SAG582127100
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Issue AB, October 2, 2014
Home
SYSTEM OVERVIEW
Description:
-48V DC @ up to 2000 Amperes Bulk Output Power System
The NetSure™ 722NBBB Bulk Output Power System is intended for use to expand or replace
legacy -48V DC rectifiers while retaining the distribution power board. It can be used with
any -48V DC power system, regardless of vendor or plant type.
The 722NBBB is an integrated power system containing rectifiers, intelligent control, metering,
and monitoring.
This power system is designed to power a load while charging a positive grounded battery.
This power system is capable of operating in a batteryless installation or off battery for
maintenance purposes. The power system is designed for operation with the positive output
grounded.
This system consists of the following components.
•
Main Rectifier Module Mounting Shelf
The system contains a main rectifier module mounting shelf. This shelf houses up to five
(5) rectifier modules, the controller, a controller interface board, and a system interface
board. Refer to Power Data Sheet PD588705000 for more information.
ACU+ (Advanced Control Unit Plus) Controller:
The controller provides power system control (including
low voltage battery disconnect (LVBD) and low voltage
load disconnect (LVLD) control), rectifier control
(including a charge control function), metering functions,
monitoring functions, and local/remote alarm functions.
The controller also supports rectifier temperature
compensation if the system is equipped with a
temperature probe(s). Temperature probe(s) may be
designated to monitor ambient temperature and/or
battery temperature. The controller also provides data
acquisition, system alarm management, and advanced
battery and energy management. The controller
contains an LCD display and keypad for local access.
The controller provides Ethernet connection and
supports software upgrade via its USB port. It also
comes with a comprehensive web page and SNMP
capability for remote system management. Refer to the
ACU+ Controller Instructions (UM1M820BNA) for more
information.
•
Expansion Rectifier Module Mounting Shelf
The system contains one or more expansion rectifier
module mounting shelves, each of which houses up to
six (6) rectifier modules. Refer to Power Data Sheet
PD588705000 for more information.
•
Rectifier Modules
The system contains rectifier modules, which provide
load power, battery float current, and battery recharge
current during normal operating conditions. Refer to the
Rectifier Instructions (UM1R483500E) for more
information.
Page 1 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
General Specifications
See detailed specifications starting on page 24.
Family:
System Spec. No.:
System Model:
System AC Input Voltage
System DC Output Voltage
System Output Capacity:
588705000 Shelf Ratings:
1R483500E Rectifier Rating:
System Agency Approval:
Framework Type:
Mounting Width:
Mounting Depth:
588705000 Rectifier
Mounting Shelf:
Access:
Control:
Color:
Environment:
NetSure™
582127100
722NBBB
AC input is connected to the individual rectifier shelf(s). See
PD588705000 for ratings.
-48V DC, nominal
2000A, maximum
See PD588705000.
See UM1R483500E.
UL 60950 Recognized; CAN/CSA 22.2, No. 60950-00,
NEBS (pending)
Relay Rack Mounted
23 Inches, nominal
18.75 Inches
Front for Operation
Front and Rear for Installation and Maintenance
Microprocessor
Module Faceplates: Textured Gray
Module Mounting Shelf and Module Bodies: Bright Zinc Plating
-40°C to +65°C (-40°F to +149°F)
Page 2 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
TABLE OF CONTENTS
SYSTEM OVERVIEW................................................................................................................................................. 1
MAIN COMPONENTS ILLUSTRATIONS .................................................................................................................. 5
582127100 ............................................................................................................................................................. 5
LIST DESCRIPTIONS ................................................................................................................................................ 6
List Numbers........................................................................................................................................................ 6
List 1: Common Equipment (Relay Rack or Rail Mounted System) ............................................................... 6
List 2: Common Equipment (Ship Loose System) .......................................................................................... 6
List 10: Main Rectifier Module Mounting Shelf Interface Components ........................................................... 6
List 11: Expansion Rectifier Module Mounting Shelf Interface Components .................................................. 7
List 20: Main Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf
Interface Components ...................................................................................................................................... 7
List 21: Expansion Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf
Interface Components ...................................................................................................................................... 8
ACCESSORY DESCRIPTIONS ................................................................................................................................. 9
ACU+ (Advanced Control Unit Plus) Controller, P/N 1M820DNA ................................................................... 9
Optional Temperature Probes ............................................................................................................................ 9
In-Line Fuse and Resistor Pigtail Kits ............................................................................................................. 11
1A In-Line Fuse Pigtail Kit, P/N 431300200 ................................................................................................... 11
1A In-Line Fuse Pigtail Kit, P/N 431300300 ................................................................................................... 11
1A In-Line Fuse Pigtail Kit, P/N 535135 ......................................................................................................... 11
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424227900 .................................................................................. 11
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228000 .................................................................................. 11
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228100 .................................................................................. 11
Optional SM-Temp Temperature Concentrator, P/N 547490 ......................................................................... 12
Rectifiers ............................................................................................................................................................ 12
Rectifier Module, P/N 1R483500E ................................................................................................................. 12
Rectifier Module Mounting Position Blank Cover Panel, P/N 21140440 ...................................................... 12
Relay Racks and Shipping Brackets ............................................................................................................... 13
Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries .......................................... 14
Standard Crimp Lugs and Lug Hardware Kits ............................................................................................... 15
Standard Crimp Lug Tables ........................................................................................................................... 15
3/8-16 Lug Hardware Kit, P/N 556277 ........................................................................................................... 15
Customer Cables ............................................................................................................................................... 16
CAN Bus Input Cable, P/N 556430 ................................................................................................................ 16
CAN Bus Output Cable, P/N 556238 ............................................................................................................. 16
Replacement Assemblies ................................................................................................................................. 16
RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING
ILLUSTRATIONS ..................................................................................................................................................... 17
Relay Rack Frame Grounding Requirements ................................................................................................. 17
AC Input Branch Circuit Protection and Wire Size Selection ....................................................................... 17
External Alarm, Reference, Monitoring, and Control Connections .............................................................. 17
DC Output Connections .................................................................................................................................... 22
SPECIFICATIONS.................................................................................................................................................... 24
1. System ........................................................................................................................................................... 24
1.1 Environmental Ratings............................................................................................................................. 24
1.2 Compliance Information ........................................................................................................................... 24
1.3 System Interface Board Ratings .............................................................................................................. 25
1.4 IB2 (ACU+ Interface Board) Ratings ....................................................................................................... 25
2. Module Mounting Assembly ........................................................................................................................ 25
3. Rectifier.......................................................................................................................................................... 25
4. Controller ....................................................................................................................................................... 25
Page 3 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
MECHANICAL SPECIFICATIONS .......................................................................................................................... 26
Overall Dimensions ........................................................................................................................................... 26
Weights ............................................................................................................................................................... 26
RELATED DOCUMENTATION ................................................................................................................................ 27
Page 4 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
MAIN COMPONENTS ILLUSTRATIONS
582127100
System Interface Board and
Controller Interface Board
(behind panel)
COMMON EQUIPMENT
List 1: Relay Rack or Rail
Mounted System
List 2: Ship Loose System
ACU+ Controller (Main
Rectifier Module Mounting
Shelf): 1M820DNA
List 10: Main Rectifier
Module Mounting Shelf
Interface Components
(Provides DC output lug
landing busbar assemblies
for the main rectifier module
mounting shelf.)
