000 or PD588705300. External Alarm, Reference, Monitoring External Alarm, Reference, Monitoring, and Control Wire Sizes Recommended wire size is 22 AWG for loop lengths up to 200 ft. and 18 AWG to 20 AWG for loop lengths over 200 ft. External Alarm, Reference, Monitoring, and Control Illustrations 4-Row Cabinet Shown, Others Similar Optional EIB (Main Bay Only) (Extended Interface Board) (located on inside side panel) (Front Door Removed in Illustration for Clarity) IB2 (Main Bay Only) (Interface Board) (located on inside side panel) Optional SM-DU+ and Shunt Interface Board Controller (Main Bay) SM-DU (Supplemental Bays) Mounting Position Optional LVD Driver Circuit Card OR Optional Manual Battery Disconnect Circuit Card (Main Bay Only) System Interface Circuit Card Optional LVD Driver Lite Circuit Card Page 95 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home System Interface Circuit Card J1, J2, J3, J4 Distribution Panels FA Inputs J8 (Main Bay Only) Selects to power Controller from “Battery Power” or not. J1 No Battery Battery Pwr Pwr J2 RS485 Connection TB2 1A: RS485+ TB2 2A: RS485RS232 Connection TB2 1B: CGND TB2 2B: TXD232 TB2 3B:RXD232 1 2 3 J3 1B 2B 3B TB2 TB2 3A: Internally used by system. J8 J8 Shorting Jumper J4 1A 2A 3A 7 8 9 J10 (Main Bay Only) Battery Monitoring External / Internal (see TB1-4 and TB1-5 for external monitoring points) J10 External Internal 1 TB1 1 2 3 J5 5 TP1 TP2 TP3 TP4 Shorting Jumper 7 8 9 J10 J5 CAN TB1-1: Battery Tray FA TB1-2: External Battery FA TB1-3: External System FA TB1-4: External Battery Monitoring (-) TB1-5: External Battery Monitoring (+) TP1 (+) and TP2 (-) Bay Voltage Monitoring TP3 (+) and TP4 (-) Bay Load Shunt Monitoring TB1 TB1-2, TB1-3, TB1-4, TB1-5 Main Bay Only. Wire Size Capacity: 22-12 AWG. Recommended Torque: 3.0 in-lbs. FA Signals: Battery applied to the terminal turns in an alarm. Page 96 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) DO5_NC DO6_NC DO5_COM DO6_COM DO5_NO DO6_NO DO7_NC DO8_NC DO7_COM DO8_COM DO7_NO DO8_NO Connector to controller IB2 Board (Top View) J11 J2 IB2 TEMP PROBRE 1 IB2 TEMP PROBE 2 2 4 1 6 3 2 5 4 1 6 3 2 5 4 1 6 3 Switch settings must be in this position to interface with the Controller SW1 RELAY 6 4 8 2 6 4 6 2 6 4 4 2 6 4 2 2 5 1 3 5 1 3 5 1 3 5 1 3 IB2 Board Assembly 2 J8 NO C NC NO C NC NO C NC NO C NC J7 5 * 1 3 7 5 654321 J6 8 7 6 5 4 3 2 1 - + J11 3 J11 2 J11 1 Digital Input Terminal Blocks J5 J4 J3 654321 654321 654321 Relay Output Terminal Blocks J9 J8 J7 J6 DO3_NC DO4_NC DO3_COM DO4_COM DO3_NO DO4_NO NO C NC NO C NC NO C NC NO C NC RELAY OUTPUTS DO1_NC DO2_NC DO1_COM DO2_COM DO1_NO DO2_NO J5 654321 DI7DI7+ DI8DI8+ J3 J4 654321 DI4DI4+ DI5DI5+ DI6DI6+ 4 3 1 654321 DIGITAL I NPUTS DI1DI1+ DI2DI2+ DI3DI3+ IB2 TEMP PROBE 1 MA4C5U31 IB2 J12 3 J12 2 J12 1 IB2 TEMP PROBE 2 J12 Schematic Diagram of IB2 Board Home IB2 (Interface Board) (located on inside side panel of Main Bay) J9 J2 * The relay assigned to “Critical Summary” alarm (relay 1 by default) will operate in the “Fail Safe Mode”. “Fail Safe Mode” means Relay 1 is de-energized during an alarm condition, opening the contacts between the C and NO terminals, and closing the contacts between the C and NC terminals. The remaining seven (7) relays energize during an alarm condition, closing the contacts between the C and NO terminals, and opening the contacts between the C and NC terminals. Not all I/O points are available for customer connection (some are used for factory system connections). J3-J9: Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. Page 97 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 Optional EIB (Extended Interface Board) (located on inside side panel of Main Bay) System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Schematic Diagram of EIB Board D10_NO DO9_NO D10_COM DO9_COM D10_NC DO9_NC RELAY OUTPUTS 4 5 6 3 4 5 6 D12_NO D11_NO D12_COM D11_COM D12_NC D11_NC 1 2 3 4 5 6 1 2 3 4 5 6 VOLTAGE INPUTS SHUNT INPUTS J4 1 J4 2 J4 3 EIB TEMP PROBE 1 SH3+ SH3SH2+ SH2SH1+ SH1- J3 1 J3 2 J3 3 DCV6 DCV5 DCV4 DCV3 DCV2 DCV1 1 2 3 4 5 6 D13_NO D13_COM DCV8 D13_NC DCV7 EIB TEMP PROBE 2 J5-J9 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. MA455U41 EIB J5 J6 J7 12 J8 1 23 J9 2 4 3 1 J2 EIB Board Page 98 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Shunt Interface Board Schematic Diagram of SM-DU+ and Shunt Interface Board 541127 SHUNT INTERFACE SHUNT13+ SHUNT13SHUNT12+ SHUNT12SHUNT11+ SHUNT11SHUNT10+ SHUNT10SHUNT9+ SHUNT9SHUNT8+ SHUNT8SHUNT7+ SHUNT7SHUNT6+ SHUNT6SHUNT5+ SHUNT5SHUNT4+ SHUNT4SHUNT3+ SHUNT3SHUNT2+ SHUNT2SHUNT1+ SHUNT1- SM-DU+ and Shunt Interface Board TB2 TB1 13A 13B 12A 12B 11A 11B 10A 10B 9A 9B 8A 8B 7A 7B 6A 6B 5A 5B 4A 4B 3A 3B 2A 2B 1A 1B SHUNT INPUTS TB1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3 