Main Rectifier Module
Mounting Shelf:
58870500061,
58870500062, or
58870500063
(see PD588705000)
List 11: Expansion Rectifier
Module Mounting Shelf
Interface Components
(Provides DC output lug
landing busbar assemblies
for an expansion rectifier
module mounting shelf and
busbar interconnecting
links.)
Expansion Rectifier
Module Mounting Shelf(s):
58870500051,
58870500052, or
58870500053
(see PD588705000)
List 20: Main Rectifier
Module Mounting Shelf to
Expansion Rectifier Module
Mounting Shelf Interface
Components (Provides
mounting angles and DC
output lug landing busbar
assemblies which span
between a main rectifier
module mounting shelf and
an expansion rectifier
module mounting shelf.)
Rectifier Module:
1R483500E
(see UM1R483500E)
List 21: Expansion Rectifier
Module Mounting Shelf to
Expansion Rectifier Module
Mounting Shelf Interface
Components (Provides
mounting angles and DC
output lug landing busbar
assemblies which span
between an expansion
rectifier module mounting
shelf and another expansion
rectifier module mounting
shelf and busbar
interconnecting links.)
Page 5 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
LIST DESCRIPTIONS
List Numbers
List 1: Common Equipment (Relay Rack or Rail Mounted System)
Features
Provides common equipment for one “bulk output” bay rated for up to 2000 amperes mounted in a relay
rack or on shipping brackets.
Ordering Notes
1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” on page 13. If required,
order relay rack transition plates per “Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP
Batteries” on page 14.
2) Order interface components for the main rectifier module mounting shelf as required per List 10 or
interface components for the main rectifier module mounting shelf and one (1) expansion rectifier module
mounting shelf per List 20.
3) Order interface components for one (1) to four (4) expansion rectifier module mounting shelf(s) as
required per List 11 or interface components for an expansion rectifier module mounting shelf to an
expansion rectifier module mounting shelf per List 21. In systems using List 20 and List 21 interface
components, if a fourth expansion rectifier module mounting shelf is required, also order a List 11 for the
fourth expansion rectifier module mounting shelf.
♦
List 2: Common Equipment (Ship Loose System)
Features
Provides common equipment for one “bulk output” bay rated for up to 2000 amperes to be mounted in a
customer rack.
Ordering Notes
1) Order interface components for the main rectifier module mounting shelf per List 10.
2) Order interface components for one (1) to four (4) expansion rectifier module mounting shelf(s) as
required per List 11.
♦
List 10: Main Rectifier Module Mounting Shelf Interface Components
Features
♦
Provides DC output lug landing busbar assemblies for the main rectifier module mounting shelf. Provides
shelf rack mounting hardware. The main rectifier module mounting shelf must be ordered separately.
Refer to Power Data Sheet PD588705000.
The main rectifier module mounting shelf provides a mounting slot for the ACU+ controller. Also provided
in the main rectifier module mounting shelf is the system interface board which provides customer
connections for two (2) external battery fuse alarm inputs, four (4) external load fuse alarm inputs, one (1)
load shunt input, one (1) battery shunt input, one (1) LVD driver output, one (1) LVD sense input, and
RS-485 port. Two temperature inputs are provided directly to the internal system interface board. Also
provided in the main rectifier module mounting shelf is the IB2 ACU+ interface board which provides eight
(8) programmable form-C relay outputs, eight (8) programmable binary inputs, and two (2) temperature
inputs.
Ordering Notes
1) For a shipped loose system, order one (1) List 10 per system.
2) Order the main rectifier module mounting shelf per PD588705000 (choices are 58870500061,
558870500062, or 58870500063).
3) Order up to five (5) rectifier modules for the main rectifier module mounting shelf, P/N 1R483500E.
4) Order a rectifier module mounting position blank cover panel, P/N 21140440, for each empty rectifier
module mounting position in the system, as desired.
♦
Page 6 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
5) Order one (1) ACU+ controller, P/N 1M820DNA.
6) Order output lugs and lug hardware kits as required per “Standard Crimp Lugs and Lug
Hardware Kits” on page 15. See also Table 7.
Home
List 11: Expansion Rectifier Module Mounting Shelf Interface Components
Features
Provides DC output lug landing busbar assemblies for one expansion rectifier module mounting shelf and
busbar interconnecting links. Provides shelf rack mounting hardware. The expansion rectifier module
mounting shelf(s) must be ordered separately. Refer to Power Data Sheet PD588705000.
Ordering Notes
1) For a shipped loose system, order one (1) to four (4) List 11 per system. In systems using List 20 and
List 21 interface components, if a fourth expansion rectifier module mounting shelf is required, also order
a List 11 for the fourth expansion rectifier module mounting shelf.
2) Order one (1) to four (4) expansion rectifier module mounting shelf(s) per PD588705000 (choices are
58870500051, 558870500052, or 58870500053).
3) Order up to six (6) rectifier modules per expansion rectifier module mounting shelf, P/N 1R483500E.
4) Order a rectifier module mounting position blank cover panel, P/N 21140440, for each empty rectifier
module mounting position in the system, as desired.
5) Order output lugs and lug hardware kits as required per “Standard Crimp Lugs and Lug Hardware Kits” on
page 15. See also Table 7.
♦
List 20: Main Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf Interface
Components
Features
♦
Provides mounting angles and DC output lug landing busbar assemblies which span between the main
rectifier module mounting shelf and one (1) expansion rectifier module mounting shelf. Provides shelf
rack mounting hardware. The main and expansion rectifier module mounting shelf must be ordered
separately. Refer to Power Data Sheet PD588705000.
Note: List 20 provides the interface components for a two-shelf (main and expansion) arrangement to
eliminate the linking busbars between the first two shelves. One set of output busbars (one
busbar per polarity) is provided for the two shelf arrangement.
The main rectifier module mounting shelf provides a mounting slot for the ACU+ controller. Also provided
in the main rectifier module mounting shelf is the system interface board which provides customer
connections for two (2) external battery fuse alarm inputs, four (4) external load fuse alarm inputs, one (1)
load shunt input, one (1) battery shunt input, one (1) LVD driver output, one (1) LVD sense input, and
RS-485 port. Two temperature inputs are provided directly to the internal system interface board. Also
provided in the main rectifier module mounting shelf is the IB2 ACU+ interface board which provides eight
(8) programmable form-C relay outputs, eight (8) programmable binary inputs, and two (2) temperature
inputs.
Ordering Notes
1) For a relay rack or rail mounted system consisting at the minimum of one (1) main rectifier module
mounting shelf and one (1) expansion rectifier module mounting shelf, order one (1) List 20 per system.
2) Order the main rectifier module mounting shelf per PD588705000 (choices are 58870500061,
558870500062, or 58870500063).
3) Order an expansion rectifier module mounting shelf per PD588705000 (choices are 58870500051,
558870500052, or 58870500053).
4) Order up to five (5) rectifier modules for the main rectifier module mounting shelf, P/N 1R483500E. Order
up to six (6) rectifier modules for the expansion rectifier module mounting shelf, P/N 1R483500E.
5) Order a rectifier module mounting position blank cover panel, P/N 21140440, for each empty rectifier
module mounting position in the system, as desired.
♦
Page 7 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
6) Order one (1) ACU+ controller, P/N 1M820DNA.
7) Order output lugs and lug hardware kits as required per “Standard Crimp Lugs and Lug
Hardware Kits” on page 15. See also Table 7.
Home
List 21: Expansion Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf
Interface Components
Features
Provides mounting angles and DC output lug landing busbar assemblies which span between an
expansion rectifier module mounting shelf and another expansion rectifier module mounting shelf and
busbar interconnecting links. Provides shelf rack mounting hardware. The expansion rectifier module
mounting shelves must be ordered separately. Refer to Power Data Sheet PD588705000.
Note: List 21 provides the interface components for a two-shelf (expansion shelves) arrangement to
eliminate the linking busbars between the two shelves. One set of output busbars (one busbar per
polarity) is provided for the two shelf arrangement.
Ordering Notes
1) For a relay rack or rail mounted system consisting at the minimum of one (1) main rectifier module
mounting shelf and three (3) expansion rectifier module mounting shelves, order one (1) List 21 per
system. In systems using List 20 and List 21 interface components, if a fourth expansion rectifier module
mounting shelf is required, also order a List 11 for the fourth expansion rectifier module mounting shelf.
2) Order expansion rectifier module mounting shelves per PD588705000 (choices are 58870500051,
558870500052, or 58870500053).
3) Order up to six (6) rectifier modules per expansion rectifier module mounting shelf, P/N 1R483500E.
4) Order a rectifier module mounting position blank cover panel, P/N 21140440, for each empty rectifier
module mounting position in the system, as desired.
5) Order output lugs and lug hardware kits as required per “Standard Crimp Lugs and Lug Hardware Kits” on
page 15. See also Table 7.
♦
Page 8 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
ACCESSORY DESCRIPTIONS
ACU+ (Advanced Control Unit Plus) Controller, P/N 1M820DNA
Home
Features
♦
Provides one (1) Model M820DNA, Spec. No. 1M820DNA system
controller.
Factory programmed with the configuration file required for the system
configuration ordered.
Note: For custom ACU+ configurations, contact Emerson.
Restrictions
Only one (1) controller per power system is required.
Mounts in the main rectifier mounting shelf.
Ordering Notes
1) Order one (1) ACU+ Controller (P/N 1M820DNA) per power system (to be installed in a main rectifier
module mounting shelf).
2) Order up to four (4) optional temperature probes for ambient and battery temperature monitoring, as
required. The temperature probe(s) may also be used for the battery charge temperature compensation
feature and BTRM (Battery Thermal Runaway Management). Refer to “Optional Temperature Probes” on
page 9 for additional information.
3) Order optional supervisory modules as desired (shipped loose).
♦
•
SM-TEMP (Supervisory Module for Temperature Probes).
Note: A system can have up to (8) SM-Temp modules for a total of sixty-eight (68) temperature
probes that can be used in the power system for ambient and battery monitoring.