J1 1B J1 SHUNT25+ SHUNT25SHUNT24+ SHUNT24SHUNT23+ SHUNT23SHUNT22+ SHUNT22SHUNT21+ SHUNT21SHUNT20+ SHUNT20SHUNT19+ SHUNT19SHUNT18+ SHUNT18SHUNT17+ SHUNT17SHUNT16+ SHUNT16SHUNT15+ SHUNT15SHUNT14+ SHUNT14- 1A 1 2 J3 25A 25B 24A 24B 23A 23B 22A 22B 21A 21B 20A 20B 19A 19B 18A 18B 17A 17B 16A 16B 15A 15B 14A 14B J2 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 TB2 J2 J1 SMDU+ TB1 - TB2 Wire Size Capacity: 16-26 AWG. Recommended Torque: 2.2 in-lbs. + - Page 99 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Optional LVD Driver Circuit Card J5 J6 J4 J3 J2 J1 J1, J2, J3 To LVLD contactor, uses controller LVD1 control setting (Level 1). J7 J4, J5, J6 To LVLD contactor, uses controller LVD2 control setting (Level 2). J7 To LVBD contactor, uses controller LVD2 control setting (Level 2). S1 LVD Inhibit Active Indicator LVD Inhibit Switch Momentary UP / Middle / Down Momentary UP Position: Closes all LVD Contactors (inhibit mode). Middle Position: OFF (Controller DOES NOT control LVD’s) (inhibit mode). DOWN Position: ON (Controller controls LVD’s). Notes: 1. Connects up to (4) LVLD and (1) LVBD contactors. 2. Switch and indicator located on circuit card installed in Main Bay onl y. Page 100 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Optional LVD Driver Lite Circuit Card J3 Home J1 J1 To LVLD contactor, uses controller LVD1 control setting (Level 1). J3 To LVLD contactor, uses controller LVD2 control setting (Level 2). J2 To LVBD contactor, uses controller LVD2 control setting (Level 2). Can only be used if it is contained in a List 21 (1-row) cabinet. Notes: 1. Connects up to (2) LVD contactors rated at 600 A or less. 2. Only one (1) contactor per level can be accommodated. J2 and J3 are on Level 2, only one (1) of these connectors can be used at a time. 3. Switch and indicator located on circuit card installed in Main Bay onl y. J2 LVD Inhibit Active Indicator LVD Inhibit Switch Momentary UP / Middle / Down Momentary UP Position: Closes all LVD Contactors (inhibit mode). Middle Position: OFF (Controller DOES NOT control LVD’s) (inhibit mode). DOWN Position: ON (Controller controls LVD’s). Page 101 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Page 102 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Load Distribution Load Distribution Wire Sizes and Lugs Selection The rating of the distribution device determines the load lead wire size requirement. The distribution panel ordered determines the lug hole size and spacing requirements. For wire size and lug selection; refer to the following. • When Distribution Panels using Bullet Nose Type Devices (TPS/TLS Fuses and/or Bullet Nose Type Circuit Breakers) are Provided: Lug-terminated load leads are connected to the individual load busbars and load return busbar (if equipped) located on the distribution panel. If the distribution panel is not equipped with a load return busbar, load return connections are made to a separate return busbar. The distribution panel’s individual load busbars and load return busbar (if equipped) provide 1/4-20 studs for installation of customer-provided two-hole lugs that have 5/8 inch centers and 1/4 inch bolt clearance holes. Customer must provide (or order) lug mounting hardware. The distribution panel’s individual load busbars and return busbar (if equipped) are designed to accommodate the lugs listed in Table 7 and Table 9. Use Table 27 to select recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating. Maximum size of wire to be connected to a single fuseholder/circuit breaker position is 2 AWG. For wiring up to 350 kcmil, see Table 9 or see the following part numbers in ACCESSORY DESCRIPTIONS for available lug adapter busbars: 514714, 514717, 522786, and 534449. Use Table 8 and Table 28 when using the lug adapters. The separate return busbar (if furnished) provides 3/8-16 captive nuts for installation of customerprovided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide (or order) lug mounting bolts and hardware. The separate return busbar (if furnished) are designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating. • When Distribution Panels using GJ/218 Circuit Breakers, TPH Fuses, or TPL-B Fuses are Provided: Lug-terminated load leads are connected to the individual load busbars and load return busbar (if equipped) located on the distribution panel. If the distribution panel is not equipped with a load return busbar, load return connections are made to a separate return busbar. The distribution panel’s individual load busbars and load return busbar (if equipped) provide 3/8-16 captive nuts or studs for installation of customer-provided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide (or order) lug mounting bolts (if required) and hardware. The distribution panel’s individual load