Optional Temperature Probes
Features
♦
Up to two (2) temperature probes can be connected to the IB2 (ACU+ Interface Board). Up to two (2)
additional temperature probes can be connected to the System Interface Board. Any combination of the
four (4) temperature probes can be programmed to monitor ambient temperature and/or battery
temperature. A temperature probe set to monitor battery temperature can also be used for the rectifier
battery charge temperature compensation feature, or the battery charge temperature compensation
feature can be programmed to use the average or highest value of all battery temperature probes. The
battery charge temperature compensation feature allows the controller to automatically increase or
decrease the output voltage of the system to maintain battery float current as battery temperature
decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to
the battery with respect to temperature is maintained. A temperature probe set to monitor battery
temperature can also be used for the BTRM (Battery Thermal Runaway Management) feature. The
BTRM feature lowers output voltage when a high temperature condition exists to control against battery
thermal runaway.
♦
The temperature sensor end of the probe contains a tab with a 5/16” clearance hole for mounting.
♦ Temperature probes can also be used with the optional SM-Temp Temperature Concentrator.
Restrictions
A temperature probe programmed to monitor battery temperature should be mounted on the negative post of
a battery cell to sense battery temperature. A temperature probe used for battery charge temperature
compensation and/or BTRM (Battery Thermal Runaway Management) should also be mounted on the
negative post of a battery cell. A temperature probe programmed to monitor ambient temperature should be
mounted in a convenient location, away from direct sources of heat or cold.
Ordering Notes
1) Order temperature probes as required. Note that each temperature probe consists of two pieces which
plug together to make a complete probe (see the following illustration). For a complete temperature
Page 9 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
probe, order one (1) P/N 552992 (10.3 meters) or one (1) P/N 556155 (3.3 meters). If additional
length is required, order temperature probe extension cable P/N 04119122 (10 meters).
2) If more probes are desired, order one or more SM-Temp Temperature Concentrator, P/N 547490.
See Optional SM-Temp Temperature Concentrator on page 12.
to Temp Probe
or Temp Probe Extension
Home
to ACU+ Controller
Interface Board
P/N 04119122
(10 meter length,
approx. 33 feet)
optional Temp Probe
Extension Cable
P/N 552823 (10 meter length,
approx. 33 feet) Temp Probe
Controller Side Cable
or
P/N 556154 (3 meter length,
approx. 10 feet) Temp Probe
Controller Side Cable
Temp Probe Kits
P/N 552992 (includes P/Ns 552822 and 552823)
P/N 556155 (includes P/Ns 552822 and 556154)
P/N 552822
(0.3 meter length,
approx. 1 feet)
Temp Probe
with Short Cable
Page 10 of 28
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
In-Line Fuse and Resistor Pigtail Kits
In-line fuse kits should be used for connecting to battery or bus potentials for use with the digital inputs on the
IB2 Interface Board and the battery midpoint/block voltage inputs on the EIB Extended Interface Board. Inline resistor kits should be used for connecting to shunts for use with the EIB Extended Interface Board and
SMDU+ Shunt Interface Board.
1A In-Line Fuse Pigtail Kit, P/N 431300200
Features
♦ In-line fuse pigtail kit with 3/8” ring lug.
Ordering Notes
1) Order Kit P/N 431300200, as required.
1A In-Line Fuse Pigtail Kit, P/N 431300300
Features
♦ In-line fuse pigtail kit with 5/16” ring lug.
Ordering Notes
1) Order Kit P/N 431300300, as required.
1A In-Line Fuse Pigtail Kit, P/N 535135
Features
♦ In-line fuse pigtail kit with a splice connector, 3/8” ring lug, and 1/4” ring lug.
Ordering Notes
1) Order Kit P/N 535135, as required.
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424227900
Features
♦ In-line resistor pigtail kit with 3/8” ring lug.
Ordering Notes
1) Order Kit P/N 424227900, as required.
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228000
Features
♦ In-line resistor pigtail kit with a splice connector.
Ordering Notes
1) Order Kit P/N 424228000, as required.
49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228100
Features
♦ In-line resistor pigtail kit with 5/16” ring lug.
Ordering Notes
1) Order Kit P/N 424228100, as required.
Page 11 of 28
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Optional SM-Temp Temperature Concentrator, P/N 547490
Home
Features
♦
Allows for multiple temperature probes to be used for ambient
temperature monitoring, battery temperature monitoring, temperature
compensation, and/or BTRM (Battery Thermal Runaway
Management).
♦
Provides (8) temperature probe inputs per SM-Temp.
♦
Can cascade up to (8) SM-Temp modules, connecting up to sixty-four
(64) temperature probes.
The SM-Temp Concentrator is connected at the end of the ACU+ CAN bus. Via the CAN Bus, the ACU+
reads each temperature probe from each SM-Temp Concentrator.
Restrictions
Requires ACU+ version 3.02 or later when SM-Temp is connected into the ACU+ CAN bus.
Ordering Notes
1) Order SM-Temp Temperature Concentrator, P/N 547490, as required.
2) Order up to (8) temperature probes for each concentrator. See “Optional Temperature Probes” on page
9.
♦
Rectifiers
Rectifier Module, P/N 1R483500E
Features
♦
Provides one (1) Model R48-3500e, Spec. No. 1R483500E,
3500 watt / -48 volt rectifier module.
♦ Refer to the Rectifier Instructions (UM1R483500E) for more information.
Restrictions
For use in Spec. No. 588705000 rectifier module mounting shelf.
Ordering Notes
1) Order by P/N 1R483500E as required. The main rectifier module mounting
shelf holds up to five (5) rectifier modules. Each expansion rectifier module
mounting shelf holds up to six (6) rectifier modules.