busbars and return busbar (if equipped) are designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating. The separate return busbar (if furnished) provides 3/8-16 captive nuts for installation of customerprovided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide (or order) lug mounting bolts and hardware. The separate return busbar (if furnished) are designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating. • For other available lugs and hardware, refer to drawings 031110100 through 031110300. Page 103 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Load Distribution (Distribution Panels) Illustrations Refer to the illustrations located under the Distribution Panel List descriptions in this document. Home Load Distribution Wiring (Optional Bullet Nose 6-Position GMT Fuse Block) Illustration Load Return Leads Load Leads Page 104 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Battery Input Battery Input Wire Sizes and Lugs Selection • When Distribution Panels Providing Battery Disconnect Fuse/Circuit Breaker Positions are Provided: The rating of the disconnect device determines the input battery lead wire size requirement. The distribution panel ordered determines the lug hole size and spacing requirements. For wire size and lug selection; refer to the following. a) When Distribution Panels Using Bullet Nose Type Devices (TPS/TLS Fuses and/or Bullet Nose Type Circuit Breakers) are Provided: Lug-terminated input battery leads are connected to the individual battery busbars and battery return busbar (if equipped) located on the distribution panel. If the distribution panel is not equipped with a battery return busbar, battery return connections are made to a separate return busbar. The distribution panel’s individual battery busbars and battery return busbar (if equipped) provide 1/4-20 studs for installation of customer-provided two-hole lugs that have 5/8 inch centers and 1/4 inch bolt clearance holes. Customer must provide (or order) lug mounting hardware. The distribution panel’s individual battery busbars and return busbar (if equipped) are designed to accommodate the lugs listed in Table 7 and Table 9. Use Table 27 to select recommended battery wire sizes and lugs for various loop lengths per battery disconnect fuse/circuit breaker ampere rating. Maximum size of wire to be connected to a single fuseholder/circuit breaker position is 2 AWG. For wiring up to 350 kcmil, see Table 9 or see the following part numbers in ACCESSORY DESCRIPTIONS for available adapter busbars: 514714, 514717, 522786, and 534449. Use Table 8 and Table 28 when using the lug adapters. The separate return busbar (if furnished) provides 3/8-16 captive nuts for installation of customerprovided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide (or order) lug mounting bolts and hardware. The separate return busbar (if furnished) are designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating. b) When Distribution Panels Using GJ/218 Circuit Breakers, TPH Fuses, or TPL-B Fuses are Provided: Lug-terminated battery leads are connected to the individual battery busbars and battery return busbar (if equipped) located on the distribution panel. If the distribution panel is not equipped with a battery return busbar, battery return connections are made to a separate return busbar. The distribution panel’s individual battery busbars and battery return busbar (if equipped) provide 3/8-16 captive nuts or studs for installation of customer-provided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide (or order) lug mounting bolts (if required) and hardware. The distribution panel’s individual battery busbars and battery return busbar are designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended battery wire sizes and lugs for various loop lengths per battery disconnect fuse/circuit breaker ampere rating. The separate return busbar (if furnished) provides 3/8-16 captive nuts for installation of customerprovided two-hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide (or order) lug mounting bolts and hardware. The separate return busbar (if furnished) are designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker ampere rating. • When Distribution Panels with Battery Disconnect Fuse/Circuit Breaker Positions are NOT Provided: Lug-terminated input battery leads are connected to the battery busbar and battery return busbar. These busbars provide 3/8-16 captive nuts for installation of customer-provided two hole lugs that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide lug mounting bolts and hardware. Battery wire size and lug requirements are determined by site requirements. For wire size and lug selection; refer to the following. The battery busbars are designed to accommodate the lugs listed in Table 8. Use Table 28 to select recommended battery wire sizes and lugs for various loop lengths per required battery branch circuit ampere rating. Page 105 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 • System Application Guide Spec. No. 582127000 (Model 721NPBB) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Home Battery Input Illustrations a) Connections to Battery Disconnect Circuit Breakers Refer to the illustrations located under the Distribution Panel List descriptions in this document. b) Connections to Lists 21 through 24 Distribution Cabinets GND RTN Battery (Return Side) Busbar 1-Row Cabinet Central Office Ground -48V SUPPLY BATTERY AND BATTERY RETURN CONNECTIONS (4 landings per polarity) 3/8-16 Captive Nuts on 1” Centers (Customer must supply additional hardware) Battery (Load Side) Busbar Battery (Return Side) Busbar 2-Row Cabinet Central Office Ground Maximum Lug Width: 1.88 inches (unless otherwise noted). (4-Row Cabinet Shown, Others Similar) Battery (Load Side) Busbar BATTERY AND BATTERY RETURN CONNECTIONS (4 landings per polarity) 3/8-16 Captive Nuts on 1” Centers (Customer must supply additional hardware) Battery (Return Side) Busbar Battery (Load Side) Busbar 3-Row and 4-Row Cabinets BATTERY AND BATTERY RETURN CONNECTIONS (7 landings per polarity) 3/8-16 Captive Nuts on 1” Centers (Customer must supply additional hardware) Central Office Ground Maximum Lug Width: 1.25 inches (this location only). Battery (Return Side) Busbar Battery (Load Side) Busbar Page 106 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home c) Connections to Interbay Busbars (P/O List 2 and List 3) RECTIFIER AND RECTIFIER RETURN CONNECTIONS (CAN ONLY BE USED FOR BATTERY CONNECTIONS IF THE SYSTEM DOES NOT CONTAIN A BATTERY SHUNT OR BATTERY DISCONNECT CONTACTOR) 3/8-16 Captive Nuts on 1” Centers (Customer must supply additional hardware.) Maximum Lug Width: 1.88 inches. Rear busbar cover shields not shown in illustration. GND RETURN Rectifier (Return Side) Busbar -48V Supply Rectifier (Load Side) Busbar Main Bay Rear Page 107 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home d) Connections to Optional Battery Busbar Extension Kit P/N 554541 Installed in Lists 21 through 24 Distribution Cabinets Note: See Battery Busbar Extension Kit (P/N 554541) under ACCESSORY DESCRIPTIONS for description. BATTERY BUSBAR EXTENSION KIT P/N 554541 3/8” Clearance Holes on 1” Centers Central (Customer must supply Office additional hardware) Ground GND RTN Battery (Return Side) Busbar -48V SUPPLY Battery (Load Side) Busbar (One Row Cabinet Shown, Others Similar) Front View Page 108 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home e) Connections to Optional Battery Landing Busbar Kit P/N 553584 Installed in List 21 Distribution Cabinet Note: See Battery Busbar Extension Kit (P/N 553584) under ACCESSORY DESCRIPTIONS for description. 1/4-20 x 0.875" Studs on 0.625" Centers, 24 Places (Customer must supply additional hardware.) Rear View (One Row Cabinet Shown, Others Similar) -48V SUPPLY Battery (Load Side) Busbar Plastic Shield GND RTN Battery (Return Side) Busbar Up to Six (6) Battery Leads (per polarity) Page 109 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 f) System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Connections to Optional Battery Landing Busbar Kit P/N 555478 Installed in Lists 22 through 24 Distribution Cabinets Note: See Battery Busbar Extension Kit (P/N 555478) under ACCESSORY DESCRIPTIONS for description. 1/4-20 x 0.875" Studs on 0.625" Centers, 16 Places (Customer must supply additional hardware.) Rear View (Two Row Cabinet Shown, Others Similar) Plastic Shield -48V SUPPLY Battery (Load Side) Busbar GND RTN Battery (Return Side) Busbar Up to Eight (8) Battery Leads (per polarity). [Four (4) battery landing positions, two (2) battery cable lugs back-to-back each position.] Page 110 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Wire Size and Lug Selection Tables for Load and Battery Connections to TPS/TLS Fuses and Bullet Nose Type Circuit Breakers Fuse/ Circuit Breaker Amperage Recm 90°C Wire Size 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG Loop Length (feet) 3 4 5 6 2 AWG 1/0 AWG (2) 37 (3, 4) 58 (3, 4) 93 (3, 4) -- -- -- -- -- 15 A 24 (3, 4) 39 (3, 4) 62 (3, 4) -- -- -- -- -- 29 (3, 4) 46 (3, 4) 74 (3, 4) -- -- -- -- 37 (3, 4) 59 (3, 4) 31 (3, 4) 20 A -- 25 A -- -- 30 A -- -- 35 A -- -- -- 94 (3, 4) -- -- -- 49 (3, 4) 78 (3, 4) -- -- -- 42 (3, 4) 67 (3, 4) 59 (3, 4) 52 (3, 4) 40 A -- -- -- 37 (3, 4) 45 A -- -- -- 33 (3, 4) 29 (3, 4) 50 A -- -- -- 60 A -- -- -- -- -- 94 -- -- 83 (3, 4) -- -- 47 (3, 4) 75 (3, 4) -- -- 39 (3, 4) 62 (3, 4) -- -- -- -- 33 75 A -- -- -- -- 31 (3) 80 A -- -- -- -- 245342300 245342300 245390200 (3, 4) -- 70 A 245342300 107 (3, 4) (3) Lug 2 4 AWG 1, 3, 5, 6, 10 A -- Recommended Crimp Lug 1 (1) 99 (3, 4) -- 53 (3, 4) 85 (3, 4) 135 (4) 50 (3, 4) 79 (3, 4) 126 (4) 47 (3, 4) 74 (3, 4) 118 (3, 4) (5) 245346700 245346800 245346900 245393500 (6) Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. Wire Size / Loop Length Combination Calculated using 30 °C Ambient Operating Temperature. Wire Size / Loop Length Combination Calculated using 40 °C Ambient Operating Temperature. Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. Special application crimp lug / strap combination. Table 27 (cont'd on next page) Recommended Wire Sizes and Lugs for Load and Battery Connections to Various TPS/TLS Fuses and Bullet Nose Type Circuit Breakers Page 111 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Fuse/ Circuit Breaker Amperage 90 A 100 A 125 A 150 A 200 A Recm 90°C Wire Size 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG Loop Length (feet) (3) 41 ----- 66 (3, 4) 59 (3, 4) 47 (3) --- 105 (3, 4) 95 (3, 4) 76 (3, 4) 63 (3, 4) -- (4) -- (3, 4) -- 133 119 95 (3, 4) 79 (3, 4) -- (1) 75 250 kcmil 350 kcmil -- -- -- (2) -- -- -- (4) -- -- -- (3, 4) -- -- -- 120 100 4/0 AWG (3, 4) 250 A -- -- -- -- -- 300 A -- -- -- -- -- 95 76 (3, 4) (3, 4, 7) 112 90 -- (3, 4) -- (3, 4, 7) 126 (3, 4, 7) -- 105 (3, 4, 7) Recommended Crimp Lug (5) 245346800 245346900 (8, 9) -- 245348200 Lug Lug 1 2 3 4 5 6 7 8 9 245393500 (6) 245393600 (6) 245393700 (6) 245393800 (6) 245347100 245347200 245347300 245347400 514872 (6) 514873 (6) 245347500 245347700 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. Wire Size / Loop Length Combination Calculated using 30 °C Ambient Operating Temperature. Wire Size / Loop Length Combination Calculated using 40 °C Ambient Operating Temperature. Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. Special application crimp lug / strap combination. MUST USE P/N 514717 Lug Adapter Busbar for lugs having 1/4" bolt clearance hole, 5/8" centers. Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. MUST USE P/N 522786 or 534449 Lug Adapter Busbar for 125 A to 200 A circuit breakers or P/N 514714 Lug Adapter Busbar Kit for 225 A to 300 A circuit breakers. Table 27 (cont'd from previous page) Recommended Wire Sizes and Lugs for Load and Battery Connections to Various TPS/TLS Fuses and Bullet Nose Type Circuit Breakers Page 112 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Wire Size and Lug Selection Tables for Load and Battery Connections to TPH Fuses, TPL-B Fuses, and GJ/218 Type Circuit Breakers or Battery Branch Circuits Fuse/ Circuit Breaker Amperage 70 A Recm 90°C Wire Size 6 AWG 4 AWG 2 AWG 1/0 AWG 2/0 AWG Loop Length (feet) 33 (3) 80 A -- 100 A -- 53 (3, 4) 47 (3, 4) -- 125 A -- -- 150 A -- -- (3, 4) 74 (3, 4) 118 59 (3, 4) 95 (3, 4) 76 (3, 4) 95 (3, 4) 63 (3, 4) 79 (3, 4) 68 (3, 4) 47 -- -- -- -- -- -- -- -- -- -- -- -- 200 A -- -- -- -- 119 1 2 3 4 5 245348200 245347100 (3, 4) -- Recommended Crimp Lug 245350000 250 kcmil (3, 4) -- 245349900 4/0 AWG (4) 135 175 A Lug 3/0 AWG (2) 85 (3) (1) -- -- -- (4) -- -- (3, 4) -- -- 120 100 86 (3, 4) 108 75 (3, 4) 95 (3, 4) (3, 4) -112 (3, 4) (5) 245347200 245347300 245347400 245347500 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. Wire Size / Loop Length Combination Calculated using 30 °C Ambient Operating Temperature. Wire Size / Loop Length Combination Calculated using 40 °C Ambient Operating Temperature. Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 28 (cont'd on next page) Recommended Wire Sizes and Lugs for Load and Battery Connections to Various TPH Fuses, TPL-B Fuses, and GJ/218-Circuit Breakers or Battery Branch Circuits Page 113 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Recm 90°C Wire Size Fuse/ Circuit Breaker Amperage 2/0 AWG 225 A -- 250 A 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil Loop Length (feet) 67 -- (3) -(4) 300 A 159 (2) Wires -- 400 A -- 75 (2) Wires 500 A -- -- (3, 4) 84 (3, 4) 76 (3) 100 90 -- (3, 4) (3, 4) -- (3, 4) 95 (2) Wires (3) 76 (2) Wires (3, 4) 112 (2) Wires (3, 4) 90 (2) Wires (1) 120 108 90 350 kcmil 400 kcmil 500 kcmil -- -- -- -- -- (2) (4) (3, 4) (3) -(3, 4) 108 (2) Wires 126 105 (4) (3, 4) 120 -(4) 126 (2) Wires (3, 4) -- -- -- -- -- (3, 4) 600 A -- -- -- -- 800 A -- -- -- 84 (3) Wires (3) (3) 90 (2) Wires (3, 4) 101 (3) Wires Recommended Crimp Lug Lug 1 2 3 4 5 245347200 (per cable) 245347300 (per cable) 245347400 (per cable) 245347500 (per cable) 105 (2) Wires (4) 157 (3) Wires (3, 4) (3, 4) 120 (2) Wires (3, 4) -- 118 (3) Wires 135 (3) Wires -- 245347700 (per cable) 245347800 (per cable) 245347900 (per cable) (5) 245347600 (per cable) Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310.15 (B) (16) for copper wire at 90 °C conductor temperature. For operation in countries where the NEC is not recognized, follow applicable codes. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. Wire Size / Loop Length Combination Calculated using 30 °C Ambient Operating Temperature. Wire Size / Loop Length Combination Calculated using 40 °C Ambient Operating Temperature. Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 28 (cont'd from previous page) Recommended Wire Sizes and Lugs for Load and Battery Connections to Various TPH Fuses, TPL-B Fuses, GJ/218-Circuit Breakers or Battery Branch Circuits Page 114 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home SPECIFICATIONS 1. SYSTEM 1.1 Output Ratings 1.1.1 See page 3. 1.2 Input Ratings 1.2.1 See page 3. 1.3 Environmental Ratings 1.3.1 Operating Ambient Temperature Range: -40 °C to +40 °C (-40 °F to +104 °F). 1.3.2 Storage Ambient Temperature Range: -40 °C to +85 °C (-40 °F to +185 °F). 1.3.3 Humidity: This Power System is capable of operating in an ambient relative humidity range of 0% to 95%, non-condensing. 1.3.4 Altitude: See PD588705000 or PD588705300. 1.3.5 Mounting: This product is intended only for installation in a restricted access location on or above a non-combustible surface. This product must be located in a controlled environment with access to crafts persons only. This product is intended for installation in network telecommunication facilities (CO, vault, hut, or other environmentally controlled electronic equipment enclosure). This product is intended to be connected to the common bonding network in a network telecommunication facility (CO, vault, hut, or other environmentally controlled electronic equipment enclosure). The DC return connection to this system can remain isolated from system frame and chassis (DC-I). This system is suitable for installation as part of the Common Bonding Network (CBN). Rectifier, converter, and mounting shelf ventilating openings must not be blocked and temperature of air entering rectifiers and converters must not exceed the rated operating ambient temperature range. Clearance requirements are: a) Recommended minimum aisle space clearance for the front of each bay is 2'6". b) Recommended minimum aisle space clearance for the rear of each bay is 2’0” for any of the following conditions: 1) Multiple bay arrangements that incorporate rear inter-bay busbars (List 2 and List 3 bays). 2) Addition of a module mounting shelf in the field. 3) Making AC input connections to a field installed module mounting shelf. 4) Adding battery tray(s) in the field. For all other conditions, required minimum spacing from the rear of the bay to a wall or other solid surface is that which is specified for proper converter and/or module mounting shelf ventilation. Refer to the specific module mounting shelf Power Data Sheet or System Application Guide for ventilation spacing requirements. Note: Minimum spacing specified for ventilation may not permit replacement of certain components such as busbars or module mounting shelves. 1.4 Compliance Information 1.4.1 Safety Compliance: This power board is UL Listed ("c UL") as a DC Power Distribution Center for Communications Equipment. This unit meets the requirements of CSA 22.2, No. 225 and is tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for Communications Equipment. Page 115 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home NEBS Compliance: Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power for NEBS compliance reports. Rectifier Modules: In order to remain compliant during a fan failure condition, the backup battery connection must be utilized to provide sufficient power to the loads for up to eight (8) hours when the system is operated at greater than 50% output power. If no backup battery connection is used, the system must operate with a redundant module installed. Converter Modules: In order to remain compliant during a fan failure condition, the system must operate with a redundant module installed. 1.5 IB2 and EIB (Controller Interface Board) Ratings 1.5.1 Digital Input Ratings (A) Maximum Voltage Rating: 60 VDC. (B) Active High: > 19 VDC. (C) Active Low: < 1 VDC. 1.5.2 Relay Ratings (A) 1 A Steady State @ 30 VDC. (B) 3 A Peak @ 30 VDC. 2. MODULE MOUNTING ASSEMBLY Refer to PD588705000 or PD588705300. 1.4.2 3. RECTIFIER Refer to the Rectifier Instructions (UM1R483500E or UM1R482000E3). 4. CONVERTER Refer to the Converter Instructions (UM1C48241500 or UM1C400483500E). 