Rectifier Module Mounting Position Blank Cover Panel, P/N 21140440
Features
♦ Covers one (1) unused rectifier module mounting position.
Restrictions
For use in Spec. No. 588705000 rectifier module mounting shelf.
Ordering Notes
1) Order by P/N 21140440 as required. Order a rectifier module mounting position blank cover panel for
each empty rectifier module mounting position in the system, as desired.
Page 12 of 28
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SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
Relay Racks and Shipping Brackets
Features
♦
The system is factory mounted to the relay rack or shipping brackets specified when ordered.
♦
Relay racks (except P/N 541340) are 23” standard mounting with 3” deep uprights.
P/N 541340 is 23” standard mounting with 6” deep upright.
When ordered with shipping brackets, the system is mounted on shipping brackets bolted to a shipping
skid. The shipping brackets can mount a system up to 22RU high.
Note: If the system is shipped on shipping brackets, rectifier module mounting shelves are installed in
groups of two or less. Space has been provided for pallet forks to fit between the sets of rectifier
module mounting shelves to allow transferring the shelves from the shipping brackets to the customer
rack.
Ordering Notes
1) Order from relay racks and shipping brackets listed in Table 1.
♦
Part
Number
Size
Available Mounting
Positions (1RU = 1-3/4”)
Notes
509638
509639
Shipping Brackets
22RU
--
543159
21.625”H x 24.376”W x 15”D
11RU
Seismic (Note 1)
543151
25.656”H x 24.376”W x 15”D
13RU
Seismic (Note 1)
543152
27.406”H x 24.376”W x 15”D
14RU
Seismic (Note 1)
543153
36.156”H x 24.376”W x 15”D
19RU
Seismic (Note 1)
543154
39.656”H x 24.376”W x 15”D
21RU
Seismic (Note 1)
543155
43.156”H x 24.376”W x 15”D
23RU
Seismic (Note 1)
543156
51.906”H x 24.376”W x 15”D
28RU
Welded
543157
71.156”H x 24.376”W x 15”D
39RU
Welded
543161
72.000”H x 24.375”W x 15”D
37RU
Welded
543162
84.000”H x 24.375”W x 15”D
45RU
Welded
541340
84.000”H x 25.800”W x 18”D
45RU
Seismic (Note 1)
547862
85.750”H x 24.375”W x 15”D
46RU
Welded
543163
90.000”H x 24.375”W x 15”D
48RU
Welded
543164
96.000”H x 24.375”W x 15”D
51RU
Welded
Note 1: Complies with Bellcore Seismic Zone 4 requirements.
Table 1
Available Relay Racks and Shipping Brackets
Page 13 of 28
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries
Home
Features
♦
Transition Plate Kits can be ordered to mount relay rack P/Ns 543151,
543152, 543153, 543154, 543155, or 543156 on top of GNB Absolyte IIP
batteries.
Each kit consists of two transition plates with three hole patterns and
hardware (3/8") to mount the plates to the above listed relay racks.
Customer must supply hardware to mount the transition plates to the
battery.
Restrictions
Used with relay rack P/Ns 543151, 543152, 543153, 543154, 543155, or
543156 only.
Ordering Notes
1) Order P/N 509819 for a Transition Plate Kit to mount relay rack on top of a
GNB 3-100A19, GNB 3-100A27, or GNB 3-100A33 battery.
2) Order P/N 514596 for a Transition Plate Kit to mount relay rack on top of a
GNB 6-90A09 battery.
3) Order P/N 514880 for a Transition Plate Kit to mount relay rack on top of a
GNB 3-100A21, GNB 3-100A25, or GNB 3-100A31 battery.
♦
Transition
Plates
Page 14 of 28
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Standard Crimp Lugs and Lug Hardware Kits
Home
Standard Crimp Lug Tables
Lead Size
Part Number
14-10 AWG
245342300
8 AWG
245390200
6 AWG
245346700
4 AWG
245346800
2 AWG
245346900
Table 2
Crimp Lug
Two-Hole, 1/4” Bolt Clearance Hole, 5/8” Centers
Lead Size
Part Number
6 AWG
245349900
4 AWG
245350000
2 AWG
245348200
1/0 AWG
245347100
2/0 AWG
245347200
3/0 AWG
245347300
4/0 AWG
245347400
250 kcmil
245347500
300 kcmil
245347600
350 kcmil
245347700
400 kcmil
245347800
500 kcmil
245347900
600 kcmil
245348000
750 kcmil
245348100
Table 3
Crimp Lug
Two-Hole, 3/8” Bolt Clearance Hole, 1” Centers
3/8-16 Lug Hardware Kit, P/N 556277
Features
♦
Provides the following.
•
Fourteen (14) 3/8-16 x 1-1/4” bolts.
•
Fourteen (14) 3/8” lock washers.
•
Fourteen (14) 3/8” flat washers.
• Seven (7) nut plates, 3/8-16 x 1” centers, P/N 555928.
Ordering Notes
1) Order Kit P/N 556277, as required.
Page 15 of 28
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SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
Customer Cables
CAN Bus Input Cable, P/N 556430
Features
Provides a 26” ACU+ CAN Bus cable. This cable is used to extend the end of the ACU+ CAN Bus
located in the bottom-most rectifier shelf up into the top most rectifier shelf. See Table 4 for cable pinouts
and wire colors.
Ordering Notes
1) This cable is factory provided for relay rack or rail mounted systems (List 1). For a replacement cable
order P/N 556430, as required.
♦
CAN Bus Output Cable, P/N 556238
Features
Provides a 10’ ACU+ CAN Bus cable. This cable is used to extend the end of the ACU+ CAN Bus
outside the main rectifier shelf to other equipment. See Table 4 for cable pinouts and wire colors.
Ordering Notes
1) Order P/N 556238, as required.