5. CONTROLLER Refer to the ACU+ Controller Instructions (UM1M820BNA or UM1M820DNA400) or NCU Controller Instructions (UM1M830BNA). For controller factory settings, refer to the Controller Configuration Drawing (C-drawing). Page 116 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home MECHANICAL SPECIFICATIONS Overall Dimensions Refer to PD588705000 for module mounting shelf dimensions. Refer to PD588705300 for module mounting shelf dimensions. Refer to Table 2 for relay rack dimensions. Page 117 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 21 (One-Row Distribution Cabinet) Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Finish: Textured Gray Top View 20.09 9.00 24.75 (typical) 11.09 12.25 (7U) Refer to PD588705000 for rectifier module mounting shelf dimensions. Refer to PD588705300 for rectifier/converter module mounting shelf dimensions. Left Side View Front View Right Side View Page 118 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 22 (Two-Row Distribution Cabinet) Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Finish: Textured Gray Optional List CB or CC Low Voltage Battery Disconnect 3.25 Top View 20.09 9.00 24.75 (typical) 11.09 19.25 (11U) Refer to PD588705000 for rectifier module mounting shelf dimensions. Refer to PD588705300 for rectifier/converter module mounting shelf dimensions. Left Side View Front View Right Side View Page 119 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 23 (Three-Row Distribution Cabinet) Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Finish: Textured Gray Optional List CB or CC Low Voltage Battery Disconnect 3.25 Top View 20.09 9.00 24.75 (typical) 11.09 26.25 (15U) Refer to PD588705000 for rectifier module mounting shelf dimensions. Refer to PD588705300 for rectifier/converter module mounting shelf dimensions. Left Side View Front View Right Side View Page 120 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 24 (Four-Row Distribution Cabinet) Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Finish: Textured Gray Optional List CB or CC Low Voltage Battery Disconnect 3.25 Top View 20.09 9.00 24.75 (typical) 11.09 33.25 (19U) Refer to PD588705000 for rectifier module mounting shelf dimensions. Refer to PD588705300 for rectifier/converter module mounting shelf dimensions. Left Side View Front View Right Side View Page 121 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home List 93 (Battery Tray) Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Finish: Textured Gray 3. Maximum trays available per rack is four (4). Optional Battery Disconnect Circuit Breaker (Mounted on Either Right or Left Side) Distribution Cabinet Not Shown 9.781 12.25 or 14.00 (as ordered) 12.25 or 14.00 (as ordered) 12.25 or 14.00 (as ordered) ISO View Front View 22.500 Right Side View Page 122 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home Weights List Number or Part Number Net Weight (lbs), each Description Common Equipment 58212700001 2 Common Equipment, Main Bay 58212700002 30 Common Equipment, 1st Supplemental Bay, Adjacent 58212700003 24 Common Equipment, 2nd Supplemental Bay, Adjacent 58212700005 1.5 Common Equipment, 1st Supplemental Bay, Remote 58212700006 1.5 Common Equipment, 2nd Supplemental Bay, Remote Distribution Cabinets 58212700021 55 Distribution Cabinet, 1 Row 58212700022 76 Distribution Cabinet, 2 Rows 58212700023 98 Distribution Cabinet, 3 Rows 58212700024 126 Distribution Cabinet, 4 Rows Module Mounting Shelf 588705000 58870500021 17 Module Mounting Shelf 58870500040 17 Module Mounting Shelf 7 Rectifier Module 8 Converter Module 1R483500E 1R483200E 1R483200 1C400483500E Module Mounting Shelf 588705300 58870530001 11.7 Module Mounting Shelf 1R482000E3 2.5 Rectifier Module 1C48241500 2.3 Converter Module 58212700090 1.5 Battery Shunt, 800 A 58212700091 3.5 Battery Shunt, 2000 A 58212700092 3.2 Battery Shunt, 2500 A 58212700093 32 Integrated, Pre-cabled Battery Tray 528500 528501 1 Battery Disconnect Breaker Kit, 1-pole 528502 528503 1.5 Battery Disconnect Breaker Kit, 2-pole Battery Accessories Distribution Panels, Primary Voltage 582127000AA 12 Distribution Panel 582127000AB 9 Distribution Panel 582127000AC 6 Distribution Panel 582127000AD 5 Distribution Panel 582127000AE 13 Distribution Panel 582127000AF 16 Distribution Panel Page 123 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List Number or Part Number Net Weight (lbs), each 582127000AG 16 Distribution Panel 582127000AH 22 Distribution Panel 582127000AJ 11 Distribution Panel 582127000AK 13 Distribution Panel Description Distribution Panels, Dual Voltage 582127000DA 12.5 Distribution Panel 582127000DB 12.5 Distribution Panel 582127000DC 12.5 Distribution Panel 582127000DD 12.5 Distribution Panel Distribution Panels, Battery Disconnect 582127000BA 16 Distribution Panel 582127000BB 12 Distribution Panel 582127000BC 10 Distribution Panel 582127000BD 8 Distribution Panel 582127000BE 17 Distribution Panel 582127000BF 20 Distribution Panel 582127000BG 20 Distribution Panel 582127000BH 25 Distribution Panel Battery Disconnect Contactors 582127000CA 7 600 Amp Battery Disconnect Contactor 582127000CB 6 1200 Amp Battery Disconnect Contactor 582127000CC 6 2000 Amp Battery Disconnect