♦
P/N 556430 (Int. CAN)
Signal
Wire Color
TB5
CAN-H
Black
CANx-1
CAN-L
Red
CANx-2
P/N 556238 (Ext. CAN)
Signal
Wire Color
TB5
CAN-H
Black
CANx-1
CAN-L
Red
CANx-2
Table 4
ACU+ Controller CAN Bus Cables
Replacement Assemblies
Ordering Notes
1) Refer to the following table. Refer to the separate rectifier descriptions in this section for their part
numbers.
Item
Part Number
ACU+ Controller
1M820DNA
ACU+ IB2 Interface Board
MA4C5U31
Table 5
Replacement Assemblies
Page 16 of 28
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SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS,
AND WIRING ILLUSTRATIONS
Home
Relay Rack Frame Grounding Requirements
For relay rack grounding requirements, refer to the current edition of the American National Standards
Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC),
applicable local codes, and your specific site requirements.
A customer's grounding network lead can be attached to the top of each relay rack. Provision is made for
installing a lead with a two-hole lug that has 1/4" bolt clearance holes on 5/8" centers. Refer to Table 2 for lug
selection.
AC Input Branch Circuit Protection and Wire Size Selection
AC input connections are made to the rear of the rectifier module mounting shelf(s). Refer to Power Data
Sheet PD588705000 for connection details.
External Alarm, Reference, Monitoring, and Control Connections
Recommended wire size is 22 AWG for loop lengths up to 200 ft. and 18-20 AWG for loop lengths over 200 ft.
Refer to Figure 1, Figure 2, Figure 3, and Table 6.
Page 17 of 28
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SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
Top cover can be removed from
ACU+ section to facilitate circuit
card access.
Main Rectifier
Module Mounting Shelf
System Interface
Circuit Cards
Customer Connection
Terminal Block
IB2 (ACU+
Interface Board)
Sliding Tray
ACU+
Controller
ACU+ Controller
Front
ACU+
10/100M Ethernet
Port (RJ-45)
Figure 1
External Alarm, Reference, Monitoring, and Control Connections Locations
Page 18 of 28
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
IB2 Board (Top View)
Connector
to ACU+
2
4
6
3
2
5
4
1
6
3
2
5
4
1
6
3
2
SW1
RELAY
4
2
6
2
4
4
6
2
4
6
6
2
4
8
6
Switch settings must be in this position
to interface with the ACU+ Controller
5
1
3
5
1
3
5
1
3
5
1
3
NO C NC NO C NC NO C NC NO C NC
5
*
NO C NC NO C NC NO C NC NO C NC
7
5
3
1
Relay Output Terminal Blocks
J9
J8
J7
J6
8 7 6 5 4 3 2 1
1
Digital Input Terminal Blocks
J3
J5
J4
-
+
J11
J12
IB2
(ACU+ Interface Board)
J2
IB2 TEMP
PROBE 2
IB2 TEMP
PROBRE 1
Home
* The ACU+ relay assigned to “Critical Summary” alarm (relay 1 by default)
will operate in the “Fail Safe Mode”. “Fail Safe Mode” means Relay 1 is
de-energized during an alarm condition, opening the contacts between the
C and NO terminals, and closing the contacts between the C and NC terminals.
The ACU+’s remaining seven (7) relays energize during an alarm condition, closing
the contacts between the C and NO terminals, and opening the contacts between
the C and NC terminals.
Not all I/O points are available for customer connection (some are used for factory
system connections).
J3-J9:
Wire Size Capacity: 16-26 AWG.
Recommended Torque: 2.2 in-lbs.
Figure 2
IB2 (ACU+ Interface Board) Connections
Page 19 of 28
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SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
The end of the ACU+ CAN Bus is routed
from the bottom-most rectifier shelf into
the top-most rectifier shelf via cable P/N 556430.
Use cable P/N 556238 to connect external devices
to the end of the ACU+ CAN bus. Access the connector
by removing the top cover from the ACU+ section of
the shelf.
Wire Size Capacity:
30-12 AWG.
Recommended Torque:
4.4 to 5.3 in-lbs.
A CAN termination plug
must be installed if an
external device or system
is not connected here.
See table
on next page.
TB5
Factory
Connected to
DC Bus and
CAN Bus
Factory
Connected
to TB5
Factory
Factory
Connected Connected
to TB5
to TB5
Internal System
Interface Circuit Card
ACU+ Section of Main Shelf
(components removed for
clarity only)
2
1
2
1
STD
External System
Interface Circuit Card
2
1
LA
BA
2
2
1
1
OPT
Factory
Connected
to TB5
RS-232 Connection
Pin 1: DCD232
Pin 2: RXD232
Pin 3: TXD232
Pin 4: DTR232
Pin 5: CGND
Pin 7: RTS232
1
6
RS-232
5
9
1
2
RS-485
RS-485 Connection
Pin 1: RS485+
Pin 2: RS485-
SYSTEM SYSTEM
TEMP TEMP
PROBE 1 PROBE 2
Figure 3
System Interface Boards Connections
Page 20 of 28
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
RS-485
(System External Interface Circuit Card)
LA
(System Internal Interface Circuit Card)
Signal
TB5
Signal
TB5
RS-485 (+)
1
Load Fuse Alarm 1
13
RS-485 (-)
2
Load Fuse Alarm 2
14
Load Fuse Alarm 3
15
Load Fuse Alarm 4
16
OPT
(System Internal Interface Circuit Card)
Signal
TB5
Load Fuse Alarm 5
not available
Battery 2 Shunt (-)
3
Load Fuse Alarm 6
not available
Battery 2 Shunt (+)
4
Load Fuse Alarm 7
not available
Load Shunt (-)
5
Load Fuse Alarm 8
not available
Load Shunt (+)
6
Load Fuse Alarm 9
not available
LVD2 Sense (-)
7
Load Fuse Alarm 10
not available
LVD2 Drive (+)
8
SPD (-)
not available
LVD2 Drive (-)
9
Signal
TB5
SPD (+)
not available
Battery 1 Shunt (-)
not available
LVD2 Sense (+)
10
LVD1 Drive (+)
not available
BA
(System Internal Interface Circuit Card)
STD
(System Internal Interface Circuit Card)
LVD1 Drive (-)
not available
Battery 1 Shunt (+)
not available
Signal
TB5
LVD1 Sense (-)
not available
Battery Fuse Alarm 1
11
LVD1 Sense (+)
not available
Battery Fuse Alarm 2
12
Battery Fuse Alarm 3
not available
Battery Fuse Alarm 4
not available
Table 6
System Interface Circuit Cards Signals Available on TB5
Page 21 of 28
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
DC Output Connections
DC output leads are connected to the output busbars located on the back of the rectifier shelves. These
busbars provide 3/8” clearance holes for installation of customer-provided two hole lugs that have 1 inch
centers and 3/8 inch bolt clearance holes. Customer must order or provide lug mounting hardware.