Contactor 11 Ground Bar Ground Bar 582127000GA Low Voltage Disconnect 582127000LB 1 582127000LL 2.5 Low Voltage Battery Disconnect Option Low Voltage Load Disconnect Option Manual Battery Disconnect 582127000MB 1 Manual Battery Disconnect Option Distribution Elements 550224 1.5 Kit, 6-Position GMT Fuse Module, 35 A 256623500 0.6 Circuit Breaker, 250 A, GJ/218, One-pole, Without Shunt 256626200 1.2 Circuit Breaker, 400 A, GJ/218, Two-pole, Without Shunt 256628200 2 Circuit Breaker, 600 A, GJ/218, Three-pole, Without Shunt 550249 3 Circuit Breaker, 800 A, GJ/218, Four-pole, With Shunt 543159 32 Relay Rack 543151 35 Relay Rack Relay Racks Page 124 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) List Number or Part Number Net Weight (lbs), each 543152 36 Relay Rack 543153 42 Relay Rack 543154 44 Relay Rack 543155 46 Relay Rack 543156 51 Relay Rack 543157 63 Relay Rack 543161 103 Relay Rack 543162 113 Relay Rack 541340 243 Relay Rack 547862 246 Relay Rack 543163 81 Relay Rack 543164 123 Relay Rack Description Page 125 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home RELATED DOCUMENTATION System Quick Start Guide: System Installation Instructions: System User Instructions: ACU+ Controller Instructions: NCU Controller Instructions: Module Mounting Shelf Power Data Sheet: Rectifier Instructions: Converter Instructions: Module Mounting Shelf Power Data Sheet: Rectifier Instructions: Converter Instructions: NCU Controller 2nd Ethernet Port Add-On Kit Instructions: IM559252 NCU Controller 2nd Ethernet Port Retrofit Kit Instructions: IM559251 Main Schematic Diagrams: QS582127000 IM582127000 UM582127000 UM1M820BNA or UM1M820DNA400 UM1M830BNA PD588705000 UM1R483500E UM1C400483500E PD588705300 UM1R482000E3 UM1C48241500 SD582127000 (System) SD588705000 (Module Mounting Shelf) SD588705300 (Module Mounting Shelf) T582127000 (System) T588705000 (Module Mounting Shelf) T588705300 (Module Mounting Shelf) 031110100 031110200 031110300 Main Wiring Diagrams: Load and Battery Lug Detail Drawings: BATTERY MANUFACTURER INFORMATION Some equipment described in this System Application Guide is designed to accommodate batteries from various manufacturers. The following are referenced in this document. C&D: C&D Technologies, Inc., Powercom Div., 1400 Union Meeting Road, Blue Bell, PA 19422-0858 ® Deka : East Penn Mfg. Co., Inc., Lyon Station, PA 19536-0147 ® Douglas : Douglas Battery Mfg. Co., 500 Battery Dr., Winston-Salem, NC 27117-2159 Fiamm: FIAMM T.I, 23880 Industrial Park Drive, Farmington Hills, Detroit, MI 48335 TM Marathon : GNB Industrial Power, a Division of Exide Technologies, Princeton, NJ 08543. Northstar: NorthStar Battery Co. LLC, 4000 Continental Way, Springfield, MO 65803 TM PowerSafe Enersys : EnerSys Inc., Reading, PA, 196212-4145 Page 126 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Home REVISION RECORD Issue Change Number (ECO) AA LLP216539 AB Description of Change Date Approved New 04/03/2012 John Jasko LLP217306 Ordering Notes for List 30 corrected. Weights table updated. 08/08/2012 John Jasko AC LLP217617 Additional battery part number added to battery table. Battery busbar extension kit P/N 554541 added. 09/18/2012 John Jasko AD LLP217758 Replaced P/N 541371 with P/N 553584 and added reference to “Central Office Ground” to battery connections section. 12/14/2012 Shanon Ravacio AE LLP218149 Added 588705300, R48-2000e3, and C48/24-1500. Added P/N 556155 and P/N 556154 Temp Probe Components. Replaced P/N 550265 with P/N 555478. System Interface Circuit Card now P/N 556166. 01/02/2013 John Jasko AF LLP218889 Lists 34, 35, 45, 46, and 47 (C400/48-3500e) added. Added 90A Bullet Breaker P/Ns 138887 and 138888. 02/26/2014 John Jasko AG LLP220488 Updating DC input voltage range for converter 1C400483500e and system 582127000 using it. 06/02/2014 John Jasko AH LLP220741 NCU controller added (1M830DNA). 08/21/2014 John Jasko AJ LLP220993 Second Ethernet port added. In-Line Fuse and Resistor Pigtail Kits added. 10/02/2014 John Jasko K LLP221163 Corrected ordering note for List DA, DB, DC, and DD. 11/12/2014 John Jasko L LLP221160 Adding 300A bullet breakers. 12/16/2014 John Jasko M LLP221979 Added odd numbered shelves to existing input option List 41. 06/22/2015 Mitch Emata Page 127 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582127000 Issue M, June 22, 2015 System Application Guide Spec. No. 582127000 (Model 721NPBB) Mike Smith Jun 23, 2015 Roger Luo Jun 24, 2015 Emerson Network Power, Energy Systems, North America, Inc. 4350 Weaver Parkway, Warrenville, IL 60555 Toll Free: 800-800-1280 (USA and Canada) Telephone: 440-246-6999 Fax: 440-246-4876 Web: EmersonNetworkPower.com/EnergySystems EnergyNet: Secure.EmersonNetworkPower.com Page 128 of 128 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.