You connect DC output leads per a single rectifier shelf in the system or for pairs of rectifier shelves in the
system (depending on how many shelves are in the system). Refer to Figure 4.
DC output cables can either enter from the right, from the left, or from the rear by repositioning the lug landing
busbars. See UM582127100 for details.
For recommended wire sizes and lug selection, refer to Table 7. For additional lug information, refer to Table
3 and drawings 031110100 through 031110300. See also “3/8-16 Lug Hardware Kit, P/N 556277” on page
15.
Individual Rectifier Shelf DC Output Connections
Ambient Operating
Temperature
Recm 90°C
1
Wire Size
(AWG)
Loop
2
Length
(feet)
40°C
(2) 4/0
87.2
4
Recommended
3
Crimp Lug
245347400
5
Pair of Rectifier Shelves DC Output Connections
[One (1) DC Output Connection per Two (2) Rectifier Shelves]
1
2
3
4
5
Ambient Operating
Temperature
Recm 90°C
1
Wire Size
(AWG)
Loop
2
Length
(feet)
Recommended
3
Crimp Lug
40°C
(3) 300 kcmil
185.5
245347600
Wire sizes based on recommendations of the American National Standards Institute (ANSI)
approved National Fire Protection Association's (NFPA) National Electrical Code (NEC).
Table 310-16 for copper wire at 90°C conductor temperature, operating in ambient of 40°C
was used. For other operating ambient temperatures, refer to the NEC. For operation in
countries where the NEC is not recognized, follow applicable codes.
Wire sizes listed are sufficient to restrict voltage drop to 1.0 volt or less for the loop lengths
shown. Loop length is the sum of the lengths of the positive and negative leads.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug
crimping information.
Single shelf equipped with six (6) rectifiers.
Two shelves equipped with a total of twelve (12) rectifiers.
Table 7
Recommended DC Output Wire Sizes and Lugs
Page 22 of 28
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SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
DC Output Connection Options
1. Route cables left, right, or out the back
by repositioning the lug landing busbars
(see UM582127100).
2. Make connections to each shelf
(List 10 and 11).
3. Make connections to every
two (2) shelves (List 20 and 21).
-48V DC OUTPUT CONNECTIONS
3/8 Clearance Holes on 1” Centers
(Customer must order or supply
lug mounting hardware.)
Maximum Lug Width:
1.31” for three (3) lugs per polarity.
1.78” for two (2) lugs per polarity.
1-Shelf System
3-Shelf System
Rear GND RTN
Busbars
-48V DC
Output
Busbars
(1) connection per
single shelf.
2-Shelf System
Rear GND RTN
Busbars
Rear GND RTN
Busbars
-48V DC
Output
Busbars
5-Shelf System
-48V DC
Output
Busbars
(1) connection per
two shelves (top).
(1) connection per
single shelf (bottom).
(1) connection per
two shelves.
4-Shelf System
-48V DC
Output
GND
RTN
Rear
Busbars
Busbars
(1) connection per
two shelves (top).
(1) connection per
two shelves (bottom).
Rear
GND RTN
Busbars
-48V DC
Output
Busbars
(1) connection per
two shelves (top).
(1) connection per
two shelves (middle).
(1) connection per
single shelf (bottom).
Figure 4
DC Output Connections
Page 23 of 28
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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
SPECIFICATIONS
1. SYSTEM
1.1 Environmental Ratings
1.1.1 Operating Ambient Temperature Range: -40°C to +65°C (-40°F to +149°F).
1.1.2 Storage Ambient Temperature Range: -40°C to +85°C (-40°F to +185°F).
1.1.3 Humidity: This Power System is capable of operating in an ambient relative humidity range of
0% to 95%, non-condensing.
1.1.4 Altitude: Capable of operating in an altitude range of -200 feet to 10,000 feet. The maximum
operating ambient temperature should be de-rated by 3°C per 1000 feet above 5000 feet.
1.1.5 Mounting: This product is intended only for installation in a restricted access location on or
above a non-combustible surface.
This product must be located in a controlled environment with access to crafts persons only.
This product is intended for installation in network telecommunication facilities (CO, vault, hut, or
other environmentally controlled electronic equipment enclosure).
This product is intended to be connected to the common bonding network in a network
telecommunication facility (CO, vault, hut, or other environmentally controlled electronic
equipment enclosure).
The DC return connection to this system can remain isolated from system frame and chassis
(DC-I).
This system is suitable for installation as part of the Common Bonding Network (CBN).
Rectifier and rectifier mounting shelf ventilating openings must not be blocked and temperature
of air entering rectifiers must not exceed the rated operating ambient temperature range.
Clearance requirements are:
a) Recommended minimum aisle space clearance for the front of each bay is 2'6".
b) Minimum spacing from the rear of the bay to a wall or other solid surface is that which is
specified for proper rectifier module mounting shelf ventilation. Refer to the rectifier
module mounting shelf Power Data Sheet for ventilation spacing requirements.
Note: Minimum rear spacing specified for ventilation may not permit installation and
maintenance of the system.
Recommended minimum aisle space clearance for the rear of each bay is 2’ 0” to allow
for installation and maintenance.
1.2 Compliance Information
1.2.1 Safety Compliance: This unit meets the requirements of UL 60950-1, Standard for Information
Technology Equipment, and is UL Recognized as a power supply for use in Telephone,
Electronic Data Processing or Information Processing Equipment. This unit meets the
requirements of CAN/CSA 22.2, No. 60950-00 and is tested and Certified by UL ("c UR") as a
Component Type Power Supply.
1.2.2 NEBS Compliance (pending): Compliance verified by a Nationally Recognized Testing
Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power
for NEBS compliance reports.
Rectifier Modules: In order to remain compliant during a fan failure condition, the backup
battery connection must be utilized to provide sufficient power to the loads for up to eight (8)
hours when the system is operated at greater than 50% output power. If no backup battery
connection is used, the system must operate with a redundant module installed.
Page 24 of 28
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SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
1.3
System Interface Board Ratings
1.3.1 Battery Fuse Alarm Input Rating
(A) The default is 400mV. Anything greater than 400mV causes alarm to be raised.
1.3.2 Load Fuse Alarm Input Signal
(A) Anything greater than 19V causes alarm to be raised.
1.3.3 Battery and Load Shunt Input Rating
(A) 1mV – 150mV.
1.3.4 LVD Sense Input Rating
(A) Normal state is at 60V or less. A RTN signal indicates the contactor is open.
1.3.5 LVD Driver Output Rating
(A) Mono-stable, normal state is 60V or less at 1A continuous rating. Normally closed
contactors are used for mono-stable option.
(B) Bi-Stable, normal state less than 60V and 2A at 500ms – 1000ms pulse rating.
1.4 IB2 (ACU+ Interface Board) Ratings
1.4.1 Digital Input Ratings
(A) Maximum Voltage Rating: 60V DC.
(B) Active High: > 19V DC.
(C) Active Low: < 1V DC.
1.4.2 Relay Ratings
(A) 1A Steady State @ 30V DC.
(B) 3A Peak @ 30V DC.
2. MODULE MOUNTING ASSEMBLY
Refer to PD588705000.
Home
3. RECTIFIER
Refer to the Rectifier Instructions (UM1R483500E).
4. CONTROLLER
Refer to the ACU+ Controller Instructions (UM1M820BNA).
For controller factory settings, refer to the Controller Configuration Drawing (C-drawing).
Page 25 of 28
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SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
MECHANICAL SPECIFICATIONS
Overall Dimensions
Refer to PD588705000 for rectifier module mounting shelf dimensions.
Refer to Table 1 for relay rack dimensions.
Weights
Weights
List Number
or
Part Number
Net Weight
(lbs), each
Description
Common Equipment
Dependant
58212710001 on options
ordered.
Common Equipment (Relay Rack or Rail Mounted System)
Dependant
58212710002 on options
ordered.
Common Equipment (Ship Loose System)
58212710010
6
Main Rectifier Module Mounting Shelf Interface Components
58212710011
7
Expansion Rectifier Module Mounting Shelf Interface Components
58212710020
10
Main Rectifier Module Mounting Shelf to Expansion Rectifier Module
Mounting Shelf Interface Component
58212710021
10
Expansion Rectifier Module Mounting Shelf to Expansion Rectifier
Module Mounting Shelf Interface Components
21
Expansion Rectifier Shelf
24
Main Rectifier Shelf
7
Rectifier Module
2.2
ACU+ Controller
543159
32
Relay Rack
543151
35
Relay Rack
543152
36
Relay Rack
543153
42
Relay Rack
543154
44
Relay Rack
543155
46
Relay Rack
543156
51
Relay Rack
543157
63
Relay Rack
543161
103
Relay Rack
543162
113
Relay Rack
541340
243
Relay Rack
Rectifier Shelf
58870500051
58870500052
58870500053
58870500061
58870500062
58870500063
1R483500E
1M820DNA
Relay Racks
Page 26 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
Weights
List Number
or
Part Number
Net Weight
(lbs), each
547862
246
Relay Rack
543163
81
Relay Rack
543164
123
Relay Rack
Description
RELATED DOCUMENTATION
System Installation and User Instructions:
ACU+ Controller Instructions:
Rectifier Module Mounting Shelf Power Data Sheet:
Rectifier Instructions:
Main Schematic Diagrams:
Main Wiring Diagrams:
Load and Battery
Lug Detail Drawings:
UM582127100
UM1M820BNA
PD588705000
UM1R483500E
SD582127100 (System)
SD588705000 (Module Mounting Shelf)
T582127100 (System)
T588705000 (Module Mounting Shelf)
031110100
031110200
031110300
Page 27 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582127100
Issue AB, October 2, 2014
System Application Guide
Spec. No. 582127100 (Model 722NBBB)
Home
REVISION RECORD
Issue
Change
Number
(ECO)
AA
LLP218430
AB
LLP220993
Description of Change
Date
Approved
New
05/07/2013
John Jasko
In-Line Fuse and Resistor Pigtail Kits added.
10/02/2014
John Jasko
John Jasko
Oct 28, 2014
Mike Smith
Oct 29, 2014
Emerson Network Power, Energy Systems, North America, Inc.
4350 Weaver Parkway, Warrenville, IL 60555
Toll Free: 800-800-1280 (USA and Canada)
Telephone: 440-246-6999 Fax: 440-246-4876
Web: EmersonNetworkPower.com/EnergySystems
EnergyNet: Secure.EmersonNetworkPower.com
Page 28 of 28
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.